CN207224776U - A kind of one-step method gradient filter media process units - Google Patents
A kind of one-step method gradient filter media process units Download PDFInfo
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- CN207224776U CN207224776U CN201721258607.5U CN201721258607U CN207224776U CN 207224776 U CN207224776 U CN 207224776U CN 201721258607 U CN201721258607 U CN 201721258607U CN 207224776 U CN207224776 U CN 207224776U
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Abstract
The utility model discloses a kind of one-step method gradient filter media process units,Including bale opener,Big storehouse blending box,Carding machine,Turn over net machine,Base fabric uncoiling machine,Machine is pierced on double plates,Machine is pierced under double plates,Four plate needing machines,First storage cloth holder,First winder,Bale opener is connected with thick shredding,Thick shredding is connected with big storehouse blending box,The front portion of big storehouse blending box is provided with smart shredding,Smart shredding is connected with cotton storage tank,Cotton storage tank is connected with air pressure feeding hopper,The air pressure feeding hopper is connected with carding machine,Carding machine,Cross lapping machine,Pre-needling machine,Net machine is turned over to be sequentially connected,Turn over net machine and fibre web cutting is divided into two-way,All the way cloth holder is stored up with second,Second winder connects,Another way is attached with fibre web uncoiling machine and base fabric uncoiling machine,The fibre web and base fabric of debatching are admitted on double plates and pierce machine together,Machine is pierced under double plates,Four plate needing machines,Four plate needing machines and the first storage cloth holder,First winder connects.The utility model reduces production cost, improves production efficiency.
Description
Technical field
It the utility model is related to filtrate production field, more particularly to a kind of one-step method gradient filter media process units.
Background technology
The overall structure of chemical fibre Nomex uses " sandwich " structure design, i.e. Nomex dust-collecting face and net gas face is to use
Assorted fibre layer made of different proportion, variety classes fiber, middle muscles and bones layer is base cloth layer, and gradient-structure filtrate is in pin
Pierce on the basis of the three-decker of felt, be designed to the gradient-structure containing superfine fibre, generally added in dust-collecting face a certain proportion of
Superfine fibre.The design of gradient-structure, on the basis of filtering accuracy is significantly improved, while ensure that larger air penetrability and mistake
Wind speed is filtered, reduces the running resistance of deduster, extends the service life of filtrate, above-mentioned " sandwich " structure filtrate and is contained
The gradient-structure filtrate of superfine fibre is " two-step method " moulding process when being produced using the single paving production plant of single comb,
The first step：It is prepared by fibre web.Dust-collecting face fibre web and net gas face fibre web are prepared respectively, and it is spare to be wound into a roll lower machine.Cause
Two kinds of fibre webs cannot be produced at the same time for single list paving structure of combing, and front and rear can only be produced respectively.
Second step：Acupuncture is molded.The dust-collecting face of preparation and net gas face fibre web are matched, unreeled in acupuncture on platform and base fabric
Unreel at the same time, gradient-structure filtrate is made through acupuncture.
It is main to use " two-step method " work at present both at home and abroad in industry during paving production plant production filtrate single using single comb
Skill produces, and this technique has following deficiency：
1. the lifting of speeds is limited, production efficiency is relatively low
The main acupuncture process of original production line only has two needing machines, due to the setting range limitation of needling density in technique.
Speed lifting is restricted, it is difficult to is broken through.And main thorn process production has hysteresis quality, dust-collecting face and net gas face fibre web all prepare it
After could enter acupuncture process, and change of lap must be shut down every time, and production efficiency is low.
2. cost control difficulty is big.
A. personnel depaly is high.Original " two-step method " production line is divided into carding step and acupuncture process, whole line personnel depaly 8
People, cost of labor are higher.
B. raw material input feedback adjustment is slow.When production prepares different types of filtrate, it is necessary to according to later process
Data feedback, to adjust the grammes per square metre scope, other performance indicators and raw material input amount of product in time, ensures qualified product,
And control cost to greatest extent.But original " two-step method " technological process of production, it is necessary to by a certain number of dust-collecting faces and only
It is spare that gas face fibre web prepares lower machine in advance, therefore technique, Mass adjust- ment cycle are elongated.And in fibre web preparation process, main acupuncture work
Sequence is unfavorable for quality cost control there are delay cost.
Utility model content
The purpose of this utility model is to provide a kind of one-step method gradient filter media process units, is asked with solving above-mentioned technology
Topic.
The utility model uses following technical scheme to achieve the above object：
A kind of one-step method gradient filter media process units, including bale opener, big storehouse blending box, carding machine, cross lapping machine, turn over
Net machine, fibre web uncoiling machine, base fabric uncoiling machines, the machine that pierced under machine, double plates, four plate needing machines are pierced on double plates, the first storage cloth holder, first are received
Volume machine, the bale opener are connected with thick shredding, and thick shredding is connected by cotton delivery pipe with big storehouse blending box, before big storehouse blending box
Portion is provided with smart shredding, and smart shredding is connected by cotton delivery pipe with cotton storage tank, and cotton storage tank is connected with air pressure feeding hopper, the air pressure
Feeding hopper is connected with carding machine, and carding machine, cross lapping machine, pre-needling machine, turn over net machine and be sequentially connected, and the net machine that turns over is by fibre web
Cut two-way, be connected all the way with the second storage cloth holder, the second winder, another way through turning in net machine moved towards with fibre web into 30 °-
The net rod that turns at 70 ° of angles changes direction, and with being attached by fibre web uncoiling machine and base fabric uncoiling machine, the fibre web and base fabric one of debatching
Rise to be admitted to pierce on double plates and machine, four plate needing machines are pierced under machine, double plates, four plate needing machines and the first storage cloth holder, the first winder connect
Connect.
Preferably, the web width that the pre-needling machine comes out is 1-10m, and it is 0.1-9.9m's to be divided into breadth by cutter
A pair of of fibre web.
Preferably, the web width that the pre-needling machine comes out is 5m, and it is fine to be divided into a pair that breadth is 2.5m by cutter
Net.
Preferably, the another way changes direction by turning over the interior net rod that turns over that angle at 45 ° is moved towards with fibre web of net machine.
Compared with prior art, the utility model has the following advantages：The utility model gives birth to original " two-step method " filtrate
Producing line integrates and optimizes and innovation transformation again, adds and turns over net equipment and uncoil-stand, forms the new production of once moulding method
So as to reduce production cost, turning over net machine has straight overmolded formula and half overmolded formula, straight overmolded formula for technique, complete production line equipment：In advance
The web width that needing machine comes out is 1-10m, is divided into a pair of of fibre web that breadth is 0.1-9.9m by cutter, respectively by difference
Upper lower guide roll, turn over net rod up and down（Moved towards with fibre web into 30-70 ° of angle, effect is to change fibre web trend）As levels fibre web,
Base fabric debatching at the same time is from the centre of levels fibre web, synchronous transport to the conveying skin curtain for turning over net machine, into needing machine into the hand-manipulating of needle
Thorn reinforces shaping, this pattern is adapted to produce the dust-collecting face ordinary filter identical with net gas face kinds of fibers specification；Half overmolded formula：Quilt
It is divided into the online fibre web of a pair（Dust-collecting face fibre web）, half without turn over net roll change trend, be delivered directly to the second winder
Wind spare；The other half dust-collecting face fibre web through turning over net machine turn over net roll change trend, while with the net gas face of debatching
Fibre web and base fabric, pinprick reinforcement is carried out by synchronous transport to needing machine, changes the species that feeds intake, online fibre web after producing certain rice number
Net gas face is converted into, debatching fibre web is converted into dust-collecting face, and with this constantly circulation production, this pattern is adapted to produce dust-collecting face and net gas
The different gradient-structure filtrate of face kinds of fibers specification；The configuration of adjusting and optimizing whole line board, adds acupuncture apparatus, whole line speed and
Production efficiency is substantially improved.
Brief description of the drawings
Fig. 1 is the utility model one-step method gradient filter media process units schematic diagram.
In figure：1st, bale opener, 2, thick shredding, 3, air pressure feeding hopper, 4, cotton storage tank, 5, smart shredding, 6, big storehouse blending box, 7,
Fibre web uncoiling machine, 8, base fabric uncoiling machine, the 9, second winder, 10, second deposits cloth holder, and 11, turn over net machine, the 12, first winder,
13rd, first cloth holder is deposited, 14, four plate needing machines, 15, pierce machine under double plates, 16, pierce machine on double plates, 17, pre-needling machine, 18, intersect paving
Net machine, 19, carding machine.
Embodiment
The utility model is further elaborated with specific embodiment below in conjunction with the accompanying drawings.
As shown in Figure 1, a kind of one-step method gradient filter media process units, including bale opener 1, big storehouse blending box 6, carding machine
19th, cross lapping machine 18, turn over net machine 11, fibre web uncoiling machine 7, base fabric uncoiling machine 8, pierce on double plates and machine 15, four is pierced under machine 16, double plates
Plate needing machine 14, first stores up cloth holder 13, the first winder 12, and the bale opener 1 is connected with thick shredding 2, and thick shredding 2 passes through cotton transport
Pipeline is connected with big storehouse blending box 6, and the front portion of big storehouse blending box 6 is provided with smart shredding 5, and smart shredding 5 passes through cotton delivery pipe and storage
Hopper 4 connects, and cotton storage tank 4 is connected with air pressure feeding hopper 3, and the air pressure feeding hopper 3 is connected with carding machine 19, and carding machine 19, hand over
Fork lapping machine 18, pre-needling machine 17, turn over net machine 11 and be sequentially connected, and fibre web cutting is divided into two-way by the net machine 11 that turns over, all the way with
Second storage cloth holder 10, the second winder 9 connect, and another way is moved towards into 30 ° -70 ° angles by turning in net machine 11 with fibre web（It is preferred that
45°）The net rod that turns over change direction, and with being attached by fibre web uncoiling machine 7 and base fabric uncoiling machine 8, the fibre web and base fabric of debatching
Be admitted on double plates to pierce together and machine 15, four plate needing machines 14 pierced under machine 16, double plates, four plate needing machines 14 with first store up cloth holder 13,
First winder 12 connects.
The technological process of the utility model：Bale opener 1 is connected by cotton-conveying pipe, the fiber and fibre bundle quilt tentatively mixed
Be sent to thick shredding 2, after preliminary shredding by air-flow by cotton delivery pipe be transported in big storehouse blending box 6 carry out further it is equal
Even mixing, then carries out fiber via smart shredding 5 to transport cotton storage tank 4 by cotton delivery pipe after further shredding, then by air pressure
Fiber is fed into carding machine 19 by feeding hopper 3 divides comb, shredding, mixing to be combed into single fiber by what fiber became more meticulous
Shape, and be thin fibre web by the output of 19 Chu Wang mechanisms of carding machine, being transported to cross lapping machine 18 by belt carries out lapping, then by spreading
The good fibre web feeding pre-needling machine 17 of laying is carried out preliminary acupuncture shaping by lace curtaining, defeated continuous curtain, is become the fleece of certain breadth, is passed through
A, B two sides fleece of the cutter cutting as 1/2 breadth is crossed, into net machine 11 is turned over, wherein A fleeces store up around net machine is turned over by second
Cloth holder 10 is carried out winding lower machine spare by the second winder 9；B fleeces move towards turning over into 30-70 ° of angle with fibre web by turning in net machine
Net rod changes direction, and is together admitted to double plates with carrying out the fibre web of debatching and base fabric by fibre web uncoiling machine 7 and base fabric uncoiling machine 8
Machine 15, the progress pinprick reinforcement shaping of four plate needing machines 14 are pierced under upper thorn machine 16, double plates, and is received by the first storage cloth holder 13 by first
The lower machine of the winding of volume machine 12.
The above is the utility model preferred embodiment, for the ordinary skill in the art, according to this reality
With new teaching, in the case where not departing from the principle of the utility model with spirit, the change that is carried out to embodiment, repair
Change, replace and modification is still fallen within the scope of protection of the utility model.
Claims (4)
1. a kind of one-step method gradient filter media process units, including bale opener（1）, big storehouse blending box（6）, carding machine（19）, intersect
Lapping machine（18）, turn over net machine（11）, fibre web uncoiling machine（7）, base fabric uncoiling machine（8）, pierce machine on double plates（16）, pierce machine under double plates
（15）, four plate needing machines（14）, first storage cloth holder（13）, the first winder（12）, it is characterised in that the bale opener（1）With
Thick shredding（2）Connection, thick shredding（2）Pass through cotton delivery pipe and big storehouse blending box（6）Connection, big storehouse blending box（6）Anterior peace
Equipped with smart shredding（5）, smart shredding（5）Pass through cotton delivery pipe and cotton storage tank（4）Connection, cotton storage tank（4）With air pressure feeding hopper（3）Even
Connect, the air pressure feeding hopper（3）With carding machine（19）Connection, carding machine（19）, cross lapping machine（18）, pre-needling machine（17）、
Turn over net machine（11）It is sequentially connected, it is described to turn over net machine（11）Fibre web cutting is divided into two-way, stores up cloth holder with second all the way（10）, second
Winder（9）Connection, another way is by turning over net machine（11）The interior net rod that turns over fibre web trend into 30 ° -70 ° angles changes direction, and
With by fibre web uncoiling machine（7）With base fabric uncoiling machine（8）It is attached, the fibre web and base fabric of debatching are admitted on double plates together pierces machine
（16）, pierce machine under double plates（15）, four plate needing machines（14）, four plate needing machines（14）With the first storage cloth holder（13）, the first winder
（12）Connection.
A kind of 2. one-step method gradient filter media process units according to claim 1, it is characterised in that the pre-needling machine
（17）Web width out is 1-10m, is divided into a pair of of fibre web that breadth is 0.1-9.9m by cutter.
A kind of 3. one-step method gradient filter media process units according to claim 2, it is characterised in that the pre-needling machine
（17）Web width out is 5m, is divided into a pair of of fibre web that breadth is 2.5m by cutter.
4. a kind of one-step method gradient filter media process units according to claim 1, it is characterised in that the another way is passed through
Turn over net machine（11）The interior net rod that turns over that angle at 45 ° is moved towards with fibre web changes direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721258607.5U CN207224776U (en) | 2017-09-28 | 2017-09-28 | A kind of one-step method gradient filter media process units |
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| CN201721258607.5U CN207224776U (en) | 2017-09-28 | 2017-09-28 | A kind of one-step method gradient filter media process units |
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| CN207224776U true CN207224776U (en) | 2018-04-13 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107475900A (en) * | 2017-09-28 | 2017-12-15 | 中材科技膜材料（山东）有限公司 | A kind of one-step method gradient filter media process units and its operating method |
-
2017
- 2017-09-28 CN CN201721258607.5U patent/CN207224776U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107475900A (en) * | 2017-09-28 | 2017-12-15 | 中材科技膜材料（山东）有限公司 | A kind of one-step method gradient filter media process units and its operating method |
| CN107475900B (en) * | 2017-09-28 | 2020-11-13 | 中材科技膜材料（山东）有限公司 | One-step gradient filter material production device and operation method thereof |
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