CN216039351U

CN216039351U - Liquid separation combined tank device for pigment extraction

Info

Publication number: CN216039351U
Application number: CN202120400010.XU
Authority: CN
Inventors: 李如锋
Original assignee: Zhejiang Meixi Cosmetics Co ltd
Current assignee: Zhejiang Meixi Cosmetics Co ltd
Priority date: 2021-02-23
Filing date: 2021-02-23
Publication date: 2022-03-15
Anticipated expiration: 2031-02-23

Abstract

The utility model discloses a liquid separation combined tank device for pigment extraction, which comprises a tank body, wherein a placing plate is fixed on the inner wall of the tank body, a filter plate is placed on the placing plate, a placing hole is formed in the tank body, a cover plate is detachably arranged on the tank body, a support plate is arranged below the filter plate, a ring-shaped conical plate is arranged below the filter plate, the inner side of the ring-shaped conical plate is arranged inside the ring-shaped conical plate, constitute first seal chamber between jar internal wall and the backup pad, constitute second seal chamber between the ring-shaped taper plate outside and the jar internal wall, open the bottom of ring-shaped taper plate has the export, the bottom of backup pad is equipped with the pivot, be fixed with the gear in the pivot, be fixed with the biax cylinder on the jar body, be fixed with in the push pedal of biax cylinder with gear complex rack, the exit is provided with the closing plate on area rubber layer, be equipped with the connecting rod between closing plate and the pivot, be equipped with the heater in the first seal chamber, install the temperature controller in the first seal chamber. The pigment extraction device is ingenious and reasonable in structural design, can be used for efficiently extracting the pigment, and is worthy of popularization and application.

Description

Liquid separation combined tank device for pigment extraction

Technical Field

The utility model relates to a device, in particular to a liquid separation combined tank device for pigment extraction.

Background

At present, with the rapid development of economic society, the living standard of people is improved year by year, the requirements on the components of additives used in life are higher and higher, and the coloring agents or pigments adopted in the existing medicines, cosmetics and food beverages mainly have two categories, one is synthetic pigment with qualified technical and safety requirements, and the other is natural pigment extracted from natural plants or animal bodies; the use of natural pigments as additives or colorants for food, pharmaceutical and cosmetic products has become increasingly important, especially in developed countries and regions where the colorants which come into contact with or are used by the human body must be non-toxic and harmless; the existing method for extracting the pigment basically adopts a solvent leaching method, but the adopted equipment devices are various during leaching, and the devices have the defects of complex structure, low automation degree, high pigment loss rate in the leaching process and the like, so that the efficient, automatic and structurally ingenious separation and extraction of the natural pigment is a technology which is of key interest in the industry.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the defects of the prior art, provides the liquid separation combined tank device for extracting the natural pigment with high efficiency and high extraction rate, and meets the requirements of high extraction rate, high efficiency and simple operation of the natural pigment.

The utility model adopts the technical scheme for solving the technical problems that: the liquid separation combined tank device for pigment extraction comprises a tank body, wherein a placing plate is fixed on the inner wall of the tank body, a filter plate is placed on the placing plate, a placing hole positioned above the filter plate is formed in the tank body, a cover plate used for sealing the placing hole is detachably installed on the tank body, a supporting plate fixed on the inner wall of the tank body is arranged below the filter plate, a ring-shaped conical plate fixed on the inner wall of the tank body and the supporting plate is arranged below the filter plate, a first sealed cavity is formed between the inner wall of the tank body and the supporting plate, a second sealed cavity is formed between the outer side of the ring-shaped conical plate and the inner wall of the tank body, an outlet is formed in the bottom end of the ring-shaped conical plate, a rotating shaft rotatably connected to the tank body is arranged at the bottom end of the supporting plate, a gear is fixed on the rotating shaft, a double-shaft air cylinder is fixed on the tank body, a rack matched with the gear is fixed on a push plate of the double-shaft air cylinder, and a sealing plate with a rubber layer is arranged at the outlet, a connecting rod is fixed between the sealing plate and the rotating shaft, a heater is installed in the first sealing cavity, and a temperature controller is installed in the first sealing cavity. The filter plate is used for placing raw materials; the placing holes and the cover plate are used for placing raw materials, taking the filter plates and cleaning the filter plates; the supporting plate, the annular conical plate, the first sealing cavity and the second sealing cavity have the functions of heating and evaporating high-purity ethanol in water bath so as to extract the pigment; the outlet, the rotating shaft, the gear, the double-shaft cylinder, the rack, the sealing plate and the connecting rod have the functions of automatically sealing and opening the outlet; the heater is used for heating water so as to carry out water bath evaporation treatment on the high-concentration ethanol; the temperature controller has the function of controlling the temperature change of the heater during heating water to make the temperature of the heater heating water always controlled at 40-45 ℃, thereby avoiding overhigh temperature, changing the properties of the pigment and greatly accelerating the evaporation recovery treatment of high-concentration ethanol.

Further perfecting, the tank is internally provided with a stirring mechanism, the stirring mechanism comprises a frame body, a first bearing with a seat is fixed in the frame body, a first shaft rod is fixedly arranged at the position of the first bearing with the seat, a through hole is formed at the position of the first shaft rod, a second shaft rod is arranged at the position of the through hole, a first bevel gear is fixed at the position of the first shaft rod, a second bevel gear is fixed at the position of the second shaft rod, a second bearing with the seat is fixed on the frame body, a third bearing with the seat is fixed at one side in the frame body, a third shaft rod is fixedly arranged at the position of the third bearing with the seat, a third bevel gear which is respectively meshed with the first bevel gear and the second bevel gear is fixed at the position of the third shaft rod, a motor for driving the second bevel gear to rotate is arranged on the frame body, a first stirring blade is fixed on the first shaft rod, a second stirring blade is fixed on the second shaft rod, a movable plate is arranged at the top of the tank body, the frame body is fixed at the movable plate, and the tank body is fixed with a first cylinder which drives the movable plate to move up and down. The stirring mechanism is used for stirring the raw materials, so that the raw materials and the high-concentration ethanol can be more fully mixed, and the pigment extraction rate is improved; the working principle of the stirring mechanism is as follows: and starting the motor, so that the motor drives the second shaft lever to rotate, the second shaft lever rotates to synchronously drive the second stirring blades to rotate, the second shaft lever also rotates to synchronously drive the second bevel gear to rotate, the second bevel gear rotates to synchronously drive the third bevel gear to rotate, the third bevel gear rotates to synchronously drive the first bevel gear to reversely rotate, so that the first shaft lever is driven to reversely rotate, and then the first stirring blade is driven to rotate, so that the first stirring blade and the second stirring blade reversely rotate, finally, the first air cylinder is started, so that the moving plate is driven to move downwards, and then the first stirring blade and the second stirring blade are driven to stir the raw materials, so that the raw materials are better mixed with the high-purity ethanol, and the extraction rate is higher.

Further perfection, the side end of the filter plate is fixed with a carrying handle. The function of carrying the handle here is, can conveniently take out and carry out the sanitization to the filter and recycle through laying the hole to the filter.

Further perfecting, the side part of the tank body is provided with an ethanol steam collector consisting of a condenser, a cooler, a separator and a liquid receiver, and a connecting pipe is connected between the condenser of the ethanol steam collector and the top end of the tank body. The ethanol steam collector and the steam recoverer have the same structure, and can be products of Sisai-Weekly technology ltd; the ethanol vapor collector is used for collecting a large amount of ethanol vapor and a small amount of water vapor evaporated from the second sealed cavity, so that the aim of recycling is fulfilled.

Further perfecting, the lateral part of ethanol steam collector is equipped with ethanol purification equipment, installs communicating pipe between ethanol purification equipment and the liquid receiver of ethanol steam collector, installs first drawing liquid pump and first solenoid valve on the communicating pipe, installs the siphunculus between the bottom of ethanol purification equipment and jar body top, installs second drawing liquid pump and second solenoid valve on the siphunculus. The ethanol purification equipment is the existing product in the market, and can be a product of Hangzhou Qianjiang drying equipment company Limited; the ethanol purification equipment is used for improving the purification concentration of the ethanol liquid collected from the ethanol steam collector through the ethanol purification equipment, and the ethanol liquid can be pumped to the second sealed cavity through the through pipe and the second liquid pump for recycling, so that the cost is reduced.

The utility model has the beneficial effects that: the utility model has the advantages of ingenious and reasonable structural design, the filter plate can be used for placing raw materials, the placing hole and the cover plate are used for placing the raw materials, the filter plate can be taken and cleaned, the support plate, the ring-shaped conical plate, the first sealing cavity and the second sealing cavity can be used for carrying out water bath heating evaporation on high-purity ethanol, so that the pigment is extracted and treated, the outlet, the rotating shaft, the gear, the double-shaft cylinder, the rack, the sealing plate and the connecting rod can be used for automatically sealing and opening the outlet, the heater is used for heating water, so that the high-concentration ethanol is subjected to the water bath evaporation treatment, the temperature change of the heater during heating the water can be controlled by the temperature controller, the temperature of the water heated by the heater is always controlled to be 40-45 ℃, so that the overhigh temperature is avoided, the pigment is changed in nature, and the evaporation recovery treatment of the high-concentration ethanol can be greatly accelerated, the pigment extraction device is ingenious and reasonable in structural design, can be used for extracting the pigment with high efficiency and high extraction rate, and is worthy of popularization and application.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged view of a portion of the area A of FIG. 1;

FIG. 3 is a partial enlarged view of the area B of FIG. 1;

FIG. 4 is an enlarged view of a portion of the area C of FIG. 1;

FIG. 5 is a flow chart showing the operation of the sealing plate of the present invention.

Description of reference numerals: a tank body 1, a placing hole 1-1, a first sealed cavity 1-2, a second sealed cavity 1-3, a placing plate 2, a filter plate 3, a cover plate 4, a support plate 5, a ring-shaped conical plate 6, an outlet 6-1, a rotating shaft 7, a gear 8, a double-shaft cylinder 9, a rack 10, a sealing plate 11, a connecting rod 12, a heater 13, a temperature controller 14, a stirring mechanism 15, a frame body 15-1, a first belt bearing 15-2, a first shaft rod 15-3, a second shaft rod 15-4, a first conical gear 15-5, a second conical gear 15-6, a second belt bearing 15-7, a third belt bearing 15-8, a third shaft rod 15-9, a third conical gear 15-10, a motor 15-11, a first stirring blade 16, a second stirring blade 17, a moving plate 18, a first cylinder 19, an ethanol steam collector 20, the device comprises a connecting pipe 21, an ethanol purification device 22, a communicating pipe 23, a first liquid pump 24, a first electromagnetic valve 25, a communicating pipe 26, a second liquid pump 27, a second electromagnetic valve 28, a raw material 29, high-concentration ethanol 30 and water 31.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.

With reference to the accompanying drawings: the liquid separation combined tank device for pigment extraction comprises a tank body 1, wherein a placing plate 2 is fixed on the inner wall of the tank body 1, a filter plate 3 is placed on the placing plate 2, a placing hole 1-1 positioned above the filter plate 3 is formed in the tank body 1, a cover plate 4 for sealing the placing hole 1-1 is detachably arranged on the tank body 1, a support plate 5 fixed on the inner wall of the tank body 1 is arranged below the filter plate 3, a ring-shaped conical plate 6 fixed on the inner wall of the tank body 1 and the support plate 5 is arranged below the filter plate 3, a first sealing cavity 1-2 is formed between the inner side of the ring-shaped conical plate 6 and the support plate 5, a second sealing cavity 1-3 is formed between the outer side of the ring-shaped conical plate 6 and the inner wall of the tank body 1, an outlet 6-1 is formed at the bottom end of the ring-shaped conical plate 6, a rotating shaft 7 rotatably connected to the tank body 1 is arranged at the bottom end of the support plate 5, a gear 8 is fixed on the rotating shaft 7, a double-shaft cylinder 9 is fixed on the tank body 1, a rack 10 matched with the gear 8 is fixed on a push plate of the double-shaft cylinder 9, a sealing plate 11 with a rubber layer is arranged at the position of the outlet 6-1, a connecting rod 12 is fixed between the sealing plate 11 and the rotating shaft 7, a heater 13 is installed in the first sealing cavity 1-2, and a temperature controller 14 is installed in the first sealing cavity 1-2.

A stirring mechanism 15 is arranged in the tank body 1, the stirring mechanism 15 comprises a frame body 15-1, a first bearing with a seat 15-2 is fixed in the frame body 15-1, a first shaft lever 15-3 is fixedly arranged at the position of the first bearing with the seat 15-2, a through hole 15-3a is formed at the position of the first shaft lever 15-3, a second shaft lever 15-4 is arranged at the position of the through hole 15-3a, a first bevel gear 15-5 is fixed at the position of the first shaft lever 15-3, a second bevel gear 15-6 is fixed at the position of the second shaft lever 15-4, a second bearing with a seat 15-7 is fixed on the frame body 15-1, a third bearing with a seat 15-8 is fixedly arranged at one side in the frame body 15-1, a third shaft lever 15-9 is fixedly arranged at the position of the third bearing with the seat 15-8, a third bevel gear 15-10 which is respectively meshed with the first bevel gear 15-5 and the second bevel gear 15-6 is fixed at the third shaft lever 15-9, a motor 15-11 which drives the second shaft lever 15-4 to rotate is installed on the frame body 15-1, a first stirring blade 16 is fixed on the first shaft lever 15-3, a second stirring blade 17 is fixed on the second shaft lever 15-4, a moving plate 18 is arranged at the top of the tank body 1, the frame body 15-1 is fixed at the moving plate 18, and a first air cylinder 19 which drives the moving plate 18 to move up and down is fixed at the tank body 1.

The side of the tank body 1 is provided with an ethanol vapor collector 20 consisting of a condenser, a cooler, a separator and a liquid receiver, and a connecting pipe 21 is connected between the condenser of the ethanol vapor collector 20 and the top end of the tank body 1.

An ethanol purification device 22 is arranged on the side of the ethanol vapor collector 20, a communicating pipe 23 is arranged between the ethanol purification device 22 and a liquid receiver of the ethanol vapor collector 20, a first liquid pump 24 and a first electromagnetic valve 25 are arranged on the communicating pipe 23, a through pipe 26 is arranged between the bottom of the ethanol purification device 22 and the top of the tank body 1, and a second liquid pump 27 and a second electromagnetic valve 28 are arranged on the through pipe 26.

The working principle of the utility model is as follows: first, the cover plate 4 is opened to place the raw material 29 (leaves, stems, petals) on the filter plate 3, then, the cover plate 4 is covered, and subsequently, the motor 15-11 is started, so that the motor 15-11 rotates the second shaft lever 15-4, the second shaft lever 15-4 rotates to synchronously rotate the second agitating blades 17, the second shaft lever 15-4 rotates to synchronously rotate the second bevel gears 1-6, the second bevel gears 15-6 rotates to synchronously rotate the third bevel gears 15-10, the third bevel gears 15-10 rotates to synchronously rotate the first bevel gears 15-5 in the reverse direction to thereby drive the first shaft lever 15-3 in the reverse direction to rotate the first agitating blades 16 in the reverse direction to thereby rotate the first agitating blades 16 and the second agitating blades 17 in the reverse direction, then, the first cylinder 19 is started to drive the moving plate 18 to move downwards and further drive the first stirring blade 16 and the second stirring blade 17 to stir the raw material 29, so as to accelerate the mixing contact of the raw material 29 and the high-purity ethanol, further accelerate the leaching of the raw material 29, the natural pigment is dissolved in the high-purity ethanol, after the leaching is finished, the first cylinder 19 drives the first stirring blade 16 and the second stirring blade 17 to move upwards and reset, then, the heater 13 is started to heat the water, so as to carry out water bath evaporation treatment on the high-concentration ethanol after the leaching is finished, the temperature controller 14 is used for controlling the temperature change when the heater 13 heats the water, so that the temperature of the water heated by the heater 13 is always controlled to be 40-45 ℃, so as to avoid overhigh temperature, change the properties of the pigment, also greatly accelerate the evaporation recovery treatment of the high-concentration ethanol, the evaporated high-concentration ethanol and a small part of the moisture reach the ethanol vapor collector 20 through the connecting pipe 21, then, starting a first liquid pump 24, pumping the liquid ethanol in the ethanol evaporation collector 20 into an ethanol purification device 22 for further purification treatment, wherein after the high-concentration ethanol 30 is evaporated, only pigment powder is finally left and is located at an outlet 6-1 of the ring-shaped conical plate 6, then starting a double-shaft cylinder 9, the double-shaft cylinder 9 drives a rack 10 to move and drives a gear 8 to rotate, the gear 8 rotates and synchronously drives a sealing plate 11 to turn down through a connecting rod 12, and thus the pigment powder located at the outlet 6-1 of the ring-shaped conical plate 6 falls into a material containing barrel for collection treatment (as shown in fig. 5); when the high-concentration ethanol in the second sealed cavity 1-3 is insufficient, the second liquid pump 27 is started to continuously inject the high-purity ethanol purified in the ethanol purification equipment 22 into the second sealed cavity 1-3 through the through pipe 26 to continuously recycle and leach the pigment, so that the method is worthy of popularization and application.

While the utility model has been shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the scope of the appended claims.

Claims

1. The utility model provides a divide liquid combination jar device that pigment extraction was used, includes jar body (1), characterized by: the inner wall of the tank body (1) is fixed with a placing plate (2), the placing plate (2) is placed with a filter plate (3), the tank body (1) is provided with a placing hole (1-1) above the filter plate (3), the tank body (1) is detachably provided with a cover plate (4) for hermetically placing the hole (1-1), a support plate (5) fixed on the inner wall of the tank body (1) is arranged below the filter plate (3), a ring-shaped conical plate (6) fixed on the inner wall of the tank body (1) and the support plate (5) is arranged below the filter plate (3), a first sealed cavity (1-2) is formed among the inner side of the ring-shaped conical plate (6), the inner wall of the tank body (1) and the support plate (5), and a second sealed cavity (1-3) is formed between the outer side of the ring-shaped conical plate (6) and the inner wall of the tank body (1), the improved energy-saving water tank is characterized in that an outlet (6-1) is formed in the bottom end of the ring-shaped conical plate (6), a rotating shaft (7) rotatably connected to the position of the tank body (1) is arranged at the bottom end of the supporting plate (5), a gear (8) is fixed on the rotating shaft (7), a double-shaft cylinder (9) is fixed on the tank body (1), a rack (10) matched with the gear (8) is fixed on a push plate of the double-shaft cylinder (9), a sealing plate (11) with a rubber layer is arranged at the position of the outlet (6-1), a connecting rod (12) is fixed between the sealing plate (11) and the rotating shaft (7), a heater (13) is installed in the first seal cavity (1-2), and a temperature controller (14) is installed in the first seal cavity (1-2).

2. The liquid separation combination tank device for pigment extraction according to claim 1, wherein: a stirring mechanism (15) is arranged in the tank body (1), the stirring mechanism (15) comprises a frame body (15-1), a first bearing with a seat (15-2) is fixed in the frame body (15-1), a first shaft lever (15-3) is fixedly arranged at the position of the first bearing with a seat (15-2), a through hole (15-3a) is formed at the position of the first shaft lever (15-3), a second shaft lever (15-4) is arranged at the position of the through hole (15-3a), a first bevel gear (15-5) is fixedly arranged at the position of the first shaft lever (15-3), a second bevel gear (15-6) is fixedly arranged at the position of the second shaft lever (15-4), a second bearing with a seat (15-7) is fixedly arranged on the frame body (15-1), and the second shaft lever (15-4) is fixedly arranged at the position of the second bearing with a seat (15-7), a third bearing with a seat (15-8) is fixedly arranged on one side in the frame body (15-1), a third bevel gear (15-9) is fixedly arranged at the position of the third bearing with a seat (15-8), a third bevel gear (15-10) which is respectively meshed with the first bevel gear (15-5) and the second bevel gear (15-6) is fixedly arranged at the position of the third shaft (15-9), a motor (15-11) which drives the second shaft (15-4) to rotate is arranged on the frame body (15-1), a first stirring blade (16) is fixedly arranged on the first shaft (15-3), a second stirring blade (17) is fixedly arranged on the second shaft (15-4), a moving plate (18) is arranged at the top of the tank body (1), the frame body (15-1) is fixedly arranged at the position of the moving plate (18), a first cylinder (19) for driving the moving plate (18) to move up and down is fixed at the tank body (1), and the frame body (15-1) is fixed at the moving plate (18).

3. The liquid separation combination tank device for pigment extraction according to claim 1, wherein: a lifting handle (3-1) is fixed at the side end of the filter plate (3).

4. The liquid separation combination tank device for pigment extraction according to claim 2, wherein: the side of the tank body (1) is provided with an ethanol vapor collector (20) consisting of a condenser, a cooler, a separator and a liquid receiver, and a connecting pipe (21) is connected between the condenser of the ethanol vapor collector (20) and the top end of the tank body (1).

5. The device for separating a liquid into composite cans for pigment extraction according to claim 4, wherein: the side part of the ethanol vapor collector (20) is provided with ethanol purification equipment (22), a communicating pipe (23) is arranged between the ethanol purification equipment (22) and a liquid receiver of the ethanol vapor collector (20), a first liquid pump (24) and a first electromagnetic valve (25) are arranged on the communicating pipe (23), a through pipe (26) is arranged between the bottom of the ethanol purification equipment (22) and the top of the tank body (1), and a second liquid pump (27) and a second electromagnetic valve (28) are arranged on the through pipe (26).