CN111015219A - Automatic clamp spring assembling method and device - Google Patents
Automatic clamp spring assembling method and device Download PDFInfo
- Publication number
- CN111015219A CN111015219A CN201911421898.9A CN201911421898A CN111015219A CN 111015219 A CN111015219 A CN 111015219A CN 201911421898 A CN201911421898 A CN 201911421898A CN 111015219 A CN111015219 A CN 111015219A
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- China
- Prior art keywords
- clamp spring
- spring
- thickness
- clamp
- snap
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses an automatic assembly method and device for a clamp spring, wherein the thickness of an adjusting clamp spring is calculated according to a measurement value of a gearbox; the device automatically discharges the clamp spring to the clamp spring receiving device corresponding to the clamp spring bin; the material receiving device is transversely moved to a measuring position; the clamp spring thickness re-detection device moves downwards to measure and adjust the thickness of the clamp spring, and if the thickness exceeds the tolerance requirement, the clamp spring material taking device takes the clamp spring to the clamp spring material picking device to screen out the defective parts; if the thickness meets the tolerance requirement, the clamp spring taking device takes the clamp spring to a positioning tool on the clamp spring positioning and ring withdrawing guide device; the clamp spring pressing head moves downwards, and the clamp spring is pressed into the clamp spring groove through the clamp spring positioning and ring retracting guide device; the photographic error-proofing device detects whether the clamp spring is pressed in the clamp spring groove; the clamping jaw grabs the clamp spring to the picking bin, so that the mixing risk does not exist, and the working efficiency is effectively improved; the station beat is obviously reduced, whether the clamp spring is assembled in the clamp spring groove is detected, and once the clamp spring is not assembled in place, the equipment gives an alarm, and the error-proofing device is 100% in error-proofing.
Description
Technical Field
The invention belongs to the technical field of automatic transmissions, and particularly relates to an automatic clamp spring assembling method and device.
Background
Clutch, stopper assembly satisfy the piston stroke design requirement through the apolegamy adjusting jump ring to satisfy gearbox oil pressure demand, realize shifting, adjusting the jump ring and generally having about 10 series, every series differs by 0.2 mm.
AT present, the position of a clamp spring in a front-drive 8AT gearbox assembly is shown in figure 1, an adjusting clamp spring 1 is located in a clamp spring groove 12, the assembly generally adopts a manual mode, whether the assembly is in place or not is confirmed through naked eyes in the manual assembly, great uncontrollable performance exists, once the clamp spring is not in place and is not completely installed in the clamp spring groove, the disengaging risk exists, once the clamp spring is disengaged, the clutch can be caused to fail, and the gearbox performance can fail.
Unqualified products appear after the structure retest of jump ring reinspection, need the manual work to change the jump ring, and remeasure again, still have the risk of misplacing the feed bin with the jump ring that replaces.
Disclosure of Invention
The invention aims to solve the technical problem of providing an automatic clamp spring assembling method and device, overcoming the defects of the existing control method, realizing 100 percent error prevention of an error prevention device by adopting the control method, obviously reducing the working position beat, improving the working efficiency and increasing the productivity.
In order to solve the technical problems, the technical scheme of the invention is as follows: an automatic assembly method of a clamp spring comprises the steps of calculating the thickness of an adjusting clamp spring according to a measurement value of a gearbox;
the device automatically discharges the clamp spring to the clamp spring receiving device corresponding to the clamp spring bin;
the material receiving device is transversely moved to a measuring position;
the clamp spring thickness re-detection device moves downwards, measures and adjusts the thickness of the clamp spring, and automatically judges whether the measured value meets the thickness tolerance requirement of the series of clamp springs;
if the thickness exceeds the tolerance requirement, the clamp spring taking device takes the clamp spring to the clamp spring rejecting device, and the problem part is screened out;
if the thickness meets the tolerance requirement, the clamp spring taking device takes the clamp spring to a positioning tool on the clamp spring positioning and ring withdrawing guide device;
the clamp spring pressing head moves downwards, and the clamp spring is pressed into the clamp spring groove through the clamp spring positioning and ring retracting guide device;
the photographic error-proofing device detects whether the clamp spring is pressed in the clamp spring groove.
Based on the automatic assembly method of the snap spring, the device for implementing the automatic assembly method of the snap spring comprises a support, wherein an adjusting snap spring, a snap spring bin, a snap spring thickness re-detection device, a snap spring receiving device, a snap spring picking device, a snap spring pressure head, a photographic error-proofing device, a snap spring taking device, a snap spring positioning and ring receiving guide device and the support are arranged on the support, the number of adjusting snap springs is generally 10, and 10 snap spring bins are arranged in the equipment.
By adopting the technical scheme, compared with the prior art, the invention has the following advantages: when the clamp spring thickness is unqualified in retest, the clamp jaw snatchs the clamp spring to picking the feed bin, does not have the compounding risk, effectively improves work efficiency.
The clamp spring is automatically assembled on the equipment, the workload of manual operation is effectively reduced, the station beat is obviously reduced, the working efficiency can be improved, and the productivity is increased.
Whether the clamp spring is assembled in the clamp spring groove is detected, and once the clamp spring is not assembled in place, the equipment alarms, and the automatic assembly is carried out
The process photographic error-proofing device is 100% error-proofing.
Drawings
FIG. 1 is a schematic diagram of the location of a snap spring in a current automatic transmission housing;
FIG. 2 is a schematic structural diagram of an automatic assembly device for snap springs in the embodiment of the invention;
FIG. 3 is a schematic structural diagram of an automatic assembly device for snap springs in the embodiment of the invention;
FIG. 4 is a schematic structural diagram of an automatic assembly device for snap springs in the embodiment of the invention;
in the figure, the position of the upper end of the main shaft,
1-adjusting clamp springs, 2-clamp spring bins, 3-clamp spring thickness re-detection devices, 4-clamp spring receiving devices, 5-clamp spring rejecting devices, 6-clamp spring pressure heads, 7-photographic error-proofing devices, 8-measuring positions, 9-clamp spring taking devices, 10-clamp spring positioning and ring-receiving guide devices, 11-supports and 12-clamp spring grooves.
Detailed Description
In order to more clearly understand the technical features, objects and effects of the present invention, the embodiments of the present invention will be described with reference to the accompanying drawings, and it will be understood by those skilled in the art that the following should not be construed as limiting the scope of the present invention.
The embodiment, as shown in fig. 2, 3 and 4, discloses a device for implementing an automatic snap spring assembly method, which comprises an adjusting snap spring 1, a snap spring bin 2, a snap spring thickness re-detection device 3, a snap spring receiving device 4, a snap spring picking device 5, a snap spring pressure head 6, a photographic mistake-proofing device 7, a snap spring taking device 9, a snap spring positioning and ring-receiving guide device 10 and a support 11 which are arranged on a support 11, wherein the number of adjusting snap spring series is generally 10, and 10 snap spring bins 2 are arranged in equipment;
the automatic assembly method of the clamp spring comprises the following steps:
calculating the thickness of the adjusting clamp spring 1 according to the measured value of the gearbox;
the clamp spring is automatically discharged to the clamp spring receiving device 4 by the clamp spring storage bin 2 corresponding to the equipment;
the material receiving device 4 moves to a measuring position 8 in a transverse mode;
the clamp spring thickness re-detection device 3 moves downwards, measures and adjusts the thickness of the clamp spring 1, and automatically judges whether the measured value meets the thickness tolerance requirement of the series of clamp springs;
if the thickness exceeds the tolerance requirement, the clamp spring taking device 9 takes the clamp spring to the clamp spring rejecting device 5, and the problem part is screened out;
if the thickness meets the tolerance requirement, the clamp spring taking device 9 takes the clamp spring to a positioning tool on the clamp spring positioning and ring withdrawing guide device 10;
the clamp spring pressing head 6 moves downwards, and the clamp spring is pressed into the clamp spring groove 12 through the clamp spring positioning and ring retracting guide device 10;
the photographic error proofing device 7 detects whether the clamp spring is pressed in the clamp spring groove 12.
The foregoing is illustrative of the best mode of the invention and details not described herein are within the common general knowledge of a person of ordinary skill in the art. The scope of the present invention is defined by the appended claims, and any equivalent modifications based on the technical teaching of the present invention are also within the scope of the present invention.
Claims (2)
1. An automatic assembling method for a jump ring is characterized by comprising the following steps:
calculating the thickness of the adjusting clamp spring (1) according to the measured value of the gearbox;
the device automatically discharges the snap spring to the snap spring receiving device (4) corresponding to the snap spring bin (2);
the material receiving device (4) moves to a measuring position (8) in a transverse mode;
the clamp spring thickness re-detection device (3) moves downwards, the thickness of the clamp spring (1) is measured and adjusted, and whether the measured value meets the thickness tolerance requirement of the series of clamp springs is automatically judged;
if the thickness exceeds the tolerance requirement, the clamp spring taking device (9) takes materials to the clamp spring rejecting device (5) and screens out the defective parts;
if the thickness meets the tolerance requirement, the clamp spring taking device (9) takes the clamp spring to a positioning tool on the clamp spring positioning and ring collecting guide device (10);
the clamp spring pressure head (6) moves downwards, and the clamp spring is pressed into the clamp spring groove (12) through the clamp spring positioning and ring retracting guide device (10);
the photographic error-proofing device (7) detects whether the clamp spring is pressed in the clamp spring groove (12).
2. The device for implementing the automatic assembly method of the snap spring as claimed in claim 1 is characterized by comprising a support (11), wherein the support (11) is provided with an adjusting snap spring (1), a snap spring bin (2), a snap spring thickness re-detection device (3), a snap spring receiving device (4), a snap spring rejecting device (5), a snap spring pressure head (6), a photographic error-proofing device (7), a snap spring taking device (9), a snap spring positioning and ring receiving guide device (10) and the support (11), the number of adjusting snap springs is generally 10, and the equipment is provided with 10 snap spring bins (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911421898.9A CN111015219B (en) | 2019-12-31 | 2019-12-31 | Automatic clamp spring assembling method and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911421898.9A CN111015219B (en) | 2019-12-31 | 2019-12-31 | Automatic clamp spring assembling method and device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111015219A true CN111015219A (en) | 2020-04-17 |
| CN111015219B CN111015219B (en) | 2021-08-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911421898.9A Active CN111015219B (en) | 2019-12-31 | 2019-12-31 | Automatic clamp spring assembling method and device |
Country Status (1)
| Country | Link |
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| CN (1) | CN111015219B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114571227A (en) * | 2022-04-07 | 2022-06-03 | 湖南瑞都模具技术有限公司 | Assembly equipment for cam and clamp spring in automobile gearbox |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH081447A (en) * | 1994-06-21 | 1996-01-09 | Honda Motor Co Ltd | Part setting device |
| CN2889599Y (en) * | 2006-05-15 | 2007-04-18 | 宋择民 | Automatic assemble machine for circlip |
| CN103406750A (en) * | 2013-08-05 | 2013-11-27 | 上海希力自动化设备有限公司 | Piston pin clamping spring press fitting and detection all-in-one machine |
| CN207189127U (en) * | 2017-09-21 | 2018-04-06 | 武汉联航机电有限公司 | A kind of jump ring automatic assembling apparatus |
| CN109556550A (en) * | 2019-01-02 | 2019-04-02 | 盛瑞传动股份有限公司 | Rechecking device and reinspection equipment |
| CN109648302A (en) * | 2018-12-25 | 2019-04-19 | 苏州市瑞昌机电工程有限公司 | A kind of automatic card-loading spring and detection device |
| CN208945542U (en) * | 2018-10-11 | 2019-06-07 | 上海汽车变速器有限公司 | Speed changer shafting circlip is installed automatically and detection device |
| CN110394632A (en) * | 2019-08-16 | 2019-11-01 | 宁波易拓智谱机器人有限公司 | A kind of axis assembling device for snap spring and method |
-
2019
- 2019-12-31 CN CN201911421898.9A patent/CN111015219B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH081447A (en) * | 1994-06-21 | 1996-01-09 | Honda Motor Co Ltd | Part setting device |
| CN2889599Y (en) * | 2006-05-15 | 2007-04-18 | 宋择民 | Automatic assemble machine for circlip |
| CN103406750A (en) * | 2013-08-05 | 2013-11-27 | 上海希力自动化设备有限公司 | Piston pin clamping spring press fitting and detection all-in-one machine |
| CN207189127U (en) * | 2017-09-21 | 2018-04-06 | 武汉联航机电有限公司 | A kind of jump ring automatic assembling apparatus |
| CN208945542U (en) * | 2018-10-11 | 2019-06-07 | 上海汽车变速器有限公司 | Speed changer shafting circlip is installed automatically and detection device |
| CN109648302A (en) * | 2018-12-25 | 2019-04-19 | 苏州市瑞昌机电工程有限公司 | A kind of automatic card-loading spring and detection device |
| CN109556550A (en) * | 2019-01-02 | 2019-04-02 | 盛瑞传动股份有限公司 | Rechecking device and reinspection equipment |
| CN110394632A (en) * | 2019-08-16 | 2019-11-01 | 宁波易拓智谱机器人有限公司 | A kind of axis assembling device for snap spring and method |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114571227A (en) * | 2022-04-07 | 2022-06-03 | 湖南瑞都模具技术有限公司 | Assembly equipment for cam and clamp spring in automobile gearbox |
| CN114571227B (en) * | 2022-04-07 | 2024-05-03 | 湖南瑞都模具技术有限公司 | Assembly equipment for cam and clamp spring in automobile gearbox |
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| Publication number | Publication date |
|---|---|
| CN111015219B (en) | 2021-08-03 |
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