CN111160821A - Intelligent management equipment and method for auxiliary materials on assembly site - Google Patents
Intelligent management equipment and method for auxiliary materials on assembly site Download PDFInfo
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- 230000001502 supplementing effect Effects 0.000 claims abstract description 55
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- 239000013589 supplement Substances 0.000 claims description 28
- 238000005303 weighing Methods 0.000 claims description 10
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- 239000006052 feed supplement Substances 0.000 claims description 3
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Abstract
The invention discloses intelligent management equipment and method for auxiliary materials in an assembly site. The problems that time and labor are wasted and errors are caused in manual material taking and supplementing in the aspects of auxiliary material management, material checking, material getting and material supplementing in an assembly field are solved; the method comprises the following steps: s1: identifying the material taking identity and judging the operation authority; s2: material taking operation, namely selecting required materials and quantity, automatically opening corresponding cabinet doors, and taking materials by a material taking person; s3: material supplementing identity recognition and operation permission judgment; s4: material supplementing operation, namely selecting materials to be supplemented, automatically opening a cabinet door, supplementing materials by a material supplementing person, and feeding back the types and the quantity of the supplemented materials in real time; s5: and closing the cabinet door, updating the material information and ending the operation. Make things convenient for auxiliary material management, material check, the material of getting and replenishing the material of assembly scene, labour saving and time saving improves production efficiency, is applicable to the assembly scene, and can reduce manual operation's error.
Description
Technical Field
The invention relates to the field of material management, in particular to intelligent management equipment and method for auxiliary materials in an assembly site.
Background
The materials of the assembly site mainly comprise assembly auxiliary materials such as screws, cables, number pipes and wire noses, and the materials are suitable for being directly placed on the production site, so that the residual inventory of the materials needs to be checked manually at regular time. Many small materials have almost the same appearance, and although some marks are made, the probability of taking mistakes always exists for operators during material taking in production.
The materials are required to be supplemented with a proper amount of materials in a proper time on site, the materials are also dependent on people at present, the experience of people is required, once the materials are not supplemented in time, the manufacturing progress is delayed, and the influence on enterprises is large. Some personnel avoid some articles that are not commonly used to find easily in the future, are used to take some more with one's hands, lead to the material loss artificial increase, and some place the material on scene because small, easily ignored by the people, in case for a long time do not use just to become to stay the material of dying, are unfavorable for the effective utilization and the whole management of goods and materials, have increased the manufacturing cost of enterprise.
The problems of time and labor waste and errors in manual material taking and supplementing exist in the aspects of assisting material management, material checking, material getting and material supplementing on an assembly site. For example, a "material management system for an aviation maintenance production site and a method for using the same" disclosed in chinese patent literature, whose publication number "CN 109165891 a" includes a data management module and an operation implementation module cooperating with the data management module for implementing tracking of the state of a received material, and includes the following specific steps: (1) user login; (2) identity authentication; (3) displaying the stock; (4) judging whether to close the interface; (5) managing; (6) judging the type of the user; (7) managing materials; (8) a material loading/changing interface; (9) receiving materials; (10) a material put in/replace/receive interface; (11) a personnel information management interface; (12) putting materials; (13) and (5) replacing the materials. Although the method can manage materials, when the materials are taken and supplemented manually, operation errors exist, for example, when the materials are taken, workers take too many materials habitually; similar materials were misplaced during feeding. The production progress can be influenced, the production cost is increased, and the management of auxiliary materials is influenced.
Disclosure of Invention
The invention mainly solves the problems that in the prior art, the time and the labor are wasted in the aspects of auxiliary material management, material checking, material getting and material supplementing in an assembly field, and errors are caused by manual material taking and supplementing; the intelligent management method for the auxiliary materials on the assembly site is convenient for auxiliary material management, material checking, material getting and material supplementing on the assembly site, time and labor are saved, and errors of manual operation can be reduced.
The technical problem of the invention is mainly solved by the following technical scheme:
the method of the invention comprises the following steps:
s1: identifying the material taking identity, logging in a material taking system, and judging the operation authority;
s2: material taking operation, namely selecting required materials and quantity, automatically opening a corresponding cabinet door, taking materials by a material taking person, feeding back the quantity of the taken materials in real time, giving out sound and light warning when more materials are taken, and informing a material supplementing person to supplement materials when the materials are insufficient;
s3: feeding identity recognition, logging in a feeding system, and judging operation authority;
s4: material supplementing operation, namely selecting materials to be supplemented, automatically opening a cabinet door, supplementing materials by a material supplementing person, feeding back the types and the quantity of the supplemented materials in real time, and giving out sound and light warning when supplement is wrong;
s5: and closing the cabinet door, updating the material information and ending the operation.
The quantity of materials can be fed back in real time when the materials are taken and supplemented, the auxiliary material management, the material checking, the material getting and the material supplementing on an assembly site are facilitated, time and labor are saved, a large amount of manpower and time are saved, the materials are checked, the intelligent counting machine is more intelligent, the material management efficiency is improved, and the errors of manual operation can be reduced. The automatic identification stock reminds the material supplementing personnel to supplement the materials when the material storage quantity is insufficient, reduces the production risk caused by untimely manual judgment, and reduces the error probability. The material taking personnel can not take more materials, so that the material waste is reduced. The intelligent operation screen is used for searching materials, and the problem that the materials are inconvenient to search is solved.
Preferably, the step S1 includes the following steps:
s11: a material taking person logs in a material taking system on an intelligent operation screen in a card swiping mode, a face recognition mode or a user name and password inputting mode;
s12: the material taking system judges whether the material taking personnel has the material taking authority, if so, the step S2 is carried out; if not, quitting the system and ending;
the step S3 includes the following steps:
s31: feeding personnel logs in a feeding system on an intelligent operation screen in a card swiping mode, a face recognition mode or a user name and password inputting mode;
s32: the feeding system judges whether feeding personnel has feeding authority, if yes, the step S4 is carried out; if not, the system is quitted and the process is finished.
Corresponding systems need to be logged in when materials are taken and supplemented, authority judgment is carried out, management is standardized, materials can be supplemented and collected to be responsible for people, and responsibility tracing and optimization after problems occur are facilitated. The operation of irrelevant personnel is avoided, and the efficiency of material management is improved.
Preferably, the step S2 includes the following steps:
s21: a material taking person selects required materials and the required quantity on the intelligent operation screen;
s22: the main control board opens the corresponding material taking cabinet door of the storage cabinet, and a material taking person takes materials;
s23: the main control board calculates the quantity of the materials picked up by the material picking personnel in real time and displays the quantity on the intelligent operation screen, the main control board judges whether the picked materials reach the selected picking quantity, and if yes, the step S24 is carried out; if not, continuously taking the materials;
s24: the main control board judges whether the quantity of the materials picked up by the material picking personnel is larger than the selected picking quantity, if so, the main control board sends out sound and light reminding through the intelligent operation screen and records more picking information; if not, go to step S25;
s25: the main control board judges whether the material storage amount is smaller than a preset minimum value, if so, a material supplementing person is informed to supplement the material, and the step S3 is entered; if not, the process proceeds to step S5.
The material taking personnel who possess the permission of getting material seek the material through the required material of direct selection, perhaps through input material code, scanning material two-dimensional code, select the quantity that needs to get, and the corresponding cabinet door is opened automatically according to the material of selecting to the main control board, does not need the manual work to seek, has saved the time, has improved efficiency, has avoided the mistake of manual work seeking to get. The method comprises the steps of feeding back the quantity of materials received by a material taking person in real time, comparing the quantity with the selected quantity, giving a warning when the materials are taken more, cancelling an alarm if the materials are taken more by the material taking person, recording identity information of the material taking person and material taking information into a material taking system if the materials are still taken more by the material taking person, drawing a blacklist when the number of times of recording that the same material taking person takes more is more than three times, avoiding habitually taking more by the material taking person, avoiding material waste and improving the use efficiency of the materials.
Preferably, after the material taking personnel selects the required materials and the receiving quantity, the main control board judges whether the corresponding material storage quantity is smaller than the selected receiving quantity, if so, the material supplementing personnel is informed to supplement the materials, and the step S3 is carried out; if not, the process proceeds to step S22. Before material taking, enough materials are obtained by judging, so that the material taking personnel can obtain enough materials, and normal production activities are guaranteed.
Preferably, the step S4 includes the following steps:
s41: a material supplementing person selects materials to be supplemented on the intelligent operation screen;
s42: the main control board opens a corresponding storage cabinet material supplementing cabinet door, the camera scans a two-dimensional code on a supplemented material package, whether the supplemented material type is correct or not is judged, and if yes, the material is stored; if not, sending out an acousto-optic prompt through the intelligent operation screen;
s43: the main control board calculates the stock amount of the supplementary materials, updates the stock amount of the materials, judges whether the stock amount of the materials is smaller than a preset minimum value, and if so, continues to supplement the materials; if not, go to step S44;
s44: the main control board judges whether the material storage amount reaches the maximum storage threshold value of the storage cabinet, if so, the material storage amount is updated, the intelligent operation screen gives out an audible and visual prompt, and the step S5 is carried out; if not, go to step S45;
s45: the main control board judges whether the supplement of one material is finished, if so, the door of the supplementary cabinet is closed, and the step S46 is carried out; if not, continuing to supplement the materials;
s46: the main control board judges whether all the materials are supplemented, if yes, the step S5 is carried out; if not, the process proceeds to step S42.
Before the material is supplemented to be deposited, the two-dimensional code on the material packaging bag needs to be scanned, whether the deposited material is correct or not is judged, the error of manual operation is avoided, and the normal operation of production is ensured. After one material is supplemented, the other material is supplemented, so that the disorder caused by simultaneous supplementation of a plurality of materials is avoided. The accuracy of supplement is improved, and the management of materials is facilitated.
The equipment comprises a storage cabinet, wherein the storage cabinet comprises an intelligent control cabinet and a plurality of material cabinets, and the intelligent control cabinet is respectively connected with each material cabinet; the material cabinet comprises a plurality of material bins which are arranged in the vertical direction, a weighing module is arranged at the bottom of each material bin, a camera module is arranged at the top of each material bin, door lock modules are arranged on the front side face and the rear side face of each material bin respectively, a material taking cabinet door is arranged on one side of each material bin, and a material supplementing cabinet door is arranged on one side of each material bin. Each material bin is provided with a material taking cabinet door and a material supplementing cabinet door which are respectively arranged at two corresponding sides, so that material supplementing operation and material taking operation are distinguished, and management of materials is facilitated.
Preferably, the intelligent control cabinet comprises an intelligent operation screen, a main control board and a system server; the system server is connected with the intelligent operation screen, the intelligent operation screen is connected with the main control board, and the main control board is respectively connected with the weighing module, the camera module and the door lock module in each material bin. The weighing module weighs the weight of the materials in the material bin, information is sent to the main control board, and the main control board calculates the weight information into quantity information of the materials, so that the quantity of each material is obtained. The camera module is used for scanning the two-dimensional code on the material wrapping bag, sends two-dimensional code information for the main control board, and the main control board judges whether the material of depositing is correct.
Preferably, the material cabinet and the intelligent control cabinet are horizontally arranged side by side, the intelligent operation screens are arranged on the front side and the rear side of the intelligent control cabinet, the feed supplement cabinet door of the material cabinet faces one side, and the material taking cabinet door of the material cabinet faces one side. The material taking and supplementing are respectively carried out from two sides of the material storage cabinet, so that the operation and management of supplementing materials and getting the materials are facilitated, the material taking and supplementing device is suitable for a production field, and disorder is avoided.
Preferably, the material cabinets are arranged in a straight-line shape. The arrangement of a word shape of returning to the palm saves space, gets the material cabinet door and all sets up in the inboard of shape of returning to the palm, and the personnel of conveniently getting get the material, raise the efficiency, are applicable to the production site.
The invention has the beneficial effects that:
1. the quantity that can feed back the material in real time makes things convenient for the supplementary material management of assembly scene, material check, draws the material and supply the material, and labour saving and time saving is intelligent, has improved the managerial efficiency of material, and can reduce manual operation's error.
2. The automatic identification stock reminds the material supplementing personnel to supplement the materials when the material storage quantity is insufficient, reduces the production risk caused by untimely manual judgment, and reduces the error probability.
3. The material taking personnel can not take more materials, so that the material waste is reduced, and the production cost is reduced.
4. The intelligent operation screen is used for searching materials, and the problem that the materials are inconvenient to search is solved.
5. The storage cabinet in the shape of a straight line is used in a production field, and the neatness of the production field is improved.
Drawings
FIG. 1 is a flow chart of the material taking and feeding of the present invention.
FIG. 2 is a schematic view of a cabinet according to the present invention.
Fig. 3 is a schematic structural diagram of a material cabinet according to the present invention.
Fig. 4 is a schematic diagram of a hardware module connection structure according to the present invention.
In the figure, 1 is an intelligent control cabinet, 11 is an intelligent operation screen, 12 is a system server, 13 is a main control board, 2 is a material cabinet, 21 is a material taking cabinet door, 22 is a material supplementing cabinet door, 23 is a door lock module, 24 is a weighing module, and 25 is a camera module.
Detailed Description
The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings.
Example (b):
an intelligent management method for auxiliary materials in an assembly site, as shown in fig. 1, comprises the following steps:
s1: and (4) identifying the material taking identity, logging in a material taking system, and judging the operation authority.
S11: the material taking personnel log in the material taking system on the intelligent operation screen in a card swiping mode, a face recognition mode or a user name and password inputting mode.
S12: the material taking system judges whether the material taking personnel has the material taking authority, if so, the step S2 is carried out; if not, the system is quitted and the process is finished.
When materials are taken, the corresponding system is required to be logged in, authority judgment and standard management are carried out, so that the materials can be taken to be responsible for people, and the following responsibility tracing and optimization are facilitated when problems occur, such as more materials are taken. The operation of irrelevant personnel is avoided, and the efficiency of material management is improved.
S2: and (3) material taking operation, namely selecting required materials and quantity, automatically opening the corresponding cabinet door, taking the materials by a material taking person, feeding back the quantity of the taken materials in real time, giving out an audible and visual alarm when more materials are taken, and informing a material supplementing person to supplement the materials when the materials are insufficient.
S21: the material taking personnel select the required materials and the required number n on the intelligent operation screen.
The material taking personnel with the material taking authority directly select the required materials, or input material codes and scan the two-dimensional codes of the materials to search the materials, and then select the number n required to be obtained. The convenient material of getting the flier seeks, has avoided the mistake that artifical the seeking appears, has saved human cost and time cost, has improved efficiency.
The main control board judges whether the corresponding material storage quantity Q is smaller than the selected receiving quantity n, if so, a material supplementing person is informed to supplement the material, and the step S3 is carried out; if not, the process proceeds to step S22.
Ensure enough materials to be taken by the material taking personnel and ensure the normal operation of production activities.
S22: the main control board opens the corresponding cabinet door of the storage cabinet, and the material taking personnel take the materials.
The material taking cabinet door is automatically opened, so that the wrong acquisition caused by manual operation is avoided, the manual searching time is reduced, and the efficiency is improved.
S23: the main control board calculates the quantity N of the materials picked by the material picking personnel in real time and displays the quantity N on the intelligent operation screen, the main control board judges whether the picked materials N reach the selected picking quantity N, and if yes, the step S24 is carried out; if not, continuously taking the materials.
The real-time feedback makes things convenient for supplementary material management, material check and the material of getting of assembly scene, and labour saving and time saving is intelligent, has improved the managerial efficiency of material, and can reduce manual operation's error.
S24: the main control board judges whether the quantity N of the materials picked by the material picking personnel is larger than the selected picking quantity N, if so, the main control board sends out acousto-optic prompt through the intelligent operation screen and records the multi-picking information; if not, the process proceeds to step S25.
The material quantity N that gets of material personnel is fed back in real time, compares with the quantity N of getting of selection, and intelligent operation screen sends audible and visual warning when getting more. After the material taking personnel select to take materials on the intelligent operation screen, the main control board automatically closes the material taking cabinet door and updates the material storage quantity Q.
When the materials are taken more, if the materials are taken more, the alarm is cancelled, and the next step is carried out; if the material taking personnel still take the materials more and then manually close the door, the identity information of the material taking personnel and the material taking information are recorded in the material taking system, when the number of times of taking the same material taking personnel exceeds three times, the material taking blacklist is pulled in, the material taking operation cannot be carried out, the situation that the material taking personnel take the materials more habitually is avoided, the material waste is avoided, the material using efficiency is improved, and the production cost is saved.
S25: the main control board judges whether the material storage quantity Q is smaller than a preset minimum value min, if so, a material supplementing person is informed to supplement the material, and the step S3 is carried out; if not, the process proceeds to step S5.
And judging whether the material storage quantity Q after the material taking operation is greater than a preset material storage quantity minimum value min or not, and if the material storage quantity Q is less than the preset material storage quantity minimum value min, performing material supplementing operation, ensuring that the material storage quantity is sufficient, and ensuring that the production process can be smoothly performed. Do not need artifical check, make things convenient for the check of material, it is more intelligent, use manpower sparingly, avoided artifical mistake.
S3: and (4) feeding identity identification, logging in a feeding system, and judging the operation authority.
S31: feeding personnel logs in the feeding system on the intelligent operation screen in a card swiping mode, a face recognition mode or a user name and password inputting mode.
S32: the feeding system judges whether feeding personnel has feeding authority, if yes, the step S4 is carried out; if not, the system is quitted and the process is finished.
Corresponding systems need to be logged in during material supplementing, authority judgment is carried out, management is standardized, material supplementing can be responsible for people, and problems such as errors of supplemented material types and follow-up and optimization are facilitated. The operation of irrelevant personnel is avoided, and the efficiency of material management is improved.
S4: and (3) material supplementing operation, namely selecting materials to be supplemented, automatically opening a cabinet door, supplementing materials by material supplementing personnel, feeding back the types and the quantity of the supplemented materials in real time, and giving out sound and light warning when a supplement error occurs.
S41: and the material supplementing personnel selects the materials to be supplemented on the intelligent operation screen.
The material supplementing personnel with the material supplementing authority determines the materials by directly selecting the materials to be supplemented or inputting material codes and scanning material two-dimensional codes. The method is convenient to operate and intelligent, manual searching is not needed, manpower is saved, and manual searching errors are avoided.
S42: the main control board opens a corresponding storage cabinet material supplementing cabinet door, the camera scans a two-dimensional code on a supplemented material package, whether the supplemented material type is correct or not is judged, and if yes, the material is stored; if not, an acousto-optic prompt is sent out through the intelligent operation screen.
Before opening a feeding cabinet door, the main control board firstly judges whether the feeding cabinet door is in an open state, if so, the feeding cabinet door is closed, and then judgment is carried out; if not, a feeding cabinet door is opened.
Before the materials are replenished and stored, the two-dimensional codes on the material packaging bags need to be scanned, whether the stored materials are correct or not is judged, and if the stored materials are correct, the materials are stored; if the material supplementing type is wrong, the intelligent operation board gives out sound and light reminding to remind feeding staff of the wrong material supplementing type. The error of manual operation is avoided, and the normal operation of production is ensured.
S43: the main control board calculates the storage amount of the supplementary materials, updates the material storage amount Q, judges whether the material storage amount Q is smaller than a preset minimum value for min, and if yes, continues to supplement the materials; if not, the process proceeds to step S44.
And the supplemented material storage quantity Q is ensured to be larger than the set minimum material storage quantity min, and the normal operation of production operation is ensured.
S44: the main control board judges whether the material storage quantity Q reaches the maximum storage threshold max of the storage cabinet, if so, the material storage quantity Q is updated, the intelligent operation screen gives out an audible and visual prompt, and the step S5 is carried out; if not, the process proceeds to step S45.
The excessive storage is ensured, the waste is avoided, and the production cost is reduced.
S45: the main control board judges whether the supplement of one material is finished, if so, the door of the supplementary cabinet is closed, and the step S46 is carried out; if not, continuing to supplement the materials.
S46: the main control board judges whether all the materials are supplemented, if yes, the step S5 is carried out; if not, the process proceeds to step S42.
After one material is supplemented, the other material is supplemented, so that the disorder caused by simultaneous supplementation of a plurality of materials is avoided. The accuracy of supplement is improved, and the management of materials is facilitated.
S5: and closing the cabinet door, updating the material information and ending the operation.
After materials are taken or fed, the cabinet door is closed, the quantity information of the materials is updated, the materials do not need to be managed manually and counted, the efficiency of material management is improved, and the manual counting error is avoided.
An intelligent management device for auxiliary materials in an assembly site, as shown in figure 2, comprises a storage cabinet. The locker includes intelligent control cabinet 1 and a plurality of material cabinet 2.
The intelligent control cabinet 1 is connected with every material cabinet 2 respectively, and material cabinet 2 includes a plurality of material storehouses that vertical direction was arranged, and the material cabinet is side by side with intelligent control cabinet 1 level, and material cabinet 2 distributes in the left and right sides of intelligent control cabinet 1, and the locker is a word and returns the shape and arrange.
The storage cabinets are arranged in a straight-line shape, so that the space is saved, and the storage cabinets are suitable for production and assembly sites. Provides a material storage mode and solves the problem that the materials are not stacked neatly on site.
As shown in fig. 3, a weighing module 24 is arranged at the bottom of the material bin, a camera module 25 is arranged at the top of the material bin, door lock modules 23 are respectively arranged at the front side and the rear side of the material bin, a material taking cabinet door 21 is arranged at one side, and a material supplementing cabinet door 22 is arranged at one side.
The weighing module 24 weighs the materials in the material bin and sends the information to the main control board 13; the main control board 13 calculates the weight information as the quantity information of the materials, thereby obtaining the quantity of each material. The intelligent material of checking can feed back the change of the material quantity in the material storehouse in real time, does not need the manual work to carry out the management of material and check, has improved the efficiency and the production efficiency of material management, has avoided artificial error.
The camera module 26 is used for scanning the two-dimensional code on the material wrapping bag, sends two-dimensional code information to the main control board 13, and the main control board 13 judges whether the material of depositing is correct. Whether the type of the supplemented materials is correct or not is judged before material supplement, so that the management of the materials is facilitated, the errors of manual material supplement are reduced, the accuracy is higher, and the normal operation of production is ensured.
The intelligent control cabinet comprises an intelligent operation screen 11, a main control board 13 and a system server 12. As shown in fig. 4, the system server 12 is connected to the intelligent operation screen 11, the intelligent operation screen 11 is connected to the main control board 13, and the main control board 13 is respectively connected to the weighing module 24, the camera module 25 and the door lock module 23 in each material bin.
Logging in a system server 12 from an intelligent operation screen 11 to verify the identity of a worker; information in the main control board 13, such as material quantity information obtained through the weighing module 24 and material type information obtained through the camera module 25, can also be obtained from the intelligent operation screen 11; the intelligent operation screen 11 can also be used for controlling the opening and closing of the cabinet door by the main control board 13.
The intelligent management facilitates the auxiliary material management, material checking, material getting and material supplementing of the assembly site.
Both sides all are provided with intelligent operation screen 11 around intelligent control cabinet 1, and the feed supplement cabinet door 22 of material cabinet 2 is towards the inboard of "a word shape of returning to the heart", and the material cabinet door 21 of getting of material cabinet 2 is towards the outside of "a word shape of returning to the heart".
The staff draws the material from the inboard, supplements the material from the outside, separately carries out work, avoids the operation confusion, also is applicable to the production assembly scene, makes things convenient for the staff to seek and draw the material.
Claims (9)
1. An intelligent management method for auxiliary materials on an assembly site is characterized by comprising the following steps:
s1: identifying the material taking identity, logging in a material taking system, and judging the operation authority;
s2: material taking operation, namely selecting required materials and quantity, automatically opening a corresponding cabinet door, taking materials by a material taking person, feeding back the quantity of the taken materials in real time, giving out sound and light warning when more materials are taken, and informing a material supplementing person to supplement materials when the materials are insufficient;
s3: feeding identity recognition, logging in a feeding system, and judging operation authority;
s4: material supplementing operation, namely selecting materials to be supplemented, automatically opening a cabinet door, supplementing materials by a material supplementing person, feeding back the types and the quantity of the supplemented materials in real time, and giving out sound and light warning when supplement is wrong;
s5: and closing the cabinet door, updating the material information and ending the operation.
2. The intelligent management method for auxiliary materials in an assembly site according to claim 1, wherein the step S1 includes the following steps:
s11: a material taking person logs in a material taking system on an intelligent operation screen in a card swiping mode, a face recognition mode or a user name and password inputting mode;
s12: the material taking system judges whether the material taking personnel has the material taking authority, if so, the step S2 is carried out; if not, quitting the system and ending;
the step S3 includes the following steps:
s31: feeding personnel logs in a feeding system on an intelligent operation screen in a card swiping mode, a face recognition mode or a user name and password inputting mode;
s32: the feeding system judges whether feeding personnel has feeding authority, if yes, the step S4 is carried out; if not, the system is quitted and the process is finished.
3. The intelligent management method for auxiliary materials in an assembly site according to claim 1, wherein the step S2 includes the following steps:
s21: a material taking person selects required materials and the required quantity on the intelligent operation screen;
s22: the main control board opens the corresponding material taking cabinet door of the storage cabinet, and a material taking person takes materials;
s23: the main control board calculates the quantity of the materials picked up by the material picking personnel in real time and displays the quantity on the intelligent operation screen, the main control board judges whether the picked materials reach the selected picking quantity, and if yes, the step S24 is carried out; if not, continuously taking the materials;
s24: the main control board judges whether the quantity of the materials picked up by the material picking personnel is larger than the selected picking quantity, if so, the main control board sends out sound and light reminding through the intelligent operation screen and records more picking information; if not, go to step S25;
s25: the main control board judges whether the material storage amount is smaller than a preset minimum value, if so, a material supplementing person is informed to supplement the material, and the step S3 is entered; if not, the process proceeds to step S5.
4. The intelligent management method for the auxiliary materials of the assembly site as claimed in claim 3, wherein after the material fetching personnel selects the required materials and the receiving quantity, the main control board judges whether the corresponding material storage quantity is less than the selected receiving quantity, if so, the material supplementing personnel is informed to supplement the materials, and the step S3 is entered; if not, the process proceeds to step S22.
5. The intelligent management method for auxiliary materials in an assembly site according to claim 1, wherein the step S4 includes the following steps:
s41: a material supplementing person selects materials to be supplemented on the intelligent operation screen;
s42: the main control board opens a corresponding storage cabinet material supplementing cabinet door, the camera scans a two-dimensional code on a supplemented material package, whether the supplemented material type is correct or not is judged, and if yes, the material is stored; if not, sending out an acousto-optic prompt through the intelligent operation screen;
s43: the main control board calculates the stock amount of the supplementary materials, updates the stock amount of the materials, judges whether the stock amount of the materials is smaller than a preset minimum value, and if so, continues to supplement the materials; if not, go to step S44;
s44: the main control board judges whether the material storage amount reaches the maximum storage threshold value of the storage cabinet, if so, the material storage amount is updated, the intelligent operation screen gives out an audible and visual prompt, and the step S5 is carried out; if not, go to step S45;
s45: the main control board judges whether the supplement of one material is finished, if so, the door of the supplementary cabinet is closed, and the step S46 is carried out; if not, continuing to supplement the materials;
s46: the main control board judges whether all the materials are supplemented, if yes, the step S5 is carried out; if not, the process proceeds to step S42.
6. An intelligent management device for auxiliary materials in an assembly site, which is applied to the intelligent management method for the auxiliary materials in the assembly site in any one of claims 1 to 5, and comprises a storage cabinet, wherein the storage cabinet comprises an intelligent control cabinet (1) and a plurality of material cabinets (2), and the intelligent control cabinet (1) is respectively connected with each material cabinet (2); the material cabinet (2) comprises a plurality of material bins which are arranged in the vertical direction, a weighing module (24) is arranged at the bottom of each material bin, a camera module (25) is arranged at the top of each material bin, door lock modules (23) are respectively arranged on the front side surface and the rear side surface of each material bin, a material taking cabinet door (21) is arranged on one side of each material bin, and a material supplementing cabinet door (22) is arranged on one side of each material bin.
7. The intelligent management device for the auxiliary materials in the assembly field is characterized in that the intelligent control cabinet (1) comprises an intelligent operation screen (11), a main control board (13) and a system server (12); the system server (12) is connected with the intelligent operation screen (11), the intelligent operation screen (11) is connected with the main control board (13), and the main control board (13) is respectively connected with the weighing module (24), the camera module (25) and the door lock module (23) in each material bin.
8. The intelligent management equipment for the auxiliary materials in the assembly site according to claim 6 or 7, wherein the material cabinet (2) is horizontally arranged side by side with the intelligent control cabinet (1), the intelligent operation screens (11) are arranged on the front side and the rear side of the intelligent control cabinet (1), the feed supplement cabinet door (22) of the material cabinet (2) faces one side, and the material taking cabinet door (21) of the material cabinet (2) faces one side.
9. The intelligent management device for auxiliary materials in the assembly field according to claim 8 is characterized in that the material cabinets (2) are arranged in a straight-line shape.
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| CN114455347A (en) * | 2022-01-21 | 2022-05-10 | 浙江智飨科技有限公司 | Food additive feeding device and control method |
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