CN111169115A - Decoration and heat preservation integrated exterior wall cladding - Google Patents
Decoration and heat preservation integrated exterior wall cladding Download PDFInfo
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- CN111169115A CN111169115A CN202010027982.9A CN202010027982A CN111169115A CN 111169115 A CN111169115 A CN 111169115A CN 202010027982 A CN202010027982 A CN 202010027982A CN 111169115 A CN111169115 A CN 111169115A
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Images
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
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- Engineering & Computer Science (AREA)
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- Materials Engineering (AREA)
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- Life Sciences & Earth Sciences (AREA)
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Abstract
The invention belongs to the technical field of building exterior wall cladding, and particularly relates to a decorative and heat-insulating integrated exterior wall cladding which comprises a decorative surface layer, a structural layer, a heat-insulating layer and a galvanized steel frame with an embedded part, wherein the embedded part penetrates through the heat-insulating layer and extends into the structural layer, a protective layer is coated on the outer surface of the decorative surface layer, and the protective layer comprises 80-90 parts by weight of pure acrylic emulsion, 18-21 parts by weight of polyurethane associated thickening agent, 5-8 parts by weight of vinyltriethoxysilane, 12-15 parts by weight of hydroxyethyl cellulose, 25-30 parts by weight of vinylalkoxy phosphate, 15-20 parts by weight of 2-acrylamido-2-methylpropanesulfonic acid, 8-10 parts by weight of n-dodecyl mercaptan and 70-100 parts by weight of water. The invention solves the problem that the traditional heat-insulation integrated board is easy to layer during heat insulation, and has the performances of water resistance, ice coating resistance, heat insulation, fire resistance, high strength, self-repair, wear resistance, rain wash resistance and the like.
Description
Technical Field
The invention belongs to the technical field of building exterior wall cladding, relates to an integrated external wall cladding, and particularly relates to a decoration and heat insulation integrated exterior wall cladding, which solves the problem that the traditional heat insulation integrated plate is easy to layer during heat insulation, is applied to an external environment, and has wear resistance and rain wash resistance.
Background
Building industrialization is a production mode of large industry through modern manufacturing, transportation, installation and scientific management to replace a scattered, low-level and low-efficiency handicraft production mode in the traditional building industry. The industrialization of buildings is also summarized into six types, namely serialization, standardization, conglomeration, scale, integration and mechanization, namely, the technology is taken as a guide, advanced and applicable technologies and equipment are adopted, the production of building structural accessories, products and equipment is developed on the basis of building standardization, a technical service system and a medium mechanism of the market are cultivated, and the production and operation activities of the building industry are gradually brought to the specialized and social roads. The fireproof heat-preservation decorative integrated board has very important research significance as an important branch of building industrialization.
The existing exterior wall cladding mainly comprises a stone exterior wall cladding, a fiber cement exterior wall cladding and the like; the stone exterior wall cladding has most functions required by the exterior wall cladding and is also used by a plurality of buildings. The stone exterior wall cladding has the defects that firstly, some stones have radiation and can cause certain damage to human bodies; secondly, the stone is a non-renewable resource and is expensive; thirdly, the weight is large, and the requirements on the outer wall body and the steel structure are high. The fiber cement external wall board is widely used for external walls at foreign countries, but has just emerged at home, is fireproof, anticorrosive, heat-insulating, anti-aging, non-radiation, low in manufacturing cost, energy-saving, environment-friendly, simple and convenient to construct, easy to carve, capable of creating a plain and natural building style, and started to be used in some national-level projects, such as Shanghai world exposition Chinese theme center, public security department badminton stadium and the like. With the progress of society, the fiber cement exterior wall cladding is increasingly used for various building walls and becomes the mainstream of buildings like abroad.
The existing integrated external wallboard has the following defects: (1) most of the integrated plates in the market at present adopt a wet-pasting integrated plate construction method, so that the risk of falling off exists; (2) the surface of the integrated plate has single shape and poor decorative effect. Based on this, the research to integrative external wallboard has important meaning.
Disclosure of Invention
The invention aims to solve the problems and provides a decoration and heat insulation integrated exterior wall cladding.
The technical scheme adopted by the invention for realizing the purpose is as follows: the exterior wall cladding comprises a decorative surface layer, a structural layer, a heat insulation layer and a galvanized steel frame with an embedded part, wherein the embedded part penetrates through the heat insulation layer and extends into the structural layer, and the key point is that the outer surface of the decorative surface layer is coated with a protective layer, and the protective layer comprises 80-90 parts by weight of pure acrylic emulsion, 18-21 parts by weight of polyurethane associated thickening agent, 5-8 parts by weight of vinyl triethoxysilane, 12-15 parts by weight of hydroxyethyl cellulose, 25-30 parts by weight of vinyl alkoxy phosphate, 15-20 parts by weight of 2-acrylamido-2-methylpropanesulfonic acid, 8-10 parts by weight of n-dodecyl mercaptan and 70-100 parts by weight of water.
Furthermore, the decorative surface layer comprises, by weight, 1-2 parts of high-strength cement, 0.5-1 part of pigment stone, 2.5-4 parts of aggregate and 1-2.5 parts of water.
Furthermore, the structural layer comprises, by weight, 1-10 parts of high-strength cement, 0.5-2.5 parts of alkali-resistant fiber and 1.5-5 parts of water.
Furthermore, the raw materials of the heat-insulating layer comprise, by mass, 90-120 parts of portland cement, 30-34 parts of fly ash, 0.2-0.6 part of a foaming agent, 0.1-0.5 part of a polycarboxylic acid water reducing agent, 8-15 parts of polystyrene board particles and 50-60 parts of water.
Furthermore, the thickness of the decorative surface layer is 3-12mm, the thickness of the structural layer is 20-30mm, and the thickness of the insulating layer is 90-150 mm.
Further, the high-strength cement is concrete with the strength grade larger than C60.
Furthermore, the embedded part is of a structure shaped like a Chinese character 'ji'.
The invention has the beneficial effects that:
the decorative and heat-insulating integrated hanging plate solves the risk that an outer wall wet-sticking heat-insulating hanging plate is easy to fall off, changes the characteristic of single shape of the traditional hanging plate, and can be made into any shape desired by customers. When the heat-insulation integrated plate is manufactured, the decoration layer, the structural layer and the heat-insulation layer are constructed together, so that the surface layer, the structural layer, the heat-insulation layer and the mounting steel frame are integrally formed, and the problem that the traditional heat-insulation integrated plate is easy to layer due to heat insulation is solved. In addition, stone waste materials with various colors and aggregate crushed from construction waste are added in the surface layer modeling, thereby contributing to environmental protection.
The decorative and heat-preservation integrated hanging plate has the characteristics of water resistance, ice coating prevention, heat preservation, fire prevention and high strength, through the design of each layer, the decorative surface layer has the protection performances of wear resistance, rain erosion resistance and the like, the structural layer has the compression resistance and the folding resistance, the heat preservation layer achieves the purposes of heat preservation, fire prevention and high strength, the surface structural layer and the heat preservation layer are constructed together during manufacturing, the integrity of a product is ensured, and construction waste and falling risks caused by secondary bonding are avoided.
The invention relates to a decorative heat-insulating hanging plate applied to the external environment and damaged by wind, sand, rain and other environments for a long time.
Drawings
Fig. 1 is a rear view of an interior decoration and heat insulation integrated exterior wall cladding in embodiment 1 of the present invention.
Fig. 2 is a schematic structural view of an interior decoration and heat insulation integrated exterior wall cladding in embodiment 1 of the invention.
In the attached drawing, the steel frame comprises a galvanized steel frame 1, an embedded part 2, an insulating layer 3, a structural layer 4, a structural layer 5 and a decorative surface layer.
Detailed Description
The present invention will be further described with reference to the following specific examples.
Detailed description of the preferred embodiments
As shown in fig. 1 and 2, the decorative and thermal insulation integrated exterior wall cladding comprises a decorative surface layer 5, a structural layer 4, a thermal insulation layer 3 and a galvanized steel frame 1 with embedded parts, wherein the embedded parts 2 are in a structure like a Chinese character 'ji', penetrate through the thermal insulation layer and extend into the structural layer, and a protective layer is coated on the outer surface of the decorative surface layer, so that the wear resistance and the rain erosion resistance of a wall panel are improved. The details are as follows:
example 1
The decoration and heat preservation integrated exterior wall cladding comprises a decoration surface layer 5, a structure layer 4, a heat preservation layer 3 and a galvanized steel frame 1 with embedded parts, wherein the embedded parts 2 are in a structure like a Chinese character 'ji', penetrate through the heat preservation layer 3 and extend into the structure layer 4; the protective layer comprises 80 parts of acrylic emulsion, 21 parts of polyurethane associated thickener, 5 parts of vinyl triethoxysilane, 15 parts of hydroxyethyl cellulose, 25 parts of vinyl alkoxy phosphate, 20 parts of 2-acrylamido-2-methylpropanesulfonic acid, 8 parts of n-dodecyl mercaptan and 100 parts of water by weight; the decorative surface layer 5 comprises 1 part of high-strength cement, 0.5 part of pigment stone, 4 parts of aggregate and 2.5 parts of water in parts by weight, wherein the high-strength cement is concrete with the strength grade higher than C60; the structural layer comprises 10 parts of high-strength cement, 0.5 part of alkali-resistant fiber and 5 parts of water in parts by weight; the raw materials of the heat-insulating layer 3 comprise, by mass, 120 parts of Portland cement, 30 parts of fly ash, 0.6 part of a foaming agent, 0.1 part of a polycarboxylic acid water reducing agent, 15 parts of benzene board particles and 50 parts of water.
The thickness of above-mentioned decorative cover 5 is 9mm, and the thickness of structural layer is 27mm, and the thickness of heat preservation 3 is 150 mm. The decorative surface layer 5 is made of high-strength cement, aggregates obtained by crushing stone waste materials with various colors and construction waste are added, and a decorative mold is used for integral forming, so that the decorative surface layer has both aesthetic property and certain compression and fracture resistance; structural layer 4 uses high strength cement and alkali-resistant fibre, improves the intensity of integration wall body by a wide margin to pre-buried integral erection steelframe that forms with the preparation of galvanized angle steel in structural layer 4, the size is slightly higher than heat preservation thickness, and easy to assemble has improved the joint strength of whole wall body unit. The heat preservation layer 3 is made of high-strength foaming cement and polystyrene board particles, and the purposes of heat preservation, fire prevention and high strength are achieved through the component design of the heat preservation layer.
Specifically, at first at mill prefabricated respectively the middle part have the galvanized steel frame 1 of heat preservation 3, structural layer 4, be precoated with the architectural surface 5 of inoxidizing coating, when being applied to the construction, the middle part has galvanized steel frame 1 and architectural surface 5, the construction of structural layer 4 together equipment of heat preservation 3, has guaranteed the wholeness of product, has avoided the secondary to bond the heat preservation and has caused the construction waste and the risk that drops.
Example 2
The decoration and heat preservation integrated exterior wall cladding comprises a decoration surface layer 5, a structure layer 4, a heat preservation layer 3 and a galvanized steel frame 1 with embedded parts, wherein the embedded parts 2 are in a structure like a Chinese character 'ji', penetrate through the heat preservation layer 3 and extend into the structure layer 4; the protective layer comprises 90 parts of acrylic emulsion, 18 parts of polyurethane associated thickener, 8 parts of vinyl triethoxysilane, 12 parts of hydroxyethyl cellulose, 30 parts of vinyl alkoxy phosphate, 20 parts of 2-acrylamido-2-methylpropanesulfonic acid, 8 parts of n-dodecyl mercaptan and 100 parts of water by weight; the decorative surface layer comprises 2 parts of high-strength cement, 1 part of pigment stone, 2.5 parts of aggregate and 1 part of water by weight, wherein the high-strength cement is concrete with the strength grade larger than C60; the structural layer comprises 1 part of high-strength cement, 2.5 parts of alkali-resistant fiber and 1.5 parts of water in parts by weight; the insulation layer comprises the following raw materials, by mass, 100 parts of portland cement, 32 parts of fly ash, 0.5 part of a foaming agent, 0.4 part of a polycarboxylic acid water reducing agent, 10 parts of benzene board particles and 55 parts of water.
The thickness of above-mentioned decorative cover 5 is 10mm, and the thickness of structural layer 4 is 30mm, and the thickness of heat preservation 3 is 90 mm.
The protective layer is coated or sprayed on the surface of the decorative surface layer 5, and on the basis of the acrylic emulsion, the polyurethane associative thickener, the vinyl triethoxysilane and the vinyl alkoxy phosphate are added for matching use, so that the overall performance of the protective layer is improved, the protective layer is mainly reflected in the aspect of micro fine grain self-repair, the wear resistance and the rain erosion resistance are improved, small cracks caused by wind sand or other sundries impact can be faced, the protective layer can be automatically repaired, the small cracks are prevented from being expanded into large cracks, and the service life of the insulation board is prolonged.
Example 3
The decoration and heat preservation integrated exterior wall cladding comprises a decoration surface layer 5, a structure layer 4, a heat preservation layer 3 and a galvanized steel frame 1 with embedded parts, wherein the embedded parts 2 are in a structure like a Chinese character 'ji', penetrate through the heat preservation layer 3 and extend into the structure layer 4; the protective layer comprises raw materials, by weight, 85 parts of a pure acrylic emulsion, 20 parts of a polyurethane associative thickener, 6 parts of vinyl triethoxysilane, 14 parts of hydroxyethyl cellulose, 28 parts of vinyl alkoxy phosphate, 18 parts of 2-acrylamido-2-methylpropanesulfonic acid, 9 parts of n-dodecyl mercaptan and 80 parts of water; the decorative surface layer 5 comprises 1.5 parts of high-strength cement, 0.8 part of pigment stone, 3 parts of aggregate and 2 parts of water by weight, wherein the high-strength cement is concrete with the strength grade larger than C60; the structural layer 4 comprises 5 parts of high-strength cement, 1 part of alkali-resistant fiber and 4 parts of water in parts by weight; the raw materials of the heat-insulating layer 3 comprise, by mass, 90 parts of portland cement, 34 parts of fly ash, 0.2 part of a foaming agent, 0.5 part of a polycarboxylic acid water reducing agent, 8 parts of polystyrene board particles and 60 parts of water.
The thickness of above-mentioned decorative cover 5 is 3mm, and the thickness of structural layer 4 is 25mm, and the thickness of heat preservation 3 is 120 mm.
Example 4
The decoration and heat preservation integrated exterior wall cladding comprises a decoration surface layer 5, a structure layer 4, a heat preservation layer 3 and a galvanized steel frame 1 with embedded parts, wherein the embedded parts 2 are in a structure like a Chinese character 'ji', penetrate through the heat preservation layer 3 and extend into the structure layer 4; the protective layer comprises raw materials, by weight, 88 parts of a pure acrylic emulsion, 18 parts of a polyurethane associative thickener, 7 parts of vinyl triethoxysilane, 13 parts of hydroxyethyl cellulose, 27 parts of vinyl alkoxy phosphate, 19 parts of 2-acrylamido-2-methylpropanesulfonic acid, 8 parts of n-dodecyl mercaptan and 90 parts of water; the decorative surface layer 5 comprises 1 part of high-strength cement, 1 part of pigment stone, 2.5 parts of aggregate and 2 parts of water by weight, wherein the high-strength cement is concrete with the strength grade higher than C60; the structural layer 4 comprises 5 parts of high-strength cement, 0.5 part of alkali-resistant fiber and 3 parts of water in parts by weight; the raw materials of the heat-insulating layer 3 comprise, by mass, 110 parts of portland cement, 33 parts of fly ash, 0.4 part of a foaming agent, 0.3 part of a polycarboxylic acid water reducing agent, 12 parts of polystyrene board particles and 56 parts of water.
The thickness of above-mentioned decorative cover 5 is 12mm, and the thickness of structural layer 4 is 20mm, and the thickness of heat preservation 3 is 150 mm.
Comparative example
Taking example 1 as an example, the only difference is that no protective layer is provided.
Second, application test
1. Plate body performance detection
Examples 1-4 above were tested for dry apparent density, thermal conductivity, compressive strength, volume water absorption fire rating according to JC/T2200-2013, abrasion and impact resistance according to GB/T19250-2013, and scrub resistance (1000 times) according to GB/T19755-2014, the results are shown in Table 1.
TABLE 1
As can be seen from Table 1, the total heat value of the examples 1 to 4 of the invention is less than 3.0MJ/kg, and the requirements of the building material combustion grade A1 grade flame retardant grade are met.
The wall board is placed for 24 hours under the condition of rime, the surface of the protective layer of the wall board prepared in the examples 1 to 4 is not frozen, and the wall board has excellent ice coating prevention performance.
2. Protective action of protective layer
The manufactured decorative heat-insulating integrated plate is subjected to a wind sand simulation test by taking the sand stone as an example in the example 1, and the decorative heat-insulating integrated plate without the protective layer is compared. And (3) sprinkling sand and stones for 2 hours by using an air blower, simulating the condition of sand wind, sanding and beating the surface of the plate body by the sand, stopping blowing the air, and observing the micro cracks formed on the surface of the plate body.
The observations were as follows:
(1) example 1: and a plurality of micro scratches which can be observed by naked eyes are generated on the surface of the plate body, and the scratches do not go deep into the decorative surface layer.
(2) Comparative example: and a plurality of micro scratches which can be observed by naked eyes are generated on the surface of the plate body, and the scratches do not penetrate into the structural layer.
Select a scope of 30mm as statistics, the surface mar is 8 plates of embodiment 1 respectively, and comparative example 7 is, with the grit on rag cleaning plate body surface, wipe 3 times along a direction to the mar with the rag simultaneously, the mar condition of observation plate body is stood for 30 min: the example 1 panel was substantially free of macroscopic scratches and the comparative example panel remained 7 strips.
Watering the surface of the plate body, keeping the environment humidity at 80%, placing the plate body overnight, then drying the plate body for 1 hour by using a baking lamp, and observing the condition of the plate body: the plate of example 1 was unchanged and the scratch of the comparative plate was significantly larger.
Therefore, the protective layer has a self-repairing function, the adaptability of the plate body to severe environments can be obviously enhanced, the performance of the plate body is improved, the service life of the plate body is prolonged, and the potential risk of the plate body is reduced.
And (3) carrying out performance detection on the plate body again, wherein the detection result is as follows:
when the wall board is placed for 24 hours under the condition of rime, the surface of the wall board protective layer prepared in the example 1 is still unfrozen, and the wall board has excellent ice coating prevention performance.
Claims (7)
1. The decorative and heat-insulating integrated exterior wall cladding comprises a decorative surface layer (5), a structural layer (4), a heat-insulating layer (3) and a galvanized steel frame (1) with embedded parts (2) which are arranged in sequence, the embedded part (2) penetrates through the heat-insulating layer (3) and extends into the structural layer (4), the decorative surface layer is characterized in that a protective layer is coated on the outer surface of a decorative surface layer (5), and raw materials of the protective layer comprise, by weight, 80-90 parts of pure acrylic emulsion, 18-21 parts of polyurethane associated thickener, 5-8 parts of vinyl triethoxysilane, 12-15 parts of hydroxyethyl cellulose, 25-30 parts of vinyl alkoxy phosphate, 15-20 parts of 2-acrylamido-2-methylpropanesulfonic acid, 8-10 parts of n-dodecyl mercaptan and 70-100 parts of water.
2. The decorative heat-insulating integrated exterior wall cladding panel according to claim 1, wherein the decorative surface layer (5) comprises, by weight, 1-2 parts of high-strength cement, 0.5-1 part of pigment stone, 2.5-4 parts of aggregate and 1-2.5 parts of water.
3. The decorative heat-insulating integrated exterior wall cladding as claimed in claim 1, wherein the structural layer (4) comprises, by weight, 1-10 parts of high-strength cement, 0.5-2.5 parts of alkali-resistant fiber and 1.5-5 parts of water.
4. The decorative heat-insulation integrated exterior wall cladding as claimed in claim 1, wherein the raw materials of the heat-insulation layer (3) comprise, by mass, 90-120 parts of portland cement, 30-34 parts of fly ash, 0.2-0.6 part of a foaming agent, 0.1-0.5 part of a polycarboxylic acid water reducing agent, 8-15 parts of benzene board particles and 50-60 parts of water.
5. The decorative and heat-insulating integrated exterior wall cladding as claimed in claim 1, wherein the thickness of the decorative surface layer (5) is 3-12mm, the thickness of the structural layer (4) is 20-30mm, and the thickness of the heat-insulating layer (3) is 90-150 mm.
6. The decorative and heat-insulating integrated exterior wall cladding according to claim 2 or 3, wherein the high-strength cement is concrete with a strength grade greater than C60.
7. The decorative and heat-insulating integrated exterior wall cladding panel according to claim 1, wherein the embedded part (2) is in a structure like a Chinese character 'ji'.
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