CN111153221B - Method for automatically supplying lamp holder - Google Patents
Method for automatically supplying lamp holder Download PDFInfo
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- CN111153221B CN111153221B CN202010008702.XA CN202010008702A CN111153221B CN 111153221 B CN111153221 B CN 111153221B CN 202010008702 A CN202010008702 A CN 202010008702A CN 111153221 B CN111153221 B CN 111153221B
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- lamp holder
- tray
- lamp
- state
- clamping piece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/02—De-stacking from the top of the stack
- B65G59/026—De-stacking from the top of the stack with a stepwise upward movement of the stack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
The automatic lamp cap supply method is characterized by comprising a lamp cap supply machine, wherein the lamp cap supply machine comprises a box body, a lamp cap tray, a built-in tray lifting mechanism, a tray first propeller, a tray second propeller, a lamp cap progressive mechanism and a control system; the method comprises 6 states: 1, an upper multi-lamp holder clamping piece and a lower multi-lamp holder clamping piece are both in a closed state; 2, the upper multi-lamp holder clamp is in a closed state; the lower multi-lamp holder clamping piece is switched to a separated state; 3, the upper multi-lamp holder clamp is in a closed state; the lower multi-lamp holder clamping piece is in a separated state and moves backwards by the interval of one adjacent lamp holder row hole; 4, the upper multi-lamp holder clamp is in a closed state; the lower multi-lamp holder clamping piece is switched to a folding state; 5, switching the upper-layer multi-lamp holder clamping piece to a separated state; the lower multi-lamp holder clamping piece keeps a folding state and moves forwards for the interval distance of one adjacent lamp holder row hole; 6, switching the upper multi-lamp holder clamp to a folding state; the lower multi-lamp holder clamp keeps a closed state.
Description
Technical Field
The invention relates to a method for automatically supplying lamp caps.
Background
The existing filament lamp production equipment adopts a special person to stand beside a machine to manually place a lamp holder on a lamp holder of a related production line.
Disclosure of Invention
The invention aims to provide a method for automatically supplying lamp holders to filament lamp production equipment.
The invention relates to a method for automatically supplying lamp caps, which comprises the following steps: the lamp holder supplying machine comprises a box body, a lamp holder tray, a built-in tray lifting mechanism, a tray first propeller, a tray second propeller, a lamp holder progressive mechanism and a control system;
the built-in tray lifting mechanism, the tray first propeller and the tray second propeller respectively realize that the tray rises from the box body, the tray is pushed to move towards the lamp cap progressive mechanism direction-the transverse direction to enable the first row of lamp caps in the tray to reach the working area of the lamp cap progressive mechanism, the tray is repeatedly pushed to move for a distance along the direction vertical to the transverse direction-the longitudinal direction to enable the next row of lamp caps in the tray to reach the working area of the lamp cap progressive mechanism; the lamp cap progressive mechanism is used for sequentially picking up a row of lamp caps from the tray;
the built-in tray lifting mechanism comprises a plurality of groups of two horizontally arranged supporting strips; the supporting strip is in transmission connection with a ratchet mechanism driven by a pneumatic element through a chain; the tray comprises a plurality of rows of lamp holder row holes in each row; a lamp holder with an upward opening is stored in each lamp holder row hole;
the tray first thruster comprises a pushing plate, and the pushing plate is connected with the box body through a one-dimensional moving pair mechanism and is in transmission connection with a stepping motor driving device;
the second tray propeller comprises two electric propelling devices arranged along two sides of the bottom of the tray;
the lamp holder progressive mechanism comprises an upper layer multi-lamp holder clamping piece and a lower layer multi-lamp holder clamping piece which are always in a horizontal state;
the upper multi-lamp holder clamping piece comprises a pair of two upper half clamping pieces; the upper multi-lamp holder clamp has two stable states: 1) the folding state of the two upper half clamping pieces; 2) the two upper half clamping pieces are separated;
the lower multi-lamp holder clamping piece comprises a pair of two lower half clamping pieces; the lower multi-lamp holder clamp has two stable states: 1) the folding state of the two lower half clamping pieces; 2) a separated state in which the two lower half-clamping pieces are separated;
two lower half clamping pieces of the lower multi-lamp holder clamping piece are respectively connected with the box body through a one-dimensional moving pair mechanism and are in transmission connection with a driving mechanism to realize the front and back movement along the central line of the box body;
the lamp cap progressive mechanism is enabled to pass through the following 6 states in sequence, and the working process of one lamp cap is completed in a progressive mode: :
state 1-the upper and lower multi-burner clamps are both in a closed state;
state 2-the upper multi-lamp holder clamp is in a closed state; the lower multi-lamp holder clamping piece is switched to a separated state;
state 3-upper multi-lamp holder clamp is in a closed state; the lower multi-lamp holder clamping piece is in a separated state and moves backwards by the interval distance of one adjacent lamp holder row hole;
state 4-the upper multi-burner clamp is in the closed state; the lower multi-lamp holder clamping piece is switched to a folding state;
state 6-the upper multi-lamp holder clamp is switched to the closed state; the lower multi-lamp holder clamp keeps a closed state.
The control system comprises a self-contained control system or a control system of the overall equipment.
The method of the present invention is equivalent to process or process control.
Has the advantages that: the lamp cap supply machine can automatically apply the lamp cap to the lamp cap supply method, takes out the lamp cap from the tray with the lamp cap and supplies the lamp cap to relevant equipment, can save workers and has higher reliability.
Drawings
Fig. 1 is a layout view of a filament lamp manufacturing apparatus using a cap supply machine.
Fig. 2 is a top view of a schematic of a lamphead supply machine.
Fig. 3 is a schematic view of a lamphead supplier, shown in an O-O view of fig. 2.
Fig. 4 and 5 are a top view and a side view, respectively, of a lamphead advancing mechanism state 1.
Fig. 6 and 7 are a top view and a side view, respectively, of a state 2 of a lighthead advancing mechanism.
Fig. 8 and 9 are a top view and a side view, respectively, of a lamphead advancing mechanism state 3.
Fig. 10 and 11 are a top view and a side view, respectively, of a lamphead advancing mechanism state 4.
Fig. 12 and 13 are a top view and a side view, respectively, of a lamphead advancing mechanism state 5.
Fig. 14 and 15 are a top view and a side view, respectively, of a lamphead advancing mechanism state 6.
FIG. 16 is a schematic diagram of a built-in pallet lift mechanism.
Figure 17 is a top view of a multi-head robot.
Fig. 1 shows a pre-straightening machine for lamp body electrodes; 2, a lamp body manipulator; 3 driving a power supply electrode pre-straightening machine; 4, a power manipulator; 5 a lamp cap supplier; 6, installing a lamp cap; 7, a production host; 8, buffering the line; 9 a lamp body platform; 10, a multi-lamp-body station closed loop conveying system; 11 power supply rotary platform; 12 a lamp body; 13 touching the display screen; 14 a box body; 15 tray first pusher; 16 multi-burner manipulators; 17 a lamp cap progressive mechanism; 18 tray collection tank; 19, supporting strips; 20 chains; 21 a pneumatic element; 22 a ratchet mechanism; 23, a tray; 24 lamp holder row holes; 25 a lamp cap; 26 pushing the plate; 27 electric propulsion means; 28 multiple lamp holders; 29 half-clamping pieces; 31 an upper multi-cap clamp; 32 lower multi-cap clip; 33 an upper half clamp; 34 a slide rail; 35 lower half clamp; 36 lifting platform; 37 is a dashed line; 38 baffle plates; 39 pallet deck.
Detailed Description
Fig. 1 to 17 show example 1.
Example 1, a filament lamp manufacturing apparatus using a lamp cap supplier was manufactured, which includes a lamp body electrode pre-straightening machine 1, a lamp body manipulator 2, a driving power supply electrode pre-straightening machine 3, a power supply manipulator 4, a lamp cap supplier 5, a lamp cap mounter 6, a production host 7, a buffer line 8, and a control system,
the lamp body electrode pre-straightening machine 1 comprises a lamp body platform 9, a multi-lamp body station closed loop conveying system 10 arranged on the lamp body platform 9, a contact type lamp body detector, a wire arranging machine, a lamp body electrode first straightening mechanism, a lamp body electrode straightening mechanism, a pipe sleeving machine, an electrode positive and negative end detector, a 180-degree lamp body rotating mechanism, a lamp body pipe sleeving machine, a lamp body quality pre-checker and a lamp body defective product remover, wherein the contact type lamp body detector, the wire arranging machine, the lamp body electrode first straightening mechanism, the lamp body electrode straightening mechanism, the pipe;
the driving power supply electrode pre-straightening machine 3 comprises a power supply rotating platform 11, a contact type lamp body detector arranged on the power supply rotating platform 11 and a power supply electrode correcting mechanism;
the production host 7 is used for automatically installing a driving power supply and a lamp cap on the lamp body 12;
the buffer line 8 is used for absorbing the speed difference between different production devices;
the control system comprises a host and a touch display screen 13.
The lamp holder supplying machine 5 comprises a box body 14, a lamp holder tray, a built-in tray lifting mechanism, a tray first propeller 15, a tray second propeller, a multi-lamp holder manipulator 16, a lamp holder progressive mechanism 17 and a tray collecting groove 18.
The built-in tray lifting mechanism comprises a plurality of groups of two horizontally arranged supporting strips 19; the carrier strip 19 is drivingly connected to a ratchet mechanism 22 driven by a pneumatic element 21 via a chain 20. The tray 23 is manually placed on a group of support strips 19, and the tray 23 comprises a plurality of rows of lamp holder row holes 24 in each row; in each lamp head row 24 there is a lamp head 25 opening upwards.
The first tray pusher comprises a pushing plate 26, and the pushing plate 26 is connected with the box body 14 through a one-dimensional moving pair mechanism and is in transmission connection with a stepping motor driving device, so that a tray 23 reaching the top layer can be pushed out of the box body 14.
The second pusher of the tray comprises two electric propulsion means 27 arranged along the two sides of the bottom of the tray.
The propelling directions of the first tray propeller and the second tray propeller are perpendicular to each other.
The multi-burner robot 16 includes a multi-burner clamp 28 that is always horizontal, the multi-burner clamp 28 including a pair of two half clamps 29. The multiple base clip 28 has two stable states: 1) a closed state in which the two half-clips 29 are closed; 2) a separated state in which the two half-clips 29 are separated;
the multi-lamp holder clamping piece 28 is connected with the box body 14 through a transverse one-dimensional moving pair mechanism and is in transmission connection with a transverse moving driving mechanism to realize transverse movement;
the multi-lamp holder clamping piece 28 is connected with the box body 14 through a vertical one-dimensional moving pair mechanism and is in transmission connection with a vertical moving driving mechanism to realize vertical movement;
the multi-burner clamp 28 in the closed position can lift several burners at a time and move them into the burner row holes of the burner advancing mechanism 17.
The multi-burner manipulator in fig. 2 is in the above-mentioned movement.
The lamp head progressive mechanism 17 comprises an upper layer multi-lamp head clamping piece 31 and a lower layer multi-lamp head clamping piece 32 which are always in a horizontal state;
the upper multi-clip 31 includes a pair of two upper half-clips 33. The upper multi-cap clip 31 has two stable states: 1) a closed state in which the two upper half clamps 33 are closed; 2) a separated state in which the two upper half clips 33 are separated; the upper half-clamping piece 33 is connected with the box body through a slide rail 34.
Lower multi-cap clip 32 includes a pair of two lower half-clips 35. The lower multi-cap clip 32 has two stable states: 1) a closed state in which the two lower half clamps 35 are closed; 2) a separated state in which the two lower half-clips 35 are separated;
the two lower half clamping pieces 35 of the lower multi-lamp holder clamping piece 32 are respectively connected with the box body 14 through a one-dimensional moving pair mechanism and are in transmission connection with a driving mechanism to realize the front and back movement along the central line of the box body.
The tray collection tank 18 includes a lift platform 36 therein; the lifting platform comprises 30 mm of each descending and one ascending to the position.
The lamp holder supply machine adopts the process of the method of the invention: suppose that: the tray in the cabinet of the lamp head supplier needs to be raised one level. The invention is still true in other states of the lamphead supply machine. The control system main machine makes the pneumatic element 21 act once, and pushes the ratchet mechanism 22 to rotate for an angle and drives each tray 23 to rise one layer through the chain 20 and each supporting strip 19. Such that the tray bottom is raised above the tray deck 39 of the box 14, including 0 to 3 mm. A baffle 38 is provided on one side of the tray deck and is 20 to 40 mm above the tray deck.
Then, the pushing plate 26 of the first pusher of the tray pushes the tray 23 of the uppermost layer out along the dotted line 37, which is a straight line parallel to and a distance away from the center line of the tray; the pushed tray travels straight to the left into position due to the restraint of the baffles 38; the push plate then returns to the starting point as shown in fig. 3.
The push plate 26 in fig. 3 is in the state after the above-described return to the starting point.
Then, the multi-burner manipulator 16 of the burner advancing mechanism is lifted, moved to above the tray 23, lowered after being in a separated state, switched to a closed state, lifted after clamping a row of burners in the tray, moved to above the burner advancing mechanism 17, lowered, switched to a separated state, and released after putting the burners down. The second pusher of pallets is then caused to advance one replenishment supply in a direction perpendicular to the direction of travel of the first pusher of pallets, after which the multi-lighthead robot 16 can again pick up a row of lightheads. When all of the lightheads in the tray are used up, the empty tray is pushed into the tray collection trough 18 by the tray second pusher and the lifting platform 35 is lowered so that the next empty tray can be re-entered. When the collection is full of a certain number of empty trays, the workers are reminded to take away the trays through sound and light display. After the empty tray is removed, the lift platform 36 is raised in preparation for receiving the empty tray. The lifting platform 36 comprises a flat plate and an electric screw rod in transmission connection with the flat plate.
The working process of the lamp head advancing mechanism 17 is as follows: suppose that: the lamp caps in the first lamp cap row hole 24 on the left side of the lamp cap progressive mechanism 17 are taken out and used in a vacant state, but the lamp caps are stored in the lamp cap row holes on the back; the invention is still true if the cap advancing mechanism 17 is in another state.
The control system host computer makes the lamp cap progressive mechanism 17 in the state 1 described in fig. 4 and 5, in which the upper multi-lamp cap clamping piece 31 and the lower multi-lamp cap clamping piece 32 are both in the closed state, enter the state 2 described in fig. 6 and 7, in which the upper multi-lamp cap clamping piece 31 is in the closed state, and keeps all the lamp caps in the lamp cap progressive mechanism in order and consistent; the lower multi-cap clip 32 switches to the separated state;
then, the lamp head progressive mechanism 17 enters the state 3 described in fig. 8 and fig. 9, that is, the upper multi-lamp head clamping piece 31 is in a closed state; the lower multi-burner clip 32 is in a spaced state and moved backwards by the spacing distance of one adjacent burner row;
then, the lamphead progressive mechanism 17 enters the state 4 described in fig. 10 and fig. 11, namely the upper-layer multi-lamphead clamping piece 31 is in a closed state; the lower multi-burner clamp 32 is switched to the closed state;
the base advancing mechanism 17 is then brought into the state 5 described in fig. 12 and 13 — the upper multi-base clip 31 is switched to the separated state; the lower multi-lamp holder clamping piece 32 keeps a folding state and moves forwards for the interval distance of one adjacent lamp holder row hole;
then, the lamp head progressive mechanism 17 enters the state 6 described in fig. 14 and fig. 15 — the upper multi-lamp head clamping piece 31 is switched to the closed state; the lower multi-cap clip 32 remains closed;
from the state 1 to the state 6, each of the caps 25 in the cap advancing mechanism 17 advances one cap row hole so that the cap 25 is stored in the first cap row hole 24. In this way the burner installer 6 can again remove a burner 25 from the first burner row 24. Later, when the first lamp holder row hole on the left side of the lamp holder progressive mechanism 17 is vacant, the lamp holder progressive mechanism 17 is moved from the state 1 to the state 6 again according to the above, and the lamp holder can be progressive to the lamp holder row hole on the left side again. When the lamp caps of the lamp cap advancing mechanism are completely taken out, the multi-lamp cap manipulator 16 is made to take out one row of lamp caps from the tray again. In this way, the production host 7 can be supplied with the lighthead 25 continuously.
Claims (1)
1. The automatic lamp cap supply method is characterized by comprising a lamp cap supply machine, wherein the lamp cap supply machine comprises a box body, a lamp cap tray, a built-in tray lifting mechanism, a tray first propeller, a tray second propeller, a lamp cap progressive mechanism and a control system;
the built-in tray lifting mechanism comprises a plurality of groups of two horizontally arranged supporting strips; the supporting strip is in transmission connection with a ratchet mechanism driven by a pneumatic element through a chain; the tray comprises a plurality of rows of lamp holder row holes in each row; a lamp holder with an upward opening is stored in each lamp holder row hole;
the tray first thruster comprises a pushing plate, and the pushing plate is connected with the box body through a one-dimensional moving pair mechanism and is in transmission connection with a stepping motor driving device;
the second tray propeller comprises two electric propelling devices arranged along two sides of the bottom of the tray;
the lamp holder progressive mechanism comprises an upper layer multi-lamp holder clamping piece and a lower layer multi-lamp holder clamping piece which are always in a horizontal state;
the upper multi-lamp holder clamping piece comprises a pair of two upper half clamping pieces; the upper multi-lamp holder clamp has two stable states: 1) the folding state of the two upper half clamping pieces; 2) the two upper half clamping pieces are separated;
the lower multi-lamp holder clamping piece comprises a pair of two lower half clamping pieces; the lower multi-lamp holder clamp has two stable states: 1) the folding state of the two lower half clamping pieces; 2) a separated state in which the two lower half-clamping pieces are separated;
two lower half clamping pieces of the lower multi-lamp holder clamping piece are respectively connected with the box body through a one-dimensional moving pair mechanism and are in transmission connection with a driving mechanism to realize the front and back movement along the central line of the box body;
a complete working process of the lamp holder progressive mechanism comprises the following steps: the following 6 states are passed in sequence:
state 1-the upper and lower multi-burner clamps are both in a closed state;
state 2-the upper multi-lamp holder clamp is in a closed state; the lower multi-lamp holder clamping piece is switched to a separated state;
state 3-upper multi-lamp holder clamp is in a closed state; the lower multi-lamp holder clamping piece is in a separated state and moves backwards by the interval distance of one adjacent lamp holder row hole;
state 4-the upper multi-burner clamp is in the closed state; the lower multi-lamp holder clamping piece is switched to a folding state;
state 5 — upper multi-burner clamp is switched to the separated state; the lower multi-lamp holder clamping piece keeps a folding state and moves forwards for the interval distance of one adjacent lamp holder row hole;
state 6-the upper multi-lamp holder clamp is switched to the closed state; the lower multi-lamp holder clamp keeps a folding state;
the filament lamp production equipment of the lamp cap supply machine is started, the control system host machine enables the pneumatic element to act once, the ratchet wheel mechanism is pushed to rotate for an angle, and each tray is driven to ascend by one layer through the chain and each supporting strip, so that the bottom of each tray is higher than the tray table surface of the box body;
then, a pushing plate of a first tray pusher pushes the tray on the uppermost layer to move out along a straight line which is parallel to the central line of the tray and deviates from the central line of the tray by a certain distance, and the pushed tray linearly moves to the right position leftwards;
then, the multi-lamp cap manipulator of the lamp cap progressive mechanism is lifted, moved to the position above the tray and is descended after being in a separated state, then switched to a closed state, lifted after clamping a row of lamp caps in the tray, moved to the position above the lamp cap progressive mechanism and is descended, switched to a separated state, and then the lamp caps are put down and are removed;
then, the second tray pusher is caused to push the tray for one replenishment supply in a direction perpendicular to the direction of travel of the first tray pusher,
later, the multi-burner manipulator can pick up a row of burners again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010008702.XA CN111153221B (en) | 2020-01-06 | 2020-01-06 | Method for automatically supplying lamp holder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010008702.XA CN111153221B (en) | 2020-01-06 | 2020-01-06 | Method for automatically supplying lamp holder |
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| Publication Number | Publication Date |
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| CN111153221A CN111153221A (en) | 2020-05-15 |
| CN111153221B true CN111153221B (en) | 2021-04-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010008702.XA Active CN111153221B (en) | 2020-01-06 | 2020-01-06 | Method for automatically supplying lamp holder |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112357245B (en) * | 2020-10-14 | 2022-08-26 | 广东坚美铝型材厂（集团）有限公司 | Parting bead device is put in automation of full-automatic dress frame machine |
| CN112660810B (en) * | 2021-01-14 | 2024-08-27 | 佛山市飞驰自动化设备有限公司 | Automatic feeding device of lamp wick |
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| DE4001135A1 (en) * | 1990-01-17 | 1990-05-17 | Halloform Gmbh & Co Kg | Tongs for easy removal of halogen bulbs from lamp housings - has handle part and two clamping fingers which form two pairs of gripping arms directed at right angles to each other |
| WO2006015430A1 (en) * | 2004-08-09 | 2006-02-16 | The Australian National University | Solar cell (sliver) sub-module formation |
| CN201766060U (en) * | 2010-07-19 | 2011-03-16 | 普罗斯电器(江苏)有限公司 | Bulb assembling machine |
| CN102427017A (en) * | 2011-11-24 | 2012-04-25 | 天津兰普里克照明电器有限公司 | Filament shaping and purifying device and method thereof |
| CN103137432A (en) * | 2013-02-25 | 2013-06-05 | 李家凌 | Sizing device for bulb production |
| CN110092182A (en) * | 2019-05-05 | 2019-08-06 | 合肥职业技术学院 | A kind of transfer device for headlight for vehicles |
-
2020
- 2020-01-06 CN CN202010008702.XA patent/CN111153221B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4001135A1 (en) * | 1990-01-17 | 1990-05-17 | Halloform Gmbh & Co Kg | Tongs for easy removal of halogen bulbs from lamp housings - has handle part and two clamping fingers which form two pairs of gripping arms directed at right angles to each other |
| WO2006015430A1 (en) * | 2004-08-09 | 2006-02-16 | The Australian National University | Solar cell (sliver) sub-module formation |
| CN201766060U (en) * | 2010-07-19 | 2011-03-16 | 普罗斯电器(江苏)有限公司 | Bulb assembling machine |
| CN102427017A (en) * | 2011-11-24 | 2012-04-25 | 天津兰普里克照明电器有限公司 | Filament shaping and purifying device and method thereof |
| CN103137432A (en) * | 2013-02-25 | 2013-06-05 | 李家凌 | Sizing device for bulb production |
| CN110092182A (en) * | 2019-05-05 | 2019-08-06 | 合肥职业技术学院 | A kind of transfer device for headlight for vehicles |
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| CN111153221A (en) | 2020-05-15 |
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