CN111471805A

CN111471805A - Process device for producing freshly-squeezed old-method brown sugar

Info

Publication number: CN111471805A
Application number: CN202010306252.2A
Authority: CN
Inventors: 杨兴会
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-04-17
Filing date: 2020-04-17
Publication date: 2020-07-31

Abstract

The invention discloses a process device for producing freshly-squeezed old-method brown sugar, which comprises a roller-pressing type sugarcane squeezer, a containing tank, a pumping pressure filter, a cache tank, a conveying pump, a negative-pressure electromagnetic dry-wet separator, a secondary electromagnetic evaporator and a continuous forming machine which are sequentially connected, wherein sugarcane is conveyed into a sterilizing vehicle and conveyed into the roller-pressing type sugarcane squeezer to be squeezed into juice after being sterilized, and the sugarcane juice is sequentially subjected to pumping pressure filtration, dry-wet separation concentration, electromagnetic evaporation secondary concentration, continuous forming and die turnover to obtain a brown sugar product; and when the dry and wet separation and concentration are carried out, the vacuum pump sucks steam generated in the evaporation and concentration process, and the filling distilled water is obtained after the filtration, condensation and filling are carried out in sequence. The invention can better protect and develop the sugar making technology of the brown sugar by the ancient method, so that the brown sugar can achieve safety, sanitation and high efficiency, and is suitable for the requirements of health and safety of food in times and modern markets.

Description

Process device for producing freshly-squeezed old-method brown sugar

Technical Field

The invention relates to a process device for producing brown sugar, in particular to a process device for producing freshly-squeezed old-method brown sugar, and belongs to the technical field of brown sugar production equipment.

Background

The ancient brown sugar is decocted by adopting a nine-link pot or a ten-link pot and a direct-air stove firewood open fire, and is formed after the processes of juicing, precipitating, foaming, filtering, driving water, bailing, sanding, forming and the like are carried out for five-squeezing, three-filtering, two-floating and one-sinking, and the decocting time reaches 6 to 8 hours. The traditional process of the brown sugar by the ancient method has higher experience requirements on sugar cooking masters, and a plurality of people are required to be closely matched in the whole process of operation. Three persons are required to continuously squeeze juice in the juicing link; the control of the duration and degree of heating is the key of the success or failure of one pot of sugar, and two persons need to continuously add matches in the middle to control the duration and degree of heating; boiling requires two people to continuously stir the sugarcane juice in the pot to prevent the sugar cane juice from being burnt; one person is required to uninterruptedly and continuously stir the sugar solution to ensure that the sugar solution is fully fused with oxygen for rapid cooling; the casting and forming link needs four persons to cooperate with each other: one person continuously sands to prevent the sugar liquid from being solidified, the other person pours the sugar liquid into the mold by a vessel, and the two persons cooperatively use a long-strip scraper of a stainless steel or hardwood structure to drive the sugar so as to enable the sugar to enter the mold to scrape the sugar liquid; and (4) manually turning the mold after the brown sugar is cooled for 5 minutes, pouring out the solidified brown sugar from the mold, placing the mold in a ventilation position for airing, and then boxing or storing the mold in a bag.

The conventional apparatus has the following disadvantages: 1. outdoor production accounts for 70% of the whole production process, the boiling environment is semi-shielded, and dust, microorganisms and the like seriously exceed standards. 2. The facilities are a soil stove, an iron pan or even a pan edge is heightened by cement in order to increase the production capacity. 3. The long cooking destroys organic matter and nutrient elements in the sugarcane juice such as: an amino acid; harmful substances such as: sugar solutions produce the carcinogenic substance acrylamide at temperatures up to 223 ℃. 4. A large amount of fuels such as firewood are consumed for boiling with open fire, so that forest resources are damaged; harmful substances generated by combustion also have an influence on the environment. 5. The boiling and sanding are all manual, the sanitary condition is poor, the bacteria exceed the standard, and no protective measures are taken, so that the danger of scalding the human body is caused. 6. The sugarcane juice generates a large amount of steam in the evaporation process, and the production operation personnel can get rheumatic arthritis, cardiovascular diseases, respiratory diseases, skin burst of hands and feet and the like to seriously affect the body health after being in a high-temperature and high-humidity environment for a long time, and experiments prove that the sugarcane juice can not be avoided even if the protective clothing is worn. 7. Large amount of manpower consumption, low efficiency, high energy consumption, insanitation, unsafety, resource waste and environmental pollution

The ancient brown sugar is a national treasure as the history and process inheritance for more than 1000 years. For thousands of years, the health care tea has irreplaceable function for human reproduction and health. However, the traditional sugar-making process and equipment by brown sugar by an ancient method have the problems of backward equipment, low productivity, labor waste, potential safety hazard, substandard sanitation, uneven production depending on experience, environmental pollution and the like. Therefore, an ancient brown sugar production device is urgently needed, the ancient brown sugar production technology can be better protected and developed, the ancient brown sugar production device can achieve safety, sanitation and high efficiency, and the requirements of times and modern markets for food health and safety are met.

Disclosure of Invention

The technical problem to be solved by the invention is to provide a process device for producing fresh brown sugar by an ancient method aiming at the defects in the prior art, so that the sugar making technology of the brown sugar by the ancient method is better protected and developed, the process device can achieve the purposes of safety, sanitation and high efficiency, and is suitable for the requirements of times and modern markets on food health and safety.

In order to achieve the purpose, the invention adopts the following technical scheme:

the invention provides a process unit for producing fresh-pressed ancient brown sugar, which comprises a roller-pressing type sugarcane squeezer, a containing tank, a pumping pressure filter, a cache tank, a conveying pump, a negative-pressure electromagnetic dry-wet separator, a secondary electromagnetic evaporator and a continuous forming machine which are sequentially connected, wherein sugarcane is conveyed into a sterilizing vehicle, sterilized and conveyed into the roller-pressing type sugarcane squeezer for juicing, and the sugarcane juice is sequentially subjected to pumping pressure filtration, dry-wet separation concentration, electromagnetic evaporation secondary concentration, continuous forming and mould turnover to obtain a brown sugar product, and is characterized in that:

the main body of the roll-pressing type sugarcane squeezer is a squeezer body, and the squeezer body is arranged on a squeezer frame; a plurality of press rollers are arranged inside the press body; a feeding port is arranged above the middle of one side of the outer wall of the squeezer body, and a slag outlet is arranged above the middle of the other side of the outer wall of the squeezer body; the bottom of the squeezer body is provided with a juice outlet; the sugarcane disinfected by the disinfection vehicle is fed into the roller-pressing type sugarcane squeezer from the feeding port to be squeezed, the slag outlet is connected with a device for containing the sugarcane residue, and the juice outlet is communicated with the containing tank;

hold the jar, be equipped with and hold a jar import and hold a jar export: the inlet of the containing tank is communicated with the juice outlet of the roll-pressing type sugarcane squeezer through a pipeline, and the outlet of the containing tank is communicated with the pumping pressure filter;

the pump pressure filter comprises a vacuum pump I, a liquid separation valve and two pump pressure filter tanks with tank covers, wherein the pump pressure filter tanks have the same structure: an inlet is arranged above the pumping pressure filter tank, and an outlet is arranged at the bottom of the pumping pressure filter tank; the liquid separation valve is provided with a sugarcane juice inlet and two sugarcane juice outlets, the sugarcane juice inlet is communicated with the outlet of the containing tank through a pipeline, and the two sugarcane juice outlets are respectively communicated with the inlets of the two pumping pressure filter tanks through liquid drainage pipelines; the vacuum pump I is provided with a liquid inlet and a liquid outlet, the liquid inlet is communicated with a main pipeline, the main pipeline is connected with two branch pipelines in parallel, the two branch pipelines are respectively communicated with outlets of the two pumping pressure filter tanks, and the liquid outlet is communicated with the cache tank; a filter screen is arranged in the pumping pressure filter tank;

the buffer tank is provided with a buffer tank inlet and a buffer tank outlet, the buffer tank inlet is communicated with the liquid outlet of the vacuum pump I through a pipeline, and the buffer tank outlet is communicated with the conveying pump;

the conveying pump is provided with a conveying pump inlet and a conveying pump outlet, the conveying pump inlet is communicated with the outlet of the cache tank through a pipeline, and the conveying pump outlet is communicated with the negative-pressure electromagnetic dry-wet separator;

negative pressure electromagnetism dry and wet separator, the main part is the pot body, fixes on the separator support body, sets the upper cover: the pot body is communicated with the outlet of the conveying pump through a pipeline, the upper cover is buckled on the pot body after the conveying is finished, the vacuum breaking valve is closed, and the upper cover and the pot body form a closed structure; the upper cover is provided with a stirrer, and a stirring shaft I of the stirrer penetrates through the upper cover and is positioned inside the upper cover and the pot body; the middle upper part of the upper cover is provided with a steam outlet which is communicated with a steam condensation processor positioned outside the upper cover; the bottom of the pot body is provided with an electromagnetic bunch I for heating, the middle part of the pot body is provided with a concentrated material outlet, and the concentrated material outlet is communicated with a secondary electromagnetic evaporator;

the main body of the secondary electromagnetic evaporator is an evaporation pan and is fixed on an evaporator frame body; the top of the evaporation pan is of an open structure and is communicated with a concentrated material outlet of the negative-pressure electromagnetic dry-wet separator through a pipeline, and the pipeline is taken out after the feeding is finished; a stirring device is arranged in the evaporating pot, a heating device is arranged at the bottom of the evaporating pot, and after heating is finished, an opening at the top of the evaporating pot is used as a secondary concentrated material outlet and is communicated with a continuous forming machine;

the continuous forming machine comprises a forming rack, a conveying device and a forming die: the conveying device comprises two rolling shafts and a conveying belt arranged between the two rolling shafts, two ends of each rolling shaft are respectively fixed on the forming rack through a support frame, and the conveying belt is provided with a vibrating device; one rolling shaft is connected with a transmission motor, a quantitative material injection device is arranged above the other rolling shaft, and a constant temperature barrel is arranged above the quantitative material injection device; a plurality of forming dies for forming the brown sugar liquid are fixed on the conveying belt; a drying device is arranged in the frame and is positioned below the rolling shaft connected with the transmission motor; the constant temperature barrel is communicated with a secondary concentrated material outlet of the secondary electromagnetic evaporator through a pipeline, the quantitative material injection device quantitatively injects materials in the constant temperature barrel into the forming die, the materials are formed in the conveying process and gradually separated from the forming die under the action of vibration, and the materials bypass the roller to the lower part and then are turned over to slide the formed materials into the airing device.

Among the above-mentioned technical scheme, roll extrusion formula sugarcane squeezer be six roller sugarcane squeezers, the compression roller number that sets up in the squeezer body is 6, the inside forefront of squeezer body is equipped with two supplementary feed rolls, two supplementary feed rolls distribute from top to bottom and have the feeding clearance each other, the feeding clearance is located the rear of pan feeding mouth: a feeding compression roller is arranged at the rear lower part of the lower auxiliary feeding roller, a skin breaking compression roller is arranged at the rear lower part of the upper auxiliary feeding roller, and the skin breaking compression roller is positioned at the rear upper part of the feeding compression roller; a first squeezing lower roller is arranged behind the feeding compression roller, a first squeezing upper roller is arranged behind the skin breaking compression roller, and the first squeezing upper roller is positioned above and behind the first squeezing lower roller; a second squeezing lower roller is arranged behind the first squeezing lower roller, a second squeezing upper roller is arranged behind the first squeezing upper roller, and the second squeezing upper roller is positioned above the rear part of the second squeezing lower roller; a discharge gap is arranged between the upper secondary squeezing roller and the lower secondary squeezing roller and is positioned in front of the slag outlet; the feeding compression roller, the first pressing lower roller and the second pressing lower roller are located on the same horizontal line, the skin breaking compression roller, the first pressing upper roller and the second pressing upper roller are located on the same horizontal line, and the total number of the compression rollers is 6.

Among the above-mentioned technical scheme, pump pressure filter tank, the main part is for filtering the jar body, sets and filters the cover: the filtering tank body is integrally cylindrical, and is hollow inside, open at the upper bottom and closed at the lower bottom; the center of the lower bottom is provided with a round outlet; a round inlet is arranged above the inner wall; a circle of connecting piece is arranged above the inner wall, and the connecting piece is positioned below the inlet and is close to the inlet; the connecting piece is provided with a plurality of layers of cylindrical filter screens, the nozzle of each cylindrical filter screen is positioned below the inlet and is close to the inlet, the cylinder bottom covers the upper bottom, and the outlet is shielded;

the filtering tank cover is integrally hemispherical, the inside of the filtering tank cover is hollow, and the diameter of the filtering tank cover is the same as that of the filtering tank body; the lower edge of the filtering tank cover extends outwards to form a circle of horizontal outer edge, and a buckle device is arranged on the outer edge; the filtering tank cover is buckled on the upper bottom of the filtering tank body and is connected with the filtering tank body through a buckling device to form a pumping pressure filtering tank, and the buckling device is positioned above the inlet after connection; the central position of the outer top surface of the filter tank cover is provided with a pressure valve;

preferably, the multilayer cylindrical filter screen has 2 layers, wherein the inner layer is a coarse filter screen, and the outer layer is a fine filter screen, and the filter screens can be replaced;

preferably, the mesh of the coarse filter screen is 150 meshes;

preferably, the mesh of the fine filter screen is 300 meshes;

preferably, two liquid discharge pipelines are respectively provided with a valve I; and valves II are respectively arranged on the two branch pipelines.

In the technical scheme, the main body of the negative-pressure electromagnetic dry-wet separator is a pot body and is provided with an upper cover; the pot body is fixed on the separator support body, and the separator support body is placed on subaerial:

the pot body comprises a pot bottom and a pot wall, wherein: the pot bottom is hemispherical, the inside of the pot bottom is hollow, the pot wall is cylindrical, the inside of the pot bottom is hollow, and two ends of the pot bottom are both open; the height of the pot bottom is less than that of the pot wall, and the upper edge of the pot bottom and the lower edge of the pot wall are fixedly connected together to form a whole; a layer of protective layer is arranged on the outer surfaces of the pot bottom and the pot wall, and a gap is formed between the outer surfaces of the pot bottom and the pot wall and the protective layer; a plurality of brackets I are arranged outside the protective layer, and the pot body is fixed on the separator frame body through the brackets I; a plurality of circles of electromagnetic wire harnesses I are uniformly arranged in a gap between the outer surface of the pot bottom and the protective layer, and the electromagnetic wire harnesses I are connected with a high-frequency electromagnetic controller I so as to be capable of heating; a fan I is arranged at the midpoint of a gap between the outer surface of the pot bottom and the protective layer, and is far away from the electromagnetic bunch I and close to the protective layer; the pot body is characterized in that a concentrated material outlet is formed in the middle of the wall of the pot body, a door plate I is arranged at the concentrated material outlet, an opening and closing hydraulic device is arranged at the door plate I, and the opening and closing hydraulic device controls the opening and closing of the door plate I; the opening and closing hydraulic device comprises a discharging oil cylinder and a discharging rotating shaft I, one end of the discharging rotating shaft I is connected with a door plate I through a crank arm I, the other end of the discharging rotating shaft I is connected with the discharging oil cylinder through a four-bar linkage mechanism I, and the discharging oil cylinder is positioned on the separator frame body and is connected with an oil pump positioned on the separator frame body;

the upper cover is hemispherical and hollow, and the upper part of the outer surface is provided with a safety valve, a vacuum meter, an observation window and a vacuum breaker valve; the middle upper part of the upper cover is provided with a steam outlet which is communicated with a steam condensation processor; the stirrer is arranged in the center of the outer surface of the upper cover and provided with a vertical stirring shaft I, the stirring shaft I penetrates through the upper cover, and the middle upper part of the stirring shaft I is positioned in the hollow part in the upper cover; the tail end of the stirring shaft I is provided with a stirring rod I, and the tail end of the stirring rod I is provided with a scraper I; the upper cover is buckled on the pot body, the middle lower part of the stirring shaft I is positioned in the pot body, and the scraper I is positioned at the lower part in the pot bottom; the cover lifting hydraulic device controls the opening and closing of the upper cover and comprises a cover lifting oil cylinder and a cover lifting rotating shaft, one end of the cover lifting rotating shaft is connected with the upper cover through a crank arm II, the other end of the cover lifting rotating shaft is connected with the cover lifting oil cylinder through a four-bar linkage mechanism II, and the cover lifting oil cylinder is positioned on the separator frame body and is connected with an oil pump positioned on the separator frame body;

the steam condensation processor comprises a gas-liquid separator and a condenser which are connected in sequence, wherein a pipeline for feeding of the gas-liquid separator is communicated with a steam outlet, and a pipeline for discharging is communicated with a hot steam inlet of the condenser; an air outlet of the condenser is connected with a vacuum pump II, and a water outlet of the condenser is connected with a distillation cache tank; the distillation buffer tank is sequentially connected with a water pump and a filling machine; the vacuum pump II is connected with a water tank, and circulation is formed between the water tank and the vacuum pump II; the water vapor generated in the boiler body flows into a gas-liquid separator and a condenser in sequence under the suction action of a vacuum pump II, and the distilled water generated after filtration and condensation enters a distillation buffer tank and is filled to obtain filled distilled water;

the negative-pressure electromagnetic dry-wet separator is provided with a control panel, the control panel is connected with an intelligent system (such as a computer), and the control panel controls the whole negative-pressure electromagnetic dry-wet separator;

preferably, the protective layer extends from the bottom of the pot to the middle upper part of the pot wall;

preferably, a gap is formed between the outer surface of the pan bottom and the protective layer, the middle of the protective layer is recessed downwards to form a groove I, and the fan I is arranged in the groove I so as to be far away from the electromagnetic bunch I;

preferably, the upper edge of the pot wall extends outwards to form a circle of horizontally arranged edge A; the lower edge of the upper cover extends outwards to form a circle of edge B which is horizontally arranged; the upper cover is buckled on the pan body, and the edge B of the upper cover is aligned with the edge A of the pan body;

preferably, the number of the stirring rods I is 3, and the number of the scraping plates I is 3;

preferably, the gas-liquid separator is a high-speed continuous filtering device, which comprises a gas-liquid separator frame body placed on the ground, a high-speed motor fixed on the gas-liquid separator frame body and a filtering outer cylinder, wherein: the filtering outer cylinder is internally provided with a centrifugal cylinder, and the outer top of the filtering outer cylinder is provided with a sealing cover; the inner wall of the centrifugal cylinder is provided with a mesh bag made of a filter screen, a mesh opening of the mesh bag is embedded in a cylinder opening of the centrifugal cylinder, and a mesh bottom covers the cylinder bottom of the centrifugal cylinder; the outer top surface of the sealing cover is provided with a lighting lamp, the sealing cover is provided with a pipeline for feeding, and the pipeline for feeding penetrates through the sealing cover, the cylinder opening of the outer cylinder and the cylinder opening of the centrifugal cylinder; a pipeline for discharging is arranged at the bottom of the filtering outer cylinder and penetrates through the cylinder bottom of the outer cylinder and the cylinder bottom of the centrifugal cylinder; the filtering outer cylinder and the centrifugal cylinder are respectively provided with a same circular through hole at the center of the cylinder bottom, and the two through holes are opposite to each other up and down; the high-speed motor is externally provided with a waterproof cover, the bottom of the high-speed motor is provided with a transmission belt, and the transmission belt is positioned inside the gas-liquid separator frame body; the tail end of the transmission belt is provided with a vertical transmission shaft, and the tail end of the transmission shaft penetrates through the two through holes and is positioned in the centrifugal cylinder to drive the centrifugal cylinder to do centrifugal motion; and a protective cover is arranged outside the transmission belt.

Among the above-mentioned technical scheme, secondary electromagnetic evaporator, the main part is the evaporation pan, fixes on the evaporator support body, the evaporator support body is placed subaerially:

the evaporating pot comprises an evaporating pot bottom and an evaporating pot wall, wherein: the bottom of the evaporation pan is hemispherical and hollow; the wall of the evaporation pan is in a cylindrical shape, the inside of the evaporation pan is hollow, and two ends of the evaporation pan are both open; the height of the bottom of the evaporation pan is greater than that of the wall of the evaporation pan, and the upper edge of the bottom of the evaporation pan is fixedly connected with the lower edge of the wall of the evaporation pan to form a whole; a protective layer is arranged on the outer surfaces of the bottom and the wall of the evaporation pan, and a gap is formed between the protective layer and the outer surfaces of the bottom and the wall of the evaporation pan; a plurality of brackets II are arranged outside the protective layer, and the evaporation pan is fixed on the evaporator frame body through the brackets II; the evaporation pot is provided with a stirring device, the main body of the stirring device is a stirring shaft II which is vertically arranged, the stirring shaft II is provided with a stirring motor, and the stirring motor is positioned on the evaporator frame body or is fixedly connected with the evaporator frame body through a connecting bracket; the tail end of the stirring shaft II is provided with a stirring rod II, the tail end of the stirring rod II is provided with a scraper II, and the scraper II is positioned at the lower part in the bottom of the evaporation pan; the top end of the stirring shaft II is provided with a driving wheel which is provided with a stirring speed reducer; a plurality of electromagnetic wire harnesses II for heating are uniformly arranged in a gap between the outer surface of the bottom of the evaporation pan and the protective layer, and the electromagnetic wire harnesses II are connected with a high-frequency electromagnetic controller II so as to be capable of heating; a fan II is arranged at the midpoint of a gap between the outer surface of the bottom of the evaporation pan and the protective layer, and is far away from the electromagnetic bunch II and close to the protective layer; two sides of the bottom of the evaporating pot are connected with a discharging rotating shaft II through crank arms, one end of the discharging rotating shaft II is communicated with a discharging hydraulic cylinder through a four-bar linkage mechanism III, the discharging hydraulic cylinder drives the evaporating pot to rotate for 90 degrees through the discharging rotating shaft II, and discharging is finished;

preferably, the protective layer extends from the bottom of the evaporation pan to the middle upper part of the wall of the evaporation pan;

preferably, a gap is formed between the outer surface of the bottom of the evaporation pan and the protective layer, the middle of the protective layer is recessed downwards to form a groove II, and the fan II is arranged in the groove II so as to be far away from the electromagnetic bunch II;

preferably, the number of the stirring rods II is 3, and the number of the scraping plates II is 3.

In the above technical scheme, the continuous forming machine comprises a frame, a conveying device and a forming die:

the main body of the rack is a rectangular overhead rack, four vertexes of the overhead rack are respectively provided with a rack leg vertically downwards, a fixed rack is arranged between every two mutually symmetrical rack legs, and the overhead rack, the rack legs and the fixed racks form a rack which is integrally in a cuboid frame structure; the tail ends of the frame legs are supported on the ground so as to arrange the frame on the ground;

the conveying device comprises a roller and a conveying belt, wherein: the conveying belt is arranged between the two rolling shafts and is connected with the two rolling shafts to form an upper conveying platform and a lower conveying platform; two ends of each rolling shaft are respectively fixed on two vertexes of the wide side of the top frame through a supporting frame, so that the conveying belt is arranged right above the top frame; the conveying device is provided with a transmission motor, and the transmission motor is connected with one of the rolling shafts and is positioned on the top frame or fixedly connected with the frame legs; a quantitative material injection device is arranged above the right center of the other rolling shaft, and a constant temperature barrel is arranged above the quantitative material injection device;

the quantitative material injection device, the top is equipped with quantitative import, the bottom is equipped with quantitative export, wherein: the quantitative outlet is positioned above the upper-layer conveying platform of the conveying belt, and the quantitative inlet is communicated with the constant-temperature barrel; constant temperature bucket, the top is equipped with the feed inlet, the bottom is equipped with the discharge gate, wherein: the discharge hole is communicated with a quantitative inlet of a quantitative material injection device, and the feed hole is communicated with a secondary concentrated material outlet of a secondary electromagnetic evaporator;

a plurality of forming molds for forming the brown sugar liquid are fixed on the upper layer conveying platform and the lower layer conveying platform of the conveying belt, the forming molds are positioned below a quantitative outlet of the quantitative material injection device, and the brown sugar liquid quantitatively flows out of the quantitative outlet into the forming molds; forming dies on each layer of conveying platform are uniformly distributed and are respectively arranged in a row; the conveying belt is provided with a vibrating device, and the conveying belt vibrates in the conveying process so as to drive the forming die to vibrate;

the drying device is arranged in the rack, is positioned below the lower-layer conveying platform of the conveying belt and is positioned below the rolling shaft connected with the transmission motor; after the forming die bypasses the rolling shaft to the lower layer conveying platform, turning over the die to slide the formed sugar blocks into a drying device;

preferably, the continuous forming machine is also provided with a cleaning device, and the sugar blocks in the drying device are transferred to the cleaning device for cleaning, airing and packaging to obtain finished products;

preferably, the conveying belt is used for forming the sugar blocks in the conveying process of the brown sugar liquid in the forming die on the upper layer conveying platform, the conveying belt vibrates in the conveying process, so that the formed sugar blocks and the forming die are slowly jacked up and stripped, and the conveying belt is conveyed to the lower layer conveying platform and then is turned over after the rolling shaft winds to jack up the sugar blocks and slide into the airing device;

preferably, the fixing frame is positioned at the middle upper part of the frame leg.

Preferably, the length of the roller is greater than or equal to the width of the conveyor belt; the length of the rolling shaft is less than or equal to the width of the top frame; the length of the conveyor belt is less than or equal to that of the top frame.

The invention also provides a process method for producing the freshly-squeezed old-method brown sugar by using the process device, which comprises the following steps:

(1) juicing: conveying the sugarcane into a disinfection vehicle for conventional disinfection, then conveying the disinfected sugarcane into a sugarcane squeezer for juicing, and conveying the collected sugarcane juice into a holding tank for later use;

(2) and (3) filtering: after the step (1) is finished, opening a vacuum pump I of the pumping pressure filter, wherein the vacuum pump I generates suction force, under the action of the suction force, the sugarcane juice in the containing tank is conveyed to one and/or two closed pumping pressure filter tanks through a liquid separation valve, and is subjected to negative pressure filtration under the action of a filter screen in the pump pressure filter tanks; the filtered sugarcane juice without impurities continuously flows out from an outlet of the pump pressure filter tank under the action of the suction force of the vacuum pump I, and is pumped into a cache tank for caching through the vacuum pump I;

(3) evaporation concentration and decoction: after the step (2) is finished, opening an upper cover of the negative-pressure electromagnetic dry-wet separator, conveying the sugarcane juice without impurities into a pot body of the negative-pressure electromagnetic dry-wet separator by using a conveying pump, closing the upper cover to seal the pot body and closing a vacuum breaking valve; opening a heating device at the bottom of the pot body to evaporate and concentrate the sugarcane juice in the pot body, simultaneously opening a vacuum pump II, sucking away steam generated in the evaporation and concentration process by the vacuum pump II, and sequentially filtering, condensing and filling to obtain filled distilled water; boiling in the evaporation concentration process, and continuously stirring by using a stirring device in the pot body to prevent the sugar cane juice from sticking to the bottom of the pot to obtain concentrated sugar cane juice;

(4) secondary evaporation concentration and sand casting: after the step (3) is finished, conveying the concentrated sugarcane juice into a secondary electromagnetic evaporator, opening a heating device of the secondary electromagnetic evaporator to continuously evaporate and concentrate the viscous sugarcane juice, and meanwhile, continuously stirring by using a stirring device to sand, so as to prevent the thick sugarcane juice from adhering to the bottom of a pot, thereby obtaining concentrated massecuite;

(5) forming and overturning: after the step (4), conveying the concentrated brown sugar paste to a constant temperature barrel of a continuous forming machine, and quantitatively injecting the concentrated brown sugar paste into a forming mold by using a quantitative injection device, wherein the forming mold is positioned on a conveyor belt, and the conveyor belt is provided with a vibration device; the concentrated brown sugar paste is cooled and shaped in the conveying process, and is gradually stripped from the forming die under the action of vibration; when the conveyer belt was walked around to the below, forming die's opening was punched and is realized the turnover mould downwards to obtain the brown sugar finished product.

In the technical scheme, in the step (2), the filter screens are two layers, wherein the inner layer is a coarse filter screen, and the outer layer is a fine filter screen, and can be replaced; the mesh of the coarse filter screen is 150 meshes; the mesh of the fine filter screen is 300 meshes.

In the technical scheme, in the step (2), the vacuum pump I generates suction force to maintain the vacuum in the pump pressure filter tank at-30 to-50 kPa; when the vacuum in the pump pressure filter tank is less than-65 kPa, the filter screen is replaced.

In the technical scheme, in the step (3), the stirring speed of the stirring device is 20-40 r/min.

In the technical scheme, in the step (3), the heating device heats the pot bottom, and the set temperature of the heating device is 76-93 ℃; the vacuum pump II generates negative pressure to reduce the temperature required by the evaporation in the pot body, and the generated negative pressure is-65-80 kPa; the heating device and the vacuum pump II work cooperatively to maintain the evaporation temperature in the boiler body at 76-93 ℃.

In the technical scheme, in the step (3), when the sugar juice in the negative-pressure electromagnetic dry-wet separator reaches 89 ℃ under the vacuum degree of-75 kPA, the operation is stopped, and the concentrated sugarcane juice is obtained.

In the above technical scheme, in the step (4), the heating device heats the secondary electromagnetic evaporator, the set temperature of the heating device is 103-.

In the above technical scheme, in the step (5), the specification of the forming die is 30 cm long, 30-15 cm wide and 10-11 cm high; the quantitative material injection device injects 5-10g of materials quantitatively at one time; the conveying speed of the conveying belt is 2.5m/min, the conveying belt needs to stay for 8-12 minutes when being positioned below the quantitative material injection device, otherwise, the conveying belt cannot meet the amount of the concentrated massecuite in the die.

The process device has the following technical advantages:

(1) by using the roller pressing type (six-roller) sugarcane squeezer, the squeezer has a cleaning function, and 1 person can quickly finish the juicing process.

(2) The pumping pressure filtration can effectively remove the redundant impurities; the work efficiency is not influenced when the filter screen is replaced, the filter screen is convenient to replace and clean in filtration, and the work efficiency can be improved.

(3) The negative-pressure electromagnetic dry-wet separator is closed, and is boiled in a closed pot body, so that the negative-pressure electromagnetic dry-wet separator is clean and sanitary; the steam generated in the boiling process is sucked away by the vacuum pump for treatment, so that the environment is not polluted, and the staff is not injured, thereby being environment-friendly and safe; the negative pressure vacuum low temperature dry-wet water separation can effectively keep various amino acids, calcium, iron and other nutrient elements in the sugarcane, and does not generate acrylamide and other harmful substances at proper temperature, so that a high-quality product is prepared.

(4) The continuous forming machine for the turnover mold is characterized in that the production line is used for pouring through equipment, and after solidification, the turnover mold is used for collecting products, so that the production efficiency is high, and manpower is liberated.

(5) The equipment is made of 304 food-grade stainless steel, so that the equipment is safe and sanitary; the whole use of electric power causes no pollution to the environment, and the efficiency is high; manual work is needed for juicing and casting removal, and the automation degree of the whole process is high; the manpower is reduced, the operation safety is improved, and the data indexing is realized. The mechanical automation is high, simple and convenient, easy to learn and easy to operate.

Drawings

FIG. 1 is a schematic view of the overall structure of the process apparatus of the present invention; wherein: the device comprises a roller pressing type sugarcane squeezer, a pressure storage tank 2, a pumping pressure filter 4, a buffer tank 5, a conveying pump 6, a negative-pressure electromagnetic dry-wet separator 7, a secondary electromagnetic evaporator 7 and a continuous forming machine 8.

FIG. 2 is a schematic view of a roll-type sugarcane crushing mill in the process unit of the present invention; wherein: 11 is a feeding port, 12 is a slag outlet, 13 is a juice outlet, 14 is an auxiliary feeding roller, 15 is a feeding compression roller, 16 is a peeling compression roller, 17 is a first lower squeezing roller, 18 is a first upper squeezing roller, 19 is a second lower squeezing roller, and 110 is a second upper squeezing roller.

FIG. 3 is a schematic diagram of the pump pressure filter in the process unit of the present invention; wherein: 31 is a vacuum pump I, 311 is a liquid inlet, 312 is a liquid outlet, and 313 is a branch pipeline; 32 is a liquid separating valve, 321 is a sugarcane juice inlet, 322 is a sugarcane juice outlet, and 323 is a liquid drainage pipeline; 33 is a pumping pressure filter tank, 331 is an inlet, 332 is an outlet, and 333 is a connecting piece; 34 is a filter screen; 35 is a filter tank cover, 351 is an outer edge, 352 is a fastening device; 36 is a pressure valve.

Fig. 4 is a schematic view showing the construction of a pump filter tank in the pump filter of the present invention.

FIG. 5 is a schematic structural view of a negative pressure electromagnetic wet-dry separator in the process apparatus of the present invention; wherein: 61 is a safety valve, 62 is a vacuum meter, 63 is an observation window, 64 is an upper cover, 65 is a stirring shaft I, 66 is a pot body, 67 is a discharging rotating shaft I, 68 is a protective layer, 69 is a scraper I, 610 is an electromagnetic bunch I, 611 is a fan I, 612 is a discharging oil cylinder, 613 is a separator frame body, 614 is an oil pump, 615 is a cover-lifting oil cylinder, 616 is a cover-lifting rotating shaft, 617 is a control panel, 618 is a steam condensation processor, 619 is a vacuum breaker valve, 620 is a stirrer, and 621 is a steam condensation processor.

FIG. 6 is a schematic diagram of a steam condensation processor in the negative pressure electromagnetic moisture and dry separator according to the present invention; wherein: 6181 is a gas-liquid separator, 6182 is a condenser, 6183 is a vacuum pump II, 6184 is a distillation buffer tank, 6185 is a water pump, 6186 is a filling machine, and 6187 is a water tank.

FIG. 7 is a schematic view showing the structure of a gas-liquid separator in the steam condensate processor according to the present invention; wherein: 6181-1 is a high-speed motor, 6181-2 is a waterproof cover, 6181-3 is a gas-liquid separator frame body, 6181-4 is a transmission belt, 6181-5 is a filtering outer cylinder, 6181-6 is a centrifugal cylinder, 6181-7 is a mesh bag, 6181-8 is an illuminating lamp, 6181-9 is a feeding pipeline, 6181-10 is a protective cover, 6181-11 is a discharging pipeline, and 6181-12 is a sealing cover.

FIG. 8 is a schematic view of a secondary electromagnetic evaporator in the process apparatus of the present invention; wherein: 71 is a driving wheel, 72 is a stirring motor, 73 is a stirring shaft II, 74 is an evaporation pan, 75 is a scraper II, 76 is an electromagnetic bunch II, 77 is a discharging rotating shaft II, 78 is a protective layer, 79 is a fan II, 710 is a discharging hydraulic cylinder, and 711 is an evaporator frame body.

FIG. 9 is a schematic view of a continuous forming machine in the process apparatus of the present invention; wherein: 81 is a conveyor belt, 82 is a quantitative material injection device, 83 is a constant temperature barrel, 84 is a forming die, 85 is a drying device, 86 is a cleaning device, and 87 is a transmission motor.

FIG. 10 is a process flow diagram of a process apparatus for using the present invention.

Detailed Description

The following detailed description of the embodiments of the present invention is provided, but the present invention is not limited to the following descriptions:

the invention provides a process device for producing freshly-squeezed old brown sugar, which is shown in figure 1: including roll extrusion formula sugarcane squeezer 1 that connects gradually, hold jar 2, pump pressure filter 3, buffer memory jar 4, delivery pump 5, wet separator 6 is done to the negative pressure electromagnetism, secondary electromagnetic evaporator 7, continuous forming machine 8, the sugarcane is sent into the disinfection car and is sent into roll extrusion formula sugarcane squeezer after the disinfection and squeeze juice, the sugarcane juice is filtered through the pump pressure in proper order, dry wet separation is concentrated, the electromagnetism evaporates secondary concentration, continuous forming turns over and obtains the brown sugar product after the mould, its characterized in that:

the main body of the roll-pressing type sugarcane squeezer 1 is a squeezer body, and the squeezer body is arranged on a squeezer frame; a plurality of press rollers are arranged inside the press body; a feeding port 11 is arranged at the middle upper part of one side of the outer wall of the squeezer body, and a slag outlet 12 is arranged at the middle upper part of the other side; the bottom of the squeezer body is provided with a juice outlet 13; the sugarcane disinfected by the disinfection vehicle is fed into the roller-pressing type sugarcane squeezer from the feeding port to be squeezed, the slag outlet is connected with a device for containing the sugarcane bagasse, and the juice outlet is communicated with the containing tank 2;

hold jar 2, be equipped with and hold a jar import and hold a jar export: the inlet of the containing tank is communicated with the juice outlet of the roll-pressing type sugarcane squeezer through a pipeline, and the outlet of the containing tank is communicated with the pumping pressure filter 3;

the pump pressure filter 3 comprises a vacuum pump I31, a liquid separation valve 32 and two pump pressure filter tanks 33 with tank covers and identical structures: an inlet 331 is arranged above the pumping pressure filter tank, and an outlet 332 is arranged at the bottom of the pumping pressure filter tank; the liquid separation valve is provided with a sugarcane juice inlet 321 and two sugarcane juice outlets 322, the sugarcane juice inlet is communicated with the outlet of the containing tank through a pipeline, and the two sugarcane juice outlets are respectively communicated with the inlets of the two pumping pressure filter tanks through a liquid discharge pipeline 323; the vacuum pump I is provided with a liquid inlet 311 and a liquid outlet 312, the liquid inlet is communicated with a main pipeline, the main pipeline is connected with two branch pipelines 313 in parallel, the two branch pipelines are respectively communicated with the outlets of the two pumping pressure filter tanks, and the liquid outlet is communicated with the cache tank 4; a filter screen 34 is arranged in the pumping pressure filter tank;

the buffer tank 4 is provided with a buffer tank inlet and a buffer tank outlet, the buffer tank inlet is communicated with the liquid outlet of the vacuum pump I through a pipeline, and the buffer tank outlet is communicated with the conveying pump 5;

the conveying pump 5 is provided with a conveying pump inlet and a conveying pump outlet, the conveying pump inlet is communicated with the outlet of the cache tank through a pipeline, and the conveying pump outlet is communicated with the negative-pressure electromagnetic dry-wet separator 6;

the negative pressure electromagnetism dry-wet separator 6, the main part is the pot body 66, fixes on separator support body 613, sets upper cover 64: the pot body is communicated with the outlet of the conveying pump through a pipeline, the upper cover is buckled on the pot body after the conveying is finished, the vacuum breaking valve is closed, and the upper cover and the pot body form a closed structure; the upper cover is provided with a stirrer 620, and a stirring shaft I65 of the stirrer penetrates through the upper cover and is positioned inside the upper cover and the pot body; the middle upper part of the upper cover is provided with a steam outlet which is communicated with a steam condensation processor 618 positioned outside the upper cover; an electromagnetic bunch I610 for heating is arranged at the bottom of the pot body, a concentrated material outlet is arranged in the middle of the pot body, and the concentrated material outlet is communicated with the secondary electromagnetic evaporator 7;

the main body of the secondary electromagnetic evaporator 7 is an evaporation pan 74 and is fixed on an evaporator frame body 711; the top of the evaporation pan is of an open structure and is communicated with a concentrated material outlet of the negative-pressure electromagnetic dry-wet separator through a pipeline, and the pipeline is taken out after the feeding is finished; a stirring device is arranged in the evaporating pot, a heating device is arranged at the bottom of the evaporating pot, and after heating is finished, an opening at the top of the evaporating pot is used as a secondary concentrated material outlet and is communicated with the continuous forming machine 8;

the continuous forming machine 8 comprises a forming rack, a conveying device and a forming die: the conveying device comprises two rolling shafts and a conveying belt 81 arranged between the two rolling shafts, two ends of the two rolling shafts are respectively fixed on the forming rack through supporting frames, and the conveying belt is provided with a vibrating device; one rolling shaft is connected with a transmission motor 87, a quantitative material injection device 82 is arranged above the other rolling shaft, and a constant temperature barrel 83 is arranged above the quantitative material injection device; a plurality of forming molds 84 for forming the brown sugar liquid are fixed on the conveyor belt; a drying device 85 is arranged in the frame and is positioned below the rolling shaft connected with the transmission motor; the constant temperature barrel is communicated with a secondary concentrated material outlet of the secondary electromagnetic evaporator through a pipeline, the quantitative material injection device quantitatively injects materials in the constant temperature barrel into the forming die, the materials are formed in the conveying process and gradually separated from the forming die under the action of vibration, and the materials bypass the roller to the lower part and then are turned over to slide the formed materials into the airing device.

The invention also provides a process method for producing the freshly-squeezed brown sugar, and the flow chart is shown in figure 10:

(2) and (3) filtering: after the step (1) is finished, opening a vacuum pump I, generating suction force by the vacuum pump I, conveying the sugarcane juice in a containing tank to one and/or two closed pump pressure filter tanks through a liquid separating valve under the action of the suction force, and performing negative pressure filtration under the action of a filter screen in the pump pressure filter tanks; the filtered sugarcane juice without impurities continuously flows out from an outlet of the pump pressure filter tank under the action of the suction force of the vacuum pump I, and is pumped into a cache tank for caching through the vacuum pump I;

(3) evaporation concentration and decoction: after the step (2) is finished, opening an upper cover of the negative-pressure electromagnetic dry-wet separator, conveying the impurity-free sugarcane juice into a pot body of the negative-pressure electromagnetic dry-wet separator by using a conveying pump, and closing the upper cover to seal the pot body; opening a heating device at the bottom of the pot body to evaporate and concentrate the sugarcane juice in the pot body, simultaneously opening a vacuum pump II, sucking away steam generated in the evaporation and concentration process by the vacuum pump II, and sequentially filtering, condensing and filling to obtain filled distilled water; boiling in the evaporation concentration process, and continuously stirring by using a stirring device in the pot body to prevent the sugar cane juice from sticking to the bottom of the pot to obtain concentrated sugar cane juice;

(5) forming and overturning: after the step (4) is received, conveying the concentrated brown sugar paste into a constant-temperature barrel, and quantitatively injecting the concentrated brown sugar paste into a forming mold by using a quantitative injection device, wherein the forming mold is positioned on a conveyor belt, and the conveyor belt is provided with a vibration device; the concentrated brown sugar paste is cooled and shaped in the conveying process, and is gradually stripped from the forming die under the action of vibration; when the conveyer belt was walked around to the below, forming die's opening was punched and is realized the turnover mould downwards to obtain the brown sugar finished product.

The invention is illustrated below with reference to specific examples:

example 1:

the utility model provides a process units of bright ancient method brown sugar production of squeezing, includes roll-in formula sugarcane squeezer 1 that connects gradually, holds jar 2, pump pressure filter 3, buffer memory jar 4, delivery pump 5, negative pressure electromagnetism dry and wet separator 6, secondary electromagnetic evaporator 7, continuous forming machine 8, wherein:

(1): the roll-press sugarcane crushing mill 1 is a six-roll sugarcane crushing mill, as shown in fig. 2: the forefront of squeezing machine body inside is equipped with two supplementary feed rolls 14, and two supplementary feed rolls distribute from top to bottom and have the feeding clearance each other, and the feeding clearance is located the rear of pan feeding mouth: a feeding compression roller 15 is arranged at the rear lower part of the lower auxiliary feeding roller, a skin breaking compression roller 16 is arranged at the rear lower part of the upper auxiliary feeding roller, and the skin breaking compression roller is positioned at the rear upper part of the feeding compression roller; a first squeezing lower roller 17 is arranged behind the feeding press roller, a first squeezing upper roller 18 is arranged behind the skin breaking press roller, and the first squeezing upper roller is positioned above and behind the first squeezing lower roller; a second squeezing lower roller 19 is arranged behind the first squeezing lower roller, a second squeezing upper roller 110 is arranged behind the first squeezing upper roller, and the second squeezing upper roller is positioned above and behind the second squeezing lower roller; a discharge gap is arranged between the upper secondary squeezing roller and the lower secondary squeezing roller and is positioned in front of the slag outlet; the feeding compression roller, the first pressing lower roller and the second pressing lower roller are located on the same horizontal line, the skin breaking compression roller, the first pressing upper roller and the second pressing upper roller are located on the same horizontal line, and the total number of the compression rollers is 6.

(2): the pump filter 3 comprises a vacuum pump I31, a liquid separation valve 32 and two identical pump filter tanks 33 with tank covers, as shown in fig. 3 and 4:

the main part of pump pressure filter tank 33 is the filter tank body, sets filter tank cover 35: the filtering tank body is integrally cylindrical, and is hollow inside, open at the upper bottom and closed at the lower bottom; the lower bottom center is provided with a round outlet 332; a circular inlet 331 is arranged above the inner wall; a circle of connecting pieces 333 are arranged above the inner wall, and are positioned below the inlet and close to the inlet; the connecting piece is provided with a plurality of layers of cylindrical filter screens 34, the openings of the cylindrical filter screens are positioned below the inlet and are close to the inlet, the bottom of the cylindrical filter screens covers the upper bottom and covers the outlet;

the filtering tank cover 35 is hemispherical as a whole, is hollow inside and has the same diameter as that of the filtering tank body; the lower edge of the filter tank cover extends outwards to form a circle of horizontal outer edge 351, and a buckle device 352 is arranged on the outer edge; the filtering tank cover is buckled on the upper bottom of the filtering tank body and is connected with the filtering tank body through a buckling device to form a pumping pressure filtering tank, and the buckling device is positioned above the inlet after connection; the central position of the outer top surface of the filter tank cover is provided with a pressure valve 36;

the liquid separating valve 32 is provided with a sugarcane juice inlet 321 and two sugarcane juice outlets 322, the sugarcane juice inlet is communicated with the outlet of the containing tank through a pipeline, and the two sugarcane juice outlets are respectively communicated with the inlets of the two pumping pressure filter tanks through a liquid drainage pipeline 323; the vacuum pump I31 is provided with a liquid inlet 311 and a liquid outlet 312, the liquid inlet is communicated with a main pipeline, the main pipeline is connected with two branch pipelines 313 in parallel, the two branch pipelines are respectively communicated with the outlets of the two pumping pressure filter tanks, and the liquid outlet is communicated with the cache tank 4;

the number of the filter screens 34 is 2, and the inner layer is a coarse filter screen with 150 meshes; the outer layer is a fine filter screen with 300 meshes, and the fine filter screen can be replaced; valves I are respectively arranged on the two liquid discharge pipelines 323; valves II are respectively arranged on the two branch pipelines 313.

(3): the negative pressure electromagnetism dry-wet separator 6, the main body is a pan body 66, equipped with the upper cover 64; the pan body is fixed on the separator frame body 613, and the separator frame body is placed on the ground, as shown in fig. 5, 6 and 7:

the pan body 66 comprises a pan bottom and a pan wall, wherein: the pot bottom is hemispherical, the inside of the pot bottom is hollow, the pot wall is cylindrical, the inside of the pot bottom is hollow, and two ends of the pot bottom are both open; the height of the pot bottom is less than that of the pot wall, and the upper edge of the pot bottom and the lower edge of the pot wall are fixedly connected together to form a whole; a protective layer 68 is arranged on the outer surface of the pot bottom and the pot wall, and a gap is arranged between the outer surface of the pot bottom and the pot wall and the protective layer; a plurality of brackets I are arranged outside the protective layer, and the pot body is fixed on the separator frame body through the brackets I; a plurality of circles of electromagnetic wire harnesses I610 are uniformly arranged in a gap between the outer surface of the pot bottom and the protective layer, and the electromagnetic wire harnesses I are connected with a high-frequency electromagnetic controller I so as to be capable of heating; a fan I611 is arranged at the midpoint of a gap between the outer surface of the pan bottom and the protective layer, and the fan I is far away from the electromagnetic bunch I and close to the protective layer; the pot body is characterized in that a concentrated material outlet is formed in the middle of the wall of the pot body, a door plate I is arranged at the concentrated material outlet, an opening and closing hydraulic device is arranged at the door plate I, and the opening and closing hydraulic device controls the opening and closing of the door plate I; the opening and closing hydraulic device comprises a discharging oil cylinder 612 and a discharging rotating shaft I67, one end of the discharging rotating shaft I is connected with a door plate I through a crank arm I, the other end of the discharging rotating shaft I is connected with the discharging oil cylinder through a four-bar linkage mechanism I, and the discharging oil cylinder is positioned on the separator frame body and is connected with an oil pump 614 positioned on the separator frame body;

the upper cover 64 is hemispherical and hollow, and a safety valve 61, a vacuum meter 62, an observation window 63 and a vacuum breaker valve 619 are arranged on the upper part of the outer surface; the middle upper part of the upper cover is provided with a steam outlet which is communicated with a steam condensation processor 618; the stirrer 620 is arranged at the right center of the outer surface of the upper cover, the stirrer is provided with a vertical stirring shaft I65, the stirring shaft I penetrates through the upper cover, and the middle upper part of the stirring shaft I is positioned in the hollow part in the upper cover; the tail end of the stirring shaft I is provided with a stirring rod I, and the tail end of the stirring rod I is provided with a scraper I69; the upper cover is buckled on the pot body, the middle lower part of the stirring shaft I is positioned in the pot body, and the scraper I is positioned at the lower part in the pot bottom; the upper cover is provided with a cover opening hydraulic device which controls the opening and closing of the upper cover, the cover opening hydraulic device comprises a cover opening oil cylinder 615 and a cover opening rotating shaft 616, one end of the cover opening rotating shaft is connected with the upper cover through a crank arm II, the other end of the cover opening rotating shaft is connected with the cover opening oil cylinder through a four-bar linkage mechanism II, and the cover opening oil cylinder 615 is positioned on the separator frame body and is connected with an oil pump 614 positioned on the separator frame body;

the steam condensation processor 618 comprises a gas-liquid separator 6181 and a condenser 6182 which are connected in sequence, wherein a pipeline for feeding of the gas-liquid separator is communicated with a steam outlet, and a pipeline for discharging is communicated with a hot steam inlet of the condenser; the air outlet of the condenser is connected with a vacuum pump II 6183, and the water outlet is connected with a distillation buffer tank 6184; the distillation buffer tank is sequentially connected with a water pump 6185 and a filling machine 6186; the vacuum pump II is connected with a water tank 6187, and circulation is formed between the water tank and the vacuum pump II; the water vapor generated in the boiler body flows into a gas-liquid separator and a condenser in sequence under the suction action of a vacuum pump II, and the distilled water generated after filtration and condensation enters a distillation buffer tank and is filled to obtain filled distilled water;

the negative pressure electromagnetic dry-wet separator is provided with a control panel 617, the control panel is connected with a computer, and the control panel controls the whole negative pressure electromagnetic dry-wet separator;

the protective layer extends from the bottom of the pot to the middle upper part of the pot wall;

a gap is formed between the outer surface of the pot bottom and the protective layer, the middle of the protective layer is sunken downwards to form a groove I, and the fan I is arranged in the groove I so as to be far away from the electromagnetic bunch I;

the upper edge of the pot wall extends outwards to form a circle of horizontally arranged edge A; the lower edge of the upper cover extends outwards to form a circle of edge B which is horizontally arranged; the upper cover is buckled on the pan body, and the edge B of the upper cover is aligned with the edge A of the pan body;

the number of the stirring rods I is 3, and the number of the scraping plates I is 3;

the gas-liquid separator 6181 is preferably a high-speed continuous filtering device, and comprises a gas-liquid separator frame 6181-3 placed on the ground, a high-speed motor 6181-1 fixed on the gas-liquid separator frame and a filtering outer cylinder 6181-5, wherein: the filtering outer cylinder is internally provided with a centrifugal cylinder 6181-6, and the outer top of the filtering outer cylinder is provided with a sealing cover 6181-12; the inner wall of the centrifugal cylinder is provided with a mesh bag 6181-7 made of a filter screen, a mesh opening of the mesh bag is embedded in the cylinder opening of the centrifugal cylinder, and a mesh bottom covers the cylinder bottom of the centrifugal cylinder; the outer top surface of the sealing cover is provided with an illuminating lamp 6181-8, the sealing cover is provided with a pipeline 6181-9 for feeding, and the pipeline for feeding penetrates through the sealing cover, the cylinder opening of the outer cylinder and the cylinder opening of the centrifugal cylinder; the bottom of the filtering outer cylinder is provided with a pipeline 6181-11 for discharging, and the pipeline for discharging penetrates through the cylinder bottom of the outer cylinder and the cylinder bottom of the centrifugal cylinder; the filtering outer cylinder and the centrifugal cylinder are respectively provided with a same circular through hole at the center of the cylinder bottom, and the two through holes are opposite to each other up and down; the high-speed motor is provided with a waterproof cover 6181-2 outside and a transmission belt 6181-4 at the bottom, and the transmission belt is positioned inside the gas-liquid separator frame body; the tail end of the transmission belt is provided with a vertical transmission shaft, and the tail end of the transmission shaft penetrates through the two through holes and is positioned in the centrifugal cylinder to drive the centrifugal cylinder to do centrifugal motion; and a protective cover 6181-10 is arranged outside the transmission belt.

(4): the main body of the secondary electromagnetic evaporator 7 is an evaporation pan 74, and is fixed on an evaporator frame 711, and the evaporator frame is placed on the ground, as shown in fig. 8:

the evaporating pot comprises an evaporating pot bottom and an evaporating pot wall, wherein: the bottom of the evaporation pan is hemispherical and hollow; the wall of the evaporation pan is in a cylindrical shape, the inside of the evaporation pan is hollow, and two ends of the evaporation pan are both open; the height of the bottom of the evaporation pan is greater than that of the wall of the evaporation pan, and the upper edge of the bottom of the evaporation pan is fixedly connected with the lower edge of the wall of the evaporation pan to form a whole; a protective layer 78 is arranged on the outer surfaces of the bottom and the wall of the evaporating pan, and a gap is formed between the outer surfaces of the bottom and the wall of the evaporating pan and the protective layer; a plurality of brackets II are arranged outside the protective layer, and the evaporation pan is fixed on the evaporator frame body through the brackets II; the evaporation pan is provided with a stirring device, the main body of the stirring device is a vertically arranged stirring shaft II 73, the stirring shaft II is provided with a stirring motor 72, and the stirring motor is positioned on the evaporator frame body or is fixedly connected with the evaporator frame body through a connecting bracket; the tail end of the stirring shaft II is provided with a stirring rod II, the tail end of the stirring rod II is provided with a scraping plate II 75), and the scraping plate II is positioned at the lower part in the bottom of the evaporation pan; the top end of the stirring shaft II is provided with a driving wheel 71, and the driving wheel is provided with a stirring speed reducer; a plurality of electromagnetic wire harnesses II76 for heating are uniformly arranged in a gap between the outer surface of the bottom of the evaporation pan and the protective layer, and the electromagnetic wire harnesses II are connected with a high-frequency electromagnetic controller II so as to be capable of heating; a fan II 79 is arranged at the midpoint of a gap between the outer surface of the bottom of the evaporation pan and the protective layer, and the fan II is far away from the electromagnetic bunch II and close to the protective layer; two sides of the bottom of the evaporating pot are connected with a discharging rotating shaft II 77 through crank arms, one end of the discharging rotating shaft II is communicated with a discharging hydraulic cylinder 710 through a four-bar linkage mechanism III, the discharging hydraulic cylinder drives the evaporating pot to rotate for 90 degrees through the discharging rotating shaft II, and discharging is finished;

the protective layer extends from the bottom of the evaporation pan to the middle upper part of the wall of the evaporation pan;

a gap is formed between the outer surface of the bottom of the evaporation pan and the protective layer, the middle of the protective layer is sunken downwards to form a groove II, and the fan II is arranged in the groove II so as to be far away from the electromagnetic bunch II;

the number of the stirring rods II is 3, and the number of the scraping plates II is 3.

(5): the continuous forming machine comprises a frame, a conveying device and a forming die, and is shown in figure 9:

the conveying device comprises a roller and a conveyor belt 81, wherein: the conveying belt is arranged between the two rolling shafts and is connected with the two rolling shafts to form an upper conveying platform and a lower conveying platform; two ends of each rolling shaft are respectively fixed on two vertexes of the wide side of the top frame through a supporting frame, so that the conveying belt is arranged right above the top frame; the conveying device is provided with a transmission motor 87 which is connected with one of the rolling shafts and is positioned on the top frame or fixedly connected with the frame legs; a quantitative material injection device 82 is arranged above the right center of the other rolling shaft, and a constant temperature barrel 83 is arranged above the quantitative material injection device; the top of quantitative material device is equipped with quantitative import, the bottom is equipped with quantitative export, wherein: the quantitative outlet is positioned above the upper-layer conveying platform of the conveying belt, and the quantitative inlet is communicated with the constant-temperature barrel; constant temperature bucket, the top is equipped with the feed inlet, the bottom is equipped with the discharge gate, wherein: the discharge hole is communicated with a quantitative inlet of a quantitative material injection device, and the feed hole is communicated with a secondary concentrated material outlet of a secondary electromagnetic evaporator 7;

a plurality of forming molds 84 for forming the brown sugar liquid are fixed on the upper layer conveying platform and the lower layer conveying platform of the conveying belt, and the forming molds are positioned below a quantitative outlet of the quantitative material injection device; a drying device 85 is arranged in the rack, is positioned below the lower-layer conveying platform of the conveying belt and is positioned below the rolling shaft connected with the transmission motor; after the forming die bypasses the rolling shaft to the lower layer conveying platform, turning over the die to slide the formed sugar blocks into a drying device; the continuous forming machine is also provided with a cleaning device 86, and the sugar blocks in the drying device are transferred to the cleaning device for cleaning, airing and packaging to obtain finished products;

the fixing frame is positioned at the middle upper part of the frame leg;

the length of the roller is greater than or equal to the width of the conveyor belt; the length of the rolling shaft is less than or equal to the width of the top frame; the length of the conveyor belt is less than or equal to that of the top frame.

Example 2:

the process device in the embodiment 1 is used for producing the freshly-squeezed brown sugar, and comprises the following steps:

(1) juicing: the sugarcane is conveyed into a disinfection vehicle for conventional disinfection, then the disinfected sugarcane is conveyed into a sugarcane squeezer for juicing, and the collected sugarcane juice is conveyed into a holding tank for standby.

in the embodiment, the vacuum pump I generates suction force to maintain the vacuum in the pump pressure filter tank at-45 kPa; when the vacuum in the pump pressure filter tank is less than-65 kPa, the filter screen is replaced.

in the embodiment, the stirring speed is 20-40 r/min;

in this embodiment, the set temperature of the heating device is 89 ℃; the vacuum pump II generates negative pressure to reduce the temperature required by evaporation in the pot body, and the generated negative pressure is set to-75 kPa; and stopping the operation when the sugar juice in the negative-pressure electromagnetic dry-wet separator reaches 89 ℃ at the vacuum degree of-75 kPA, so as to obtain the concentrated sugarcane juice.

in this embodiment, the heating device heats the secondary electromagnetic evaporator, the set temperature of the heating device is 110 ℃, and the stirring speed of the stirring device is 30 r/min.

In this embodiment, the molding die has a length of 30 cm, a width of 20 cm, and a height of 10 cm; 8g of quantitative material is quantitatively injected at one time by the quantitative material injection device; the conveying speed of the conveying belt is 2.5m/min, the conveying belt needs to stay for 10 minutes when being positioned below the quantitative material injection device, otherwise, the conveying belt cannot meet the amount of the concentrated massecuite in the die.

The process device has the following technical advantages:

The above examples are only for illustrating the technical concept and features of the present invention, and are not intended to limit the scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims

1. The utility model provides a process units of bright ancient method brown sugar production of squeezing, including roll compression formula sugarcane squeezer (1) that connects gradually, hold jar (2), pump pressure filter (3), buffer memory jar (4), delivery pump (5), wet separator (6) are done to the negative pressure electromagnetism, secondary electromagnetic evaporator (7), continuous forming machine (8), the sugarcane is sent into the disinfection car and is sent into roll compression formula sugarcane squeezer after the disinfection and squeeze the juice, the sugarcane juice is filtered through the pump pressure in proper order, dry wet separation is concentrated, the electromagnetic evaporation secondary is concentrated, obtain the brown sugar product after continuous forming turns over the mould, a serial communication port, the fruit juice extraction machine is characterized in that:

the main body of the roll-pressing type sugarcane squeezer (1) is a squeezer body, and the squeezer body is arranged on a squeezer frame; a plurality of press rollers are arranged inside the press body; a feeding port (11) is arranged above the middle of one side of the outer wall of the squeezer body, and a slag outlet (12) is arranged above the middle of the other side of the outer wall of the squeezer body; the bottom of the squeezer body is provided with a juice outlet (13); the sugarcane disinfected by the disinfection vehicle is fed into the roller-pressing type sugarcane squeezer from the feed inlet to be squeezed, the slag outlet is connected with a device for containing the sugarcane bagasse, and the juice outlet is communicated with the containing tank (2);

hold jar (2), be equipped with and hold jar import and hold a jar export: the inlet of the containing tank is communicated with the juice outlet of the roll-pressing type sugarcane squeezer through a pipeline, and the outlet of the containing tank is communicated with the pumping pressure filter (3);

the pump pressure filter (3) comprises a vacuum pump I (31), a liquid separation valve (32) and two pump pressure filter tanks (33) which have the same structure and are provided with tank covers: an inlet (331) is arranged above the pumping pressure filter tank, and an outlet (332) is arranged at the bottom of the pumping pressure filter tank; the liquid separation valve is provided with a sugarcane juice inlet (321) and two sugarcane juice outlets (322), the sugarcane juice inlet is communicated with the outlet of the containing tank through a pipeline, and the two sugarcane juice outlets are respectively communicated with the inlets of the two pumping pressure filter tanks through liquid drainage pipelines (323); the vacuum pump I is provided with a liquid inlet (311) and a liquid outlet (312), the liquid inlet is communicated with a main pipeline, the main pipeline is connected with two branch pipelines (313) in parallel, the two branch pipelines are respectively communicated with the outlets of the two pumping pressure filter tanks, and the liquid outlet is communicated with the cache tank (4); a filter screen (34) is arranged in the pumping pressure filter tank;

the buffer tank (4) is provided with a buffer tank inlet and a buffer tank outlet, the buffer tank inlet is communicated with the liquid outlet of the vacuum pump I through a pipeline, and the buffer tank outlet is communicated with the conveying pump (5);

the conveying pump (5) is provided with a conveying pump inlet and a conveying pump outlet, the conveying pump inlet is communicated with the outlet of the cache tank through a pipeline, and the conveying pump outlet is communicated with the negative-pressure electromagnetic dry-wet separator (6);

the negative-pressure electromagnetic dry-wet separator (6) is mainly a pot body (66), is fixed on a separator frame body (613), and is provided with an upper cover (64): the pot body is communicated with the outlet of the conveying pump through a pipeline, the upper cover is buckled on the pot body after the conveying is finished, the vacuum breaking valve is closed, and the upper cover and the pot body form a closed structure; the upper cover is provided with a stirrer (620), and a stirring shaft I (65) of the stirrer penetrates through the upper cover and is positioned inside the upper cover and the pot body; the middle upper part of the upper cover is provided with a steam outlet which is communicated with a steam condensation processor (618) positioned outside the upper cover; an electromagnetic bunch I (610) for heating is arranged at the bottom of the pot body, a concentrated material outlet is arranged in the middle of the pot body, and the concentrated material outlet is communicated with a secondary electromagnetic evaporator (7);

the main body of the secondary electromagnetic evaporator (7) is an evaporation pan (74) and is fixed on an evaporator frame body (711); the top of the evaporation pan is of an open structure and is communicated with a concentrated material outlet of the negative-pressure electromagnetic dry-wet separator through a pipeline, and the pipeline is taken out after the feeding is finished; a stirring device is arranged in the evaporating pot, a heating device is arranged at the bottom of the evaporating pot, and after heating is finished, an opening at the top of the evaporating pot is used as a secondary concentrated material outlet and is communicated with a continuous forming machine (8);

the continuous forming machine (8) comprises a forming rack, a conveying device and a forming die: the conveying device comprises two rolling shafts and a conveying belt (81) arranged between the two rolling shafts, two ends of the two rolling shafts are respectively fixed on the forming rack through supporting frames, and the conveying belt is provided with a vibrating device; one rolling shaft is connected with a transmission motor (87), a quantitative material injection device (82) is arranged above the other rolling shaft, and a constant temperature barrel (83) is arranged above the quantitative material injection device; a plurality of forming dies (84) for forming the brown sugar liquid are fixed on the conveying belt; a drying device (85) is arranged in the frame and is positioned below the rolling shaft connected with the transmission motor; the constant temperature barrel is communicated with a secondary concentrated material outlet of the secondary electromagnetic evaporator through a pipeline, the quantitative material injection device quantitatively injects materials in the constant temperature barrel into the forming die, the materials are formed in the conveying process and gradually separated from the forming die under the action of vibration, and the materials bypass the roller to the lower part and then are turned over to slide the formed materials into the airing device.

2. The process arrangement of claim 1, wherein: roll extrusion formula sugarcane press (1) be six roller sugarcane presses, the compression roller number that sets up in the press organism is 6, press the inside forefront of organism and be equipped with two supplementary feed rolls (14), two supplementary feed rolls distribute from top to bottom and have the feeding clearance each other, the feeding clearance is located the rear of pan feeding mouth: a feeding compression roller (15) is arranged at the rear lower part of the lower auxiliary feeding roller, a skin breaking compression roller (16) is arranged at the rear lower part of the upper auxiliary feeding roller, and the skin breaking compression roller is positioned at the rear upper part of the feeding compression roller; a first squeezing lower roller (17) is arranged behind the feeding press roller, a first squeezing upper roller (18) is arranged behind the skin breaking press roller, and the first squeezing upper roller is positioned above and behind the first squeezing lower roller; a second squeezing lower roller (19) is arranged behind the first squeezing lower roller, a second squeezing upper roller (110) is arranged behind the first squeezing upper roller, and the second squeezing upper roller is positioned above the second squeezing lower roller; a discharge gap is arranged between the upper secondary squeezing roller and the lower secondary squeezing roller and is positioned in front of the slag outlet; the feeding compression roller, the first pressing lower roller and the second pressing lower roller are located on the same horizontal line, the skin breaking compression roller, the first pressing upper roller and the second pressing upper roller are located on the same horizontal line, and the total number of the compression rollers is 6.

3. The process arrangement of claim 1, wherein: pump pressure filter jar (33), the main part is the filter jar body, sets filter jar lid (35): the filtering tank body is integrally cylindrical, and is hollow inside, open at the upper bottom and closed at the lower bottom; the center of the lower bottom is provided with a round outlet (332); a circular inlet (331) is arranged above the inner wall; a circle of connecting piece (333) is arranged above the inner wall, and the connecting piece is positioned below the inlet and is close to the inlet; a plurality of layers of cylindrical filter screens (34) are arranged on the connecting piece, the openings of the cylindrical filter screens are positioned below the inlet and are close to the inlet, the bottom of the cylindrical filter screen covers the upper bottom, and the outlet is shielded;

the filtering tank cover (35) is hemispherical as a whole, is hollow inside and has the same diameter as that of the filtering tank body; the lower edge of the filter tank cover extends outwards to form a circle of horizontal outer edge (351), and a buckle device (352) is arranged on the outer edge; the filtering tank cover is buckled on the upper bottom of the filtering tank body and is connected with the filtering tank body through a buckling device to form a pumping pressure filtering tank, and the buckling device is positioned above the inlet after connection; the central position of the outer top surface of the filter tank cover is provided with a pressure valve (36).

4. The process arrangement of claim 1, wherein: the negative-pressure electromagnetic dry-wet separator (6) is mainly a pot body (66) and is provided with an upper cover (64); the pot body is fixed on separator support body (613), and the separator support body is placed on subaerial:

the pan body (66) comprises a pan bottom and a pan wall, wherein: the pot bottom is hemispherical, the inside of the pot bottom is hollow, the pot wall is cylindrical, the inside of the pot bottom is hollow, and two ends of the pot bottom are both open; the height of the pot bottom is less than that of the pot wall, and the upper edge of the pot bottom and the lower edge of the pot wall are fixedly connected together to form a whole; a protective layer (68) is arranged on the outer surfaces of the pot bottom and the pot wall, and a gap is formed between the outer surfaces of the pot bottom and the pot wall and the protective layer; a plurality of brackets I are arranged outside the protective layer, and the pot body is fixed on the separator frame body through the brackets I; a plurality of circles of electromagnetic wire harnesses I (610) are uniformly arranged in a gap between the outer surface of the pot bottom and the protective layer, and the electromagnetic wire harnesses I are connected with a high-frequency electromagnetic controller I so as to be capable of heating; a fan I (611) is arranged at the midpoint of a gap between the outer surface of the pan bottom and the protective layer, and the fan I is far away from the electromagnetic bunch I and close to the protective layer; the pot body is characterized in that a concentrated material outlet is formed in the middle of the wall of the pot body, a door plate I is arranged at the concentrated material outlet, an opening and closing hydraulic device is arranged at the door plate I, and the opening and closing hydraulic device controls the opening and closing of the door plate I; the opening and closing hydraulic device comprises a discharging oil cylinder (612) and a discharging rotating shaft I (67), one end of the discharging rotating shaft I is connected with a door plate I through a crank arm I, the other end of the discharging rotating shaft I is connected with the discharging oil cylinder through a four-bar linkage mechanism I, and the discharging oil cylinder is positioned on the separator frame body and is connected with an oil pump (614) positioned on the separator frame body;

the upper cover (64) is hemispherical and hollow, and a safety valve (61), a vacuum meter (62), an observation window (63) and an exhaust valve (619) are arranged at the upper part of the outer surface; the middle upper part of the upper cover is provided with a steam outlet which is communicated with a steam condensation processor (618); a stirrer (620) is arranged at the midpoint of the outer surface of the upper cover, the stirrer is provided with a vertical stirring shaft I (65), the stirring shaft I penetrates through the upper cover, and the middle upper part of the stirring shaft I is positioned in the hollow part in the upper cover; the tail end of the stirring shaft I is provided with a stirring rod I, and the tail end of the stirring rod I is provided with a scraper I (69); the upper cover is buckled on the pot body, the middle lower part of the stirring shaft I is positioned in the pot body, and the scraper I is positioned at the lower part in the pot bottom; the cover opening and closing hydraulic device is arranged on the upper cover and controls the opening and closing of the upper cover, the cover opening hydraulic device comprises a cover opening oil cylinder (615) and a cover opening rotating shaft (616), one end of the cover opening rotating shaft is connected with the upper cover through a crank arm II, the other end of the cover opening rotating shaft is connected with the cover opening oil cylinder through a four-bar linkage mechanism II, and the cover opening oil cylinder (615) is located on the separator frame body and is connected with an oil pump (614) located on the separator frame body;

the steam condensation processor (618) comprises a gas-liquid separator (6181) and a condenser (6182) which are sequentially connected, wherein a pipeline for feeding of the gas-liquid separator is communicated with a steam outlet, and a pipeline for discharging is communicated with a hot steam inlet of the condenser; an air outlet of the gas-liquid separator is connected with a vacuum pump II (6183), and a water outlet is connected with a distillation buffer tank (6184); the distillation buffer tank is sequentially connected with a water pump (6185) and a filling machine (6186); the vacuum pump II is connected with a water tank (6187), and a circulation is formed between the water tank and the vacuum pump II; the water vapor generated in the boiler body flows into a gas-liquid separator and a condenser in sequence under the suction action of a vacuum pump II, and the distilled water generated after filtration and condensation enters a distillation buffer tank and is filled to obtain filled distilled water;

the negative pressure electromagnetism dry-wet separator is provided with a control panel (617), the control panel is connected with an intelligent system (such as a computer), and the control panel controls the whole negative pressure electromagnetism dry-wet separator.

5. The process arrangement of claim 4, wherein: the gas-liquid separator (6181) is a high-speed continuous filtering device, and comprises a filter frame body (6181-3) placed on the ground, a high-speed motor (6181-1) fixed on the filter frame body and a filtering outer barrel (6181-5), wherein: the filtering outer cylinder is internally provided with a centrifugal cylinder (6181-6), and the outer top of the filtering outer cylinder is provided with a sealing cover (6181-12); the inner wall of the centrifugal cylinder is provided with a mesh bag (6181-7) made of a filter screen, a mesh opening of the mesh bag is embedded in the cylinder opening of the centrifugal cylinder, and a mesh bottom covers the cylinder bottom of the centrifugal cylinder; the outer top surface of the sealing cover is provided with an illuminating lamp (6181-8), the sealing cover is provided with a pipeline (6181-9) for feeding, and the pipeline for feeding penetrates through the sealing cover, the cylinder opening of the outer cylinder and the cylinder opening of the centrifugal cylinder; a pipeline (6181-11) for discharging is arranged at the bottom of the filtering outer cylinder and penetrates through the cylinder bottom of the outer cylinder and the cylinder bottom of the centrifugal cylinder; the filtering outer cylinder and the centrifugal cylinder are respectively provided with a same circular through hole at the center of the cylinder bottom, and the two through holes are opposite to each other up and down; the high-speed motor is provided with a waterproof cover (6181-2) outside and a transmission belt (6181-4) at the bottom, and the transmission belt is positioned inside the filter frame body; the tail end of the transmission belt is provided with a vertical transmission shaft, and the tail end of the transmission shaft penetrates through the two through holes and is positioned in the centrifugal cylinder to drive the centrifugal cylinder to do centrifugal motion; the outside of the transmission belt is provided with a protective cover (6211-10).

6. The process arrangement of claim 1, wherein: secondary electromagnetic evaporator (7), the main part is evaporating pot (74), fixes on evaporator rack body (711), the evaporator rack body is put on subaerial:

the evaporating pot comprises an evaporating pot bottom and an evaporating pot wall, wherein: the bottom of the evaporation pan is hemispherical and hollow; the wall of the evaporation pan is in a cylindrical shape, the inside of the evaporation pan is hollow, and two ends of the evaporation pan are both open; the height of the bottom of the evaporation pan is greater than that of the wall of the evaporation pan, and the upper edge of the bottom of the evaporation pan is fixedly connected with the lower edge of the wall of the evaporation pan to form a whole; a protective layer (78) is arranged on the outer surfaces of the bottom and the wall of the evaporation pan, and a gap is formed between the outer surfaces of the bottom and the wall of the evaporation pan and the protective layer; a plurality of brackets II are arranged outside the protective layer, and the evaporation pan is fixed on the evaporator frame body through the brackets II; the evaporation pan is provided with a stirring device, the main body of the stirring device is a vertically arranged stirring shaft II (73), the stirring shaft II is provided with a stirring motor (72), and the stirring motor is positioned on the evaporator frame body or is fixedly connected with the evaporator frame body through a connecting bracket; the tail end of the stirring shaft II is provided with a stirring rod II, the tail end of the stirring rod II is provided with a scraper II (75), and the scraper II is positioned at the lower part in the bottom of the evaporation pan; the top end of the stirring shaft II is provided with a driving wheel (71), and the driving wheel is provided with a stirring speed reducer; a plurality of electromagnetic wire harnesses II (76) for heating are uniformly arranged in a gap between the outer surface of the bottom of the evaporation pan and the protective layer, and the electromagnetic wire harnesses II are connected with a high-frequency electromagnetic controller II so as to be capable of heating; a fan II (79) is arranged at the midpoint of a gap between the outer surface of the bottom of the evaporation pan and the protective layer, and the fan II is far away from the electromagnetic beam line II and close to the protective layer; the both sides at the bottom of the evaporating pan are connected with ejection of compact rotation axis II (77) through cranking arm, and four-bar linkage III is passed through to ejection of compact rotation axis II's one end and is linked together with ejection of compact pneumatic cylinder (710), and ejection of compact pneumatic cylinder drives the evaporating pan 90 degrees rotations through ejection of compact rotation axis II, and the ejection of compact is ended.

7. The process arrangement of claim 1, wherein: the continuous forming machine comprises a frame, a conveying device and a forming die: the main body of the rack is a rectangular overhead rack, four vertexes of the overhead rack are respectively provided with a rack leg vertically downwards, a fixed rack is arranged between every two mutually symmetrical rack legs, and the overhead rack, the rack legs and the fixed racks form a rack which is integrally in a cuboid frame structure; the tail ends of the frame legs are supported on the ground so as to arrange the frame on the ground;

the conveying device comprises a roller and a conveying belt (81), wherein: the conveying belt is arranged between the two rolling shafts and is connected with the two rolling shafts to form an upper conveying platform and a lower conveying platform; two ends of each rolling shaft are respectively fixed on two vertexes of the wide side of the top frame through a supporting frame, so that the conveying belt is arranged right above the top frame; the conveying device is provided with a transmission motor (87), and the transmission motor is connected with one of the rolling shafts and is positioned on the top frame or fixedly connected with the frame legs; a quantitative material injection device (82) is arranged above the right center of the other rolling shaft, and a constant temperature barrel (83) is arranged above the quantitative material injection device;

the quantitative material injection device, the top is equipped with quantitative import, the bottom is equipped with quantitative export, wherein: the quantitative outlet is positioned above the upper-layer conveying platform of the conveying belt, and the quantitative inlet is communicated with the constant-temperature barrel; constant temperature bucket, the top is equipped with the feed inlet, the bottom is equipped with the discharge gate, wherein: the discharge hole is communicated with a quantitative inlet of a quantitative material injection device, and the feed hole is communicated with a secondary concentrated material outlet of a secondary electromagnetic evaporator (7);

a plurality of forming dies (84) for forming the brown sugar liquid are fixed on the upper layer conveying platform and the lower layer conveying platform of the conveying belt, the forming dies are positioned below a quantitative outlet of the quantitative material injection device, and the brown sugar liquid quantitatively flows out of the quantitative outlet into the forming dies; forming dies on each layer of conveying platform are uniformly distributed and are respectively arranged in a row; the conveying belt is provided with a vibrating device, and the conveying belt vibrates in the conveying process so as to drive the forming die to vibrate;

a drying device (85) is arranged in the rack, is positioned below the lower-layer conveying platform of the conveying belt and is positioned below the rolling shaft connected with the transmission motor; and the forming die bypasses the rolling shaft to the lower layer conveying platform and then is turned over to slide the formed sugar blocks into the airing device.