CN111098140A - Intelligent roller flexible production line and production method - Google Patents
Intelligent roller flexible production line and production method Download PDFInfo
- Publication number
- CN111098140A CN111098140A CN201911402084.0A CN201911402084A CN111098140A CN 111098140 A CN111098140 A CN 111098140A CN 201911402084 A CN201911402084 A CN 201911402084A CN 111098140 A CN111098140 A CN 111098140A
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- Prior art keywords
- plate
- unit
- intelligent
- roller
- production line
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
Abstract
The invention discloses an intelligent roller flexible production line which comprises an intelligent rolling plate unit, a long seam welding unit, a web plate welding unit and a finished product blanking unit which are linearly and sequentially arranged; the production method comprises the steps of setting roller processing parameters, supplying plates, rolling plates into a cylinder, welding long seams, welding webs and outputting finished products. The roller intelligent flexible production line is arranged in a straight line, arrangement, feeding, discharging and the like in a factory building are facilitated, operation efficiency is improved, each processing position is sequentially arranged according to a processing technology or a production method, production efficiency is improved, material transfer of multiple stations can be completed through one beam rail and the mechanical gripper, cost is reduced, and efficiency is improved.
Description
Technical Field
The invention relates to a roller production welding technology, in particular to an intelligent roller flexible production line and a production method.
Background
The roller is widely applied in the mechanical industry, no special production line exists at present, the manufacturing process is complex and irregular, and the integral production efficiency is influenced. Therefore, there is a great need for a production line that is capable of integrating roll production from sheet, reel, seam welding, web welding and finished product delivery operations.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide an intelligent roller flexible production line and a production method, which can solve the problems.
The purpose of the invention is realized by adopting the following technical scheme:
an intelligent roller flexible production line comprises an intelligent rolling plate unit, a long seam welding unit, a web plate welding unit and a finished product blanking unit which are linearly and sequentially arranged, and further comprises a beam rail and a plurality of longitudinal beam columns which vertically support the beam rail, and a mechanical gripper which transversely slides is arranged on the beam rail; the intelligent plate rolling unit, the long seam welding unit, the web plate welding unit and the finished product blanking unit are linearly arranged below the cross beam rail; a feeding vehicle and a feeding ground rail are arranged below the outer side of one end, close to the intelligent plate rolling unit, of the cross beam rail, and the feeding vehicle is arranged on the feeding ground rail in a sliding mode; and a master control console is arranged close to the feeding ground rail and is in telecommunication connection with the intelligent plate rolling unit, the long seam welding unit, the web plate welding unit, the finished product blanking unit, the mechanical gripper and the feeding vehicle.
Preferably, the mechanical gripper comprises a transverse moving motor sliding chute assembly, a lifting support plate, a T-shaped lifting rod, an inner buckle gripper, a gripper cylinder and a lifting drag chain; the transverse moving motor sliding groove assembly and the lifting support plate are arranged side by side and are in sliding connection with a transverse rail on the transverse beam rail through a sliding groove, and the transverse moving motor sliding groove assembly controls the whole mechanical gripper to transversely slide and position on the transverse beam rail; the vertical rod of the T-shaped lifting rod is connected to the lifting support plate in a vertically sliding manner, and two ends of the cross rod of the T-shaped lifting rod are hinged with the inner buckling hand grips; the upper end of the inner buckle gripper is hinged with a piston rod of the gripper cylinder, and the cylinder bottom of the gripper cylinder is hinged with the outer side of the bottom of the lifting support plate; the lifting drag chain is arranged on one side of the lifting support plate facing the cross beam rail.
The application also provides an intelligent roller production method according to the production line, which comprises the following steps:
s1, setting roller processing parameters, and setting plate parameters, welding parameters and web parameters according to required rollers through a master console;
s2, supplying the plates, transferring the trays with the corresponding plates to a feeding vehicle through a transfer device, and controlling the feeding vehicle to slide on a feeding ground rail so as to supply the plates to the intelligent plate rolling unit;
s3, rolling the plate into a cylinder, picking up the plate by the intelligent plate rolling unit and rolling the plate to form a cylindrical body; the mechanical gripper slides to the upper part of the intelligent plate rolling unit to grip the cylindrical plate;
s4, long seam welding, namely sliding the captured cylindrical plate to a long seam welding unit by a mechanical gripper, and dropping the cylindrical plate to a welding station to perform long seam welding at a butt joint;
s5, web welding, wherein the mechanical gripper falls to grab the welded cylindrical body, rises to slide to a web welding unit, and falls to a web welding station to weld two end parts of the cylindrical body with webs;
and S5, outputting a finished product, enabling a mechanical gripper to fall to grab the roller welded with the web plate, ascending to slide to the upper part of a finished product blanking unit, and enabling the finished product roller to fall onto a blanking bearing platform so as to finish the finished product output of the roller.
Compared with the prior art, the invention has the beneficial effects that: the roller intelligent flexible production line is arranged in a straight line, arrangement, feeding, discharging and the like in a factory building are facilitated, operation efficiency is improved, each processing position is sequentially arranged according to a processing technology or a production method, production efficiency is improved, material transfer of multiple stations can be completed through one beam rail and the mechanical gripper, cost is reduced, and efficiency is improved.
Drawings
FIG. 1 is a schematic layout of an intelligent roller flexible production line according to the present invention;
fig. 2 is a schematic structural view of a mechanical gripper.
In the figure:
100. an intelligent plate rolling unit;
200. a long seam welding unit;
300. a web welding unit;
400. finished product blanking unit;
500. a beam rail;
600. a longitudinal beam column;
700. a mechanical gripper; 701. a sliding chute component of a transverse moving motor; 702. lifting the supporting plate; 703. a T-shaped lifting rod; 704. an inner buckle gripper; 705. a gripper cylinder; 706. an elastic stop block; 707. lifting a drag chain; 708. a drag chain guard;
800. a feeding vehicle;
900. a feed ground rail;
1000. and a master control console.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Referring to fig. 1 to 2, an intelligent roller flexible production line comprises an intelligent rolling plate unit 100, a long seam welding unit 200, a web plate welding unit 300 and a finished product blanking unit 400 which are linearly and sequentially arranged.
Further, the flexible production line arranged in a straight line further comprises a beam rail 500 and a plurality of longitudinal beam columns 600 vertically supporting the beam rail 500, and a mechanical gripper 700 sliding transversely is arranged on the beam rail 500; the intelligent plate rolling unit 100, the long seam welding unit 200, the web plate welding unit 300 and the finished product blanking unit 400 are linearly arranged below the beam rail 500;
a feeding vehicle 800 and a feeding ground rail 900 are arranged below the outer side of one end of the beam rail 500 close to the intelligent plate rolling unit 100, and the feeding vehicle 800 is arranged on the feeding ground rail 900 in a sliding manner;
a general control console 1000 is arranged close to the feeding ground rail 900, and the general control console 1000 is in telecommunication connection with the intelligent plate rolling unit 100, the long seam welding unit 200, the web plate welding unit 300, the finished product blanking unit 400, the mechanical gripper 700 and the feeding vehicle 800 so as to realize automatic control.
Referring to fig. 2, the mechanical gripper 700 includes a traverse motor chute assembly 701, a lifting support plate 702, a T-shaped lifting rod 703, an inner buckle gripper 704, a gripper cylinder 705, and a lifting drag chain 707; the traverse motor chute assembly 701 and the lifting support plate 702 are arranged side by side and are in sliding connection with a cross rail on the cross rail 500 through chutes, and the traverse motor chute assembly 701 controls the whole mechanical gripper 700 to transversely slide and position on the cross rail 500; the vertical rod of the T-shaped lifting rod 703 is connected to the lifting support plate 702 in a vertically sliding manner, and two ends of the cross rod of the T-shaped lifting rod 703 are hinged with an inner buckling hand grip 704; the upper end of the inner-buckled hand grip 704 is hinged with a piston rod of a hand grip cylinder 705, and the cylinder bottom of the hand grip cylinder 705 is hinged with the outer side of the bottom of the lifting support plate 702; the lifting drag chain 707 is disposed on a side of the lifting support plate 702 facing the beam rail 500.
The traverse motor sliding groove assembly 701 comprises a traverse driving motor, a gear (corresponding to the meshing of the rack on the cross beam rail 500), and a sliding groove block (matched with the cross rail on the cross beam rail 500 in a sliding manner), and a conventional traverse device in the field can be adopted.
Further, a plurality of elastic stop blocks 706 are arranged at the bottom of the cross bar of the T-shaped lifting rod 703.
Further, the inner buckle hand grip 704 is arched, and the distance between the inner buckle end at the bottom of the inner buckle hand grip 704 and the hinged part of the transverse rod end of the T-shaped lifting rod 703 is shorter than the distance between the cylinder connecting end at the upper part of the inner buckle hand grip 704 and the hinged part of the transverse rod end of the T-shaped lifting rod 703, so as to form a lever effect.
Further, a drag chain guard 708 is disposed on a side of the vertical bar of the T-shaped lift bar 703 away from the traverse motor chute assembly 701, thereby disposing the lift drag chain 707 within the drag chain guard 708.
Further, the lifting support plate 702 is L-shaped, and includes a support vertical plate and a support horizontal plate, and the support horizontal plate is provided with a lifting via hole for allowing the vertical rod of the T-shaped lifting rod 703 to pass through.
The application also provides an intelligent roller production method according to the production line, which comprises the following steps.
S1, setting roller processing parameters, and setting plate parameters, welding parameters and web parameters according to the required roller through a master console 1000.
And S2, supplying the plates, transferring the trays with the corresponding plates to the feeding vehicle 800 through the transfer device, and controlling the feeding vehicle 800 to slide on the feeding ground rail 900 so as to supply the plates to the intelligent plate rolling unit 100.
And S3, rolling the plate into a cylinder, and picking up the plate by the intelligent plate rolling unit 100 and rolling the plate to form a cylinder. The mechanical gripper 700 slides to the upper side of the intelligent plate rolling unit 100 to grip the cylindrical plate.
And S4, long seam welding, wherein the mechanical gripper 700 slides the captured cylindrical plate to the long seam welding unit 200, and drops the cylindrical plate to a welding station to perform long seam welding at the butt joint.
S5, web welding, wherein the mechanical gripper 700 falls to grab the welded cylindrical body, rises to slide to the web welding unit 300, and falls to a web welding station to weld the two ends of the cylindrical body with webs.
And S5, outputting a finished product, namely, enabling the mechanical gripper 700 to fall to grab the roller welded with the web plate, lifting to slide to the position above the finished product blanking unit 400, and enabling the finished product roller to fall onto a blanking bearing platform, so that the finished product output of the roller is completed.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (7)
1. The utility model provides a flexible production line of intelligent roller, includes intelligent roll board unit (100), long seam welding unit (200), web welding unit (300) and finished product unloading unit (400) that the straight line arranged in proper order, its characterized in that:
the flexible production line arranged in a straight line further comprises a beam rail (500) and a plurality of longitudinal beam columns (600) for vertically supporting the beam rail (500), and a mechanical gripper (700) capable of sliding transversely is arranged on the beam rail (500); the intelligent plate rolling unit (100), the long seam welding unit (200), the web plate welding unit (300) and the finished product blanking unit (400) are linearly arranged below the cross beam rail (500);
a feeding vehicle (800) and a feeding ground rail (900) are arranged below the outer side of one end, close to the intelligent plate rolling unit (100), of the beam rail (500), and the feeding vehicle (800) is arranged on the feeding ground rail (900) in a sliding mode;
close to feeding ground rail (900) sets up master console (1000), master console (1000) with board unit (100), long seam welding unit (200), web welding unit (300), finished product unloading unit (400), mechanical tongs (700) and feeding car (800) telecommunication connection are rolled up to the intellectuality.
2. The intelligent roller flexible production line of claim 1, characterized in that: the mechanical gripper (700) comprises a transverse moving motor sliding groove assembly (701), a lifting support plate (702), a T-shaped lifting rod (703), an inner buckle gripper (704), a gripper cylinder (705) and a lifting drag chain (707); the transverse moving motor sliding groove assembly (701) and the lifting support plate (702) are arranged side by side and are in sliding connection with a transverse rail on the transverse beam rail (500) through sliding grooves, and the transverse moving motor sliding groove assembly (701) controls the whole mechanical gripper (700) to transversely slide and position on the transverse beam rail (500); the vertical rod of the T-shaped lifting rod (703) is connected to the lifting support plate (702) in a vertically sliding manner, and two ends of the cross rod of the T-shaped lifting rod (703) are hinged with inner buckle grippers (704); the upper end of the inner-buckled hand grip (704) is hinged with a piston rod of a hand grip cylinder (705), and the cylinder bottom of the hand grip cylinder (705) is hinged with the outer side of the bottom of the lifting support plate (702); the lifting drag chain (707) is arranged on one side of the lifting support plate (702) facing the beam rail (500).
3. The intelligent roller flexible production line of claim 2, characterized in that: a plurality of elastic stop blocks (706) are arranged at the bottom of the cross bar of the T-shaped lifting rod (703).
4. The intelligent roller flexible production line of claim 2, characterized in that: the inner buckle gripper (704) is arched, and the distance between the hinged part of the inner buckle end at the bottom of the inner buckle gripper (704) and the transverse rod end of the T-shaped lifting rod (703) is shorter than the distance between the hinged part of the upper cylinder connecting end of the inner buckle gripper (704) and the transverse rod end of the T-shaped lifting rod (703), so that a lever effect is formed.
5. The intelligent roller flexible production line of claim 2, characterized in that: and a drag chain shield (708) is arranged on one side of the vertical rod of the T-shaped lifting rod (703) far away from the sideslip motor chute assembly (701), so that the lifting drag chain (707) is arranged in the drag chain shield (708).
6. The intelligent roller flexible production line of claim 2, characterized in that: the lifting support plate (702) is L-shaped and comprises a support vertical plate and a support transverse plate, and a lifting through hole for accommodating the vertical rod of the T-shaped lifting rod (703) to go up and down is formed in the support transverse plate.
7. A method for intelligent production of rollers using the production line of any one of claims 1 to 6, the method comprising:
s1, setting roller processing parameters, and setting plate parameters, welding parameters and web parameters according to a required roller through a master console (1000);
s2, supplying the plates, transferring the trays with the corresponding plates to a feeding vehicle (800) through a transfer device, and controlling the feeding vehicle (800) to slide on a feeding ground rail (900) so as to supply the plates to the intelligent plate rolling unit (100);
s3, rolling the plate into a cylinder, picking up the plate by the intelligent plate rolling unit (100) and rolling the plate to form a cylinder; the mechanical gripper (700) slides to the upper part of the intelligent plate rolling unit (100) to grip the cylindrical plate;
s4, long seam welding, wherein the mechanical gripper (700) slides the grabbed cylindrical plate to a long seam welding unit (200), and the cylindrical plate falls to a welding station to perform long seam welding at the butt joint;
s5, web welding, wherein a mechanical gripper (700) falls to grab the welded cylindrical body, rises to a web welding unit (300) in a sliding manner, and falls to a web welding station to weld two ends of the cylindrical body with webs;
s5, outputting a finished product, namely, enabling a mechanical gripper (700) to fall to grab the roller welded with the web plate, lifting to slide to the position above a finished product discharging unit (400), and enabling the finished product roller to fall onto a discharging bearing platform, so that the finished product output of the roller is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911402084.0A CN111098140A (en) | 2019-12-30 | 2019-12-30 | Intelligent roller flexible production line and production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911402084.0A CN111098140A (en) | 2019-12-30 | 2019-12-30 | Intelligent roller flexible production line and production method |
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| Publication Number | Publication Date |
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| CN111098140A true CN111098140A (en) | 2020-05-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911402084.0A Pending CN111098140A (en) | 2019-12-30 | 2019-12-30 | Intelligent roller flexible production line and production method |
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| AU2005329863A1 (en) * | 2005-03-29 | 2006-10-05 | Prysmian Cavi E Sistemi Energia S.R.L. | Method and apparatus for manufacturing an optical cable and cable so manufactured |
| CN201873342U (en) * | 2010-11-10 | 2011-06-22 | 白银有色集团股份有限公司 | Manipulator clamp for stacking zinc ingots |
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| CN203003904U (en) * | 2012-12-25 | 2013-06-19 | 东风汽车股份有限公司 | Floating cylinder body gripper |
| CN204524073U (en) * | 2015-02-13 | 2015-08-05 | 维特罗伯特机械（苏州）有限公司 | Capstan head digital stamping flexible wires |
| CN107891249A (en) * | 2017-10-16 | 2018-04-10 | 中船重工鹏力（南京）智能装备系统有限公司 | A kind of metallic cylinder shaping and the automatic production method and production line that are successively set with |
| CN109366192A (en) * | 2018-11-01 | 2019-02-22 | 佛山市南海九洲普惠风机有限公司 | A kind of air duct automatic assembly line |
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2019
- 2019-12-30 CN CN201911402084.0A patent/CN111098140A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU2005329863A1 (en) * | 2005-03-29 | 2006-10-05 | Prysmian Cavi E Sistemi Energia S.R.L. | Method and apparatus for manufacturing an optical cable and cable so manufactured |
| CN201873342U (en) * | 2010-11-10 | 2011-06-22 | 白银有色集团股份有限公司 | Manipulator clamp for stacking zinc ingots |
| CN202344226U (en) * | 2011-11-30 | 2012-07-25 | 速必雅精模包装（上海）有限公司 | S-shaped compact high-productivity barrel-making production line |
| CN203003904U (en) * | 2012-12-25 | 2013-06-19 | 东风汽车股份有限公司 | Floating cylinder body gripper |
| CN204524073U (en) * | 2015-02-13 | 2015-08-05 | 维特罗伯特机械（苏州）有限公司 | Capstan head digital stamping flexible wires |
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Application publication date: 20200505 |