CN111086743A - 制造和填充包装的方法以及这样的包装 - Google Patents

制造和填充包装的方法以及这样的包装 Download PDF

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CN111086743A
CN111086743A CN201911256536.9A CN201911256536A CN111086743A CN 111086743 A CN111086743 A CN 111086743A CN 201911256536 A CN201911256536 A CN 201911256536A CN 111086743 A CN111086743 A CN 111086743A
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tub
package
sleeve
paperboard
product
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斯乔·弗洛里斯·克鲁修斯
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Nutricia NV
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Nutricia NV
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    • B65B1/04Methods of, or means for, filling the material into the containers or receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/004Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material in blanks, e.g. sheets precut and creased for folding
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    • B65B31/025Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas specially adapted for rigid or semi-rigid containers
    • B65B31/028Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas specially adapted for rigid or semi-rigid containers closed by a lid sealed to the upper rim of the container, e.g. tray-like container
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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Packages (AREA)
  • Basic Packing Technique (AREA)
  • Making Paper Articles (AREA)
  • Cartons (AREA)
  • Closing Of Containers (AREA)
  • Confectionery (AREA)

Abstract

本发明涉及一种制造和用粉末化营养产品21例如婴儿营养品或者配方奶粉来填充包装1的方法,该方法包含提供热成形桶2,其具有侧壁16和底部14,这限定了产品接收空间20,用粉末化营养产品填充该产品接收空间,和密封沿着该桶的开口嘴15的隔膜6,来密封其中的产品;和在该填充的桶周围将具有多个面板的纸板坯体28折叠,来形成纸板套管4,其中该纸板套管包含包围着至少所述桶侧壁的外围壁。本发明还涉及根据这种方法所制造的,用于这样的粉末化营养产品的包装。

Description

制造和填充包装的方法以及这样的包装
本申请是申请日为2015年6月4日、申请号为201580029976.4的中国发明专利申请的分案申请。
技术领域
本发明涉及包装的制造,特别是涉及制造用于粉末化营养产品例如婴儿营养品或者配方奶粉的包装。本发明还涉及这样的包装。
背景技术
粉末化材料例如婴儿配方奶粉多年来是以不同形式的包装销售的。金属罐最初是优选的容器,因为它们的生产相对容易和廉价,并且能够密封来长期储存。所述密封包含覆盖容器嘴的铝箔,其在首次使用时除去。因为单个容器将长期使用,因此该容器具有可重新密封的塑料盖子,其夹持在金属罐的外轮缘上。容器经常包括测量勺,其是独立包装的或者处于该罐本身中。但是这样的罐是相对重的,并且其生产是昂贵的。
最近,可选择的包装形式已经变成可利用的,其改进了现有的罐。它们包括层压容器体和塑料铰连的盖子和轮缘结构,其可以胶合到容器体上。一种这样的包装描述在US2008041861中,其具有密封件,用于初始时封闭所述包装和处于该密封件和容器上边缘之间的空间,用于在使用前部分的接收勺子。该容器零件可以由纸板、金属箔和塑料材料的层压体组成。另一类似包装显示在WO2010071424中。复合包装的一个缺点是它们难以再循环。已经提出了多部件包装的建议,其允许可拆解的分别再循环,但是直到目前,仍然缺乏能够实现这样的包装的合适的制造方法。
已知的是如下来制造多部件包装:在填充容器之前,在热成形容器周围提供纸板,例如使用心轴来支撑该容器和在容器周围形成纸板或者在用热成形容器作为纸板的衬里之前,使用模具支撑该纸板。这样的多部件包装的缺点是这种制造方式对于高风险产品例如婴儿配方奶粉来说是不期望的。
由于这些要求,令人期望的是提供一种包装,其能够在制造方法中组装,并且可以拆解用于再循环目的。还令人期望的是提供一种能够制造这样的包装的方法。
发明内容
根据本发明,提供的是一种制造和用粉末化营养产品填充包装的方法,该方法包含:
a)提供热成形桶,其具有限定产品接收空间的侧壁和底部,用粉末化营养产品填充该产品接收空间,和密封沿着该桶的开口嘴的隔膜,来密封其中的产品;
b)在该填充的桶周围将具有多个面板的纸板坯体折叠,来形成纸板套管,其中该纸板套管包含包围着至少所述桶侧壁的外围壁。
如果该包装的两个零件都是分别制造的,则该内桶和外套管二者将具有落入公差内的尺寸。因为该套管是内桶上的盖子,因此该套管将能够接收处于这些公差内的甚至最大的内桶。这会导致在相对大的套管内的相对小的内桶,以使得该套管不能产生内桶所期望的那么多的支撑。此外,相对大的套管和小的桶的这样的组合的完成是不美观的,这归因于沿着边缘和拐角出现的间隙。
将纸板坯体在填充的桶周围折叠具有优点,即,由该纸板坯体形成的套管独立于热成形桶的外部尺寸而接合式地包围该热成形桶。通过将纸板坯体在填充的内桶周围折叠,该套管合适的包围着内桶,这导致了更可接受的最终产品。此外,这两种部件之间的紧密配合提供了对于内桶最大的支撑,其在具有相对薄的壁的桶的情况中是特别重要的。
此外,可以省略用于保持热成形桶形状的心轴或者阳模,因为通过粉末化营养产品形成了热成形桶的形状保持性。在制造机器中加入心轴或者阳模是昂贵的。此外,该热成形桶具有落入公差范围内的内部尺寸,并且甚至最小的热成形桶也应当配合在阳模上。这会导致在相对大的热成形桶的情况中较小的阳模支撑,以使得在纸板坯体在桶周围折叠时,该模具不能产生期望的支撑。更重要的,在填充前在桶内使用心轴是唯一的可能。如下面进一步描述的,对于其中在高风险条件下进行填充的方法来说,会不期望纸板套管进入高风险区和因此排除了使用基于心轴的组装。
根据本发明令人惊讶的效果,据信在纸板坯体在桶周围折叠过程中可以实现改进的形状保持性和支撑,这归因于这样的事实,即,所述桶填充有粉末化营养产品,例如婴儿配方奶粉或者婴儿营养品。粉末化产品例如婴儿配方奶粉或者其他粉末化奶粉产品倾向于具有更高的抗变形性,这归因于粉末的流动性,即,它们会压缩到更致密的状态或者固定,而非在外压作用下流出,这与流体是相反的。该固定的产品然后可以在纸板坯体在填充的桶折叠时充当形状保持剂。这种抗变形性产生了靠着桶内壁的压力,由此支撑了所述桶和保持了它的形状。对于其他产品例如液体或者粒化产品,所述内容物在折叠方法过程中不能提供足够的抗变形性,并且所形成的产品会是不充足的。
粉末化营养产品的容积密度可以是0.4-0.7g/ml,优选0.45-0.6g/ml。
根据本发明的方法,在纸板套管在桶周围折叠之前,向所述桶填充粉末化材料,并且该产品因此提供了对于桶外围壁的另外的支撑。此外,该桶的内容物可以在折叠操作过程中在套管上施加向外的反作用力,由此促进了桶和套管之间的连接。另外,在套管在桶周围折叠之前,将隔膜提供在桶的顶部边缘上,来产生对于桶的额外支撑和保护所述产品防止环境气氛。使用本发明的方法,据信实现了多部件包装的无心轴组装,同时能够保持用于营养产品的高风险标准。
该隔膜密封件可以包含金属箔或者可以仅仅是塑料箔。它可以在使用前以其整体除去或者可以包含拉片和包含限定出开口区域的弱化的撕裂线。该隔膜可以提供在不同的位置,但是最优选该隔膜是沿着容器的上边缘密封的。具体的,将理解热成形桶通常具有向外延伸的法兰,法兰形成了上边缘,和该隔膜可以沿着该法兰密封。在一种可选择的实施方案中,该隔膜可以密封到下框架来闭合所述开口。在那种情况中,本领域技术人员将理解容器的下框架和上边缘之间的连接必须是密封连接。
优选该纸板坯体包含底部面板和侧壁面板,并且其中,在纸板坯体折叠到套管之后,该套管包围着所述侧壁和至少一部分的桶底部。这样的套管提供了对于热成形桶底部的另外的支撑。更优选该纸板坯体是作为单块坯体,用多个面板形成的。
该复合包装可以受益于改进的强度,并且该纸板套管可以容易的印刷。因为该套管是在生产周期的后面阶段加入的,因此套管设计或者语言文字可以改变,甚至在桶已经填充后也可以改变。对于再循环,该套管和桶可以根据需要分离和处置。
根据另一实施方案,步骤b)进一步包含在朝着桶折叠后,将面板胶合到桶上。优选步骤b)进一步包含将底部面板胶合到桶底部上。将套管的面板连接到桶上确保了套管和桶彼此支撑。此外,该套管是由纸板坯体形成的,并且以此方式覆盖了桶的外表面。优选步骤b)进一步包含在朝着桶折叠后,将面板彼此连接,优选胶合连接。优选所述坯体具有十字形状,其限定了底部和四个侧面板。该侧面板可以具有凸角或者片,其彼此接合,并且可以胶合或者粘附在一起。优选步骤b)进一步包含将纸板坯体和热成形桶相对于彼此对中。此外,步骤b)可以包含在盖子组件处夹持所述桶来用于运输和具有到桶的外围壁和底部二者的自由入口。该纸板坯体然后可以在底部面板处通过粘结剂例如胶水连接到桶底部上。根据一种实施方案,侧面板是以成对的对侧面板来朝着桶折叠的。优选具有片的侧面板首先朝着桶折叠,其后其余的侧面板朝着桶折叠。该片优选提供在坯体的侧面板处,其覆盖了相对更长的桶侧壁。在这种实施方案中,折叠覆盖了相对较短的桶侧壁和连接到片上的侧面板为所述包装提供了更大的强度。此外,优选的是该片具有这样的强度,即,它们在桶周围或上面折叠时彼此不交叠。
根据另一实施方案,步骤b)包含在朝着桶侧壁折叠后,对于侧面板施加侧向位移,以使得它们与桶侧壁接合。为了将套管的侧面板稳固连接到桶上,可以使用侧向施加力来将该侧面板压到内桶的外表面上。压力可以施加在这样的区域,在该区域已经施加了胶水来引起这些点处的粘附。优选压力是在套管侧面板的中心处施加的,接近于其上边缘。
在一种优选的实施方案中,步骤b)进一步包含提供来自于纸板坯体箱的纸板坯体,其保持了多个纸板坯体。该填充的和密封的热成形桶是通过运载装置从填充和密封机提供到组装线的。该纸板坯体然后分别提供,优选由纸板坯体纸板坯体箱或者料筒来提供,其保持了多个纸板坯体来允许连续组装所述的包装。
在该方法的一种优选的实施方案中,步骤a)可以进一步包含将下轮缘安装到桶的上边缘。这个轮缘可以有利的帮助增强相对薄的热成形桶。该下轮缘优选粘附或者焊接到隔膜密封的顶上,虽然它不排除它可以在施用隔膜之前直接连接到桶的上边缘。该下轮缘优选由与桶相同种类的材料形成,以使得二者可以一起再循环。根据本发明的一个重要方面,施加下轮缘的步骤可以进一步包含在连接之前,将桶相对于下轮缘对中。以此方式,该下轮缘可以随后充当在桶上进一步操作的向导。
在本发明的另一优选的实施方案中,步骤a)进一步包含将盖子组件安装到桶上,该盖子组件包含上轮缘和可重新密封的盖子。该上轮缘优选是圆周的,其限定了入孔,和该盖子可以铰链连接到上轮缘来封闭所述入孔。
这使得所述桶通过用户除去隔膜密封和随后打开而打开,并且随后使用盖子来封闭该入孔而再密封。在盖子前边缘上的抓手可以与上框架上的肋条接合来保持盖子封闭。该盖子可以包含在盖子组件之外的支撑表面,来支撑通过堆叠所述包装而处于其上的另一包装的底部。
在一种最优选的实施方案中,该上轮缘和该下轮缘以干涉配合来机械连接到一起。该下轮缘因此具有增强桶的上边缘的功能,这允许在其上有效连接上轮缘和盖子。
最重要的,对于粉末化营养产品和特别是婴儿营养品来说,与产品接触的包装的全部元件必须根据严格的标准来制造。为了满足这种需要,某些制造步骤优选在高风险环境中进行。另外的部件例如勺子和盖子或者罩子如果它们与产品接触,则也是根据相同的标准来制造的。根据本发明的一个重要方面,步骤a)可以在高风险区进行。在本文上下文中,应当理解步骤a)中所含的全部单个动作应当在这种高风险区中进行。因此所述包装是填充和密封的,并且与粉末化营养产品接触的全部元件表面仅仅曝露于该高风险区。
在本发明中,高风险目的是表示所述环境处于相对于大气压的过压,优选5Pa-50Pa的过压,更优选5Pa-30Pa的过压,最优选5Pa-20Pa的过压。该高风险区中的温度优选保持在18℃-25℃,更优选19℃-23℃和相对湿度优选控制到20%RH-80%RH,更优选30%RH-60%RH,最优选35%RH-50%RH。同样,该高风险环境中的气氛优选过滤来除去微粒,例如使用HEPA(高效微粒吸附)过滤器,其包括H10或更高的过滤器,根据EN1822:2009来进行。优选与产品接触的全部部件是通过消毒的、离子化空气喷射来清洁的,并且用目视系统检查缺陷或异物。
此外,该包装是在低氧气氛中填充的。这可以包括在填充程序之前或之中和在施用隔膜之前,用氮气和/或二氧化碳冲洗。不过,本领域技术人员将理解如果例如地方法规要求,则其他标准可以应用于这个区域。在填充过程中使用低氧气氛,特别是二氧化碳气氛具有这样的优点,即,粉末化材料与环境气氛相比是相对干燥的。此外,在填充后,某些粉末吸收了二氧化碳,这引起包装中稍微的抽空。所以与环境气氛下相比,粉末甚至会进一步固结,这样增强了桶的内容物的形状保持功能。
因为包含食品的容器的膨胀通常与所含食品的损坏有关,因此优选尽可能多的避免这样的印象。归因于相对薄的热成形桶,与较厚的、更硬的塑料制成的容器例如由注塑形成的容器相比,本发明的包装会对膨胀外观更敏感。与桶的相对薄的热成形外围壁相比,较厚的、更硬的塑料壁较少受到容器的内容物所施加的力的影响。所以优选的是将该热成形桶用特定温度的粉末化材料进行填充。这在最终的包装包含婴儿配方奶粉或者食品的情况中会是特别重要的,因为这样的存储稳定的产品被置于商店货架上的较少受约束的环境中,这与含有新的产品例如酸奶酪的包装是相反的。因此,在一种优选的实施方案中,当所述桶用粉末化营养产品填充时,该粉末化营养产品的温度是10-30℃,更优选15-25℃。
优选,勺子设置在所述包装内,并且可以在使用前位于隔膜密封件上。还可以想到的是勺子是与盖子结构整体形成的,并且在首次使用时分离。在任一情况中,该勺子还优选包括在步骤a)的包装内,和因此还可以在高风险区中专门处置。
在一种优选的实施方案中,当套管在桶周围折叠时,勺子位于隔膜密封件上,由此将勺子和隔膜密封件之间的距离限制到小于4mm,优选小于3mm,最优选小于2mm。限制勺子和隔膜密封件之间的距离,即,限制包装中的多余空间,对于降低塑料浪费是有益的。
限定高风险区中进行的动作的另一重要点是要规定步骤b)在高风险区之外进行。这些动作因此可以表征为这样,其在高风险区内不被允许。具体的,纸板处置会与相当大的加工碎屑有关,并且应当与步骤a)中进行的动作保持分离。在本发明中,低风险目的是表示其环境保持在环境条件。这包括环境压力,其意味着不产生过压情形。此外,与高风险条件相比,低风险区中的温度优选不太严格控制,这意味着低风险中的温度可以是12℃-30℃,更优选15℃-26℃。微粒过滤可以在低风险区域中建立或者建立用于流入低风险区的空气,但是优选不进行HEPA过滤,以节约成本。
将理解胶合可以是竖立纸板坯体的构建步骤和/或将桶结合到套管的组装步骤。优选所述桶和套管之间的连接会容易的破坏,来允许在使用后在再循环时分拆。该胶水优选是热熔粘结剂,并且是在各自的面板朝着填充的热成形桶折叠之前,在纸板坯体的内表面上和/或内桶的外表面上的位置处施用的。
根据本发明仍然的另一方面,所述桶是热塑性材料的预成型的、尺寸稳定的桶。在本发明上下文中,预成型被理解为要求所述桶在填充之前至少24小时和优选至少48小时已经形成。这能够释放桶内由于热成形方法产生的残余应力。
本发明尤其可应用于薄壁桶和特别是限定了单个隔间的桶。这样的桶可以是相当廉价的,这归因于使用了最小量的塑料。通过纸板套管提供了另外的强度。优选该桶的壁厚是大约0.10mm-0.50mm,优选0.15-0.40mm。本领域技术人员将理解,归因于热成形方法,该壁厚在整个桶上可以是不均匀的。具体的,所述桶的上边缘可以形成具有更大厚度和硬度的法兰。所述桶可以由任何适当的能够热成形的材料来制造。最合适的材料是聚丙烯。但是,其他聚合物材料例如聚对苯二甲酸乙二醇酯(PET)或聚乙烯(PE)也可以使用。还可以使用多层材料,其符合再循环的要求。最优选所述桶包含多层的层合体,层合体包括中心阻隔层,阻隔层具有降低的氧透过率,即,形成了氧气阻隔层,例如EVOH等。
如上所述,所述包装的强度可以通过所述桶和套管的组合强度来实现。除了提供可印刷表面之外,该套管因此还具有结构功能。优选用于坯体的纸板的重量是50g/m2-400g/m2,优选100g/m2-300g/m2。措词纸板坯体定义为包含纸板材料的坯体。该坯体材料可以进一步包含其他合适的材料,例如涂层来保护外表面防止环境影响。通常,纸板坯体材料的重量和厚度大于桶的侧壁。它的壁厚可以是0.10mm-0.50mm和甚至壁厚可以是0.6mm。该纸板坯体可以具有这样的厚度,其至少是侧壁的壁厚的两倍。
根据本发明,所述桶和套管彼此支撑来提供壁结构,其比当单个采用时每个元件的情况更强。将理解所述套管底部可以是开口的或者至少部分闭合的。将理解粉末内容物的重量会帮助施压侧壁来与套管接触。内桶和套管的侧壁优选是稍有锥度的。外套管和/或桶的锥度可以是1o-7o,优选大约3o。这样的锥形的一个优点是桶可以在彼此内叠置。
此外,套管的顶部边缘可以处于与桶的顶部边缘不同的距离上。为了使得套管充分支撑所述桶,该套管的顶部边缘不必需与桶的顶部边缘重合。当在所述顶部边缘之间保持相对小的距离时,可以适应所述桶和套管各自高度的公差,以使得套管对于桶的支撑能够优化。这个距离可以最大是5.0mm,优选2mm,更优选1mm,由此所述侧壁向上支撑顶部边缘,并且所述桶实际上没有从它的顶部边缘悬挂。
用于沿着桶的开口嘴密封的隔膜可以是任何常规的金属箔或者塑料膜隔膜或者其组合。该隔膜可以充当密封件来保护产品防止环境气氛,即,形成阻氧层,和优选阻湿层。优选该隔膜包含弱化的撕裂线和拉片,撕裂线限定了开口区域,用于在使用前除去隔膜。该隔膜可以密封到侧壁的内表面上。但是最优选所述桶包含处于顶部边缘的向外延伸的法兰,隔膜连接到该法兰上。
本发明还涉及一种用于粉末化营养产品的包装,该包装是根据上述任一实施方案的方法制造的。所形成的包装可以容易生产和处置。其他优点基于下面的进一步说明将是显而易见的。
本发明尤其可应用于婴儿配方奶粉和最优选该包装填充有粉末化婴儿配方奶粉。
优选勺子设置在该包装内,并且在使用前可以位于隔膜密封体上。还可以想到的是勺子是与盖子结构整体形成的,并且在首次使用时分离。
根据本发明的仍然另一方面,所述方法具体可应用于宽入口包装类型,其中所述桶是矩形的,并且具有最小尺寸至少70mm,更优选大约100mm的入孔,和面积是至少100cm2。该包装的整体长度可以是150mm-250mm,优选大约185mm。该包装的宽度可以是100mm-150mm,优选大约120mm。该包装可以根据体积需要以多种高度使用,从80mm变化到150mm。在本文上下文中,矩形被理解为包括正方形,并且不排除存在圆角。所述包装的体积可以是0.8L或者800ml到3L,或者3000ml,优选大约1.5L,或者1500ml。这样的宽入口包装特别容易导致壁强度问题。
附图说明
本发明的特征和优点将通过参考下面的许多示例性实施方案的图来进一步理解,在其中:
图1显示了根据本发明的方法制造的用于粉末化营养产品的包装。
图2显示了半完成的包装的分解图,用于组装图1的包装。
图3显示了纸板坯体和图2的半完成的包装,用于组装图1的包装。
图4显示了图3的纸板坯体的侧面板,其朝着热成形桶折叠;和
图5显示了生产图1的包装的示意性流程图。
具体实施方式
图1显示了根据本发明制造的包装1的透视图。包装1处于它的完成态,并且包括桶2和盖子组件3,桶被套管4包围。
图2显示了桶2和盖子组件3的部分分解图,其进一步显示了隔膜6,下轮缘8,上轮缘10和盖子12,其形成了包装1的第一组件零件1’。桶2是由内和外相对薄的聚丙烯材料层和中间EVOH阻隔层的层合体来热成形的。它包括限定产品容纳空间20的底部14和外围壁16,即,在隔膜6连接到所述桶的开口嘴15上之前,桶2填充有粉末化营养产品21。外围壁16延伸到上边缘18,上边缘18具有向外导向的法兰19。
下轮缘8是作为与向外导向的法兰19类似尺寸的平坦的环形环来形成的。下轮缘8是聚丙烯注塑的,虽然可理解也可以使用其他适当的材料。上轮缘10和盖子12形成盖子组件3,并且也是注塑的聚丙烯形成的。上轮缘10设计来与下轮缘8以干涉配合来机械接合,该干涉配合包括卡扣接头,未示出。密封件6包括撕裂线22和包括拉片26,撕裂线22限定了开口区域24。
包装1的生产线40(其的流程图显示在图5中)分成许多区域,定义为第一低风险区41,高风险区42,第二低风险区43和第三低风险区44。桶2,下轮缘8,盖子组件3和隔膜6全部经由第一低风险区41传送到高风险区42。要注意的是桶2是预成型的,尺寸稳定的热成形桶,其已经在事先至少48小时形成。在高风险区42中,在初始清洁和冲洗作业已经进行后,将桶2用奶粉21填充。随后,施用隔膜6来封闭产品容纳空间20和致密的密封桶2中的奶粉。其后,将下轮缘8在外围壁16的上边缘18处施用到向外导向的法兰19上的隔膜6,随后焊接到适当位置。
其后,将盖子组件3施用到下轮缘8上,并且卡入适当位置。在这个点,与奶粉21接触的全部部件被封闭在半完成的包装1’中,如图2所示。这现在可以从高风险区42进入第二低风险区43。将理解仅仅在这个点描述了与本发明相关的方法,并且在高风险区42中可以进行许多其他另外的操作,包括清洁,检查,测试等。
在第二低风险区43中,套管4将在半完成的包装1’周围形成,来形成最终的包装1,如下面更详细所述的。将最终包装1传送到第三低风险区44,来向前出货。
图3显示了坯体28的透视图,其用于形成套管4,并且填充的和密封的桶2在坯体28的底部面板(未示出)上对中。坯体材料可以是聚乙烯(PE)涂覆的,300g/cm2的高品质纸板。坯体28限定了多个侧面板30和底部面板(未示出),拐角区32和连接片(tab)34。
图4显示了包装1的组装的透视图,首先将侧面板30”朝着桶2的侧壁16”折叠。在折叠侧面板30”之前,在粘结剂区域31中提供了粘结剂或者胶水层。在侧面板30”通过粘结剂连接到侧壁16”之后,将连接片34朝着侧壁16’折叠和通过胶合连接到侧壁16’上。
其次,侧面板30’具有粘结剂或胶水层,其提供在粘结剂区33中。侧面板30’然后朝着桶2的侧壁16’折叠和通过胶合连接到连接片34和桶2二者上。通过折叠侧面板30,拐角区域32在桶2的圆角周围折叠。坯体28现在形成套管4,其通过覆盖侧壁16和底部14而包围桶2,并且其支撑桶2的相对薄的壁。该粘结剂是热熔粘结剂,其作为TECHNOMELTTM SUPRA325HT市售自Henkel AG,并且应用温度是160℃-190℃。可理解虽然已经指出粘结剂是在指定的粘结剂区31,33中施用的,但是这可以在任何期望的位置,使用适当的机器人胶水传动器来施用,并且可以甚至施用到所述桶本身的壁上。
因此,已经参考上述的某些实施方案来描述了本发明。将认可除了上述那些之外,可以对此处所述的结构和技术进行许多改变,而不脱离本发明的主旨和范围。因此,虽然已经描述了具体的实施方案,但是它们仅仅是示例性的,并非限制本发明的范围。
零件列表
1.最终包装
1’.半完成包装
2.桶
3.盖子组件
4.套管
6.隔膜
8.下轮缘
10.上轮缘
12.盖子
14.底部
15.开口嘴
16.外围壁
18.上边缘
19.法兰
20.产品容纳空间
21.粉末化产品
22.撕裂线
24.开口区域
26.拉片
28.坯体
30.侧面板
31.粘结剂区域
32.拐角区域
33.粘结剂区
34.连接片
40.生产线
41.第一低风险区
42.高风险区
43.第二低风险区
44.第三低风险区

Claims (22)

1.一种制造和用粉末化营养产品填充包装的方法,该方法包含:
a)提供热成形桶,该桶具有限定产品接收空间的侧壁和底部,用粉末化营养产品填充该产品接收空间,以及密封沿着该桶的开口嘴的隔膜,来密封其中的产品;
b)在该填充的桶周围将具有多个面板的纸板坯体折叠,来形成纸板套管,其中该纸板套管包含外围壁,该外围壁包围着至少所述桶的侧壁。
2.根据权利要求1的方法,其中该纸板坯体包含底部面板和侧壁面板,其中在该纸板坯体折叠成套管后,该套管包围着所述侧壁和至少一部分的桶的底部。
3.根据权利要求1或2所述的方法,其中步骤b)进一步包含将面板胶合到桶上。
4.根据权利要求1或2所述的方法,其中步骤b)进一步包含将面板彼此连接。
5.根据权利要求2所述的方法,其中步骤b)进一步包含将底部面板胶合到桶的底部。
6.根据权利要求1或2所述的方法,其中步骤b)包含:在朝着桶的侧壁折叠后,对面板施加侧向位移,来将它们与桶的侧壁接合。
7.根据权利要求1或2所述的方法,其中步骤b)进一步包含提供来自于纸板坯体箱的纸板坯体,所述纸板坯体箱保持了多个纸板坯体。
8.根据权利要求1或2所述的方法,其中步骤b)进一步包含将纸板坯体和热成形桶相对于彼此对中。
9.根据权利要求1或2的方法,其中步骤a)进一步包含将下轮缘安装到桶的上边缘上。
10.根据权利要求1或2的方法,其中步骤a)进一步包含将盖子组件安装到桶上,该盖子组件包含上轮缘和可重新密封的盖子。
11.根据权利要求9所述的方法,其中,
步骤a)进一步包含将盖子组件安装到桶上,该盖子组件包含上轮缘和可重新密封的盖子;
该上轮缘和下轮缘以干涉配合来机械连接到一起。
12.根据权利要求1或2所述的方法,其中步骤a)是在超大气压和过滤大气所限定的高风险区中进行的。
13.根据权利要求12所述的方法,其中步骤b)是在高风险区之外进行的。
14.根据权利要求1或2所述的方法,其中所述用粉末化营养产品填充该产品接收空间是在低氧气氛中进行的。
15.根据权利要求14所述的方法,其中该低氧气氛包含二氧化碳气氛。
16.根据权利要求1或2所述的方法,其中该桶的壁厚是0.10mm-0.50mm,优选0.15mm-0.40mm。
17.根据权利要求1或2所述的方法,其中该纸板坯体的重量是50g/m2-400g/m2,优选100g/m2-300g/m2
18.根据权利要求1或2所述的方法,其中该桶和套管具有锥形侧壁,并且锥度是1°-7°,优选大约3°。
19.根据权利要求1或2所述的方法,其中该隔膜包含弱化的撕裂线和拉片,所述撕裂线限定开口区域。
20.根据权利要求1-19中任一项所述的方法所制造的用于粉末化营养产品的包装。
21.根据权利要求20所述的包装,其中该粉末化营养产品包含粉末化婴儿配方奶粉。
22.根据权利要求20或21所述的包装,其中该桶通常是矩形,并且容量是800-3000ml。
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RU2016150864A (ru) 2018-07-09
WO2015187016A1 (en) 2015-12-10
US20170107002A1 (en) 2017-04-20
EP3152121A1 (en) 2017-04-12
AU2015268980B2 (en) 2020-03-05
NZ727673A (en) 2022-03-25
ES2695526T3 (es) 2019-01-08
WO2015187004A1 (en) 2015-12-10
BR112016028522A2 (pt) 2017-08-22
EP3152121B1 (en) 2018-08-15
RU2709755C2 (ru) 2019-12-19
PL3152121T3 (pl) 2019-01-31
DK3152121T3 (en) 2018-11-26
MY179599A (en) 2020-11-11
BR112016028522B1 (pt) 2021-10-05
AU2015268980A1 (en) 2017-01-12
CN106414259B (zh) 2020-01-17
PH12016502399A1 (en) 2017-03-06
RU2016150864A3 (zh) 2018-09-10
PH12016502399B1 (en) 2017-03-06

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