CN206823236U - Glycerin decoloring device - Google Patents

Glycerin decoloring device Download PDF

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CN206823236U
CN206823236U CN201720625933.9U CN201720625933U CN206823236U CN 206823236 U CN206823236 U CN 206823236U CN 201720625933 U CN201720625933 U CN 201720625933U CN 206823236 U CN206823236 U CN 206823236U
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plate
filter
type airtight
filters
glycerin
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叶活动
罗敏健
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LONGYAN ZHUOYUE NEW ENERGY CO Ltd
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LONGYAN ZHUOYUE NEW ENERGY CO Ltd
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Abstract

本实用新型公开了一种甘油脱色装置,包括两台板式密闭过滤机、输送泵、接收槽、截止阀、球阀和蝶阀;所述板式密闭过滤机内设有不锈钢滤网板,外设有机械振动装置,在两台板式密闭过滤机的上侧面均装有带截止阀的压缩空气管道和蒸汽进口管道,在板式密闭过滤机的底部侧面引出两路带截止阀的管道,一路为压缩空气输出管道与另一台密闭过滤机的进口管道相连,另一路为回收稀甘油出口管道与接收槽连接,该板式密闭过滤机的底部装有蝶阀排渣口;所述输送泵的出口管道分两路分别连接两台板式密闭过滤机的进口,该输送泵的进出口管道上均装有球阀。该结构的甘油脱色装置具有自动化程度高、产品成本低、操作过程产品不受污染并能适合大规模生产的优点。

The utility model discloses a glycerin decolorization device, which comprises two plate-type airtight filters, a conveying pump, a receiving tank, a stop valve, a ball valve and a butterfly valve; the plate-type airtight filter is provided with a stainless steel filter screen inside and a mechanical filter outside. Vibration device, on the upper side of the two plate airtight filters are equipped with compressed air pipelines with stop valves and steam inlet pipes, two pipelines with stop valves are led out from the bottom side of the plate type airtight filters, and one is compressed air output The pipeline is connected with the inlet pipeline of another airtight filter, and the other is the outlet pipeline for recovering dilute glycerin to connect with the receiving tank. The bottom of the plate-type airtight filter is equipped with a butterfly valve slag discharge port; the outlet pipeline of the delivery pump is divided into two The inlets of the two plate-type airtight filters are respectively connected, and ball valves are installed on the inlet and outlet pipelines of the delivery pump. The glycerin decolorization device with this structure has the advantages of high degree of automation, low product cost, no pollution to products in the operation process and suitable for large-scale production.

Description

甘油脱色装置Glycerin decolorization device

技术领域technical field

本实用新型涉及生物柴油副产粗甘油的后续精制加工处理设备,特别是甘油脱色装置。The utility model relates to subsequent refining processing equipment for crude glycerin by-product of biodiesel, in particular to a glycerin decolorization device.

背景技术Background technique

生物柴油副产粗甘油除了大约含甘油65%外,还含有脂肪酸盐(皂)、无机盐、油脂、生物柴油、色素和有机质等,经过处理后再用于甘油精制生产中的蒸发、蒸馏、脱色等过程,以生产出含量、色泽(Pt-Co)等指标符合要求的甘油产品。甘油精制生产中,一般采用活性炭脱色效果较好,目前普遍采用的甘油脱色装置为板框压滤机,主要包括滤板、滤布、压紧机构和机架等,该结构甘油脱色装置存在以下缺陷:一是人工卸渣、清洗滤布和组装滤板,时间长,劳动强度大;二是因压滤机为敞开式,产品容易受到污染;三是使用滤布、滤纸等损耗品,成本较高;间歇操作,生产能力低,只适用于小规模生产。Biodiesel by-product crude glycerol contains about 65% glycerol, and also contains fatty acid salt (soap), inorganic salt, oil, biodiesel, pigment and organic matter, etc., after treatment, it is used for evaporation and distillation in the refined production of glycerin , decolorization and other processes to produce glycerin products with content, color (Pt-Co) and other indicators that meet the requirements. In the refined production of glycerin, the decolorization effect of activated carbon is generally better. At present, the commonly used glycerin decolorization device is a plate and frame filter press, which mainly includes filter plates, filter cloths, pressing mechanisms and racks. The glycerin decolorization device with this structure has the following Disadvantages: First, it takes a long time to manually unload the slag, clean the filter cloth and assemble the filter plate, and the labor intensity is high; second, because the filter press is open, the product is easily polluted; third, the use of consumables such as filter cloth and filter paper costs a lot High; intermittent operation, low production capacity, only suitable for small-scale production.

发明内容Contents of the invention

本实用新型的目的是提供一种自动化程度高、产品成本低、操作过程产品不受污染并能适合大规模生产的甘油脱色装置。The purpose of the utility model is to provide a glycerin decolorization device with high degree of automation, low product cost, no pollution in the operation process and suitable for large-scale production.

为为实现以上目的,本实用新型甘油脱色装置包括两台板式密闭过滤机、输送泵、接收槽、截止阀、球阀和蝶阀;所述板式密闭过滤机内设有不锈钢滤网板,外设有机械振动装置,在两台板式密闭过滤机的上侧面均装有带截止阀的压缩空气管道和蒸汽进口管道,在板式密闭过滤机的底部侧面引出两路带截止阀的管道,一路为压缩空气输出管道与另一台密闭过滤机的进口管道相连,另一路为回收稀甘油出口管道与接收槽连接,该板式密闭过滤机的底部装有蝶阀排渣口;所述输送泵的出口管道分两路分别连接两台板式密闭过滤机的进口,该输送泵的进出口管道上均装有球阀。In order to achieve the above purpose, the glycerin decolorization device of the present utility model comprises two plate-type airtight filters, delivery pumps, receiving tanks, stop valves, ball valves and butterfly valves; Mechanical vibrating device, on the upper side of the two plate-type airtight filters are equipped with compressed air pipes with stop valves and steam inlet pipes, two pipes with stop valves are led out from the bottom side of the plate-type airtight filters, one for compressed air The output pipeline is connected with the inlet pipeline of another airtight filter, and the other is the outlet pipeline for recovering dilute glycerin to connect with the receiving tank. The bottom of the plate-type airtight filter is equipped with a butterfly valve slag outlet; the outlet pipeline of the delivery pump is divided into two The roads are respectively connected to the inlets of two plate-type airtight filters, and ball valves are installed on the inlet and outlet pipes of the delivery pump.

上述甘油脱色装置具有以下技术特点和有益效果:The above-mentioned glycerin decolorization device has the following technical characteristics and beneficial effects:

1、无需滤布、滤纸,节约损耗品成本。1. There is no need for filter cloth and filter paper, saving the cost of consumables.

2、机械振动脱除活性炭,降低劳动强度,基本上实现连续生产。2. Mechanical vibration removes activated carbon, reduces labor intensity, and basically realizes continuous production.

3、可以同时回收活性炭中吸附的大部分甘油,降低生产成本。3. Most of the glycerin adsorbed in activated carbon can be recovered at the same time, reducing production costs.

4、全密闭操作,避免在脱色过程中产品受到污染。4. Fully enclosed operation to avoid product contamination during the decolorization process.

附图说明Description of drawings

图1是本实用新型甘油脱色装置的结构示意图。Fig. 1 is the structural representation of the utility model glycerol decolorization device.

附图标记:板式密闭过滤机1、输送泵2、接收槽3、截止阀4、球阀5、蝶阀6。Reference signs: plate type hermetic filter 1 , delivery pump 2 , receiving tank 3 , stop valve 4 , ball valve 5 , butterfly valve 6 .

具体实施方式detailed description

下面结合附图和具体实施方式对本实用新型甘油脱色装置作进一步详细说明。The glycerin decolorization device of the present utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

图1所示本实用新型甘油脱色装置包括两台板式密闭过滤机1、输送泵2、接收槽3、截止阀4、球阀5和蝶阀6;所述板式密闭过滤机1内设有不锈钢滤网板,外设有机械振动装置,在两台板式密闭过滤机1的上侧面均装有带截止阀4的压缩空气管道和蒸汽进口管道,在板式密闭过滤机1的底部侧面引出两路带截止阀4的管道,一路为压缩空气输出管道与另一台密闭过滤机1的进口管道相连,另一路为回收稀甘油出口管道与接收槽3连接,该板式密闭过滤机1的底部装有蝶阀6排渣口;所述输送泵2的出口管道分两路分别连接两台板式密闭过滤机1的进口,该输送泵2的进出口管道上均装有球阀5。The utility model glycerin decolorization device shown in Fig. 1 comprises two plate type airtight filter machines 1, conveying pump 2, receiving tank 3, shut-off valve 4, ball valve 5 and butterfly valve 6; Described plate type airtight filter machine 1 is provided with stainless steel strainer plate, with a mechanical vibrating device on the outside, compressed air pipes with cut-off valves 4 and steam inlet pipes are installed on the upper sides of the two plate-type airtight filters 1, and two roads with cut-off pipes are drawn from the bottom side of the plate-type airtight filter 1. The pipeline of the valve 4, one way is the compressed air output pipeline connected to the inlet pipeline of another airtight filter 1, and the other is the outlet pipeline for recovering dilute glycerin connected to the receiving tank 3, and the bottom of the plate-type airtight filter 1 is equipped with a butterfly valve 6 The slag discharge outlet: the outlet pipeline of the delivery pump 2 is divided into two paths and respectively connected to the inlets of the two plate-type airtight filters 1, and ball valves 5 are installed on the inlet and outlet pipelines of the delivery pump 2.

工作时的操作步骤如下:The operation steps during work are as follows:

1、通过输送泵2将加有活性炭的甘油输送到其中1台板式密闭过滤机1内,通过里面不锈钢滤网板过滤,活性炭被截留在滤网板表面并形成滤饼,脱色后的甘油从出料口流出。1. Transport the glycerin with activated carbon to one of the plate-type airtight filters 1 through the delivery pump 2, and filter through the inner stainless steel filter plate. The activated carbon is trapped on the surface of the filter plate and forms a filter cake. The decolorized glycerin is from Outflow from the outlet.

2、当装置运行一段时间后,随着滤网板表面上的滤饼越积越多,过滤阻力增大,产量减少,停止进料,此时开启压缩空气进出口截止阀4,将板式密闭过滤机1内未过滤的残留甘油压送到另1台板式密闭过滤机1内,再关闭压缩空气进出口截止阀4。2. After the device has been running for a period of time, as the filter cake on the surface of the filter plate accumulates more and more, the filtration resistance increases, the output decreases, and the feeding is stopped. At this time, the compressed air inlet and outlet stop valve 4 is opened to seal the plate type. The unfiltered residual glycerin in the filter 1 is sent to another plate type airtight filter 1 by pressure, and then the compressed air inlet and outlet shut-off valve 4 is closed.

3、开启输送泵2出口的另一个球阀,将含有活性炭的甘油送往另1台板式密闭过滤机1内过滤,开启经压缩空气排净残留甘油的那台板式密闭过滤机1蒸汽进出口截止阀4,用蒸汽吹扫溶解滤网板中活性炭吸附的甘油,烘干活性炭,回收的稀甘油流到接收槽3中返回甘油生产系统,再关闭蒸汽进出口截止阀4。3. Open another ball valve at the outlet of delivery pump 2, send the glycerin containing activated carbon to another plate-type airtight filter 1 for filtration, open the plate-type airtight filter 1 that drains the residual glycerin through compressed air, and stop the steam inlet and outlet Valve 4, use steam to purge and dissolve the glycerin adsorbed by the activated carbon in the filter plate, dry the activated carbon, and recover the dilute glycerin to the receiving tank 3 to return to the glycerin production system, and then close the steam inlet and outlet stop valve 4.

4、开启板式密闭过滤机1的机械振动装置,通过振动不锈钢滤网板,将滤网板上的活性炭振落到板式过滤机1底部,再开启底部蝶阀6排出活性炭,关闭蝶阀6,排出活性炭的板式密闭过滤机1处于循环待用状态。4. Open the mechanical vibration device of the plate type airtight filter 1, and vibrate the stainless steel filter plate to shake the activated carbon on the filter plate to the bottom of the plate filter 1, then open the butterfly valve 6 at the bottom to discharge the activated carbon, close the butterfly valve 6, and discharge the activated carbon The plate-type hermetic filter 1 is in a circulating standby state.

Claims (1)

1.一种甘油脱色装置,其特征是:它包括两台板式密闭过滤机、输送泵、接收槽、截止阀、球阀和蝶阀;所述板式密闭过滤机内设有不锈钢滤网板,外设有机械振动装置,在两台板式密闭过滤机的上侧面均装有带截止阀的压缩空气管道和蒸汽进口管道,在板式密闭过滤机的底部侧面引出两路带截止阀的管道,一路为压缩空气输出管道与另一台密闭过滤机的进口管道相连,另一路为回收稀甘油出口管道与接收槽连接,该板式密闭过滤机的底部装有蝶阀排渣口;所述输送泵的出口管道分两路分别连接两台板式密闭过滤机的进口,该输送泵的进出口管道上均装有球阀。1. A glycerin decolorization device is characterized in that: it comprises two plate type airtight filter machines, delivery pump, receiving tank, shut-off valve, ball valve and butterfly valve; Stainless steel screen plate is arranged in the plate type airtight filter machine, peripheral There is a mechanical vibration device. Compressed air pipes with stop valves and steam inlet pipes are installed on the upper sides of the two plate-type airtight filters. Two pipes with stop valves are led out from the bottom side of the plate-type airtight filters. The air output pipeline is connected with the inlet pipeline of another airtight filter, and the other is the recovery of dilute glycerol outlet pipeline connected with the receiving tank. The bottom of the plate-type airtight filter is equipped with a butterfly valve slag outlet; the outlet pipeline of the delivery pump is divided into The two roads are respectively connected to the inlets of two plate-type airtight filters, and ball valves are installed on the inlet and outlet pipes of the delivery pump.
CN201720625933.9U 2017-06-01 2017-06-01 Glycerin decoloring device Active CN206823236U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108283828A (en) * 2018-03-14 2018-07-17 衢州市三诚化工有限公司 Glycerine pressurization dilution device and its dilution process

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108283828A (en) * 2018-03-14 2018-07-17 衢州市三诚化工有限公司 Glycerine pressurization dilution device and its dilution process
CN108283828B (en) * 2018-03-14 2023-08-25 衢州市三诚化工有限公司 Glycerol pressurized dilution device and dilution method thereof

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