CN111038988A - Lamp holder supplying machine - Google Patents
Lamp holder supplying machine Download PDFInfo
- Publication number
- CN111038988A CN111038988A CN202010008703.4A CN202010008703A CN111038988A CN 111038988 A CN111038988 A CN 111038988A CN 202010008703 A CN202010008703 A CN 202010008703A CN 111038988 A CN111038988 A CN 111038988A
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- CN
- China
- Prior art keywords
- lamp holder
- tray
- state
- clamping piece
- lamp
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
The lamp holder supply machine is characterized by comprising a box body, a tray, a built-in tray lifting mechanism, a tray first propeller, a tray second propeller, a lamp holder progressive mechanism and a control system; the built-in tray lifting mechanism comprises a plurality of groups of two horizontally arranged supporting strips; the supporting strip is in transmission connection with a ratchet mechanism driven by a pneumatic element through a chain; the tray comprises a plurality of rows of lamp holder row holes in each row; a lamp holder with an upward opening is stored in each lamp holder row hole; the lamp holder progressive mechanism comprises an upper layer multi-lamp holder clamping piece and a lower layer multi-lamp holder clamping piece which are always in a horizontal state; a complete working process of the lamp holder progressive mechanism comprises the following steps: the sequence goes through 6 states.
Description
Technical Field
The invention relates to a lamp production device, in particular to a lamp cap supply machine.
Background
The existing filament lamp production equipment adopts a special person to stand beside a machine to manually place a lamp holder on a lamp body of a related production line.
Disclosure of Invention
The invention aims to provide a device for automatically supplying lamp holders to filament lamp production equipment.
This object of the invention is achieved by: manufacturing a lamp cap supply machine, which comprises a box body, a tray, a built-in tray lifting mechanism, a tray first propeller, a tray second propeller, a lamp cap progressive mechanism and a control system;
the built-in tray lifting mechanism comprises a plurality of groups of two horizontally arranged supporting strips; the supporting strip is in transmission connection with a ratchet mechanism driven by a pneumatic element through a chain; the tray comprises a plurality of rows of lamp holder holes in each row; a lamp holder with an upward opening is stored in each lamp holder hole;
the tray first thruster comprises a pushing plate, and the pushing plate is connected with the box body through a one-dimensional moving pair mechanism and is in transmission connection with a stepping motor driving device;
the second tray propeller comprises two electric propelling devices arranged along two sides of the bottom of the tray;
the lamp holder progressive mechanism comprises an upper layer multi-lamp holder clamping piece and a lower layer multi-lamp holder clamping piece which are always in a horizontal state;
the upper multi-lamp holder clamping piece comprises a pair of two upper half clamping pieces; the upper multi-lamp holder clamp has two stable states: 1) the folding state of the two upper half clamping pieces; 2) the two upper half clamping pieces are separated;
the lower multi-lamp holder clamping piece comprises a pair of two lower half clamping pieces; the lower multi-lamp holder clamp has two stable states: 1) the folding state of the two lower half clamping pieces; 2) a separated state in which the two lower half-clamping pieces are separated;
two lower half clamping pieces of the lower multi-lamp holder clamping piece are respectively connected with the box body through a one-dimensional moving pair mechanism and are in transmission connection with a driving mechanism to realize front and back movement along the central line of the lower half clamping piece.
The control system comprises a self-contained control system or a control system of the overall equipment.
Has the advantages that: the invention can automatically take out the lamp holder from the tray with the lamp holder and supply the lamp holder to related equipment, can save workers and has higher reliability. The multi-lamp-cap manipulator and the lamp cap progressive mechanism can keep the lamp cap in a state that the opening is upward, so that the daub in the lamp cap is not easy to scatter.
Drawings
Fig. 1 is a layout view of a filament lamp manufacturing apparatus using a cap supply machine.
Fig. 2 is a schematic diagram of a lamphead supplier.
Fig. 3 is a schematic view of a lamphead supplier, shown in an O-O view of fig. 2.
Fig. 4 and 5 are a top view and a side view, respectively, of a lamphead advancing mechanism state 1.
Fig. 6 and 7 are a top view and a side view, respectively, of a state 2 of a lighthead advancing mechanism.
Fig. 8 and 9 are a top view and a side view, respectively, of a lamphead advancing mechanism state 3.
Fig. 10 and 11 are a top view and a side view, respectively, of a lamphead advancing mechanism state 4.
Fig. 12 and 13 are a top view and a side view, respectively, of a lamphead advancing mechanism state 5.
Fig. 14 and 15 are a top view and a side view, respectively, of a lamphead advancing mechanism state 6.
FIG. 16 is a schematic diagram of a built-in pallet lift mechanism.
Figure 17 is a top view of a multi-head robot.
Fig. 1 shows a pre-straightening machine for lamp body electrodes; 2, a lamp body manipulator; 3 driving a power supply electrode pre-straightening machine; 4, a power manipulator; 5 a lamp cap supplier; 6, installing a lamp cap; 7, a production host; 8, buffering the line; 9 a lamp body platform; 10, a multi-lamp-body station closed loop conveying system; 11 power supply rotary platform; 12 a lamp body; 13 touching the display screen; 14 a box body; 15 tray first pusher; 16 multi-burner manipulators; 17 a lamp cap progressive mechanism; 18 tray collection tank; 19, supporting strips; 20 chains; 21 a pneumatic element; 22 a ratchet mechanism; 23, a tray; 24 lamp holder row holes; 25 a lamp cap; 26 pushing the plate; 27 electric propulsion means; 28 multiple lamp holders; 29 half-clamping pieces; 31 an upper multi-cap clamp; 32 lower multi-cap clip; 33 an upper half clamp; 34 a slide rail; 35 lower half clamp; 36 lifting platform; 37 is a dashed line; 38 baffle plates; 39 pallet deck.
Detailed Description
Fig. 1 to 17 show example 1.
Example 1, a filament lamp manufacturing apparatus using a lamp cap supplier was manufactured, which includes a lamp body electrode pre-straightening machine 1, a lamp body manipulator 2, a driving power supply electrode pre-straightening machine 3, a power supply manipulator 4, a lamp cap supplier 5, a lamp cap mounter 6, a production host 7, a buffer line 8, and a control system,
the lamp body electrode pre-straightening machine 1 comprises a lamp body platform 9, a multi-lamp body station closed loop conveying system 10 arranged on the lamp body platform 9, a contact type lamp body detector, a wire arranging machine, a lamp body electrode first straightening mechanism, a lamp body electrode straightening mechanism, a pipe sleeving machine, an electrode positive and negative end detector, a 180-degree lamp body rotating mechanism, a lamp body pipe sleeving machine, a lamp body quality pre-checker and a lamp body defective product remover, wherein the contact type lamp body detector, the wire arranging machine, the lamp body electrode first straightening mechanism, the lamp body electrode straightening mechanism, the pipe;
the driving power supply electrode pre-straightening machine 3 comprises a power supply rotating platform 11, a contact type lamp body detector arranged on the power supply rotating platform 11 and a power supply electrode correcting mechanism;
the production host 7 is used for automatically installing a driving power supply and a lamp cap on the lamp body 12;
the buffer line 8 is used for absorbing the speed difference between different production devices;
the control system comprises a host and a touch display screen 13.
The lamp head supplying machine 5 comprises a box body 14, a tray, a built-in tray lifting mechanism, a tray first thruster 15, a tray second thruster, a multi-lamp head manipulator 16, a lamp head progressive mechanism 17 and a tray collecting groove 18.
The built-in tray lifting mechanism comprises a plurality of groups of two horizontally arranged supporting strips 19; the carrier strip 19 is drivingly connected to a ratchet mechanism 22 driven by a pneumatic element 21 via a chain 20. The tray 23 is manually placed on a group of support strips 19, and the tray 23 comprises a plurality of rows of lamp holder row holes 24 in each row; in each lamp head row 24 there is a lamp head 25 opening upwards.
The first tray pusher comprises a pushing plate 26, and the pushing plate 26 is connected with the box body 14 through a one-dimensional moving pair mechanism and is in transmission connection with a stepping motor driving device, so that a tray 23 reaching the top layer can be pushed out of the box body 14.
The second pusher of the tray comprises two electric propulsion means 27 arranged along the two sides of the bottom of the tray.
The propelling directions of the first tray propeller and the second tray propeller are vertical to each other.
The multi-burner robot 16 includes a multi-burner clamp 28 that is always horizontal, the multi-burner clamp 28 including a pair of two half clamps 29. The multiple base clip 28 has two stable states: 1) a closed state in which the two half-clips 29 are closed; 2) a separated state in which the two half-clips 29 are separated;
the multi-lamp holder clamping piece 28 is connected with the box body 14 through a transverse one-dimensional moving pair mechanism and is in transmission connection with a transverse moving driving mechanism to realize transverse movement;
the multi-lamp holder clamping piece 28 is connected with the box body 14 through a vertical one-dimensional moving pair mechanism and is in transmission connection with a vertical moving driving mechanism to realize vertical movement;
the multi-burner clamp 28 in the closed position allows several burners to be lifted at a time and moved into the burner row holes 24 of the burner advance mechanism 17.
The multi-burner manipulator in fig. 2 is in the above-mentioned movement.
The lamp head progressive mechanism 17 comprises an upper layer multi-lamp head clamping piece 31 and a lower layer multi-lamp head clamping piece 32 which are always in a horizontal state;
the upper multi-clip 31 includes a pair of two upper half-clips 33. The upper multi-cap clip 31 has two stable states: 1) a closed state in which the two upper half clamps 33 are closed; 2) a separated state in which the two upper half clips 33 are separated; the upper half-clamping piece 33 is connected with the box body through a slide rail 34.
Lower multi-cap clip 32 includes a pair of two lower half-clips 35. The lower multi-cap clip 32 has two stable states: 1) a closed state in which the two lower half clamps 35 are closed; 2) a separated state in which the two lower half-clips 35 are separated;
the two lower half clamping pieces 35 of the lower multi-lamp holder clamping piece 32 are respectively connected with the box body 14 through a one-dimensional moving pair mechanism and are in transmission connection with a driving mechanism to realize the front and back movement along the central line of the box body.
The tray collection tank 18 includes a lift platform 36 therein; the lifting platform comprises 30 mm of each descending and one ascending to the position.
Working principle of the lamp cap supply machine: suppose that: the tray in the cabinet of the lamp head supplier needs to be raised one level. The invention is still true in other states of the lamphead supply machine. The control system main machine makes the pneumatic element 21 act once, and pushes the ratchet mechanism 22 to rotate for an angle and drives each tray 23 to rise one layer through the chain 20 and each supporting strip 19. Such that the tray bottom is raised above the tray deck 39 of the box 14, including 0 to 3 mm. A baffle 38 is provided on one side of the tray deck and is 20 to 40 mm above the tray deck.
The push plate 26 is then caused to push the uppermost tray 23 out along the dotted line 37, a line parallel to and offset a distance from the tray centerline. The pushed tray travels straight to the left into position due to the restraint of the baffles 38; the push plate then returns to the starting point as shown in fig. 3.
The push plate 26 in fig. 3 is in the state after the above-described return to the starting point.
Then, the multi-burner manipulator 16 is lifted, moved above the tray 23, lowered after being in a separated state, switched to a closed state to clamp up a row of burners, raised, moved above the burner advancing mechanism 17 to be lowered, switched to a separated state to put down the burners and then moved away. The palletized second pusher is then advanced one replenishment supply, after which the multi-lighthead robot 16 may again pick up a row of lightheads. When all of the lightheads in the tray are used up, the empty tray is pushed into the tray collection trough 18 by the tray second pusher and the lifting platform 35 is lowered so that the next empty tray can be re-entered. When the collection is full of a certain number of empty trays, the workers are reminded to take away the trays through sound and light display. After the empty tray is removed, the lift platform 36 is raised in preparation for receiving the empty tray. The lifting platform 36 comprises a flat plate and an electric screw rod in transmission connection with the flat plate.
The working process of the lamp head advancing mechanism 17 is as follows: suppose that: the lamp caps in the first lamp cap row hole 24 on the left side of the lamp cap progressive mechanism 17 are taken out and used in a vacant state, but the lamp caps are stored in the lamp cap row holes on the back; the invention is still true if the cap advancing mechanism 17 is in another state.
The control system host computer makes the lamp cap progressive mechanism 17 in the state 1 described in fig. 4 and 5, in which the upper multi-lamp cap clamping piece 31 and the lower multi-lamp cap clamping piece 32 are both in the closed state, enter the state 2 described in fig. 6 and 7, in which the upper multi-lamp cap clamping piece 31 is in the closed state, and keeps all the lamp caps in the lamp cap progressive mechanism in order and consistent; the lower multi-cap clip 32 switches to the separated state;
then, the lamp head progressive mechanism 17 enters the state 3 described in fig. 8 and fig. 9, that is, the upper multi-lamp head clamping piece 31 is in a closed state; the lower multi-burner clip 32 is in a spaced state and moved backwards by the spacing distance of one adjacent burner row;
then, the lamphead progressive mechanism 17 enters the state 4 described in fig. 10 and fig. 11, namely the upper-layer multi-lamphead clamping piece 31 is in a closed state; the lower multi-burner clamp 32 is switched to the closed state;
the base advancing mechanism 17 is then brought into the state 5 described in fig. 12 and 13 — the upper multi-base clip 31 is switched to the separated state; the lower multi-lamp holder clamping piece 32 keeps a folding state and moves forwards for the interval distance of one adjacent lamp holder row hole;
then, the lamp head progressive mechanism 17 enters the state 6 described in fig. 14 and fig. 15 — the upper multi-lamp head clamping piece 31 is switched to the closed state; the lower multi-cap clip 32 remains closed;
from the state 1 to the state 6, each of the caps 25 in the cap advancing mechanism 17 advances one cap row hole so that the cap 25 is stored in the first cap row hole 24. In this way the burner installer 6 can again remove a burner 25 from the first burner row 24. Later, when the first lamp holder row hole on the left side of the lamp holder progressive mechanism 17 is vacant, the lamp holder progressive mechanism 17 is moved from the state 1 to the state 6 again according to the above, and the lamp holder can be progressive to the lamp holder row hole on the left side again. When the lamp caps of the lamp cap advancing mechanism are completely taken out, the multi-lamp cap manipulator 16 is made to take out one row of lamp caps from the tray again. In this way, the production host 7 can be supplied with the lighthead 25 continuously.
Claims (4)
1. The lamp holder supply machine is characterized by comprising a box body, a tray, a built-in tray lifting mechanism, a tray first propeller, a tray second propeller, a lamp holder progressive mechanism and a control system;
the built-in tray lifting mechanism comprises a plurality of groups of two horizontally arranged supporting strips; the supporting strip is in transmission connection with a ratchet mechanism driven by a pneumatic element through a chain; the tray comprises a plurality of rows of lamp holder row holes in each row; a lamp holder with an upward opening is stored in each lamp holder row hole;
the tray first thruster comprises a pushing plate, and the pushing plate is connected with the box body through a one-dimensional moving pair mechanism and is in transmission connection with a stepping motor driving device;
the second tray propeller comprises two electric propelling devices arranged along two sides of the bottom of the tray;
the lamp holder progressive mechanism comprises an upper layer multi-lamp holder clamping piece and a lower layer multi-lamp holder clamping piece which are always in a horizontal state;
the upper multi-lamp holder clamping piece comprises a pair of two upper half clamping pieces; the upper multi-lamp holder clamp has two stable states: 1) the folding state of the two upper half clamping pieces; 2) the two upper half clamping pieces are separated;
the lower multi-lamp holder clamping piece comprises a pair of two lower half clamping pieces; the lower multi-lamp holder clamp has two stable states: 1) the folding state of the two lower half clamping pieces; 2) a separated state in which the two lower half-clamping pieces are separated;
two lower half clamping pieces of the lower multi-lamp holder clamping piece are respectively connected with the box body through a one-dimensional moving pair mechanism and are in transmission connection with a driving mechanism to realize front and back movement along the central line of the lower half clamping piece.
2. The lighthead supply of claim 1 further comprising a tray collection trough, the tray collection trough comprising a lift platform positioned therein; the lifting platform comprises a lifting platform which is lowered for a certain distance at a time and lifted to a position at a time.
3. The lamphead supply according to claim 1, further comprising a multi-lamphead manipulator, said multi-lamphead manipulator comprising a multi-lamphead clamp that is always horizontal, the multi-lamphead clamp comprising a pair of two half clamps; the multi-burner clip has two stable states: 1) a closed state in which the two half clamping pieces are closed; 2) a separated state in which the two half-clamping pieces are separated;
the multi-lamp holder clamping piece is connected with the box body through a transverse one-dimensional moving pair mechanism and is in transmission connection with a transverse moving driving mechanism to realize transverse movement;
the multi-lamp holder clamping piece is connected with the box body through a vertical one-dimensional moving pair mechanism and is in transmission connection with a vertical moving driving mechanism to realize vertical movement.
4. The lamphead supply machine according to claim 1, characterized in that a complete working process of the lamphead advancing mechanism: the following 6 states are passed in sequence:
state 1-the upper and lower multi-burner clamps are both in a closed state;
state 2-the upper multi-lamp holder clamp is in a closed state; the lower multi-lamp holder clamping piece is switched to a separated state;
state 3-upper multi-lamp holder clamp is in a closed state; the lower multi-lamp holder clamping piece is in a separated state and moves backwards by the interval distance of one adjacent lamp holder row hole;
state 4-the upper multi-burner clamp is in the closed state; the lower multi-lamp holder clamping piece is switched to a folding state;
state 5 — upper multi-burner clamp is switched to the separated state; the lower multi-lamp holder clamping piece keeps a folding state and moves forwards for the interval distance of one adjacent lamp holder row hole;
state 6-the upper multi-lamp holder clamp is switched to the closed state; the lower multi-lamp holder clamp keeps a closed state.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010008703.4A CN111038988A (en) | 2020-01-06 | 2020-01-06 | Lamp holder supplying machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010008703.4A CN111038988A (en) | 2020-01-06 | 2020-01-06 | Lamp holder supplying machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111038988A true CN111038988A (en) | 2020-04-21 |
Family
ID=70243718
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010008703.4A Pending CN111038988A (en) | 2020-01-06 | 2020-01-06 | Lamp holder supplying machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111038988A (en) |
-
2020
- 2020-01-06 CN CN202010008703.4A patent/CN111038988A/en active Pending
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