CN111113661A - Environment-friendly sludge brick making production line - Google Patents
Environment-friendly sludge brick making production line Download PDFInfo
- Publication number
- CN111113661A CN111113661A CN201911246829.9A CN201911246829A CN111113661A CN 111113661 A CN111113661 A CN 111113661A CN 201911246829 A CN201911246829 A CN 201911246829A CN 111113661 A CN111113661 A CN 111113661A
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- Prior art keywords
- brick
- conveying
- guide rail
- unfolding
- assembly
- Prior art date
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- 239000011449 brick Substances 0.000 title claims abstract description 180
- 239000010802 sludge Substances 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 179
- 230000005540 biological transmission Effects 0.000 claims abstract description 71
- 238000007599 discharging Methods 0.000 claims description 11
- 230000007613 environmental effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 10
- 238000012546 transfer Methods 0.000 abstract description 7
- 238000003825 pressing Methods 0.000 abstract description 3
- 238000000465 moulding Methods 0.000 description 15
- 230000007480 spreading Effects 0.000 description 11
- 238000003892 spreading Methods 0.000 description 11
- 239000012634 fragment Substances 0.000 description 9
- 230000008569 process Effects 0.000 description 7
- 238000007493 shaping process Methods 0.000 description 4
- 210000001503 joint Anatomy 0.000 description 3
- 230000007723 transport mechanism Effects 0.000 description 3
- 239000003818 cinder Substances 0.000 description 2
- 230000005571 horizontal transmission Effects 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 239000010883 coal ash Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
Abstract
The invention provides an environment-friendly sludge brick making production line which comprises a feeding mechanism, a pressing forming mechanism, a transmission mechanism, a brick receiving mechanism, a folding mechanism and an unfolding mechanism, wherein the telescopic brick receiving mechanism is arranged on the rotary transmission mechanism, the folding mechanism and the unfolding mechanism are sequentially arranged on a transmission track of the brick receiving mechanism, the brick receiving mechanism bearing bricks is folded in the transverse and longitudinal directions through the folding mechanism arranged on the upper half section of the transmission mechanism so as to realize the joint arrangement among the bricks and transfer the bricks in batches by matching with external workers or mechanical arms, and the unloaded brick receiving mechanism is unfolded in the transverse and longitudinal directions through the unfolding mechanism arranged on the lower half section of the transmission mechanism after rotating so as to match with the next brick receiving procedure, so that the technical problems of interval transmission and inconvenience for batch stacking in the prior art are solved.
Description
Technical Field
The invention relates to the field of sludge brick making, in particular to an environment-friendly sludge brick making production line.
Background
A method for making bricks from sludge includes such steps as adding powdered coal ash, cinder and cinder to sludge, mixing, conveying the mixture to shaping machine, putting material receiving mechanism at bottom of mould, shaping the cavity of brick, loading the raw material in the cavity, pressurizing, transferring the shaped blank, drying, calcining in kiln, and taking out.
Chinese patent No. cn201720504722.x discloses an output structure for a brick molding machine after molding, which comprises a frame and a molding table, wherein a molding cavity is arranged on the top of the molding table, an extrusion part which can move up and down relative to the molding cavity and extrude the brick in the molding cavity is arranged on the frame on the upper part of the molding cavity, an ejection part which can push the molded brick in the molding cavity out of the molding cavity is arranged at the bottom of the molding cavity, a brick pushing frame which can push the ejection part out is arranged on the molding table on one side of the molding cavity, the brick pushing frame is connected with a brick pushing frame driving device, a conveying device which conveys the molded brick pushed out of the frame is arranged on one side of the frame, a baffle which can rotate relative to the frame is arranged on the side of the molding table corresponding to the conveying device, the brick which is pressed and molded in batches is pushed out to the conveying device by the brick pushing frame, and.
However, the prior art has the following technical problems: because the setting of fragment of brick shaping cavity interval array on the forming die, it is corresponding, the fragment of brick that obtains through this fragment of brick shaping cavity suppression and drawing of patterns is interval array and arranges, and the fragment of brick is easily fallen through pushing away brick frame propelling movement in-process, causes the jam, and the fragment of brick is contradicted on blockking the diaphragm after the propelling movement in batches, can only realize that the horizontal laminating of adjacent fragment of brick draws in, still has vertical interval between the brick after the centre gripping shifts is stamped, the follow-up batch transfer that the brick was stamped is not convenient for.
Disclosure of Invention
Aiming at the problems, the invention provides an environment-friendly sludge brick production line, which is characterized in that a telescopic brick receiving mechanism is arranged on a rotary conveying mechanism, a folding mechanism and an unfolding mechanism are sequentially arranged on a conveying track of the brick receiving mechanism, the brick receiving mechanism bearing bricks is folded in the transverse and longitudinal directions through the folding mechanism arranged on the upper half section of the conveying mechanism so as to realize the joint arrangement of the bricks, the bricks are transferred in batches by matching with external manual work or a mechanical arm, and the unloaded brick receiving mechanism is rotated and unfolded in the transverse and longitudinal directions through the unfolding mechanism arranged on the lower half section of the conveying mechanism so as to match with the next batch brick receiving process, so that the technical problems of interval transmission and inconvenient batch stacking of the bricks in the prior art are solved.
In order to achieve the purpose, the invention provides an environment-friendly sludge brick making production line which comprises a feeding mechanism, a pressing and forming mechanism and a transmission mechanism, wherein a plurality of brick receiving mechanisms are arranged on the transmission mechanism, the upper half section and the lower half section of the transmission mechanism are respectively provided with a furling mechanism and an unfolding mechanism which are matched with the brick receiving mechanisms, and the brick receiving mechanisms are furled and unfolded by the furling mechanism and the unfolding mechanism respectively in the transmission process.
Preferably, the transmission mechanism comprises a transmission chain and a plurality of transmission platforms, wherein the transmission platforms are arranged on the transmission chain through a plurality of fixing frames.
Preferably, the brick connecting mechanism is rotatably arranged on the transmission platform and comprises a supporting plate assembly and a telescopic brick connecting assembly arranged on the supporting plate assembly, the supporting plate assembly comprises a rotating plate and a connecting rod connected with the bottom of the rotating plate, the connecting rod penetrates through the transmission platform, and a steering gear is arranged at the bottom of the connecting rod.
Preferably, the telescopic brick connecting assembly comprises a plurality of brick connecting tables arranged in an array, the brick connecting tables are slidably connected through telescopic rods, the brick connecting tables are fixedly connected with the supporting plate assembly and located in the center, limiting blocks are arranged on the outer side faces of the brick connecting tables in the middle of the periphery, and the limiting blocks are connected with the furling mechanism and the unfolding mechanism in an abutting mode.
Preferably, the gathering mechanism comprises a transverse gathering guide rail assembly, a gathering steering rack and a longitudinal gathering guide rail assembly which are sequentially arranged along the transmission direction of the transmission mechanism, the transverse gathering guide rail assembly and the longitudinal gathering guide rail assembly respectively comprise two transverse gathering guide rails and longitudinal gathering guide rails which are bilaterally symmetrically arranged along the transmission direction of the transmission mechanism, the inner sides of the transverse gathering guide rails and the longitudinal gathering guide rails can be in abutting connection with the side parts of the brick receiving mechanism, and the gathering steering rack can be in meshed connection with the bottom of the brick receiving mechanism.
As preferred, the deployment mechanism includes the edge vertical expansion guide rail set spare, expansion steering rack and the horizontal expansion guide rail set spare that transmission mechanism's direction of transmission set gradually, vertical expansion guide rail set spare and horizontal expansion guide rail set spare include two edges vertical expansion guide rail and the horizontal expansion guide rail that transmission mechanism direction of transmission bilateral symmetry set up, the outside of vertical expansion guide rail and horizontal expansion guide rail with but connect the lateral part of brick mechanism to contradict and be connected, expand steering rack with but connect the bottom meshing of brick mechanism to be connected.
Preferably, the transmission mechanism further comprises a first rack, a chain wheel assembly meshed with the transmission chain is arranged on the rotatable frame of the first rack, a transmission guide rail is further arranged on the inner wall of the first rack, and the two ends of the transmission table are slidably clamped on the transmission guide rail.
Preferably, the press forming mechanism comprises a second rack, a discharging assembly is arranged on the second rack in a longitudinal sliding mode and is arranged above the horizontal transmission section of the transmission mechanism, a liftable mold plate is correspondingly arranged below the discharging assembly, and the bottom of the mold plate and the top of the brick receiving mechanism can be arranged in an abutting mode.
The invention has the beneficial effects that:
(1) according to the invention, the telescopic brick receiving mechanism is arranged on the rotary conveying mechanism, the folding mechanism and the unfolding mechanism are sequentially arranged on the conveying track of the brick receiving mechanism, the brick receiving mechanism carrying bricks is folded in the transverse and longitudinal directions through the folding mechanism arranged on the upper half section of the conveying mechanism, so that the bricks are attached and arranged to be matched with external workers or mechanical hands to transfer the bricks in batches, and the unloaded brick receiving mechanism is unfolded in the transverse and longitudinal directions through the unfolding mechanism arranged on the lower half section of the conveying mechanism after rotating to be matched with the next brick receiving process, so that the technical problems of batch interval conveying and inconvenient stacking of the bricks in the prior art are solved;
(2) according to the invention, the brick receiving mechanism is arranged into a telescopic structure consisting of a plurality of brick receiving tables arranged in an array and the brick receiving tables are connected through telescopic rods, and the brick receiving tables can be separated or attached to each other, so that brick forming is completed by respectively matching with a compression forming mechanism or batch transfer in a brick attaching and arranging state is completed by matching with external manual work or a mechanical arm;
(3) according to the invention, the folding mechanism is arranged on a brick carrying transmission path of the brick receiving mechanism, the limiting blocks which can be in abutting connection with the inner sides of the transverse folding guide rail and the longitudinal folding guide rail are arranged on the brick receiving platform in a matched manner, and the steering gear is arranged at the bottom of the supporting plate component in a matched manner, so that the limiting blocks are abutted against the transverse folding guide rail to finish transverse folding in the transmission process, then the steering gear is engaged with the folding steering rack to finish 90-degree turning of the brick receiving mechanism, and the limiting blocks are abutted against the longitudinal folding guide rail to finish longitudinal folding in, thereby finishing the fitting arrangement of bricks;
(4) the unfolding mechanism is arranged on the no-load transmission path of the brick connecting mechanism, the outer sides of the transverse unfolding guide rail and the longitudinal unfolding guide rail are in abutting connection with the limiting block, the limiting block abuts against the longitudinal unfolding guide rail to complete longitudinal unfolding in the transmission process, the steering gear is in meshing contact with the unfolding steering rack to complete 90-degree steering of the brick connecting mechanism, and the limiting block abuts against the transverse unfolding guide rail to complete transverse unfolding, so that the spaced arrangement and resetting of the brick connecting tables are completed.
In conclusion, the brick making machine has the advantages that bricks can be automatically converted into mutually attached arrangement, the bricks can be quickly transferred in batches, the production line is ingenious in structural design, and the like, and is particularly suitable for the field of sludge brick making.
Drawings
FIG. 1 is a top view of the overall structure of the present invention;
FIG. 2 is a schematic view of the overall structure of the present invention;
FIG. 3 is an enlarged view of the structure at A in FIG. 2;
FIG. 4 is a schematic view of a connecting structure of a brick connecting mechanism and a transmission table according to the present invention;
FIG. 5 is a schematic top view of the transfer mechanism of the present invention;
FIG. 6 is an enlarged view of the structure at B in FIG. 5;
FIG. 7 is an enlarged view of the structure at C in FIG. 5;
FIG. 8 is a schematic bottom view of the transfer mechanism of the present invention;
FIG. 9 is an enlarged view of the structure of FIG. 8 at D;
FIG. 10 is a schematic view of the mounting structure of the furling mechanism and the unfolding mechanism of the present invention;
fig. 11 is an enlarged schematic view of E in fig. 10.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Examples
As shown in fig. 1-2, an environment-friendly sludge brick making production line comprises a feeding mechanism 1, a press forming mechanism 2 and a transmission mechanism 3, wherein the transmission mechanism 3 is provided with a plurality of brick receiving mechanisms 5, the upper half section and the lower half section of the transmission mechanism 3 are also respectively provided with a furling mechanism 6 and an unfolding mechanism 7 which are matched with the brick receiving mechanisms 5, and the brick receiving mechanisms 5 are furled and unfolded by the furling mechanism 6 and the unfolding mechanism 7 respectively in the transmission process.
In this embodiment, through set up the telescopic on the transport mechanism 3 of gyration and connect brick mechanism 5 to set gradually in the mechanism 6 and the expansion mechanism 7 of drawing in on the transmission orbit that connects brick mechanism 5, the brick mechanism 5 that connects that bears the weight of the fragment of brick carries out the drawing in of horizontal and vertical direction through the mechanism 6 that draws in that sets up at the first half of transport mechanism 3, in order to realize laminating between the fragment of brick and arrange, and cooperate outside manual work or manipulator to shift the fragment of brick in batches, the unloaded brick mechanism 5 that connects 5 gyration back of brick mechanism carries out the expansion of horizontal and vertical direction through the expansion mechanism 7 that sets up at the first half of transport mechanism 3 in order to cooperate the batch brick process of connecting down.
Preferably, the conveying mechanism 3 includes a conveying chain 31 and a plurality of conveying tables 32 fixed on the conveying chain 31.
Preferably, as shown in fig. 3, the brick receiving mechanism 5 is rotatably disposed on the conveying table 32, the brick receiving mechanism 5 includes a supporting plate assembly 51 and a telescopic brick receiving assembly 52 disposed on the supporting plate assembly 51, the supporting plate assembly 51 includes a rotating plate 511 and a connecting rod 512 connected to a bottom of the rotating plate 511, the connecting rod 512 is disposed through the conveying table 32, and a steering gear 513 is disposed at a bottom thereof.
In this embodiment, the transmission chain 31 is driven by an external motor to rotate and drive the transmission platform 32 to move synchronously, the brick receiving mechanism 5 is arranged on the transmission platform 32 and driven by the transmission platform 32 to move synchronously, the connecting rod 512 at the bottom of the rotating plate 511 is arranged to penetrate through the transmission platform 32, and by arranging the steering gear 513 on the connecting rod 512, the steering gear 513 can be meshed and contacted with the folding steering rack 62 or the unfolding steering rack 72 during the transmission process of the brick receiving mechanism 5, so as to complete the 90-degree steering of the support plate assembly 51.
It should be noted that the number of teeth of the retracting steering rack 62 and the expanding steering rack 72 is one fourth of the total number of teeth of the steering gear 513, so that 90-degree steering of the supporting plate assembly 51 can be realized, and in addition, the guiding front ends of the transverse retracting guide rail 611, the longitudinal retracting guide rail 631, the transverse expanding guide rail 731 and the longitudinal expanding guide rail 711 are set to be curved structures, so that the brick receiving mechanism 5 which does not precisely steer 90 degrees can be guided to smoothly enter the straight part at the rear end of the curved structure and complete retracting and expanding.
Preferably, as shown in fig. 3, the telescopic brick receiving assembly 52 includes a plurality of brick receiving platforms 521 arranged in an array, the brick receiving platforms 521 are slidably connected through telescopic rods 522, the brick receiving platform 521 located at the central position is fixedly connected with the support plate assembly 51, the outer side surfaces of the brick receiving platforms 521 located at the middle part of the periphery are respectively provided with a limiting block 523, and the limiting blocks 523 can be connected with the folding mechanism 6 and the unfolding mechanism 7 in an abutting manner.
In this embodiment, the brick receiving mechanisms 5 are arranged to be a telescopic structure consisting of a plurality of brick receiving platforms 521 arranged in an array and the brick receiving platforms are connected with each other through telescopic rods 522, so that the brick receiving platforms 521 can be separated from each other or attached to each other, and thus the brick forming is completed by respectively matching with the press forming mechanism 2 or the batch transfer in the brick attaching arrangement state is completed by matching with external manual work or a mechanical arm;
it should be noted that, by fixedly connecting the central brick receiving station 521 to the support plate assembly 51, in the process of rotating the support plate assembly 51, the brick receiving station 521 can rotate synchronously, and by relatively fixing the central brick receiving station 521, after the telescopic brick receiving assembly 52 enters between the furling guide rail and the unfolding guide rail, the peripheral brick receiving stations 521 approach or move away from the central brick receiving station 521, so that the furling and unfolding of a plurality of brick receiving stations 521 are completed in a stable manner.
Preferably, as shown in fig. 4-6 and 10, the folding mechanism 6 includes a transverse folding guide rail assembly 61, a folding steering rack 62 and a longitudinal folding guide rail assembly 63 sequentially arranged along the conveying direction of the conveying mechanism 3, the transverse folding guide rail assembly 61 and the longitudinal folding guide rail assembly 63 respectively include two transverse folding guide rails 611 and two longitudinal folding guide rails 631 symmetrically arranged left and right along the conveying direction of the conveying mechanism 3, inner sides of the transverse folding guide rails 611 and the longitudinal folding guide rails 631 may be connected with side portions of the brick receiving mechanism 5 in an abutting manner, and the folding steering rack 62 may be connected with a bottom portion of the brick receiving mechanism 5 in a meshing manner.
In this embodiment, the folding mechanism 6 is arranged on the brick carrying transmission path of the brick receiving mechanism 5, the brick receiving table 521 is provided with a limit block 523 which is in butt joint with the inner sides of the transverse folding guide rail 611 and the longitudinal folding guide rail 631, and the bottom of the support plate assembly is provided with the steering gear 513, so that the limit block 523 and the transverse folding guide rail 611 are in butt joint to complete transverse folding, the steering gear 513 is in meshing contact with the folding steering rack 62 to complete 90-degree steering of the brick receiving mechanism 5, and the limit block 523 and the longitudinal folding guide rail 631 are in butt joint to complete longitudinal folding, thereby completing the fitting arrangement of bricks;
it should be noted that the guiding front ends of the transverse furling guide rail 611 and the longitudinal furling guide rail 631 are set to be curved structures, the rear end of the curved structure is a straight part, and the distance between the opposite inner sides of the straight parts of the two transverse furling guide rails 611 is equal to the sum of the transverse length of the telescopic brick-receiving component 52 in furled state plus the length of the outer walls of the limiting blocks 523 on both sides; the distance between the straight parts of the two longitudinal furling guide rails 631 facing inwards is equal to the sum of the longitudinal length of the telescopic brick-connecting assembly 52 in furled state and the length of the outer walls of the limiting blocks 523 on both sides, the outer walls of the limiting blocks 523 can be abutted against the inner walls of the furling guide rails for limiting transmission, so that the telescopic brick-connecting assembly 52 in unfolded state can be limited and furled in the transverse and longitudinal directions respectively, and the outer wall of one side of the limiting block 523 departing from the brick-connecting table 521 is used as the outer wall.
Preferably, as shown in fig. 7 to 10, the spreading mechanism 7 includes a longitudinal spreading guide rail assembly 71, a spreading steering rack 72 and a transverse spreading guide rail assembly 73, which are sequentially arranged along the conveying direction of the conveying mechanism 3, the longitudinal spreading guide rail assembly 71 and the transverse spreading guide rail assembly 73 respectively include two longitudinal spreading guide rails 711 and two transverse spreading guide rails 731, which are symmetrically arranged left and right along the conveying direction of the conveying mechanism 3, outer sides of the longitudinal spreading guide rails 711 and the transverse spreading guide rails 731 can be connected with side portions of the brick receiving mechanism 5 in an abutting manner, and the spreading steering rack 72 can be connected with a bottom portion of the brick receiving mechanism 5 in a meshing manner.
In the embodiment, the unfolding mechanism 7 is arranged on the no-load transmission path of the brick connecting mechanism 5, and the outer sides of the transverse unfolding guide rail 731 and the longitudinal unfolding guide rail 711 can be in abutting connection with the limiting block 523, the limiting block 523 and the longitudinal unfolding guide rail 711 are abutted to complete longitudinal unfolding in the transmission process, the steering gear 513 and the unfolding steering rack 72 are engaged to complete 90-degree steering of the brick connecting mechanism 5, and the limiting block 523 and the transverse unfolding guide rail 731 are abutted to complete transverse unfolding, so that the brick connecting tables are arranged at intervals and reset;
it should be noted that the guiding front ends of the transverse expansion guide rails 731 and the longitudinal expansion guide rails 711 are set to be curved structures, the rear ends of the curved structures are straight parts, and the distance between the opposite outer sides of the straight parts of the two transverse expansion guide rails 731 is equal to the sum of the transverse length of the expansion brick-connecting component 52 in the expanded state and the length of the inner walls of the limiting blocks 523 on the two sides; the distance between the straight parts of the two longitudinal expansion guide rails 711 and the opposite outer sides is equal to the sum of the longitudinal length of the expansion brick receiving assembly 52 in the expansion state and the length of the inner walls of the limiting blocks 523 at the two sides, the inner walls of the limiting blocks 523 can be clamped on the outer walls of the expansion guide rails for limiting transmission, so that the expansion brick receiving assembly 52 in the folding state can be limited and expanded in the transverse and longitudinal directions respectively, and the inner wall of the limiting block 523 opposite to the brick receiving platform 521 is arranged at one side.
Preferably, as shown in fig. 1-2, the conveying mechanism 3 further includes a first frame 33, a chain wheel assembly 34 engaged with the conveying chain 31 is rotatably mounted on the first frame 33, a conveying guide rail 35 is further disposed on an inner wall of the first frame 33, and both ends of the conveying table 32 are slidably engaged with the conveying guide rail 35.
In the embodiment, by arranging the transmission guide rail 35 on the inner wall of the first frame 33, as shown in fig. 9, the transmission guide rail 35 is arranged on the horizontal transmission section of the transmission mechanism 3, so that the two ends of the transmission platform 32 can be slidably clamped on the transmission guide rail 35 for transmission, the vibration of chain wheel transmission is compensated, and the transmission of bricks is more stable.
Preferably, as shown in fig. 1, the press forming mechanism 2 includes a second frame 21, a discharging assembly 22 is longitudinally slidably disposed on the second frame 21, the discharging assembly 22 is disposed above the horizontal conveying section of the conveying mechanism 3, a liftable mold plate 23 is correspondingly disposed below the discharging assembly 22, and the bottom of the mold plate 23 and the top of the brick receiving mechanism 5 can be abutted against each other.
In this embodiment, the cavity formed on the mold plate 23 is the same as the size of the brick, and the transverse cross-sectional dimensions of the brick receiving platforms 521 on the brick receiving mechanism 5 are slightly larger than the corresponding dimensions of the cavity formed on the mold plate 23, so that a brick forming cavity with five sealed sides can be formed, and the raw material can be prevented from being extruded and leaking from the bottom when being pressed and formed in the cavity.
It should be noted that, since the brick receiving mechanism 5 and the mold plate 23 are pressed downward when performing the step of press molding the brick, as shown in fig. 2, the discharging assembly 22 is disposed above the horizontal conveying section of the conveying mechanism 3, and the conveying guide rail 35 is disposed on the horizontal conveying section, so as to support the conveying table 32, and further provide a supporting force for the brick receiving mechanism 5 on the conveying table 32.
It should be further noted that, as shown in fig. 2, two ends of the mold plate 23 are connected to a lifting cylinder, and the lifting cylinder controls the mold plate 23 to lift.
Working process
Pressing and forming, wherein the brick receiving mechanism 5 is conveyed to the lower part of the mold plate 23 and is in abutting connection with the bottom of the mold plate 23, the discharging assembly 22 moves downwards to be in abutting connection with the top of the mold plate 23, the environment-friendly sludge is fed by the feeding mechanism 1, then is output to the mold plate 23 by the discharging assembly 22 and is pressed and formed, and the mold plate 23 moves upwards to be demoulded to obtain a plurality of bricks which are arranged on the brick receiving table 521 at intervals; conveying and folding, wherein in the process of conveying through the conveying mechanism 3, the brick receiving mechanism 5 bearing bricks is sequentially subjected to transverse folding, 90-degree turning and longitudinal folding through a transverse folding guide rail assembly 61, a folding steering rack 62 and a longitudinal folding guide rail assembly 63, and the bricks which are arranged at intervals are converted into a fitting arrangement; transferring, namely transferring the brick units which are attached and distributed in batches by matching with external manual work or a mechanical arm; and after the unloaded and furled brick receiving mechanism 5 continues to transmit and turn 180 degrees to the lower half section of the transmission mechanism 3, the unfolded guide rail assembly 71, the unfolded steering rack 72 and the transverse unfolded guide rail assembly 73 sequentially longitudinally unfold, turn and transversely unfold in the process of transmitting to the end of the press forming mechanism 2 through the transmission mechanism 3, and then continue to transmit and turn 180 degrees to the upper half section of the transmission mechanism 3.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (8)
1. The utility model provides an environmental protection mud brickmaking production line, includes feed mechanism (1), press forming mechanism (2) and conveying mechanism (3), its characterized in that, be provided with a plurality of brick mechanisms (5) that connect on conveying mechanism (3), the first section and the second section of this conveying mechanism (3) still be provided with respectively with connect draw in mechanism (6) and expansion mechanism (7) that brick mechanism (5) phase-match set up, connect brick mechanism (5) in transmission process respectively by draw in mechanism (6) and expansion mechanism (7) and draw in and expand.
2. The production line for making bricks from sludge as claimed in claim 1, wherein the conveying mechanism (3) comprises a conveying chain (31) and a plurality of conveying tables (32) fixed on the conveying chain (31).
3. The environment-friendly sludge brick making production line according to claim 2, wherein the brick receiving mechanism (5) is rotatably arranged on the transmission platform (32), the brick receiving mechanism (5) comprises a supporting plate assembly (51) and a telescopic brick receiving assembly (52) arranged on the supporting plate assembly (51), the supporting plate assembly (51) comprises a rotating plate (511) and a connecting rod (512) connected with the bottom of the rotating plate (511), the connecting rod (512) is arranged through the transmission platform (32), and the bottom of the connecting rod is provided with a steering gear (513).
4. The environment-friendly sludge brick making production line as claimed in claim 3, wherein the telescopic brick receiving assembly (52) comprises a plurality of brick receiving platforms (521) arranged in an array, the brick receiving platforms (521) are slidably connected through telescopic rods (522), the brick receiving platform (521) located at the central position is fixedly connected with the supporting plate assembly (51), the outer side surfaces of the brick receiving platforms (521) located at the middle part of the periphery are respectively provided with a limiting block (523), and the limiting blocks (523) can be connected with the folding mechanism (6) and the unfolding mechanism (7) in an abutting mode.
5. The environment-friendly sludge brick making production line according to claim 1, wherein the gathering mechanism (6) comprises a transverse gathering guide rail assembly (61), a gathering steering rack (62) and a longitudinal gathering guide rail assembly (63) which are sequentially arranged along the transmission direction of the transmission mechanism (3), the transverse gathering guide rail assembly (61) and the longitudinal gathering guide rail assembly (63) respectively comprise two transverse gathering guide rails (611) and longitudinal gathering guide rails (631) which are bilaterally symmetrically arranged along the transmission direction of the transmission mechanism (3), the inner sides of the transverse gathering guide rails (611) and the longitudinal gathering guide rails (631) can be in interference connection with the side portions of the brick receiving mechanism (5), and the gathering steering rack (62) can be in meshing connection with the bottom of the brick receiving mechanism (5).
6. The environment-friendly sludge brick making production line according to claim 1, wherein the unfolding mechanism (7) comprises a longitudinal unfolding guide rail assembly (71), an unfolding steering rack (72) and a transverse unfolding guide rail assembly (73) which are sequentially arranged along the conveying direction of the conveying mechanism (3), the longitudinal unfolding guide rail assembly (71) and the transverse unfolding guide rail assembly (73) respectively comprise two longitudinal unfolding guide rails (711) and transverse unfolding guide rails (731) which are symmetrically arranged along the central axis of the conveying direction of the conveying mechanism (3), the outer sides of the longitudinal unfolding guide rails (711) and the transverse unfolding guide rails (731) can be connected with the side portions of the brick receiving mechanisms (5) in an abutting mode, and the unfolding steering rack (72) can be connected with the bottoms of the brick receiving mechanisms (5) in a meshing mode.
7. The environment-friendly sludge brick making production line according to claim 2, wherein the conveying mechanism (3) further comprises a first rack (33), a chain wheel assembly (34) meshed with the conveying chain (31) is rotatably erected on the first rack (33), a conveying guide rail (35) is further arranged on the inner wall of the first rack (33), and two ends of the conveying table (32) can be slidably clamped on the conveying guide rail (35).
8. The environment-friendly sludge brick making production line according to claim 1, wherein the press forming mechanism (2) comprises a second frame (21), a discharging assembly (22) is longitudinally slidably arranged on the second frame (21), the discharging assembly (22) is arranged above the horizontal conveying section of the conveying mechanism (3), a liftable mold plate (23) is correspondingly arranged below the discharging assembly (22), and the bottom of the mold plate (23) and the top of the brick receiving mechanism (5) can be arranged in an abutting mode.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911246829.9A CN111113661B (en) | 2019-12-07 | 2019-12-07 | Environment-friendly sludge brick making production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911246829.9A CN111113661B (en) | 2019-12-07 | 2019-12-07 | Environment-friendly sludge brick making production line |
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| CN111113661A true CN111113661A (en) | 2020-05-08 |
| CN111113661B CN111113661B (en) | 2021-02-09 |
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| CN103552832A (en) * | 2013-11-08 | 2014-02-05 | 洛阳中冶重工机械有限公司 | Brick unloading and stacking unit and brick unloading and stacking method for sintered bricks |
| KR20170039625A (en) * | 2017-03-22 | 2017-04-11 | 박종호 | An automatic loading system of an article of manufacture having a hexahedral shape |
| CN107555188A (en) * | 2017-09-30 | 2018-01-09 | 泉州市万昌机械制造有限公司 | A kind of square production line that stacks bricks that misplaces |
| CN108820907A (en) * | 2018-09-10 | 2018-11-16 | 福建海源自动化机械股份有限公司 | A kind of automatic moulding of brick and palletizing system and its palletizing method |
| CN109986692A (en) * | 2019-05-10 | 2019-07-09 | 泉州海格力斯装备制造有限公司 | A kind of brick-making shaping machine |
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2019
- 2019-12-07 CN CN201911246829.9A patent/CN111113661B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103552832A (en) * | 2013-11-08 | 2014-02-05 | 洛阳中冶重工机械有限公司 | Brick unloading and stacking unit and brick unloading and stacking method for sintered bricks |
| KR20170039625A (en) * | 2017-03-22 | 2017-04-11 | 박종호 | An automatic loading system of an article of manufacture having a hexahedral shape |
| CN107555188A (en) * | 2017-09-30 | 2018-01-09 | 泉州市万昌机械制造有限公司 | A kind of square production line that stacks bricks that misplaces |
| CN108820907A (en) * | 2018-09-10 | 2018-11-16 | 福建海源自动化机械股份有限公司 | A kind of automatic moulding of brick and palletizing system and its palletizing method |
| CN109986692A (en) * | 2019-05-10 | 2019-07-09 | 泉州海格力斯装备制造有限公司 | A kind of brick-making shaping machine |
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| CN111113661B (en) | 2021-02-09 |
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