CN111040903A - Soap production preparation facilities - Google Patents
Soap production preparation facilities Download PDFInfo
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- CN111040903A CN111040903A CN201911116755.7A CN201911116755A CN111040903A CN 111040903 A CN111040903 A CN 111040903A CN 201911116755 A CN201911116755 A CN 201911116755A CN 111040903 A CN111040903 A CN 111040903A
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- soap
- driving wheel
- electric push
- push rod
- saponification
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D13/00—Making of soap or soap solutions in general; Apparatus therefor
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D13/00—Making of soap or soap solutions in general; Apparatus therefor
- C11D13/02—Boiling soap; Refining
- C11D13/04—Continuous methods therefor
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D13/00—Making of soap or soap solutions in general; Apparatus therefor
- C11D13/14—Shaping
- C11D13/16—Shaping in moulds
Abstract
The invention relates to soap, in particular to a soap production and preparation device. The invention aims to provide a soap production and preparation device. In order to solve the technical problems, the invention provides a soap production and preparation device which comprises an external frame, supporting legs, a control display screen, a saponification device, a soap particle separation device and a melting and shaping device, wherein the right side of the bottom end of the external frame is connected with the supporting legs, the middle part of the right end of the external frame is connected with the control display screen, the middle part of the inner top end of the external frame is connected with the saponification device, and the top of the inner left end of the external frame is connected with the soap particle separation device.
Description
Technical Field
The invention relates to soap, in particular to a soap production and preparation device.
Background
The traditional soap is different from the popular soap in the market, the soap contains a plurality of additives and a plurality of fragrant compounds, the traditional lard soap does not contain any added chemical substance and any fragrant substance and has single component, but the traditional lard soap has good decontamination effect in daily use, has good conditioning effect on oily skin of a plurality of people and no stimulation to the skin, and a plurality of lard soap production markets are reserved at present, the prior soap production and preparation device is technically improved along with the rapid development of scientific technology, but the novel soap production and preparation device in the prior art cannot completely remove the fishy smell of lard and the wax color of the lard because the novel soap production and preparation device in the use process cannot completely remove the fishy smell of the lard and cannot extract all soap particles in the extraction stage of the soap particles, and the extracted particles are mixed with a small amount of impurities, the problems that the lard soap is not normal in color and luster, has fishy smell, cannot be normally used, is low in extraction rate of soap particles, contains more impurities and is low in purity of the lard soap are caused.
Disclosure of Invention
(1) Technical problem to be solved
The invention aims to overcome the defects that the fishy smell of lard cannot be completely removed and the wax color of the lard cannot be removed frequently when a novel soap production and preparation device in the prior art is used, all soap particles cannot be extracted in the soap particle extraction stage, and the extracted particles are mixed with a small amount of impurities, so that the lard soap is not normal in color and luster, has fishy smell and cannot be normally used, the extraction rate of the soap particles is low, the amount of the mixed impurities is large, and the purity of the lard soap is not high.
(2) Technical scheme
In order to solve the technical problems, the invention provides a soap production and preparation device which comprises an external frame, supporting legs, a control display screen, a saponification device, a soap particle separation device and a melting and shaping device, wherein the right side of the bottom end of the external frame is connected with the supporting legs, the middle part of the right end of the external frame is connected with the control display screen, the middle part of the top end in the external frame is connected with the saponification device, the top of the left end in the external frame is connected with the soap particle separation device, the top of the right end of the soap particle separation device is connected with the saponification device, and the bottom of the left end in the external frame is connected with the melting and shaping device.
Preferably, the saponification device comprises a saponification chamber, a sliding plate valve, a first toothed bar, a filter screen, a first temperature sensor, a reagent inlet, a rotating shaft rod, a heating plate, a brush disc, a stirring blade, rigid bristles, a first driving wheel, a second driving wheel, a third driving wheel, a first bevel gear, a second bevel gear, a fourth driving wheel, a stepping motor, a fifth driving wheel, a first double gear, a second double gear, a first electric push rod and a top cover, wherein the bottom end of the saponification chamber is provided with the sliding plate valve, the filter screen is arranged below the bottom end of the saponification chamber, the first temperature sensor is arranged on the lower side of the left end in the saponification chamber, the reagent inlet is arranged on the upper side of the left end of the saponification chamber, the middle part of the top end of the saponification chamber is spliced with the rotating shaft rod, the top cover is arranged on the left side of the top end of the saponification chamber, the right end of the, the top end of the rotating shaft rod is rotationally connected with a first driving wheel, the middle part of the bottom end of the heating plate is rotationally connected with a brush disc through a round rod, the left part of the rear end of the heating plate is connected with a stirring blade, the brush disc is provided with hard bristles, the right end of the first driving wheel is in transmission connection with a second driving wheel through a belt, the middle part of the bottom end of the second driving wheel is rotationally connected with a third driving wheel, the bottom end of the third driving wheel is rotationally connected with a first bevel gear, the rear side of the bottom end of the first bevel gear is mutually meshed with a second bevel gear, the right end of the second bevel gear is in transmission connection with a fourth driving wheel through a belt, the middle part of the rear end of the fourth driving wheel is rotationally connected with a stepping motor, the bottom end of the fourth driving wheel is in transmission connection with a fifth driving wheel through a belt, first double gear left end carries out the transmission through chain and second double gear and is connected, second double gear rear end middle part is connected with first electric putter, the saponification room top is connected with outer frame, filter screen bottom below is connected with soap granule separator through the pipeline, first drive wheel top middle part is connected with outer frame, the third drive wheel left end is connected with soap granule separator, second bevel gear rear end middle part is connected with outer frame, the step motor bottom is connected with outer frame, fifth drive wheel rear end middle part is connected with outer frame, first electric putter bottom is connected with outer frame.
Preferably, the soap particle separating device comprises a sixth transmission wheel, a third bevel gear, a fourth bevel gear, a seventh transmission wheel, a third double gear, a fourth double gear, a second rack bar, a sliding fixing plate, a second electric push rod, a third electric push rod, an eighth transmission wheel, a fourth electric push rod, a fixing rod, a ninth transmission wheel, a belt, a first electromagnet, a separating cabin, a fixing hoop, a semipermeable membrane filter screen, a drain pipe, a suspender and a second electromagnet, wherein the bottom end of the sixth transmission wheel is connected with the third bevel gear, the right end of the sixth transmission wheel is provided with the third electric push rod, the rear part of the bottom end of the third bevel gear is meshed with the fourth bevel gear, the bottom end of the fourth bevel gear is in transmission connection with the seventh transmission wheel through the belt, the front end of the seventh transmission wheel is in rotary connection with the third double gear, the outer bottom end of the third double gear is in transmission connection with the fourth double gear through a chain, the bottom end of the fourth double gear is meshed with a second rack, the middle part of the rear end of the fourth double gear is connected with a second electric push rod, the bottom end of the second rack is welded with a sliding fixing plate, the right end of the second rack is connected with a fourth electric push rod, the bottom end of the fourth electric push rod is connected with the sliding fixing plate, the right end of the third electric push rod is connected with an eighth transmission wheel, the middle part of the rear end of the eighth transmission wheel is connected with the fourth electric push rod, the right end of the third electric push rod is connected with a fixed rod, the left end of the fixed rod is connected with an eighth transmission wheel, the left side of the bottom end of the fourth electric push rod is connected with a belt, a separation cabin is arranged below the right end of the fourth electric push rod, the right end of the fixed rod is connected with a ninth transmission wheel, the bottom of the right end of the, middle part is provided with the drain pipe about the discrete chamber bottom, fixed hoop inboard is connected with the pellicle filter screen, fixed hoop top middle part is connected with the jib, the jib top is connected with the second electro-magnet, sixth drive wheel top middle part is connected with outer frame, the sixth drive wheel right-hand member is connected with saponification device, fourth bevel gear rear end middle part is connected with outer frame, seventh drive wheel rear end middle part is connected with outer frame, sliding fixing plate bottom middle part is connected with outer frame, second electric putter right-hand member top is connected with outer frame, third electric putter left end top is connected with outer frame, the discrete chamber bottom is connected with outer frame, pellicle filter screen top right side is connected with saponification device.
Preferably, the moulding device of melting is including the moulding cabin of melting, crystal filter screen, coil heater, second temperature sensor, soap mould and melt discharge gate, the moulding cabin of melting is middle and upper portion is provided with the crystal filter screen, the moulding cabin of melting is interior right-hand member top and is connected with coil heater, the moulding cabin of melting is left end upside and is provided with second temperature sensor, the moulding cabin of melting is middle and lower part is provided with the soap mould, the moulding cabin of melting is middle and lower part and is provided with the melt discharge gate to melt discharge gate top is connected with the crystal filter screen, the moulding cabin of melting left end and bottom are connected with outer frame.
Preferably, the number of the stirring blades is six, the heating plate is arranged on the outer circumference of the heating plate at equal intervals, and the vertical direction of the stirring blades forms an included angle of sixty degrees with the horizontal plane.
Preferably, a rotatable telescopic rod is arranged in the middle of the front end of the ninth driving wheel.
Preferably, the polarity of the first electromagnet is positive after being electrified, and the polarity of the second electromagnet is negative after being electrified.
Preferably, the second double gear and the fourth double gear are both driven by the chain to rotate.
Preferably, the semi-permeable membrane filter screen is tightly sleeved inside the separation cabin.
(3) Advantageous effects
In order to overcome the defects of the prior art, the soap production and preparation device is provided, and the problems that the fishy smell of the lard cannot be completely removed and the wax color of the lard cannot be removed when the novel soap production and preparation device in the prior art is used, all soap particles cannot be extracted in the soap particle extraction stage, and the extracted particles are mixed with a small amount of impurities, so that the lard soap is not normal in color and luster, has fishy smell and cannot be normally used, the soap particle extraction rate is low, the amount of the mixed impurities is large, and the purity of the lard soap is low are solved, the soap particle forming device, the soap particle separation device and the melting and shaping device are designed, the soap particles are formed and separated by matching the lard saponification device with the soap particle separation device, and then the melting and shaping device is used for melting and shaping, so that the soap can be formed, therefore, the effects of high efficiency, high standard decoloration and deodorization, ninety-eight percent of soap particle extraction rate, high efficiency production of the lard soap and no impurity in the formed soap are achieved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the saponification apparatus according to the present invention;
FIG. 3 is a 45 ° top view of the stirring and heating mechanism inside the saponification vessel of the present invention;
FIG. 4 is a schematic view of the soap pellet separating apparatus of the present invention;
fig. 5 is a schematic structural view of the melt-molding apparatus of the present invention.
The labels in the figures are: 1-an external frame, 2-supporting legs, 3-a control display screen, 4-a saponification device, 5-a soap particle separation device, 6-a melt shaping device, 401-a saponification chamber, 402-a sliding plate valve, 403-a first toothed bar, 404-a filter screen, 405-a first temperature sensor, 406-a reagent input port, 407-a rotating shaft rod, 408-a heating plate, 409-a brush disc, 4010-a stirring blade, 4011-hard bristles, 4012-a first transmission wheel, 4013-a second transmission wheel, 4014-a third transmission wheel, 4015-a first bevel gear, 4016-a second bevel gear, 4017-a fourth transmission wheel, 4018-a stepping motor, 4019-a fifth transmission wheel, 4020-a first double gear, 4021-a second double gear, 4022-a first electric push rod, 4023-a top cover, 501-a sixth transmission gear, 502-a third bevel gear, 503-a fourth bevel gear, 504-a seventh transmission gear, 505-a third double gear, 506-a fourth double gear, 507-a second rack bar, 508-a sliding fixing plate, 509-a second electric push rod, 5010-a third electric push rod, 5011-an eighth transmission gear, 5012-a fourth electric push rod, 5013-a fixing rod, 5014-a ninth transmission gear, 5015-a belt, 5016-a first electromagnet, 5017-a separating cabin, 5018-a fixing hoop, 5019-a semipermeable membrane filter screen, 5020-a drain pipe, 5021-a suspender, 5022-a second electromagnet, 601-a melt molding cabin, 602-a crystal filter screen, 603-a coil heater, 604-a second temperature sensor, 605-soap mold, 606-melt outlet.
Detailed Description
The invention is further described below with reference to the figures and examples.
Example 1
The utility model provides a soap production preparation facilities, as shown in fig. 1-5, includes external frame 1, supporting legs 2, control display screen 3, saponification device 4, soap granule separator 5 and the moulding device 6 of melting, external frame 1 bottom right side is connected with supporting legs 2, external frame 1 right-hand member middle part is connected with control display screen 3, top middle part is connected with saponification device 4 in external frame 1, the left end top is connected with soap granule separator 5 in external frame 1 to soap granule separator 5 right-hand member top is connected with saponification device 4, the left end bottom is connected with the moulding device 6 of melting in external frame 1.
The saponification device 4 comprises a saponification chamber 401, a slide plate valve 402, a first toothed bar 403, a filter screen 404, a first temperature sensor 405, a reagent input port 406, a rotating shaft bar 407, a heating plate 408, a brush plate 409, a stirring blade 4010, rigid bristles 4011, a first transmission wheel 4012, a second transmission wheel 4013, a third transmission wheel 4014, a first bevel gear 4015, a second bevel gear 4016, a fourth transmission wheel 4017, a stepping motor 4018, a fifth transmission wheel 4019, a first double gear 4020, a second double gear 4021, a first electric push rod 4022 and a top cover 4023, wherein the slide plate valve 402 is arranged at the bottom end of the saponification chamber 401, the filter screen 404 is arranged below the bottom end of the saponification chamber 401, the first temperature sensor 405 is arranged on the lower side of the left end in the saponification chamber 401, the reagent input port 406 is arranged on the upper side of the left end of the saponification chamber 401, the middle part of the top end of the saponification chamber 401 is inserted into the rotating shaft bar 407, the, the right end of the sliding plate valve 402 is connected with a first toothed bar 403, the bottom end of a rotating shaft bar 407 is rotatably connected with a heating plate 408, the top end of the rotating shaft bar 407 is rotatably connected with a first driving wheel 4012, the middle part of the bottom end of the heating plate 408 is rotatably connected with a brush disc 409 through a round bar, the left part of the rear end of the heating plate 408 is connected with a stirring blade 4010, the brush disc 409 is provided with rigid brush bristles 4011, the right end of the first driving wheel 4012 is in transmission connection with a second driving wheel 4013 through a belt 5015, the middle part of the bottom end of the second driving wheel 4013 is rotatably connected with a third driving wheel 4014, the bottom end of the third driving wheel 4014 is rotatably connected with a first bevel gear 4015, the rear side of the bottom end of the first bevel gear 4015 is mutually meshed with a second bevel gear 4016, the right end of the second bevel gear 4016 is in transmission connection with a fourth driving wheel 4017 through a belt 5015, and the middle part of, the bottom end of the fourth driving wheel 4017 is in transmission connection with a fifth driving wheel 4019 through a belt 5015, the middle part of the front end of the fifth driving wheel 4019 is connected with a first double gear 4020, the left end of the first double gear 4020 is in transmission connection with a second double gear 4021 through a chain, the middle part of the rear end of the second double gear 4021 is connected with a first electric push rod 4022, the top end of the saponification chamber 401 is connected with the outer frame 1, the lower part of the bottom end of the filter screen 404 is connected with a soap particle separation device 5 through a pipeline, the middle part of the top end of the first driving wheel 4012 is connected with the outer frame 1, the left end of the third driving wheel 4014 is connected with the soap particle separation device 5, the middle part of the rear end of the second driving wheel 4016 is connected with the outer frame 1, the bottom end of the stepping motor 4018 is connected with the outer frame 1, and the middle, the bottom end of the first electric push rod 4022 is connected with the outer frame 1.
The soap particle separating device 5 comprises a sixth driving wheel 501, a third bevel gear 502, a fourth bevel gear 503, a seventh driving wheel 504, a third double gear 505, a fourth double gear 506, a second gear 507, a sliding fixing plate 508, a second electric push rod 509, a third electric push rod 5010, an eighth driving wheel 5011, a fourth electric push rod 5012, a fixing rod 5013, a ninth driving wheel 5014, a belt 5015, a first electromagnet 5016, a separating cabin 5017, a fixing hoop 5018, a semi-permeable membrane filter screen 5019, a drain pipe 5020, a hanger rod 5021 and a second electromagnet 5022, wherein the bottom end of the sixth driving wheel 501 is connected with the third bevel gear 502, the rear end of the bottom end of the third bevel gear 502 is meshed with the fourth bevel gear 503, the bottom end of the fourth bevel gear 503 is in transmission connection with the seventh driving wheel 504 through the belt 5015, and the front end of the seventh driving wheel 504 is in rotation connection with the third double gear 505, the outer bottom end of the third dual gear 505 is drivingly connected with the fourth dual gear 506 through a chain, the bottom end of the fourth dual gear 506 is engaged with the second rack 507, the middle portion of the rear end of the fourth dual gear 506 is connected with the second electric push rod 509, the bottom end of the second rack 507 is welded with the sliding fixing plate 508, the right end of the second rack 507 is connected with the fourth electric push rod 5012, the bottom end of the fourth electric push rod 5012 is connected with the sliding fixing plate 508, the right end of the third electric push rod 5010 is connected with the eighth transmission wheel 5011, the middle portion of the rear end of the eighth transmission wheel 5011 is connected with the fourth electric push rod 5012, the right end of the third electric push rod 5010 is connected with the fixing rod 5013, the left end of the fixing rod 5013 is connected with the eighth transmission wheel 5011, the left end of the fourth electric push rod 5012 is connected with the belt 5015, the right bottom end of the fourth electric push rod 5012 is provided with a separate, the right end of the fixed rod 5013 is connected with a ninth transmission wheel 5014, the bottom of the right end of the belt 5015 is connected with a first electromagnet 5016, a fixed hoop 5018 is arranged inside the separation cabin 5017, the left middle part of the bottom end of the separation cabin 5017 is provided with a drain pipe 5020, the inner side of the fixed hoop 5018 is connected with a semipermeable membrane filter screen 5019, the middle of the top end of the fixed hoop 5018 is connected with a suspender 5021, the top end of the suspender 5021 is connected with a second electromagnet 5022, the middle of the top end of the sixth transmission wheel 501 is connected with an external frame 1, the right end of the sixth transmission wheel 501 is connected with a saponification device 4, the middle of the rear end of a fourth bevel gear 503 is connected with the external frame 1, the middle of the rear end of the seventh transmission wheel 504 is connected with the external frame 1, the middle of the bottom end of the sliding fixed plate 508 is, third electric putter 5010 left end top is connected with external frame 1, the disengagement chamber 5017 bottom is connected with external frame 1, pellicle filter screen 5019 top right side is connected with saponification device 4.
The melt-molding device 6 comprises a melt-molding cabin 601, a crystal filter screen 602, a coil heater 603, a second temperature sensor 604, a soap mold 605 and a melt discharge port 606, wherein the crystal filter screen 602 is arranged at the middle upper part in the melt-molding cabin 601, the top of the right end in the melt-molding cabin 601 is connected with the coil heater 603, the second temperature sensor 604 is arranged at the upper side of the left end in the melt-molding cabin 601, the soap mold 605 is arranged at the middle lower part in the melt-molding cabin 601, the melt discharge port 606 is arranged at the middle part in the melt-molding cabin 601, the top end of the melt discharge port 606 is connected with the crystal filter screen 602, and the left end and the bottom end of the melt-molding cabin 601 are connected with the.
Six stirring blades 4010 are arranged, the outer circumference of the heating plate 408 is arranged at equal intervals, and an included angle of sixty degrees is formed between the stirring blades 4010 and the horizontal plane in the vertical direction.
The middle part of the front end of the ninth transmission wheel 5014 is provided with a rotatable telescopic rod.
The first electromagnet 5016 is electrified to have positive polarity, and the second electromagnet 5022 is electrified to have negative polarity.
The second double gear 4021 and the fourth double gear 506 are both rotated by a chain.
The semi-permeable membrane filter screen 5019 is tightly sleeved inside the separation cabin 5017.
The working principle is as follows: when in use, firstly, the soap production preparation device is fixed on a horizontal plane, firstly, a container with enough size is placed below the bottom end of a water discharge pipe 5020, then a top cover 4023 is manually opened, solidified lard is added into a saponification chamber 401, enough standard sodium hydroxide solution is added through a reagent input port 406, then, a power supply is switched on, a stepping motor 4018 is started to drive a fourth driving wheel 4017 in the middle of the front end of the stepping motor to rotate, the fourth driving wheel 4017 drives a second bevel gear 4016 to rotate through a belt 5015, the second bevel gear 4016 drives a first bevel gear 4015 engaged with the second bevel gear 4016 to rotate, and simultaneously drives a second driving wheel 4013 and a third driving wheel 4014 at the top end of the stepping motor to rotate, the second driving wheel 4013 drives a first driving wheel 4012 at the left end of the stepping motor 4013 to rotate through a belt 5015, the first driving wheel 2 rotates to drive a rotating shaft lever 407 at the center of the first, the heating plate 408 rotates to drive the stirring blades 4010 to rotate, the solution is stirred, the temperature of the mixed solution is monitored by the first temperature sensor 405 at the moment, the temperature is controlled at 50 ℃, the lard to be solidified is completely melted, the heating power of the heating plate 408 is increased by controlling the display screen 3, the temperature is increased to 65 ℃, stirring and heating are kept, then the lard to be melted does not float on the surface of the mixed solution, the saponification reaction is proved to be completed, then the top cover 4023 is opened, a proper amount of active carbon particles and argil are added, the heating plate 408 drives the brush disc 409 at the bottom end to rotate, the hard bristles 4011 at the bottom end of the brush disc 409 rotate at a high speed, the active carbon particles and the argil deposited at the bottom end are swept up, the reaction above is continuously carried out, the heating and stirring are kept, the fishy smell of the lard is removed, the color is faded, then the hot saturated sodium chloride, then the fourth driving wheel 4017 drives the fifth driving wheel 4019 below the bottom end thereof to rotate through a belt 5015, namely, the first double gear 4020 is driven to rotate, the first double gear 4020 drives the second double gear 4021 to rotate through a chain, the first electric push rod 4022 is controlled through the control display screen 3 to push the second double gear 4021 to a position meshed with the first rack 403, the first rack 403 is driven to translate towards the right end, the first rack 403 drives the slide valve 402 at the left end thereof to translate towards the right, the saponification chamber 401 flows into the lower filter screen 404, the opening degree of the slide valve 402 can be controlled through the second double gear 4021 to control the flow rate of the solution, then the filter screen 404 filters the reacted activated carbon and clay, then the mixed solution enters the separation chamber 5017 through a pipeline, at this time, the mixed solution is left to float above the mixed solution until the reaction does not continue, the left end of the third driving wheel 4014 drives the sixth driving wheel 501 to rotate through the belt 5015, meanwhile, the third bevel gear 502 rotates together, then the third bevel gear 502 drives the fourth bevel gear 503 with the rear part of the bottom end thereof meshed therewith to rotate, the fourth bevel gear 503 drives the seventh driving wheel 504 below the bottom end thereof to rotate through the belt 5015, namely, the third double gear 505 is driven to rotate, the bottom end of the third double gear 505 drives the fourth double gear 506 to rotate through a chain, the fourth double gear 506 is driven to rotate and push to a position meshed with the second gear 507 through controlling the display screen 3, meanwhile, the position of the eighth driving wheel 5011 is reduced through controlling the display screen 3 through controlling the fourth electric push rod 5012, the ninth driving wheel 5014 is synchronously reduced with the eighth driving wheel 5011 under the connecting action of the fixed rod 5013, then the right end of the belt 5015 drives the first electromagnet 5016 to reduce, meanwhile, the first electromagnet 5016 and the second electromagnet 5022 are electrified, then the first 5016 is contacted with the second electromagnet 5022 to attract oppositely, the fixed hoop 5018 is lifted through the hanging rod 5021, namely the semipermeable membrane filter screen 5019 is lifted, then the fourth electric push rod 5012 is controlled to slowly lift the eighth transmission wheel 5011, meanwhile, under the dialysis action, liquid in the semipermeable membrane filter screen 5019 is remained in the separation cabin 5017 through the semipermeable membrane filter screen 5019 and flows out through the drain pipe 5020 to enter a container prepared in advance, then the semipermeable membrane filter screen 5019 is completely lifted, at the moment when the dialysis process is completed, the second gear 507 engaged with the fourth double gear 506 moves horizontally leftwards, then the semipermeable membrane filter screen 5019 is moved to the top end of the melting and shaping cabin 601, then the fourth electric push rod 5012 is controlled to lower the semipermeable membrane filter screen 5019 to enter the melting and shaping device 6, then the coil heater 603 heats up to melt sodium stearate, then the molten sodium stearate penetrates through the crystal filter screen 602, and a part of carried impurity crystals are intercepted above the crystal filter screen 602, the water is evaporated to dryness, the molten sodium stearate flows to a melt discharge port 606, the molten sodium stearate enters a soap die 605, and the lard soap is formed.
The above examples are merely representative of preferred embodiments of the present invention, and the description thereof is more specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, various changes, modifications and substitutions can be made without departing from the spirit of the present invention, and these are all within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (9)
1. The utility model provides a soap production preparation facilities, includes external frame (1), supporting legs (2) and control display screen (3), its characterized in that still includes saponification device (4), soap granule separator (5) and the moulding device of melting (6), external frame (1) bottom right side is connected with supporting legs (2), external frame (1) right-hand member middle part is connected with control display screen (3), top middle part is connected with saponification device (4) in external frame (1), left end top is connected with soap granule separator (5) in external frame (1) to soap granule separator (5) right-hand member top is connected with saponification device (4), left end bottom is connected with the moulding device of melting (6) in external frame (1).
2. The soap production and preparation device according to claim 1, wherein the saponification device (4) comprises a saponification chamber (401), a sliding plate valve (402), a first rack bar (403), a filter screen (404), a first temperature sensor (405), a reagent input port (406), a rotating shaft bar (407), a heating plate (408), a brush disc (409), a stirring blade (4010), hard bristles (4011), a first driving wheel (4012), a second driving wheel (4013), a third driving wheel (4014), a first bevel gear (4015), a second bevel gear (4016), a fourth driving wheel (4017), a stepping motor (4018), a fifth driving wheel (4019), a first double gear (4020), a second double gear (4021), a first electric push rod (4022) and a top cover (4023), the sliding plate valve (402) is arranged at the bottom end of the saponification chamber (401), the filter screen (404) is arranged below the bottom end of the saponification chamber (401), a first temperature sensor (405) is arranged on the lower side of the left end in the saponification chamber (401), a reagent input port (406) is arranged on the upper side of the left end of the saponification chamber (401), the middle of the top end of the saponification chamber (401) is inserted into a rotating shaft rod (407), a top cover (4023) is arranged on the left side of the top end of the saponification chamber (401), the right end of a sliding plate valve (402) is connected with a first toothed bar (403), the bottom end of the rotating shaft rod (407) is rotatably connected with a heating disc (408), the top end of the rotating shaft rod (407) is rotatably connected with a first driving wheel (4012), the middle of the bottom end of the heating disc (408) is rotatably connected with a brush disc (409) through a round bar, the left part of the rear end of the heating disc (408) is connected with a stirring blade (4010), the brush disc (409) is provided with rigid bristles (4011), and the right end of the first driving wheel (4012) is in transmission connection with a second driving wheel, the middle part of the bottom end of the second driving wheel (4013) is rotatably connected with a third driving wheel (4014), the bottom end of the third driving wheel (4014) is rotatably connected with a first bevel gear (4015), the rear side of the bottom end of the first bevel gear (4015) is meshed with a second bevel gear (4016), the right end of the second bevel gear (4016) is in transmission connection with a fourth driving wheel (4017) through a belt (5015), the middle part of the rear end of the fourth driving wheel (4017) is rotatably connected with a stepping motor (4018), the bottom end of the fourth driving wheel (4017) is in transmission connection with a fifth driving wheel (4019) through a belt (5015), the middle part of the front end of the fifth driving wheel (4019) is connected with a first double gear (4020), the left end of the first double gear (4020) is in transmission connection with a second double gear (4021) through a chain, and the middle part of the rear end of the second double gear (4021) is connected with a first electric push rod (4022), saponification room (401) top is connected with exterior frame (1), filter screen (404) bottom below is connected with soap granule separator (5) through the pipeline, first drive wheel (4012) top middle part is connected with exterior frame (1), third drive wheel (4014) left end is connected with soap granule separator (5), second bevel gear (4016) rear end middle part is connected with exterior frame (1), step motor (4018) bottom is connected with exterior frame (1), fifth drive wheel (4019) rear end middle part is connected with exterior frame (1), first electric putter (4022) bottom is connected with exterior frame (1).
3. The soap production and preparation device according to claim 2, wherein the soap particle separating device (5) comprises a sixth transmission wheel (501), a third bevel gear (502), a fourth bevel gear (503), a seventh transmission wheel (504), a third double gear (505), a fourth double gear (506), a second toothed bar (507), a sliding fixing plate (508), a second electric push rod (509), a third electric push rod (5010), an eighth transmission wheel (5011), a fourth electric push rod (5012), a fixing rod (5013), a ninth transmission wheel (5014), a belt (5015), a first electromagnet (5016), a separation cabin (5017), a fixing hoop (5018), a semi-permeable membrane filter screen (5019), a drain pipe (5020), a suspender (5021) and a second electromagnet (5022), the bottom end of the sixth transmission wheel (501) is connected with the third bevel gear (502), and the right end of the sixth transmission wheel (501) is provided with the third electric push rod (5010), the rear part of the bottom end of the third bevel gear (502) is meshed with a fourth bevel gear (503), the bottom end of the fourth bevel gear (503) is in transmission connection with a seventh transmission wheel (504) through a belt (5015), the front end of the seventh transmission wheel (504) is in rotational connection with a third double gear (505), the outer bottom end of the third double gear (505) is in transmission connection with a fourth double gear (506) through a chain, the bottom end of the fourth double gear (506) is meshed with a second gear lever (507), the middle part of the rear end of the fourth double gear (506) is connected with a second electric push rod (509), the bottom end of the second gear lever (507) is welded with a sliding fixing plate (508), the right end of the second gear lever (507) is connected with a fourth electric push rod (5012), the bottom end of the fourth electric push rod (5012) is connected with the sliding fixing plate (508), and the right end of the third electric push rod (5010) is connected with an eighth transmission wheel (5011), and the middle part of the rear end of an eighth transmission wheel (5011) is connected with a fourth electric push rod (5012), the right end of the third electric push rod (5010) is connected with a fixed rod (5013), the left end of the fixed rod (5013) is connected with the eighth transmission wheel (5011), the left side of the bottom of the fourth electric push rod (5012) is connected with a belt (5015), the right lower part of the bottom of the fourth electric push rod (5012) is provided with a separation cabin (5017), the right end of the fixed rod (5013) is connected with a ninth transmission wheel (5014), the bottom of the right end of the belt (5015) is connected with a first electromagnet (5016), a fixed hoop (5018) is arranged inside the separation cabin (5017), the middle part of the left side of the bottom of the separation cabin (5017) is provided with a drain pipe (5020), the inner side of the fixed hoop (5018) is connected with a filter screen (5019), the middle part of the top of the fixed hoop, the top end of the suspender (5021) is connected with a second electromagnet (5022), the middle part of the top end of the sixth transmission wheel (501) is connected with an external frame (1), the right end of the sixth driving wheel (501) is connected with the saponification device (4), the middle part of the rear end of the fourth bevel gear (503) is connected with the external frame (1), the middle part of the rear end of the seventh driving wheel (504) is connected with the external frame (1), the middle part of the bottom end of the sliding fixing plate (508) is connected with an external frame (1), the top of the right end of the second electric push rod (509) is connected with an external frame (1), the top of the left end of the third electric push rod (5010) is connected with the external frame (1), the separating chamber (5017) bottom is connected with external frame (1), pellicle filter screen (5019) top right side is connected with saponification device (4).
4. The soap production and preparation device according to claim 3, wherein the melt shaping device (6) comprises a melt shaping cabin (601), a crystal filter screen (602), a coil heater (603), a second temperature sensor (604), a soap mold (605) and a melt outlet (606), the crystal filter screen (602) is arranged at the middle upper part in the melt shaping cabin (601), the top of the right end in the melt shaping cabin (601) is connected with the coil heater (603), the second temperature sensor (604) is arranged at the upper side of the left end in the melt shaping cabin (601), the soap mold (605) is arranged at the middle lower part in the melt shaping cabin (601), the melt outlet (606) is arranged at the middle part in the melt shaping cabin (601), and the top end of the melt outlet (606) is connected with the crystal filter screen (602), the left end and the bottom end of the melting and shaping cabin (601) are connected with an external frame (1).
5. The soap production and preparation device as claimed in claim 4, wherein the stirring blades (4010) are provided with six, the heating plate (408) is arranged on the outer circumference of the heating plate at equal intervals, and the stirring blades (4010) form an included angle of sixty degrees with the horizontal plane in the vertical direction.
6. The soap production and preparation device as claimed in claim 5, wherein a telescopic rod capable of rotating is arranged in the middle of the front end of the ninth transmission wheel (5014).
7. The soap production and preparation device according to claim 6, wherein the polarity of the first electromagnet (5016) is positive after being electrified, and the polarity of the second electromagnet (5022) is negative after being electrified.
8. The soap production and preparation device as claimed in claim 7, wherein the second double gear (4021) and the fourth double gear (506) are both rotated by a chain.
9. The soap production and preparation device of claim 8, wherein the semi-permeable membrane filter screen (5019) is tightly sleeved inside the separation cabin (5017).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911116755.7A CN111040903B (en) | 2019-11-15 | 2019-11-15 | Soap production preparation facilities |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911116755.7A CN111040903B (en) | 2019-11-15 | 2019-11-15 | Soap production preparation facilities |
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| CN111040903A true CN111040903A (en) | 2020-04-21 |
| CN111040903B CN111040903B (en) | 2021-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111808693A (en) * | 2020-08-06 | 2020-10-23 | 吕楠 | Camellia oil processing and treating device |
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| CN110317686A (en) * | 2019-05-15 | 2019-10-11 | 龙游志达环保设备有限公司 | It is a kind of further to separate the device mentioned from animal-plant material processing waste |
| CN110407903A (en) * | 2019-07-08 | 2019-11-05 | 广东蔚莱生物科技有限公司 | A kind of process equipment and technique of high-purity vegetable sterol ester |
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| EP0876422B1 (en) * | 1995-12-07 | 2001-10-10 | Minnesota Mining And Manufacturing Company | Microporous materials of ethylene-vinyl alcohol copolymer and methods for making same |
| CN1802430A (en) * | 2003-04-08 | 2006-07-12 | 花王株式会社 | Soap-molding die |
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| CN111040903B (en) | 2021-08-24 |
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