CN111129565A - Electricity core loading attachment and become automation equipment - Google Patents
Electricity core loading attachment and become automation equipment Download PDFInfo
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- CN111129565A CN111129565A CN202010029561.XA CN202010029561A CN111129565A CN 111129565 A CN111129565 A CN 111129565A CN 202010029561 A CN202010029561 A CN 202010029561A CN 111129565 A CN111129565 A CN 111129565A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/44—Methods for charging or discharging
- H01M10/446—Initial charging measures
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The application discloses electricity core loading attachment and change into automation equipment. The battery cell feeding device comprises a mechanical arm, a deviation rectifying and shaping mechanism and a transferring mechanism. The manipulator is used for snatching electric core from the cartridge clip to transfer the electric core to the plastic mechanism of rectifying a deviation, the plastic mechanism of rectifying a deviation is used for rectifying a deviation and plastic the electric core and handle. The manipulator is used for transferring the battery cell which is subjected to deviation rectification and shaping treatment to the tool on the transfer mechanism. The transfer mechanism is used for transferring the tool carrying the battery cell to the next procedure and is used for refluxing the empty tool to receive the battery cell which is subjected to deviation correction and shaping treatment. The application provides a technical scheme can solve current electric core and become in the equipment, and material loading efficiency is low, and the not high problem of material loading electric core quality.
Description
Technical Field
The application relates to the technical field of battery core production, in particular to a battery core feeding device and formation automation equipment.
Background
In the production of the battery cell, a formation machine is generally required to be used for formation, and in order to improve formation efficiency, the existing formation machines are mass and centralized, so that before formation, each battery cell needs to be collected in a tool, and then the tool needs to be placed in the formation machine for centralized formation.
The existing mode of concentrated feeding of the battery cell to the tool is manual feeding, and the efficiency and the quality of the battery cell are low.
Disclosure of Invention
The application provides an electricity core loading attachment and become automation equipment, and it can solve current electric core and become in the equipment, and material loading efficiency is low, and the not high problem of material loading electricity core quality.
In a first aspect, the present application provides a cell loading apparatus.
The battery cell feeding device comprises a manipulator, a deviation rectifying and shaping mechanism and a transferring mechanism;
the manipulator is used for grabbing the battery cell from the cartridge clip and transferring the battery cell to the deviation rectifying and shaping mechanism, and the deviation rectifying and shaping mechanism is used for rectifying deviation and shaping the battery cell;
the manipulator is used for transferring the battery cell after the correction and shaping treatment to a tool on the transfer mechanism;
the transfer mechanism is used for transferring the tool carrying the battery cell to the next procedure and is used for refluxing the empty tool to receive the battery cell which is subjected to deviation correction and shaping treatment.
Among the above-mentioned scheme, an electric core loading attachment is provided, snatch in by the cartridge clip with electric core through the manipulator, shift to the plastic mechanism of rectifying, electric core is rectified by the plastic mechanism of rectifying and is handled the back with the plastic, transfer to the empty material frock of transport mechanism in through the manipulator, then transport mechanism and other equipment cooperations, the full material frock that will carry electric core is transferred to the formation anchor clamps that electric core becomes in the equipment and is become, simultaneously, transport mechanism backward flow empty material frock is used for accepting again and accomplishes rectifying and the electric core of plastic processing. Through electric core loading attachment's repetitious jobs, concentrate a plurality of electric cores in the frock, accomplish the material loading, can improve material loading efficiency effectively, degree of automation is high simultaneously, and the electric core of material loading is of high quality.
Optionally, in a possible implementation manner, the rectification and shaping mechanism includes a turnover photographing mechanism, a rectification mechanism, a shaping mechanism, and a turnover code scanning mechanism;
the manipulator comprises a transferring manipulator and an upper tooling manipulator;
the transferring manipulator is used for grabbing the battery cell from the cartridge clip and transferring the battery cell to the overturning photographing mechanism, and the overturning photographing mechanism is used for overturning and photographing the battery cell;
the transferring manipulator is used for grabbing the battery cell from the turnover photographing mechanism and transferring the battery cell to the deviation correcting mechanism, and the deviation correcting mechanism is used for correcting the deviation of the battery cell;
shaping the corrected battery cell by a shaping mechanism;
the shaped battery cell is turned over and code-scanned by a turning code-scanning mechanism;
go up the frock manipulator and be used for will accomplishing the upset sweep the electric core of sign indicating number and transfer to empty material frock on the transport mechanism in.
In the above scheme, a battery core loading attachment of sign indicating number function is swept in the set upset of shooing, rectifying, plastic and upset is provided. With prior art to artifical material loading or the material loading mode of subregion operation is different, according to functional operation attribute in this scheme, rationally layout each mechanism, accomplish the material loading of electric core automatically: at first, the battery cell is taken out of the cartridge clip through the transferring manipulator, placed on the overturning photographing mechanism, and photographed after the battery cell is overturned (the battery cell is made to be flat) through the overturning photographing mechanism so as to inspect the appearance of the battery cell. The manipulator is transferred afterwards and is snatched and transfer to the mechanism of rectifying with electric core by the upset mechanism of shooing, carries out the position and rectifies to make electric core can get into low reaches process (plastic and upset sweep yard process) with the exact gesture, the manipulator will be in exact gesture and be in plastic mechanism department, plastic mechanism is to the air pocket, utmost point ear and the side seal of electric core plastic. Subsequently, the battery core after being shaped is positioned at the overturning and code scanning mechanism, the overturning and code scanning mechanism overturns the battery core, and then the code is scanned on the surface of the battery core. Sweep the sign indicating number and accomplish the back, then transfer electric core to the frock in through last frock manipulator. Through electric core loading attachment's repetitious operations, concentrate a plurality of electric cores in the frock, accomplish the material loading. Wherein, the upset of electric core, shoot, the plastic and sweep the sign indicating number and concentrate on electric core loading attachment to improved material loading efficiency effectively, degree of automation is high simultaneously, and the electric core of material loading is of high quality.
In a possible implementation manner, the battery cell feeding device further comprises a first dust removal mechanism and a second dust removal mechanism;
the first dust removal mechanism is positioned between the turnover photographing mechanism and the deviation correction mechanism, and removes dust from the bottom surface of the battery cell when the manipulator transfers the battery cell to the deviation correction mechanism from the turnover photographing mechanism;
the second dust removal mechanism is arranged above the deviation correction mechanism and used for removing dust on the front surface of the battery cell on the deviation correction mechanism.
Optionally, in a possible implementation manner, the battery cell feeding device further includes an air bag reinforcement punching mechanism;
the manipulator is used for grabbing the electric core from the shaping mechanism and transferring the electric core to the air bag rib punching mechanism, and the air bag rib punching mechanism is used for punching ribs on the air bag of the electric core;
the overturning and code-scanning mechanism is used for overturning and scanning the battery cell after the air bag reinforcement mechanism.
Optionally, in a possible implementation manner, the flipping-over photographing mechanism includes a first flipping mechanism and a camera;
the first turnover mechanism comprises a support, a grabbing portion and a turnover driving portion, the grabbing portion is rotatably arranged on the support, and the turnover driving portion is used for driving the grabbing portion to rotate 90 degrees.
Optionally, in one possible implementation, the deviation rectifying mechanism includes a deviation rectifying plate and a deviation rectifying driving part;
the deviation correcting plate is used for placing the battery cell;
the deviation rectifying driving part drives the deviation rectifying plate to move along a first direction and a second direction, and the first direction and the second direction are perpendicular to each other.
Optionally, in a possible implementation manner, the shaping mechanism includes a tab shaping component, an air bag shaping component, and a battery cell side shaping component;
utmost point ear plastic subassembly is used for flattening the utmost point ear of electric core, and air pocket plastic subassembly is used for flattening the air pocket of electric core, and electric core side plastic subassembly is used for flattening the lateral wall of electric core.
Optionally, in a possible implementation manner, the overturning and code-scanning mechanism includes a second overturning mechanism and a code-scanning mechanism;
and the second turnover mechanism is used for turning the battery cell by 90 degrees so as to complete code scanning on the code scanning mechanism.
Optionally, in a possible implementation manner, the manipulator is configured to grab the battery cell from the cartridge clip, transfer the battery cell to the turnover photographing mechanism, and transfer the battery cell from the turnover photographing mechanism to the deviation rectifying mechanism;
the rectification and shaping mechanism further comprises a carrying manipulator, and the carrying manipulator is used for transferring the battery cell to the shaping mechanism from the rectification mechanism and transferring the battery cell to the overturning and code scanning mechanism from the air bag rib punching mechanism.
Optionally, in one possible implementation, the handling robot includes a rack, a mounting frame, and a gripping mechanism;
the grabbing mechanism is arranged on the mounting frame, and the mounting frame is movably arranged on the rack, so that the grabbing mechanism can grab the battery cell positioned on the deviation correcting mechanism and convey the battery cell to the shaping mechanism and the overturning code scanning mechanism;
snatch the mechanism and include elevating system and adsorption apparatus structure, and elevating system locates the mounting bracket, and elevating system drive adsorption apparatus constructs the lift, and adsorption apparatus constructs and is used for adsorbing electric core.
In a second aspect, the present application provides a formation automation device. The formation automation equipment comprises a transfer device, a formation clamp, a discharging device and any one of the battery cell feeding devices in the first aspect;
the battery cell feeding device, the formation clamp and the discharging device are sequentially arranged;
the battery cell loading device is used for transferring the battery cells in the cartridge clips to the tooling and transferring the tooling loaded with the battery cells to the transferring device, and the transferring device is used for transferring the tooling to the formation fixture and moving the tooling formed by the formation fixture to the unloading device.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.
Fig. 1 is a schematic perspective view of a cell loading device in this embodiment at a first viewing angle;
fig. 2 is a schematic perspective view of the battery cell loading device in this embodiment at a second viewing angle;
fig. 3 is a schematic perspective view of a partial structure of a cell loading device in this embodiment;
FIG. 4 is a perspective view of the handling robot of the present embodiment;
FIG. 5 is a schematic perspective view of the first turnover mechanism in this embodiment;
FIG. 6 is a schematic perspective view of the deviation correcting mechanism in this embodiment;
FIG. 7 is an enlarged view taken at VII in FIG. 3;
FIG. 8 is a perspective view of the airbag shaping assembly of this embodiment;
FIG. 9 is an enlarged view taken at IX in FIG. 3;
FIG. 10 is a perspective view of the punch rib assembly of the present embodiment;
fig. 11 is a schematic diagram of the formation automation device in the embodiment.
Icon: 10-a cell loading device; 10 a-cartridge holder; 10 b-tooling;
10A-a rectification shaping mechanism; 10B-a transport mechanism; 11-a flip-flop camera mechanism; 110-a first flipping mechanism; 111-a camera; 112-a camera mount; 1100-a stent; 1101-a grasping portion; 1102-a flip drive section; 1101 a-suction cup;
12-a first dust removal mechanism; 13-a second dust removal mechanism;
14-a deviation rectifying mechanism; 140-a deviation rectifying plate; 141-a deviation-rectifying driving part; 1410-a first electric machine; 1411-a second electric machine; 1412-a substrate; 1413-a displacement plate;
15-a shaping mechanism; 150-a tab reshaping component; 151-an air bag shaping component; 152-a cell side shaping assembly; 153-a shaping support table; 1500-pole ear pressing part; 1501-a second traverse driving section; 1502-pressing the tabs downwards; 1503-pressing cylinder of pole ear; 1510-a shaping base; 1511-air bag flattening mechanism; 1512-a first traverse drive; 1520-side leveling cylinder; 1521-side leveling block;
16-air bag reinforcement mechanism; 160-a rib base; 161-punching rib supporting platform; 162-a third traverse drive section; 163-a screed assembly; 1630-pressing the punched rib part; 1631 pressing down the bead part;
17-a flipping code scanning mechanism; 170-a second turnover mechanism; 171-a code scanning mechanism;
20-a transfer manipulator; 21-a handling robot; 22-mounting a tooling manipulator; 210-a rack; 211-a mounting frame; 212-a grasping mechanism; 2100-a guide rail; 2101-mount drive; 2120-a lifting mechanism; 2121-an adsorption mechanism;
30-pressing and shaping part; 31-a press-down shaping part; 300-pressing the air bag; 301-air bag upper pressure cylinder; 310-pressing the air bag; 311-air bag pressing cylinder;
40-pressing blocks on the punching ribs; 41-punching a rib and pressing an air cylinder upwards; 42-punching a rib and pressing a block; 43-punching rib downward pressing cylinder;
50-formation automation equipment; 51-a transfer device; 52-forming a jig; 53-blanking device.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the embodiments of the present application, it should be understood that the terms "upper", "lower", "vertical", "horizontal", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings, or orientations or positional relationships that are conventionally placed when products of the application are used, or orientations or positional relationships that are conventionally understood by those skilled in the art, and are used merely for convenience of description and simplification of the description, and do not indicate or imply that the devices or elements that are referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the application.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
The technical solution in the present application will be described below with reference to the accompanying drawings.
The embodiment provides a battery core loading device 10, and battery core loading device 10 can solve the problems that the loading efficiency is low and the quality of a loaded battery core is not high in the existing battery core formation equipment.
Referring to fig. 1 and fig. 2, fig. 1 shows a three-dimensional structure of a cell loading device 10 in this embodiment at a first viewing angle, and fig. 1 shows a three-dimensional structure of the cell loading device 10 in this embodiment at a second viewing angle.
The battery cell feeding device 10 includes a manipulator, a deviation rectifying and shaping mechanism 10A and a transfer mechanism 10B.
The manipulator is used for snatching the electric core from cartridge clip 10A to transfer the electric core to rectifying plastic mechanism 10A, rectifying plastic mechanism 10A is used for rectifying a deviation and plastic the processing to the electric core.
The manipulator is used for transferring the battery cell which is subjected to deviation rectification and shaping treatment to an empty material tool on the transfer mechanism 10B.
The transfer mechanism 10B is used for transferring the full charge tool carrying the battery cell to the next process, and is used for returning the empty charge tool to receive the battery cell completing the deviation correction and shaping treatment.
It should be noted that the manipulator picks the battery cell from the cartridge holder 10a in the cartridge holder feeding mechanism. The full material tool is a tool 10b carrying a battery cell, and the empty material tool is a tool 10b not carrying a battery cell. The next process mentioned above refers to a process of transferring the full-load tooling to the forming jig in cooperation with other equipment, such as a transfer device, when the full-load tooling is transported to a designated position by the transfer mechanism 10B.
The rectification and shaping mechanism 10A comprises a turnover photographing mechanism 11, a first dust removal mechanism 12, a second dust removal mechanism 13, a rectification mechanism 14, a shaping mechanism 15, an air bag reinforcement mechanism 16 and a turnover code scanning mechanism 17.
The manipulator is used for snatching electric core from cartridge clip 10a to transfer the electric core to upset mechanism of shooing 11, upset mechanism of shooing 11 is used for shooing the electric core upset.
The manipulator is used for snatching the electric core and transferring the electric core to mechanism 14 of rectifying from upset mechanism 11 of shooing, and mechanism 14 of rectifying is used for rectifying a deviation to the electric core.
The first dust removal mechanism 12 is located between the turnover photographing mechanism 11 and the deviation correction mechanism 14, and when the manipulator transfers the battery cell from the turnover photographing mechanism 11 to the deviation correction mechanism 14, the first dust removal mechanism 12 removes dust from the bottom surface of the battery cell.
The second dust removal mechanism 13 is disposed above the deviation correction mechanism 14, and is configured to remove dust from the front surface of the battery cell located on the deviation correction mechanism 14.
The manipulator is used for snatching electric core and transferring to plastic mechanism 15 with electric core from rectifying mechanism 14, and plastic mechanism 15 is used for carrying out the plastic to electric core.
The manipulator is used for snatching electric core and transferring electric core to air pocket inflatable packer mechanism 16 from plastic mechanism 15, and air pocket inflatable packer mechanism 16 is used for carrying out inflatable packer to the air pocket of electric core.
The manipulator is used for transferring the electric core that will accomplish the plastic promptly to the upset and sweeps ink recorder structure 17, and the upset is swept ink recorder and is constructed 17 and be used for overturning to electric core and sweep the sign indicating number.
The manipulator is used for transferring the battery cell which is turned over and scanned to the tool 10B (empty tool) on the transfer mechanism 10B.
Fig. 1 shows a cartridge 10a and a tool 10 b.
In the above embodiment, a battery cell feeding device 10 integrating functions of turning over, photographing, correcting, shaping, and turning over and scanning a code is provided.
With prior art to artifical material loading or the material loading mode of subregion operation is different, according to functional operation attribute in this scheme, rationally layout each mechanism, accomplish the material loading of electric core automatically: at first, the battery cell is taken out of the cartridge 10a by the manipulator, and placed on the turnover photographing mechanism 11, and after the battery cell is turned over by the turnover photographing mechanism 11 (because the battery cell is vertically placed in the cartridge 10a, the battery cell needs to be horizontally placed), the battery cell is photographed to check the appearance of the battery cell.
The manipulator then picks up the cell by the turnover photographing mechanism 11 and transfers the cell to the deviation correcting mechanism 14 for position deviation correction, so that the cell can enter the downstream processes (the processes of shaping, turnover code scanning and the like) at the correct posture.
In the process that the manipulator transfers the battery cell to the deviation correcting mechanism 14 through the turnover photographing mechanism 11, the first dust removing mechanism 12 removes dust from the bottom surface of the battery cell. When the electric core is in the mechanism 14 of rectifying, second dust removal mechanism 13 can remove dust to the front of electric core to make electric core surface be in dustless state, avoid electric core dust impurity on the surface, cause the influence to subsequent plastic process and dashing muscle process, guarantee the quality of electric core.
After finishing correcting the deviation, the manipulator picks the electric core in the correct posture and transfers the electric core to the shaping mechanism 15, so that the shaping mechanism 15 shapes the air bag, the electrode lug and the side sealing edge of the electric core.
Subsequently, the shaped battery cell is transferred to an air bag reinforcement mechanism 16 by a manipulator, and the air bag reinforcement mechanism 16 reinforces the air bag of the battery cell to enhance the sealing performance of the air bag.
After the punching ribs are finished on the battery core, the manipulator can grab and transfer the battery core to the overturning and code scanning mechanism 17, the overturning and code scanning mechanism 17 overturns the battery core, and then the code is scanned on the surface of the battery core.
Sweep the sign indicating number and accomplish the back, then transfer the yields electric core to the frock 10B of transport mechanism 10B in through the manipulator, transport mechanism 10B can flow back empty material frock simultaneously, accepts electric core once more.
Through the multiple work of electric core loading attachment 10, concentrate a plurality of electric cores in frock 10b, accomplish the material loading. Wherein, the upset of electric core, shoot, the plastic and sweep a yard process and concentrate on electric core loading attachment 10 to improved material loading efficiency effectively, degree of automation is high simultaneously, and the electric core of material loading is of high quality.
In this embodiment, the first dust removing mechanism 12 and the second dust removing mechanism 13 remove dust from the bottom and the front of the battery cell in a negative pressure dust removing manner.
In other embodiments, the first dust removing mechanism 12 and the second dust removing mechanism 13 may be omitted under certain conditions, such as a dust-free environment or a condition that dust removal is not needed on the surface of the battery cell.
In other embodiments, the air bag inflatable mechanism 16 may be omitted in certain situations, such as when the air bag of the battery cell has good sealing performance.
It should be noted that, in order to improve the loading efficiency, the manipulator, the turnover photographing mechanism 11, the first dust removal mechanism 12, the second dust removal mechanism 13, the deviation rectification mechanism 14, the shaping mechanism 15, the air bag reinforcement mechanism 16, and the turnover code scanning mechanism 17 may all process two battery cells at the same time, and in other specific embodiments, the number of the battery cells processed by the above structures is not limited, and only one battery cell may be processed, or three or four battery cells may be processed.
Referring to fig. 2 and fig. 3, fig. 3 shows a partial structure of the cell loading device 10 in this embodiment.
Wherein, the overturning photographing mechanism 11, the first dust removing mechanism 12, the deviation correcting mechanism 14, the shaping mechanism 15, the air bag reinforcement mechanism 16 and the overturning code scanning mechanism 17 are arranged in a row, and the second dust removing mechanism 13 is arranged above the deviation correcting mechanism 14.
The robot includes a transfer robot 20 and an upper tool robot 22. The rectification and rectification mechanism 10A further includes a carrying robot 21.
The transfer manipulator 20 is configured to grasp the battery cell from the cartridge 10a, transfer the battery cell to the flipping camera mechanism 11, and transfer the battery cell from the flipping camera mechanism 11 to the deviation correcting mechanism 14.
The conveying manipulator 21 is used for transferring the electric core from the deviation correcting mechanism 14 to the shaping mechanism 15, and transferring the electric core from the air bag punching mechanism 16 to the overturning code scanning mechanism 17.
The upper tool manipulator 22 is used for transferring the battery cell which is turned over and scanned to the tool 10 b.
The transfer robot 20 and the upper tool robot 22 are four-axis grasping robots in this embodiment, which are respectively close to the flipping camera mechanism 11 and the flipping code-scanning mechanism 17 to respectively perform the operations of taking the magazine 10a and loading the upper tool 10 b.
Referring to fig. 4, fig. 4 shows a specific structure of the carrying robot 21.
The carrying robot 21 includes a frame 210, a mounting frame 211, and a gripping mechanism 212.
The frame 210 is arranged according to the position layout of the turnover photographing mechanism 11, the first dust removing mechanism 12, the deviation correcting mechanism 14, the shaping mechanism 15, the air bag reinforcement mechanism 16 and the turnover code scanning mechanism 17.
The grabbing mechanism 212 is arranged on the mounting frame 211, and the mounting frame 211 is movably arranged on the rack 210, so that the grabbing mechanism 212 can grab the battery cell located on the deviation correcting mechanism 14 and carry the battery cell to the shaping mechanism 15 and the overturning code scanning mechanism 17.
The grabbing mechanism 212 comprises a lifting mechanism 2120 and an adsorbing mechanism 2121, the lifting mechanism 2120 is disposed on the mounting frame 211, the lifting mechanism 2120 drives the adsorbing mechanism 2121 to lift, and the adsorbing mechanism 2121 is used for adsorbing the electric core.
The rack 210 is provided with a guide rail 2100 and a mounting bracket driving device 2101, the mounting bracket 211 is provided with a sliding block, the sliding block is slidably arranged on the guide rail 2100, and the mounting bracket driving device 2101 drives the mounting bracket 211 to slide on the rack 210.
The number of the elevating mechanisms 2120 is two, and the two elevating mechanisms 2120 are disposed on the mounting bracket 211 at intervals. The number of the adsorption mechanisms 2121 is four, each two adsorption mechanisms 2121 correspond to one lifting mechanism 2120, and one adsorption mechanism 2121 arranged on the same lifting mechanism 2120 adsorbs and clamps one electric core. That is, one elevating mechanism 2120 controls two adsorbing mechanisms 2121 to ascend and descend to grab and transfer two cells, and two elevating mechanisms 2120 work together to four cells.
It should be noted that, since four battery cells can be simultaneously grasped, efficiency can be improved, for example, the battery cells can be simultaneously grasped from the deviation correcting mechanism 14 to the battery cells to the shaping mechanism 15, and the battery cells can be grasped from the shaping mechanism 15 to the air bag reinforcement mechanism 16.
In this embodiment, the elevating mechanism 2120 is an air cylinder, and in other embodiments, the elevating mechanism 2120 may be another mechanical structure having an elevating function.
Optionally, in one possible implementation, the flipping camera mechanism 11 includes a first flipping mechanism 110 and a camera 111.
Referring to fig. 5, fig. 5 shows a specific structure of the first turnover mechanism 110 in this embodiment.
The first flipping mechanism 110 includes a support 1100, a grasping unit 1101, and a flipping driving unit 1102, wherein the grasping unit 1101 is rotatably disposed on the support 1100, and the flipping driving unit 1102 is configured to drive the grasping unit 1101 to rotate by 90 degrees.
Note that the grasping portion 1101 is formed with two suction cups 1101a to grasp two cells and turn over the two cells at the same time. In this embodiment, the turning driving part 1102 is a motor, an output shaft of the motor penetrates through the bracket 1100 and is connected to the grabbing part 1101, and the grabbing part 1101, that is, the two suckers 1101a, is turned by 90 degrees by the rotation of the motor.
The turnover photographing mechanism 11 further includes a camera mounting bracket 112, the camera mounting bracket 112 is disposed on a side of the first turnover mechanism 110, and the camera 111 is fixed on the camera mounting bracket 112. After the first turnover mechanism 110 turns over the battery cell by 90 degrees, the camera 111 photographs the surface of the battery cell to detect the appearance of the battery cell.
Referring to fig. 6, fig. 6 shows a specific structure of the deviation rectifying mechanism 14 in the present embodiment.
The deviation rectifying mechanism 14 includes two deviation rectifying plates 140 and two deviation rectifying driving portions 141, as shown in fig. 6, and each deviation rectifying portion is driven by the corresponding deviation rectifying driving portion 141 to realize the simultaneous deviation rectifying of two battery cores.
The deviation rectifying plate 140 is used for placing the battery core.
The deviation correcting driving part 141 drives the deviation correcting plate 140 to move in a first direction and a second direction, which are perpendicular to each other.
It should be noted that, after the transferring manipulator 20 picks the battery cell from the flipping camera 11 and transfers the battery cell to the deviation rectifying plate 140, the deviation rectifying driving portion 141 works to drive the deviation rectifying plate 140 to move in the first direction and the second direction, so that the battery cell is in a correct posture, and the transferring manipulator 21 is convenient to transfer the battery cell in the correct posture to other processes.
Note that, in fig. 6, the directions of the first direction and the second direction are shown, where the first direction and the second direction are two directions perpendicular to each other on a plane.
The deviation correcting driving unit 141 includes a first motor 1410, a second motor 1411, a base plate 1412, and a displacement plate 1413.
The first motor 1410 is disposed on the substrate 1412 and drives the displacement plate 1413 to move along the first direction, the deviation rectification plate 140 moves along the second direction relative to the displacement plate 1413, and the second motor 1411 drives the deviation rectification plate 140 to move, so that the deviation rectification plate 140 on which the battery cell is placed can move along the first direction and the second direction.
It should be noted that, in order to improve the accuracy of the deviation rectification, a third motor may be further provided, and the third motor may drive the substrate 1412 to rotate so as to rectify the angle of the battery cell.
Optionally, in one possible implementation, the shaping mechanism 15 includes a tab shaping assembly 150, an air bag shaping assembly 151, and a cell side shaping assembly 152.
Referring to fig. 7 and 8, fig. 7 is an enlarged view of vii in fig. 3, and fig. 8 is a detailed structure of the airbag shaping assembly 151 in this embodiment.
The tab shaping component 150 is used for flattening tabs of the battery cell, the air bag shaping component 151 is used for flattening air bags of the battery cell, and the battery cell side face shaping component 152 is used for flattening side walls of the battery cell.
The shaping mechanism 15 further includes a shaping support platform 153, and the gas bag shaping component 151 and the cell side shaping component 152 are respectively and oppositely disposed on the side surface of the shaping support platform 153 to act on the gas bag of the cell and the side surface of the cell respectively.
The air bag reforming unit 151 includes a reforming base 1510, an air bag flattening mechanism 1511, and a first traverse driving section 1512, and the air bag flattening mechanism 1511 is slidably provided on the reforming base 1510 and is driven by the first traverse driving section 1512. When the electric core is to be placed on the shaping support table 153, the first traverse driving part 1512 can drive the air bag flattening mechanism 1511, so that the air bag of the electric core can be smoothly placed on the shaping support table 153 without being interfered by the air bag flattening mechanism 1511. In the present embodiment, the first traverse driving portion 1512 is a cylinder.
The air bag flattening mechanism 1511 includes an upper pressing and shaping portion 30 and a lower pressing and shaping portion 31, the upper pressing and shaping portion 30 includes an air bag upper pressing block 300 and an air bag upper pressing cylinder 301, and the lower pressing and shaping portion 31 includes an air bag lower pressing block 310 and an air bag lower pressing cylinder 311. The bag-up press 300 is driven by a bag-up press cylinder 301 to be lifted up and down. The bag depressing block 310 is driven by a bag depressing cylinder 311 to be raised and lowered. The air bag upper pressing block 300 and the air bag lower pressing block 310 are close to each other, so that the air bag of the battery cell can be flattened, and the shaping of the air bag of the battery cell is completed.
The number of the upper press shaping portion 30 and the number of the lower press shaping portion 31 are two, respectively, to shape the air pockets of the two battery cells at the same time.
Utmost point ear plastic subassembly 150 includes utmost point ear pressfitting 1500 and second sideslip drive division 1501, utmost point ear plastic subassembly 150 is located the tip of plastic supporting bench 153, when electric core is about to place on plastic supporting bench 153, second sideslip drive division 1501 drives utmost point ear pressfitting 1500 and keeps away from plastic supporting bench 153, make the utmost point ear of electric core place smoothly on plastic supporting bench 153, when the utmost point ear to electric core carries out the plastic, second sideslip drive division 1501 drives utmost point ear pressfitting 1500 and is close to plastic supporting bench 153, utmost point ear pressfitting 1500 is in the top of the utmost point ear of electric core.
The tab pressing part 1500 includes a tab pressing block 1502 and a tab pressing cylinder 1503, and when the tab of the battery cell needs to be shaped, the tab pressing cylinder 1503 drives the tab pressing block 1502 to descend, so that the tab pressing block 1502 presses the tab flat on the shaping support table 153 to complete the shaping of the tab.
It should be noted that the number of the tab shaping assemblies 150 is two, and the two tab shaping assemblies 150 are respectively disposed at two ends of the shaping support table 153, so as to shape the tabs of two battery cells at the same time, and it should be noted that, because the two tab shaping assemblies 150 are disposed at two ends of the shaping support table 153, the battery cells processed at the same time need to be distributed in a mirror image manner, that is, the tabs of two battery cells need to be respectively disposed at two ends of the shaping support table 153 during shaping.
It should be noted that the number of the cell side shaping assemblies 152 is two, so as to shape the side members of two cells.
The cell side surface shaping assembly 152 comprises a side surface flattening cylinder 1520 and a side surface flattening block 1521, wherein the side surface flattening cylinder 1520 drives the side surface flattening block 1521 to lift, and the side surface flattening block 1521 is used for flattening the side surface of the cell.
Referring to fig. 9 and 10, fig. 9 is an enlarged view of ix in fig. 3, and fig. 10 is a detailed structure of the dowel assembly 163 in this embodiment.
The airbag cushion mechanism 16 includes a cushion base 160, a cushion support base 161, a third traverse driving section 162, and a cushion unit 163.
The handling manipulator 21 picks the electric core from the shaping support platform 153, transfers the electric core to the punching rib base 160, and performs punching rib through the punching rib assembly 163.
The punching rib support platform 161 is slidably disposed on the punching rib base 160, and the punching rib assembly 163 is disposed on a side of the punching rib base 160. Third sideslip drive 162 is connected with the transmission of screeding brace table 161, and when the air bag of electric core was gone on the screeding as required, third sideslip drive 162 drive support table 161 slided for electric core removes to screeding subassembly 163, so that screeding subassembly 163 can act on the air bag of electric core.
The punching component 163 comprises an upper punching part 1630 and a lower punching part 1631, the upper punching part 1630 comprises a punching upper pressing block 40 and a punching upper pressing cylinder 41, and the lower punching part 1631 comprises a punching lower pressing block 42 and a punching lower pressing cylinder 43. The punch upper press block 40 is driven by the punch upper press cylinder 41 to be lifted. The punch bar depressing block 42 is driven by the punch bar depressing cylinder 43 to be raised and lowered. The upper punching rib pressing block 40 and the lower punching rib pressing block 42 are close to each other, so that the air bag of the battery core can be punched, and the sealing and the reinforcement of the air bag of the battery core are finished.
It should be noted that the number of the upper pressing bead portion 1630 and the number of the lower pressing bead portion 1631 are two, respectively, so as to simultaneously bead the air bags of the two battery cells.
Alternatively, in a possible implementation manner, referring back to fig. 3, the flipping and code-scanning mechanism 17 includes a second flipping mechanism 170 and a code-scanning mechanism 171.
The second turnover mechanism 170 is configured to turn the battery cell by 90 degrees, so that the surface of the battery cell can be scanned on the code scanning mechanism 171.
The specific structure of the second turnover mechanism 170 is the same as that of the first turnover mechanism 110, and is not described herein again.
It should be noted that the present embodiment also provides a formation automation device 50. Please refer to fig. 11.
The formation automation equipment 50 comprises a transfer device 51, a formation clamp 52, a blanking device 53 and the above-mentioned cell loading device 10.
The cell loading device 10, the plurality of formation jigs 52, and the blanking device 53 are arranged in sequence.
The cell loading device 10 is configured to transfer the cell in the cartridge 10a to the tooling 10b and transfer the tooling loaded with the cell to the transfer device 51, and the transfer device 51 is configured to transfer the tooling 10b to the formation fixture 52 and to move the tooling 10b formed by the formation fixture 52 to the unloading device 53.
In addition, the blanking device 53 returns the empty tooling, and the empty tooling is transferred to the cell loading device 10 by the transfer device 51, in this embodiment, the transfer device 51 transfers the empty tooling to the transfer mechanism 10B in the cell loading device 10, so as to repeat the loading process.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (11)
1. A battery core feeding device is characterized in that,
the battery cell feeding device comprises a manipulator, a deviation rectifying and shaping mechanism and a transferring mechanism;
the manipulator is used for grabbing the battery cell from the cartridge clip and transferring the battery cell to the deviation rectifying and shaping mechanism, and the deviation rectifying and shaping mechanism is used for rectifying deviation and shaping the battery cell;
the manipulator is used for transferring the battery cell after the deviation rectification and shaping treatment to an empty material tool on the transfer mechanism;
the transfer mechanism is used for transferring the full-material tool loaded with the battery cell to the next procedure, and is used for returning the empty-material tool to receive the battery cell which is subjected to deviation correction and shaping treatment.
2. The cell loading device according to claim 1,
the rectification and shaping mechanism comprises a turnover photographing mechanism, a rectification mechanism, a shaping mechanism and a turnover code scanning mechanism;
the manipulator comprises a transferring manipulator and an upper tooling manipulator;
the transferring manipulator is used for grabbing the battery cell from the cartridge clip and transferring the battery cell to the overturning photographing mechanism, and the overturning photographing mechanism is used for overturning and photographing the battery cell;
the transfer manipulator is used for grabbing the battery cell from the turnover photographing mechanism and transferring the battery cell to the deviation correcting mechanism, and the deviation correcting mechanism is used for correcting the deviation of the battery cell;
shaping the corrected battery cell by the shaping mechanism;
the shaped battery cell is turned over and code-scanned by the turning code-scanning mechanism;
go up the frock manipulator and be used for will accomplishing the upset sweep the electric core of sign indicating number transfer extremely empty material frock on the transport mechanism is interior.
3. The cell loading device according to claim 2,
the battery cell feeding device also comprises a first dust removal mechanism and a second dust removal mechanism;
the first dust removal mechanism is positioned between the turnover photographing mechanism and the deviation correcting mechanism, and removes dust from the bottom surface of the battery cell in the process that the manipulator transfers the battery cell to the deviation correcting mechanism from the turnover photographing mechanism;
the second dust removal mechanism is arranged above the deviation correction mechanism and used for removing dust on the front surface of the battery cell on the deviation correction mechanism.
4. The cell loading device according to claim 2,
the battery cell feeding device also comprises an air bag rib punching mechanism;
the manipulator is used for grabbing the electric core from the shaping mechanism and transferring the electric core to the air bag reinforcement punching mechanism, and the air bag reinforcement punching mechanism is used for performing reinforcement punching on an air bag of the electric core;
the overturning and code scanning mechanism is used for overturning and scanning the battery cell after the air bag reinforcement mechanism.
5. The cell loading device according to claim 2,
the turnover photographing mechanism comprises a first turnover mechanism and a camera;
the first turnover mechanism comprises a support, a grabbing portion and a turnover driving portion, the grabbing portion is rotatably arranged on the support, and the turnover driving portion is used for driving the grabbing portion to rotate 90 degrees.
6. The cell loading device according to claim 2,
the deviation correcting mechanism comprises a deviation correcting plate and a deviation correcting driving part;
the deviation correcting plate is used for placing a battery cell;
the deviation rectifying driving part drives the deviation rectifying plate to move along a first direction and a second direction, and the first direction and the second direction are perpendicular to each other.
7. The cell loading device according to claim 2,
the shaping mechanism comprises a tab shaping component, an air bag shaping component and a battery cell side face shaping component;
the electrode lug shaping assembly is used for flattening the electrode lugs of the battery cell, the air bag shaping assembly is used for flattening the air bags of the battery cell, and the battery cell side face shaping assembly is used for flattening the side wall of the battery cell.
8. The cell loading device according to claim 2,
the overturning and code scanning mechanism comprises a second overturning mechanism and a code scanning mechanism;
and the second turnover mechanism is used for turning the battery cell by 90 degrees so as to complete code scanning on the code scanning mechanism.
9. The cell loading device according to claim 4,
the manipulator is used for grabbing the battery cell from the cartridge clip, transferring the battery cell to the turnover photographing mechanism and transferring the battery cell to the deviation correcting mechanism from the turnover photographing mechanism;
the rectification and shaping mechanism further comprises a carrying manipulator, and the carrying manipulator is used for transferring the battery cell to the shaping mechanism from the rectification mechanism and transferring the battery cell to the overturning and code scanning mechanism from the air bag rib punching mechanism.
10. The cell loading apparatus of claim 9,
the carrying manipulator comprises a rack, a mounting frame and a grabbing mechanism;
the grabbing mechanism is arranged on the mounting rack, and the mounting rack is movably arranged on the rack, so that the grabbing mechanism can grab the battery cell positioned on the deviation correcting mechanism and convey the battery cell to the shaping mechanism and the overturning code scanning mechanism;
the grabbing mechanism comprises an elevating mechanism and an adsorption mechanism, the elevating mechanism is arranged on the mounting rack, the elevating mechanism drives the adsorption mechanism to ascend and descend, and the adsorption mechanism is used for adsorbing the battery core.
11. A formation automation device is characterized in that,
the formation automation equipment comprises a transfer device, a formation clamp, a blanking device and the battery cell feeding device of any one of claims 1 to 10;
the battery cell feeding device, the formation clamp and the discharging device are sequentially arranged;
the battery cell loading device is used for transferring the battery cells in the cartridge clips to a tool and transferring the tool carrying the battery cells to a transferring device, and the transferring device is used for transferring the tool to the formation fixture and moving the tool formed by the formation fixture to the blanking device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010029561.XA CN111129565A (en) | 2020-01-10 | 2020-01-10 | Electricity core loading attachment and become automation equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010029561.XA CN111129565A (en) | 2020-01-10 | 2020-01-10 | Electricity core loading attachment and become automation equipment |
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| Publication Number | Publication Date |
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| CN111129565A true CN111129565A (en) | 2020-05-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010029561.XA Pending CN111129565A (en) | 2020-01-10 | 2020-01-10 | Electricity core loading attachment and become automation equipment |
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| CN (1) | CN111129565A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111907226A (en) * | 2020-08-06 | 2020-11-10 | 速博达(深圳)自动化有限公司 | Automatic change and spout seal equipment and battery production line |
-
2020
- 2020-01-10 CN CN202010029561.XA patent/CN111129565A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111907226A (en) * | 2020-08-06 | 2020-11-10 | 速博达(深圳)自动化有限公司 | Automatic change and spout seal equipment and battery production line |
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