CN111648047A - Non-woven lapping machine and lapping method - Google Patents
Non-woven lapping machine and lapping method Download PDFInfo
- Publication number
- CN111648047A CN111648047A CN202010642015.3A CN202010642015A CN111648047A CN 111648047 A CN111648047 A CN 111648047A CN 202010642015 A CN202010642015 A CN 202010642015A CN 111648047 A CN111648047 A CN 111648047A
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- Prior art keywords
- roller
- heating
- fabric
- weft
- creel
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/02—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
- D04H3/04—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments in rectilinear paths, e.g. crossing at right angles
- D04H3/045—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments in rectilinear paths, e.g. crossing at right angles for net manufacturing
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
Abstract
The invention discloses a non-woven lapping machine and a lapping method, comprising a warp yarn creel, a roller device, a weft yarn creel, a weft yarn laying device, a gluing device, a heating and drying device, a traction device and a coiling device thereof, wherein the warp yarn creel is provided with a plurality of warp yarn drums, one side of the warp yarn creel is provided with the roller device, and the roller device is rotationally connected with a roller A and a roller B; the invention has reasonable structural design, adopts assembly line operation as a whole, carries out tiling action through the time difference of a tiling trolley and a chain to finish the initial shape of the fabric, and the heating and drying device quickly solidifies the glue on the surface of the fabric at a certain temperature by virtue of a plurality of heating pipes and heating rollers and finally enters a traction and winding device to finish the processing operation.
Description
Technical Field
The invention belongs to the technical field of textile equipment, and particularly relates to a non-woven lapping machine and a lapping method thereof.
Background
Various mechanical devices are required for processing natural or chemical fibers into textiles. Textile machines in the broadest sense also include chemical machines that produce chemical fibers. The textile machinery is a production means and material basis of the textile industry, the technical level, the quality and the manufacturing cost of the textile machinery are directly related to the development of the textile industry, the machine type similar to fabrics in the market at present mainly takes a rapier machine as a main part, except a common rapier machine, an air jet loom has the structural functions of the rapier machine and the air jet loom, the fabric types are similar, the defects are mainly reflected in that the equipment noise is large, the structure is complex, the machine type mainly has the advantages of high speed and high yield, and products are diversified.
To solve the problems in the related art, no effective solution is provided at present, and for this purpose, a non-woven lapping machine and a lapping method thereof are provided.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a non-woven lapping machine which is convenient to use, simple to operate and high in integration degree, and solves the problems of high noise, inconvenience in use and the like of the conventional rapier machine.
In order to achieve the purpose, the invention provides the following technical scheme: a non-woven lapping machine comprises a warp yarn creel, a roller device, a weft yarn creel, a weft yarn paving device, a gluing device, a heating and drying device, a traction device and a coiling device thereof, wherein a plurality of warp yarn bobbins are arranged on the warp yarn creel, the roller device is arranged on one side of the warp yarn creel, a roller A and a roller B are connected in the roller device in a rotating manner, the weft yarn creel is arranged on one side of the roller device, a plurality of weft yarn bobbins are arranged on the weft yarn creel, the weft yarn bobbin paving device is arranged on one side of the weft yarn creel, a plurality of weft yarn dredging rollers are arranged on one side of the weft yarn dredging rollers, the gluing device is connected with a plurality of gluing rollers in a rotating manner, the heating and drying device is arranged on one side of the gluing device, three wire guide rollers are arranged in the heating and drying device in a rotating manner, the drawing device is characterized in that three drawing rollers and one stretching roller are rotationally connected in the drawing device, a coiling device is arranged on one side of the drawing device, and a plurality of coiling rollers are arranged in the coiling device.
In a further improvement, the warp yarn bobbin is vertically arranged and fixed on a warp yarn creel.
In a further improvement, the weft yarn bobbin is horizontally arranged and fixed at the bottom of the weft yarn creel.
In a further improvement, the heating and drying device adopts a warm air blower.
In a further improvement, a plurality of guide rollers are arranged between the weft yarn creel and the gluing device.
A lapping method of a non-woven lapping machine is based on the non-woven lapping machine and comprises the following use steps:
1) the yarns are divided into warps, and the warps pass through a yarn drum on a warp yarn creel and are driven by a roller device to enter a weft laying area;
2) the weft yarns are also driven by a trolley part in the weft laying device to enter a weft laying area;
3) performing a tiling action through the time difference between the tiling trolley and the chain to finish the initial form of the fabric;
4) the fabric completing the initial shape of the fabric comprises a warp yarn layer and a weft yarn layer which are superposed up and down, the fabric is in a net shape, and the fabric is fixed by needle plates with 0 degree at two sides and is driven by a chain to enter a gluing device;
5) the fabric passes through the gluing rollers at opposite positions and is adhered with glue;
6) the fabric adhered with the glue continuously moves forwards along the longitudinal direction of the equipment under the friction transmission among a plurality of rubber rollers and enters a heating and drying device;
7) the heating and drying device quickly solidifies the glue on the surface of the fabric at a certain temperature by virtue of a plurality of heating pipes and heating rollers, and finally enters the traction and winding device.
Compared with the prior art, the invention provides a non-woven lapping machine, which has the following beneficial effects:
this kind of non-woven lapping machine, wholly adopt pipelining, the time difference through tiling dolly and chain carries out the tiling action, accomplish the initial form of fabric, heating and drying device relies on a plurality of heating pipes and warming mill, under the uniform temperature, make the glue on fabric surface solidify fast, get into tractive coiling mechanism at last, accomplish the processing operation, compare with the rapier weaving machine, this model major structure is simple, the simple operation, the during operation noiselessness improves good operational environment, the variety of fabric is diversified in addition, it is also simpler to change, fast speed output is high, and the product is diversified.
Drawings
FIG. 1 is a schematic view of the structure of the present invention.
In the figure: 1. a warp creel; 1-1, a warp yarn bobbin; 2. a roller device; 2-1, rolling by a roller A; 2-2, a roller B; 3. a weft yarn creel; 3-1, a weft yarn bobbin; 3-2, weft yarn thinning and guiding rollers; 4. a weft laying device; 5. a gluing device; 5-1, a sizing roller; 6. a heating and drying device; 6-1, a wire guide roller; 7. a pulling device; 7-1, a traction roller; 7-2, a stretching roller; 8. a take-up device; 8-1 and a winding roller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: a non-woven lapping machine comprises a warp yarn creel 1, a roller device 2, a weft yarn creel 3, a weft yarn laying device 4, a gluing device 5, a heating and drying device 6, a traction device 7 and a coiling device 8 thereof, wherein the warp yarn creel 1 is provided with a plurality of warp yarn bobbins 1-1, one side of the warp yarn creel 1 is provided with the roller device 2, the roller device 2 is connected with a roller A2-1 and a roller B2-2 in a rotating manner, one side of the roller device 2 is provided with the weft yarn creel 3, the weft yarn creel 3 is provided with a plurality of weft yarn bobbins 3-1, one side of the weft yarn bobbin 3-1 is provided with the weft yarn laying device 4, one side of the weft yarn laying device 4 is provided with a plurality of weft yarn thinning and guiding rollers 3-2, one side of the weft yarn thinning and guiding rollers 3-2 is provided with the gluing device 5, the gluing device 5, the gluing device is characterized in that a heating and drying device 6 is arranged on one side of the gluing device 5, three wire guide rollers 6-1 are rotationally arranged in the heating and drying device 6, a traction device is arranged on one side of the heating and drying device 6, three traction rollers 7-1 and one stretching roller 7-2 are rotationally connected in the traction device, a coiling device 8 is arranged on one side of the traction device, and a plurality of coiling rollers 8-1 are arranged in the coiling device 8.
As shown in fig. 1, the warp yarn bobbin 1-1 is vertically arranged and fixed on a warp yarn creel 1, warp yarns can be quickly wound and introduced into a roller device 2, the weft yarn bobbin 3-1 is horizontally arranged and fixed at the bottom of a weft yarn creel 3, weft yarns are automatically straightened under the action of gravity, a heating and drying device 6 adopts a warm air blower, the drying speed of the warm air blower is high, and a plurality of guide rollers are erected between the weft yarn creel 3 and a gluing device 5.
The roller device 2 is a device for stripping a fiber web from a doffer needle surface by using a roller, and comprises a stripping roller and a pair of rollers.
The coiling device 8 drives the coiling roller 8-1 to rotate through a motor.
And a traction roller 7-1 and a stretching roller 7-2 in the traction device 7 are connected with a motor.
The electrical components presented in the document are electrically connected to an external master controller and 220V commercial power, and the master controller can be a conventional known device controlled by a computer or the like.
The nonwoven lapping machine of the present invention has the following use steps: the yarn is divided into warp yarns, the warp yarns pass through a yarn drum on a creel and are driven by a roller device 2 to enter a weft laying area, weft yarns are also driven by a trolley component in a weft laying device 4 to enter the weft laying area, the fabric is laid by the time difference of a laying trolley and a chain to complete the initial shape of the fabric, the fabric comprises a warp yarn layer and a weft yarn layer which are superposed up and down, the fabric is in a net shape and is fixed by needle plates with 0 degree on two sides and is driven by the chain to enter a gluing device 5, the fabric passes through upper rubber rollers 5-1 in opposite positions, the glue is adhered and then continuously moves forwards along the longitudinal direction of the equipment under the friction transmission among a plurality of rubber rollers, so that the fabric enters a heating and drying device 6, the heating and drying device 6 quickly solidifies the glue on the surface of the fabric at a certain temperature by virtue of a plurality of heating pipes and heating rollers, and finally, cut to the width required by the customer and the fabric is shaped accordingly.
In conclusion, the rapier loom has a reasonable structure, the rapier loom is integrally operated by a production line, the initial shape of the fabric is finished by the aid of the spreading action of the spreading trolley and the spreading action of the chains through time difference, the heating and drying device 6 quickly solidifies glue on the surface of the fabric at a certain temperature by means of the heating pipes and the heating rollers and finally enters the traction and winding device to finish processing operation.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a non-woven lapping machine, includes warp creel (1), roller device (2), woof creel (3), spreads latitude device (4), rubberizing device (5), heating drying device (6), draw-off gear (7), and coiling apparatus (8), its characterized in that: the warp yarn creel (1) is provided with a plurality of warp yarn bobbins (1-1), one side of the warp yarn creel (1) is provided with a roller device (2), the roller device (2) is connected with a roller A (2-1) and a roller B (2-2) in a rotating manner, one side of the roller device (2) is provided with a weft yarn creel (3), the weft yarn creel (3) is provided with a plurality of weft yarn bobbins (3-1), one side of each weft yarn bobbin (3-1) is provided with a weft laying device (4), one side of each weft laying device (4) is provided with a plurality of weft yarn thinning and guiding rollers (3-2), one side of each weft yarn thinning and guiding roller (3-2) is provided with a gluing device (5), the gluing device (5) is connected with a plurality of gluing rollers (5-1) in a rotating manner, one side of the gluing device (5), the wire guide device is characterized in that three wire guide rollers (6-1) are arranged in the heating and drying device (6) in a rotating mode, a traction device is arranged on one side of the heating and drying device (6), three traction rollers (7-1) and one stretching roller (7-2) are connected in the traction device in a rotating mode, a coiling device (8) is arranged on one side of the traction device, and a plurality of coiling rollers (8-1) are arranged in the coiling device (8).
2. A nonwoven lapper according to claim 1, characterised in that: the warp yarn bobbins (1-1) are vertically arranged and fixed on the warp yarn creel (1).
3. A nonwoven lapper according to claim 1, characterised in that: the weft yarn bobbin (3-1) is horizontally arranged and fixed at the bottom of the weft yarn creel (3).
4. A nonwoven lapper according to claim 1, characterised in that: the heating and drying device (6) adopts a warm air blower.
5. A nonwoven lapper according to claim 1, characterised in that: a plurality of guide rollers are arranged between the weft yarn creel (3) and the gluing device (5).
6. A lapping method of a non-woven lapping machine is characterized in that: a nonwoven fleece layering machine according to any of claims 1 to 5 having the following steps of use:
1) the yarns are divided into warps, and the warps pass through a yarn drum on a warp yarn creel (1) and are driven by a roller device (2) to enter a weft laying area;
2) the weft yarns are also driven by a trolley part in the weft laying device (4) to enter a weft laying area;
3) performing a tiling action through the time difference between the tiling trolley and the chain to finish the initial form of the fabric;
4) the fabric completing the initial form of the fabric comprises a warp yarn layer and a weft yarn layer which are superposed up and down, the fabric is in a net shape, and the fabric is fixed by needle plates with 0 degree at two sides and is driven by a chain to enter a gluing device (5);
5) the fabric passes through the gluing rollers (5-1) at opposite positions and is adhered with glue;
6) the fabric adhered with the glue continuously moves forwards along the longitudinal direction of the equipment under the friction transmission among a plurality of rubber rollers and enters a heating and drying device (6);
7) the heating and drying device (6) quickly solidifies the glue on the surface of the fabric at a certain temperature by means of a plurality of heating pipes and heating rollers, and finally enters the traction and winding device.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010642015.3A CN111648047A (en) | 2020-07-06 | 2020-07-06 | Non-woven lapping machine and lapping method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010642015.3A CN111648047A (en) | 2020-07-06 | 2020-07-06 | Non-woven lapping machine and lapping method |
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| Publication Number | Publication Date |
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| CN111648047A true CN111648047A (en) | 2020-09-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010642015.3A Pending CN111648047A (en) | 2020-07-06 | 2020-07-06 | Non-woven lapping machine and lapping method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112981668A (en) * | 2021-02-18 | 2021-06-18 | 卡本科技集团股份有限公司 | Production process and equipment of high-strength steel wire cloth |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2314889A1 (en) * | 1973-03-26 | 1974-10-10 | Uniroyal Luxembourg | Tyre cord preparation process - has cutting blade to sever wefts from a woven leaving warps |
| CN203700712U (en) * | 2013-12-27 | 2014-07-09 | 常州市润源经编机械有限公司 | Multiaxial warp-weft superimposition non-woven composite fabric forming machine |
| CN106930005A (en) * | 2017-04-16 | 2017-07-07 | 丹阳市益讯机械有限公司 | The net laying mechanism of lapping machine |
| CN206970819U (en) * | 2017-07-07 | 2018-02-06 | 浙江成如旦新能源科技股份有限公司 | A kind of yarn laying apparatus |
| CN209941232U (en) * | 2019-05-05 | 2020-01-14 | 常州市叶邓杜特纺织机械科技有限公司 | Non-woven flat-laying type light grid cloth machine |
| CN212335476U (en) * | 2020-07-06 | 2021-01-12 | 徐州关高研磨科技有限公司 | Non-woven lapping machine |
-
2020
- 2020-07-06 CN CN202010642015.3A patent/CN111648047A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2314889A1 (en) * | 1973-03-26 | 1974-10-10 | Uniroyal Luxembourg | Tyre cord preparation process - has cutting blade to sever wefts from a woven leaving warps |
| CN203700712U (en) * | 2013-12-27 | 2014-07-09 | 常州市润源经编机械有限公司 | Multiaxial warp-weft superimposition non-woven composite fabric forming machine |
| CN106930005A (en) * | 2017-04-16 | 2017-07-07 | 丹阳市益讯机械有限公司 | The net laying mechanism of lapping machine |
| CN206970819U (en) * | 2017-07-07 | 2018-02-06 | 浙江成如旦新能源科技股份有限公司 | A kind of yarn laying apparatus |
| CN209941232U (en) * | 2019-05-05 | 2020-01-14 | 常州市叶邓杜特纺织机械科技有限公司 | Non-woven flat-laying type light grid cloth machine |
| CN212335476U (en) * | 2020-07-06 | 2021-01-12 | 徐州关高研磨科技有限公司 | Non-woven lapping machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112981668A (en) * | 2021-02-18 | 2021-06-18 | 卡本科技集团股份有限公司 | Production process and equipment of high-strength steel wire cloth |
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