CN108132653A - A kind of control system and control method of intelligent cloud Tool Management System - Google Patents
A kind of control system and control method of intelligent cloud Tool Management System Download PDFInfo
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- CN108132653A CN108132653A CN201711296306.6A CN201711296306A CN108132653A CN 108132653 A CN108132653 A CN 108132653A CN 201711296306 A CN201711296306 A CN 201711296306A CN 108132653 A CN108132653 A CN 108132653A
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- cutter
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- management system
- tool management
- servo
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- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000004891 communication Methods 0.000 claims abstract description 14
- 238000003860 storage Methods 0.000 claims description 20
- 230000004044 response Effects 0.000 claims description 18
- 230000009471 action Effects 0.000 claims description 10
- 238000012790 confirmation Methods 0.000 claims description 6
- 238000000151 deposition Methods 0.000 claims description 6
- 238000003032 molecular docking Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000012545 processing Methods 0.000 description 6
- 230000008901 benefit Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
- G05B19/4187—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow by tool management
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
- G05B19/4186—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication by protocol, e.g. MAP, TOP
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Numerical Control (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a kind of control systems and control method of intelligent cloud Tool Management System, the control system includes cloud server, cutter cabinet, local Tool Management System and PLC control system, local Tool Management System and PLC control system are installed on cutter cabinet, cloud server is connected by internet and local Tool Management System communication, the local Tool Management System is connected by Ethernet and PLC control system communication, the PLC control system includes industrial personal computer, sensor, first servo-control system, second servo-control system and third servo-control system.Present invention can be implemented in factory's storehouse 24 hours it is unattended in the case of normally access cutter, accomplish that cutter is on-demand, returned in time after, improve production management efficiency, reduce warehousing management personnel, reduce inventory, reduce production cost.
Description
Technical field
The present invention relates to a kind of control systems and control method of intelligent cloud Tool Management System, belong to industrial intelligent storage
Management equipment technical field.
Background technology
In processing manufacturing industry, enterprise usually requires the cutter to workshop and storehouse, tool carries out orderly management,
To improve production efficiency, cost is reduced.However it is various for cutter kind quantity, the factory of operating in particularly 24 hours comes
It says, the management of cutter just becomes more difficult, and the store management personnel for also needing to be equipped with profession thus work for 24 hours, for production
Logistical resources guarantee is provided, this undoubtedly increases human cost, and management quality and the efficiency of management are relatively low.
Invention content
The object of the present invention is to provide the control system and control method of a kind of intelligent cloud Tool Management System, with
It realizes the cutter intelligent management of factory's storehouse and processing site, so as to shorten production and processing time, and then improves
Production efficiency reduces labor management cost, while administrator is allowed to grasp in real time and tracks cutter and receives information.
Technical scheme of the present invention:A kind of control system of intelligent cloud Tool Management System, including cloud server, cutter
Cabinet, local Tool Management System and PLC control system, be equipped on cutter cabinet local Tool Management System and
PLC control system, cloud server are connected by internet and local Tool Management System communication, the local tool management
System is connected by Ethernet and PLC control system communication, and the PLC control system includes PLC controller, industrial personal computer, biography
Sensor, the first servo-control system, the second servo-control system and third servo-control system, PLC controller respectively with work
Control machine, sensor, the first servo-control system, the second servo-control system and third servo-control system are electrically connected, the
One servo-control system, the second servo-control system and third servo-control system connect with cutter access robotic transfer
It connects.
The local Tool Management System is connect by internet with cell phone customer end communication.
The local Tool Management System is electrically connected with Quick Response Code identifying system.
Meanwhile the present invention also provides a kind of control method of the control system for above-mentioned intelligent cloud Tool Management System,
Cloud server, local Tool Management System and PLC control system are carried out by docking interconnection by network communication first, to whole
A system realizes initialization;Before depositing knife, administrator needs to carry out coordinate to each cutter storage device in cutter cabinet
The parameters such as position, storing cutter model, maximum storage quantity are defined, and the parameter after definition is preserved to local cutter tube
In reason system;When depositing knife, after worker inputs web-privilege password Web by the operation interface of local Tool Management System, Quick Response Code will be carried
Or the cutter of bar code is put into the drawer of cutter cabinet, Quick Response Code identifying system starts at this time, identifies the Quick Response Code on cutter
Or bar code obtains the identity information of cutter, and the identity information of cutter is uploaded to local Tool Management System, then by this earthing knife-switch
Have the management system automatic decision tool storage position, the position command is then sent to PLC control system, is controlled by PLC
Device controls each servo-control system action, cutter is driven to access manipulator by servo-control system, and machinery is accessed by cutter
Hand is uploaded to cloud server by the tool storage in drawer to specified cutter storage device, while by storage information.
In the above method, when taking knife, freely got using worker and granting is specified to get two ways with administrator.
In the above method, when worker freely gets, operation interface that the worker that has permission passes through local Tool Management System
Cutter needed for selection is voluntarily searched, after confirmation, local Tool Management System can automatically generate corresponding tool-information Quick Response Code
Figure, after worker identifies tool-information and receiptor's identity information by cell-phone customer terminal barcode scanning, by local tool management system
The specific deposit position of the system automatic discrimination model cutter, then the position command is sent in PLC control system, it is controlled by PLC
System processed control cutter access manipulator performs feeding action, and cutter is sent to the outlet of cutter cabinet drawer, while by the knife of taking-up
Has uploading information data to cloud server.
In the above method, when worker there is no operating right, need administrator that granting is specified to get, at this time administrator
Cutter model needed for worker can be issued to local by member by top-level server or mobile phone Information Mobile Service terminal with 2 D code information
Tool Management System, worker is opened by local Tool Management System and generates the Quick Response Code, and is passed through cell-phone customer terminal barcode scanning and read
Cutter pickup information is taken, after confirmation, the specific deposit position of the local Tool Management System meeting automatic identification model cutter, then will
The position command is sent in PLC control system, and feeding action is performed by PLC control system control cutter access manipulator, will
Cutter is sent to the outlet of cutter cabinet drawer, while the tool-information data of taking-up are uploaded to cloud server.
Due to the adoption of the above technical scheme, the advantage of the invention is that:The present invention can not only replace existing store management
Personnel, but also with higher management quality and the efficiency of management, it is not limited by time, place, personnel, is equivalent in factory
" Vending Machine ", it is the intelligent storage counter based on internet, can realize network management, and administrator can pass through cloud
End background network server or mobile terminal of mobile telephone carry out real-time tracking to counter and check, understand counter unusual action information.Worker leads
With, give back cutter and only need to can be completed by wechat barcode scanning, system, which will automatically update, uploads the current operation data of counter, including
Cutter receives personal information, receives specification quantity, the current information such as quantity in stock and equipment running status, troublshooting in cabinet.
Therefore, present invention can be implemented in factory's storehouse 24 hours it is unattended in the case of normally access cutter, accomplish cutter with with
It takes, is returned in time after, improve production management efficiency, reduce warehousing management personnel, reduce inventory, reduce production cost.
Description of the drawings
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the control flow chart of the present invention.
Reference sign:1- cloud servers, 2- cutter cabinets, 3- locals Tool Management System software, 4-PLC controls
System processed, 5- cell phone applications, wechat, 6- Quick Response Code Processing in Barcode Recognizing System, 7- industrial personal computers, 8- sensors, the first SERVO CONTROLs of 9- system
System, the second servo-control systems of 10-, 11- third servo-control systems, 12- cutters access manipulator, 13-PLC controllers.
Specific embodiment
In order to make the object of the invention, technical solution and advantage clearer, below in conjunction with the accompanying drawings and embodiment is to this hair
It is bright to be described in further detail.
The embodiment of the present invention:Structure diagram such as Fig. 1 of the control system of the intelligent cloud Tool Management System of the present invention
It is shown, including cloud server 1, cutter cabinet 2, local Tool Management System 3 and PLC control system 4, stored in cutter
Local Tool Management System 3 and PLC control system 4 are installed, cloud server 1 passes through internet and local cutter tube on cabinet 2
The communication connection of reason system 3, the local Tool Management System 3 is connected by Ethernet and the communication of PLC control system 4, described
PLC control system 4 include PLC controller 13, industrial personal computer 7, sensor 8, the first servo-control system 9, the second SERVO CONTROL
System 10 and third servo-control system 11, PLC controller 13 respectively with industrial personal computer 7, sensor 8, the first SERVO CONTROL system
The 9, second servo-control system 10 of system and third servo-control system 11 are electrically connected, and the first servo-control system 9, second are watched
Control system 10 and third servo-control system 11 is taken to be sequentially connected with cutter access manipulator 12.The local cutter tube
Reason system 3 is connect by internet with cell phone customer end communication, the local Tool Management System 3 and Quick Response Code identifying system 6
It is electrically connected.
In above system, the operating system of the industrial personal computer 7 is windows7 systems, can write and install tool management system
System software, support program upload, the functions such as networking.The sensor 8 can be realized acquires transfer function to the data of moving component.
The servo-control system can receive and perform the movement instruction that PLC control system 4 is sent out, and cutter is driven to access manipulator
12 actions.
In above system, the cloud server 1 can be realized by internet communication deposits the cutter in cutter cabinet 2
It stores up and receives situation and carry out real-time tracking, obtain the unusual action information in cutter cabinet, support the access of mobile interchange equipment, realize number
According to shared.
In above system, the local Tool Management System 3 has data receiver, upload, judges processing and distribute each control
The information command of unit processed supports the management and control functions such as cell phone application, wechat barcode scanning, annexs Quick Response Code Processing in Barcode Recognizing System, can be to knife
Tool Quick Response Code bar code scans and recognizes, and reads cutter identity information.
The operation principle of the control system of the intelligent cloud Tool Management System of the present invention:
Referring to Fig. 2, it is by cloud server 1, local Tool Management System 3 and PLC controls by network communication first
System 4 carries out docking interconnection, and whole system is realized and is initialized;Before depositing knife, administrator is needed to each in cutter cabinet 2
Cutter storage device carries out the parameters such as coordinate position, storing cutter model, maximum storage quantity and is defined, and will be after definition
Parameter is preserved into local Tool Management System 3;When depositing knife, worker is inputted by the operation interface of local Tool Management System 3
After web-privilege password Web, the cutter with Quick Response Code or bar code is put into the drawer of cutter cabinet 2, at this time Quick Response Code identifying system
6 start, and identify that Quick Response Code or bar code on cutter obtain the identity information of cutter, and the identity information of cutter is uploaded to local
Tool Management System 3, then by local 3 automatic decision of Tool Management System tool storage position, then send out the position command
PLC control system 4 is sent to, each servo-control system is controlled to act by the PLC controller 13 in PLC control system 4, passes through servo
Control system driving cutter access manipulator 12, manipulator 12 is accessed by the tool storage in drawer to the knife specified by cutter
Have on storage device, while storage information is uploaded to cloud server 1.
When taking knife, freely got using worker and granting is specified to get two ways with administrator:
When worker freely gets, the worker having permission voluntarily searches choosing by the operation interface of local Tool Management System 3
Required cutter is selected, after confirmation, local Tool Management System 3 can automatically generate corresponding tool-information two-dimension code pattern, worker
After identifying tool-information and receiptor's identity information by cell-phone customer terminal barcode scanning, sentenced automatically by local Tool Management System 3
The not specific deposit position of the model cutter, then the position command is sent in PLC control system 4, by PLC control system control
Cutter processed access manipulator 12 performs feeding action, and cutter is sent to the outlet of cutter cabinet drawer, while by the tool-information of taking-up
Data are uploaded to cloud server 1.
When worker there is no operating right, need administrator that granting is specified to get, administrative staff can pass through top at this time
Cutter model needed for worker is issued to local tool management system by stratum server or mobile phone Information Mobile Service terminal with 2 D code information
System 3, worker are opened by local Tool Management System 3 and generate the Quick Response Code, and are passed through cell-phone customer terminal barcode scanning and read cutter neck
Win the confidence breath, after confirmation, local Tool Management System 3 can the automatic identification model cutter specific deposit position, then by the position
Instruction is sent in PLC control system, feeding action is performed by PLC control system control cutter access manipulator 12, by cutter
The outlet of cutter cabinet drawer is sent to, while the tool-information data of taking-up are uploaded to cloud server 1.
Claims (7)
1. a kind of control system of intelligent cloud Tool Management System, including cloud server (1), cutter cabinet (2), this earthing knife-switch
Have management system (3) and PLC control system (4), it is characterised in that:Local cutter tube is installed on cutter cabinet (2)
Reason system (3) and PLC control system (4), cloud server (1) is communicated by internet with local Tool Management System (3) to be connected
It connects, the local Tool Management System (3) is connected by Ethernet and PLC control system (4) communication, PLC controls
System (4) includes PLC controller (13), industrial personal computer (7), sensor (8), the first servo-control system (9), the second SERVO CONTROL
System (10) and third servo-control system (11), PLC controller (13) respectively with industrial personal computer (7), sensor (8), first
Servo-control system (9), the second servo-control system (10) and third servo-control system (11) are electrically connected, the first servo
Control system (9), the second servo-control system (10) and third servo-control system (11) access manipulator with cutter
(12) it is sequentially connected.
2. the control system of intelligent cloud Tool Management System according to claim 1, it is characterised in that:The local cutter
Management system (3) is connect by internet with cell phone customer end communication.
3. the control system of intelligent cloud Tool Management System according to claim 1, it is characterised in that:The local cutter
Management system (3) is electrically connected with Quick Response Code identifying system (6).
4. a kind of controlling party of the control system of intelligent cloud Tool Management System for described in claims 1 to 3 any one
Method, it is characterised in that:Cloud server (1), local Tool Management System (3) and PLC are controlled by network communication first
System (4) carries out docking interconnection, and whole system is realized and is initialized;Before depositing knife, administrator is needed in cutter cabinet (2)
Each cutter storage device carries out the parameters such as coordinate position, storing cutter model, maximum storage quantity and is defined, and will be fixed
Parameter after justice is preserved into local Tool Management System (3);When depositing knife, behaviour that worker passes through local Tool Management System (3)
After making interface input web-privilege password Web, the cutter with Quick Response Code or bar code is put into the drawer of cutter cabinet (2), at this time two
It ties up code identifying system (6) to start, identifies that Quick Response Code or bar code on cutter obtain the identity information of cutter, and by the identity of cutter
Information is uploaded to local Tool Management System (3), then by local Tool Management System (3) automatic decision tool storage position,
Then the position command is sent to PLC control system (4), each servo-control system is controlled to act by PLC controller (13), led to
Servo-control system driving cutter access manipulator (12) is crossed, manipulator (12) is accessed by the tool storage in drawer by cutter
Cloud server (1) is uploaded to onto specified cutter storage device, while by storage information.
5. the control method of the control system of intelligent cloud Tool Management System according to claim 4, it is characterised in that:It takes
During knife, freely got using worker and granting is specified to get two ways with administrator.
6. the control method of the control system of intelligent cloud Tool Management System according to claim 5, it is characterised in that:Work
When people freely gets, the worker having permission voluntarily searches knife needed for selection by the operation interface of local Tool Management System (3)
Tool, after confirmation, local Tool Management System (3) can automatically generate corresponding tool-information two-dimension code pattern, and worker passes through hand
Machine client barcode scanning, should by local Tool Management System (3) automatic discrimination come after identifying tool-information and receiptor's identity information
The specific deposit position of model cutter, then the position command is sent in PLC control system (4), it is controlled by PLC control system
Cutter access manipulator (12) performs feeding action, and cutter is sent to the outlet of cutter cabinet drawer, while by the tool-information of taking-up
Data are uploaded to cloud server (1).
7. the control method of the control system of intelligent cloud Tool Management System according to claim 4, it is characterised in that:When
When worker there is no operating right, need administrator that granting is specified to get, at this time administrative staff can by top-level server or
Cutter model needed for worker is issued to local Tool Management System (3), worker by mobile phone Information Mobile Service terminal with 2 D code information
It is opened by local Tool Management System (3) and generates the Quick Response Code, and passed through cell-phone customer terminal barcode scanning and read cutter pickup information,
After confirmation, the specific deposit position of local Tool Management System (3) the meeting automatic identification model cutter, then the position command is sent out
It send into PLC control system, feeding action is performed by PLC control system control cutter access manipulator (12), cutter is sent to
Cutter cabinet drawer exports, while the tool-information data of taking-up are uploaded to cloud server (1).
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109492968A (en) * | 2018-10-29 | 2019-03-19 | 西北工业大学 | Cutter treasury management system based on database technology |
CN110142645A (en) * | 2019-04-22 | 2019-08-20 | 东莞工坊精密模具有限公司 | A kind of management application method in intelligent tool storehouse |
CN111325922A (en) * | 2020-03-06 | 2020-06-23 | 协创云科技(深圳)有限公司 | Cloud intelligent tool cabinet system with AI (Artificial Intelligence) recovery capability and tool management method |
CN114833633A (en) * | 2022-05-19 | 2022-08-02 | 深圳丹弗科技有限公司 | Cutter cabinet control method and related equipment thereof |
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CN207488812U (en) * | 2017-12-08 | 2018-06-12 | 贵州西南工具(集团)有限公司 | A kind of control system of intelligent cloud Tool Management System |
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CN109492968A (en) * | 2018-10-29 | 2019-03-19 | 西北工业大学 | Cutter treasury management system based on database technology |
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CN114833633A (en) * | 2022-05-19 | 2022-08-02 | 深圳丹弗科技有限公司 | Cutter cabinet control method and related equipment thereof |
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Application publication date: 20180608 |