CN110978710B - Antibacterial comfortable fabric and preparation process thereof - Google Patents

Antibacterial comfortable fabric and preparation process thereof Download PDF

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Publication number
CN110978710B
CN110978710B CN201911257885.2A CN201911257885A CN110978710B CN 110978710 B CN110978710 B CN 110978710B CN 201911257885 A CN201911257885 A CN 201911257885A CN 110978710 B CN110978710 B CN 110978710B
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treatment
fabric
yarns
agent
temperature
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CN110978710A (en
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黄庆强
薛永亮
徐国华
钟家彰
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Dongguan Xinwang Textile Co ltd
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Dongguan Senlin Textile Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/165—Ethers
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    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/184—Carboxylic acids; Anhydrides, halides or salts thereof
    • D06M13/207—Substituted carboxylic acids, e.g. by hydroxy or keto groups; Anhydrides, halides or salts thereof
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03—Polysaccharides or derivatives thereof
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/53—Polyethers
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    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/653—Nitrogen-free carboxylic acids or their salts
    • D06P1/6533—Aliphatic, araliphatic or cycloaliphatic
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02—After-treatment
    • D06P5/10—After-treatment with compounds containing metal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/03—3 layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/20—All layers being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0292—Polyurethane fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/304—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/51—Elastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
    • B32B2307/7145—Rot proof, resistant to bacteria, mildew, mould, fungi
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
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    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32—Polyesters
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    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/38—Polyurethanes

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Abstract

The invention relates to the technical field of fabrics, in particular to an antibacterial comfortable fabric and a preparation process thereof. The antibacterial comfortable fabric is woven by composite yarns, the composite yarns are formed by laminating surface yarns, elastic fiber yarns and bottom yarns, the yarns after lamination form a surface layer, the elastic fiber yarns form an elastic middle layer, and the bottom yarns form a bottom layer; the elastic fiber yarn is low-temperature spandex with the fineness of 30-60D; the ground yarn is 45-100D/45-75F corn fiber. The antibacterial comfortable fabric is compositely woven by adopting three types of yarn fibers, the three yarn layers are sequentially formed on the prepared fabric, the middle layer has elasticity, the wearing comfort and the skin-friendly performance of the fabric are improved, the fabric has the functions of environmental protection, heat preservation, machine washing, non-ironing and the like, the air permeability is good, the moisture volatilization rate is high, the quick drying performance is good, the feeling of stuffy feeling and skin adhesion is not generated, the fabric is comfortable to wear, and meanwhile, the corn fibers are used as the bottom layer, so that the contact comfort between the fabric and the skin is improved.

Description

Antibacterial comfortable fabric and preparation process thereof
Technical Field
The invention relates to the technical field of fabrics, in particular to an antibacterial comfortable fabric and a preparation process thereof.
Background
The fabric on the market at present is mostly formed by weaving two threads, the fabric is usually formed by a drawing frame yarn and a polyester yarn, the fabric formed by weaving three threads is not common, meanwhile, the polyester yarn is a long fiber yarn, and the fabric woven by the polyester yarn has poor fitting performance and comfort, so that the wearing comfort of the fabric is influenced; the quick-drying property is low, and the volatility of the moisture after the moisture is absorbed on the surface of the fabric is not high, so that the fabric has an adhesive feeling, and the wearing comfort is reduced; on the other hand, the dyeing effect of the fabrics such as the conventional two-wire knitted stentering yarns, polyester yarns and the like is poor, and the problems of color loss, color change and the like are easily caused after washing or sweat stain absorption; furthermore, after a large amount of sweat is generated in the current fabrics such as the pull-frame yarns and the polyester yarns, the sweat odor and the sweat stain are difficult to remove, so that the clothes have the oil odor and the bacteria are easy to breed.
Disclosure of Invention
In order to overcome the defects and shortcomings in the prior art, the invention aims to provide the antibacterial comfortable fabric which is formed by compositely weaving three types of yarn fibers, the three yarn layers are sequentially formed on the prepared fabric, the middle layer has elasticity, the wearing comfort and the skin-friendly performance of the fabric are improved, the fabric has the functions of environmental protection, heat preservation, machine washing, non-ironing and the like, the air permeability is good, the moisture volatilization rate is high, the quick-drying performance is good, the feeling of stuffiness and skin adhesion is not generated, the wearing is comfortable, and meanwhile, the corn fiber is used as the bottom layer, so that the contact comfort between the fabric and the skin is improved.
The invention also aims to provide a preparation process of the antibacterial comfortable fabric, which has the advantages of convenient operation and control, stable quality, high production efficiency and low production cost, can ensure that the prepared fabric is soft and comfortable, is skin-friendly and breathable, has high color fastness, is not easy to deform or decolor after being washed, has high stability and is suitable for large-scale industrial production by strictly controlling all the steps and condition parameters.
The purpose of the invention is realized by the following technical scheme: an antibacterial comfortable fabric is formed by weaving composite yarns, wherein the composite yarns are formed by laminating 45-70% of face yarns, 4-12% of elastic fiber yarns and 25-50% of bottom yarns according to the weight percentage, the face yarns form a face layer after lamination, the elastic fiber yarns form an elastic middle layer, and the bottom yarns form a bottom layer; the elastic fiber yarn is low-temperature spandex with the fineness of 30-60D; the ground yarn is corn fiber of 45-100D/45-75F.
The antibacterial comfortable fabric is compositely woven by adopting three types of yarn fibers, the three yarn layers are sequentially formed on the prepared fabric, the middle layer has elasticity, the wearing comfort and the skin-friendly performance of the fabric are improved, the fabric has the functions of environmental protection, heat preservation, machine washing, non-ironing and the like, the air permeability is good, the moisture volatilization rate is high, the quick drying performance is good, the feeling of stuffy feeling and skin adhesion is not generated, the fabric is comfortable to wear, and meanwhile, the corn fibers are used as the bottom layer, so that the contact comfort between the fabric and the skin is improved.
Wherein, the corn fiber is used as the bottom layer, and the corn fiber is converted into lactic acid through fermentation and then is polymerized and spun to prepare the synthetic fiber. The fiber has the advantages of softness, smoothness, high strength, moisture absorption and air permeability of corn fiber, silk-like luster of processed products, comfortable skin touch and hand feeling, good drapability and capability of improving the skin-friendly property of the fabric.
The low-temperature spandex is used as the elastic fiber of the middle layer, belongs to a linear block copolymer, and has high elasticity, good low-temperature setting effect, good anti-curling property, good moldability, low carbon, environmental protection and environmental friendliness; the molecular structure of the low-temperature spandex comprises two chain segments, wherein one chain segment is a soft chain segment, so that the fiber has higher elasticity, and the elastic elongation property and the flexibility of the fabric are improved, and the other chain segment is a hard chain segment, so that the fiber has higher intermolecular interaction force, the breaking strength and the heat setting property of the fabric are improved, and the fabric is ensured to have certain use strength.
When the same heat setting efficiency is achieved, the low-temperature spandex with the same denier number is 15-20 ℃ lower than the conventional spandex, so that the processing efficiency of the low-temperature spandex is improved, the processing energy consumption and cost are reduced, and the low-carbon and environment-friendly effects are achieved; in addition, the fabric adopting low-temperature spandex does not generate the phenomenon of curling in the processing process, but the fabric adopting conventional spandex has serious curling; after washing, the low-temperature spandex has low shrinkage and good dimensional stability, the setting effect is good, wrinkles are not easy to generate, and the non-ironing effect is achieved.
Preferably, the veil is formed by blending 30-55% of bamboo fibers and 45-70% of polyester fibers according to the weight percentage, and the yarn count of the veil is 40-80S/1.
The surface layer is prepared by compounding and blending the polyester fibers and the bamboo fibers, so that the performances of the fabric such as antibiosis, peculiar smell prevention and the like can be improved, the bamboo fibers have the characteristics of good air permeability, instant water absorption, strong wear resistance, good dyeing property and the like, have the functions of natural antibiosis, bacteriostasis, mite removal, deodorization and ultraviolet resistance, are blended with the polyester fibers, and the performances of the fabric such as antibiosis, peculiar smell prevention and the like can be improved
The other purpose of the invention is realized by the following technical scheme: a preparation process of the antibacterial comfortable fabric comprises the following steps:
step A, weaving: respectively weaving the surface yarn, the elastic fiber yarn and the bottom yarn in three lines to obtain gray cloth;
b, pre-setting treatment of the grey cloth: c, heating and heat setting the gray cloth prepared in the step A to obtain pre-set gray cloth;
step C, hot boiling treatment: b, adding the pre-shaping gray cloth prepared in the step B into cloth boiling liquid at the temperature of 90-100 ℃ for hot boiling treatment for 15-25 min;
step d. first peracid treatment: c, performing primary peracid cold line treatment on the pre-shaped gray cloth subjected to the hot boiling treatment in the step C by using glacial acetic acid;
step E, dyeing: d, soaking and dyeing the pre-shaped gray cloth subjected to the first peracid cold line treatment in the step D by using a dye solution;
step F, reduction cleaning: d, carrying out reduction cleaning treatment on the pre-shaped gray cloth dyed in the step E;
step g. second peracid treatment: performing secondary peracid cooling treatment on the pre-shaped gray cloth subjected to reduction cleaning in the step F by using glacial acetic acid;
step H, water boiling treatment: g, adding the pre-shaped gray cloth subjected to the secondary peracid cold line treatment in the step G into hot water at the temperature of 85-95 ℃ for water boiling for 8-12 min;
step I, cold running and shaping: and D, performing cold treatment on the gray cloth boiled in the step H for 18-22min, and then soaking the gray cloth in a setting agent for heat setting treatment to obtain the antibacterial comfortable fabric.
The fabric preparation process disclosed by the invention is convenient to operate and control, stable in quality, high in production efficiency and low in production cost, and the prepared fabric is soft and comfortable, skin-friendly and breathable, high in color fastness, not easy to deform or decolor after washing, high in stability and suitable for large-scale industrial production by strictly controlling each step and condition parameters.
The fabric can be subjected to embryo fixing by performing pre-setting treatment on the woven gray fabric, so that the phenomena of uneven shrinkage and excessive shrinkage of the spandex fiber in the subsequent dyeing process are prevented, the phenomena of shrinkage, wrinkle generation, pull mark, chicken mark catching and the like of the fabric are avoided, the embryo fixing is performed on the surface layer blend fiber and the bottom layer corn fiber, the problems of shrinkage or wrinkle and the like of the fiber in the subsequent dyeing, setting and washing in use are prevented, the fabric is flat and smooth, and the non-ironing effect is achieved.
Then, the pre-shaped gray cloth is subjected to hot boiling treatment by using the cloth boiling liquid, so that the absorption of glacial acetic acid by the fabric in subsequent peracid cold line treatment can be improved, and the color absorbing capacity of the fabric in subsequent dyeing can be further improved; the unfixed disperse dye on the fabric can be effectively removed by carrying out reduction dyeing on the dyed pre-shaped gray fabric, so that the fastness of the fabric is obviously improved; after reduction cleaning, the fabric is sequentially subjected to peracid cold line treatment and water boiling treatment, so that the adhesion of the disperse dye on the fabric fiber can be improved, and the effect of color fixation is achieved; after the cloth is boiled, the cold running and the shaping treatment are sequentially carried out, so that the loose color of the fabric can be removed, the color fastness is improved, and the mechanical properties such as the tensile strength of the fiber are improved; finally, the sizing treatment is carried out, the sizing property of the dye on the fiber fabric can be realized, the color fading is not easy to occur, and the color fastness, the softness, the moisture absorption and sweat releasing performance and the antibacterial property of the fabric are improved.
Preferably, in the step B, the presetting temperature of the heating and heat setting treatment is 125-135 ℃, and the presetting speed is 15-25 m/min; in the step C, the cloth boiling liquid comprises 5-10 parts of oil removing agent and 5-10 parts of sodium carbonate by weight; the oil removing agent is a low-temperature oil removing agent TX-1109.
The invention can effectively shape the fiber in the fabric by strictly controlling the temperature and speed of pre-shaping, improves the strength of the fiber, and prevents the fiber from shrinking, generating wrinkles, drawing marks, chicken marks and other bad phenomena in the subsequent dyeing, shaping and washing processes.
The fabric fibers are subjected to hot boiling by using the oil removing agent and the sodium carbonate as the cloth boiling liquid, so that stains and grease in the fabric weaving preparation process can be removed, the cleanliness of the fabric fibers is improved, and the adhesive force of subsequent dyes on the fiber fabrics is further improved.
The adopted oil removing agent does not contain prohibited components such as APEO, formaldehyde and the like, can effectively remove various oil stains, waxiness and other stains which are remained on the fiber fabric and are difficult to fall off, has strong functions of dispersion, cleaning, strong emulsification, wetting and the like, can prevent the stains from being attached to the fiber fabric again, and can improve the subsequent level-dyeing property of the fiber fabric to dyes.
Preferably, in the step E, the dye solution is heated to 105-; the dye solution comprises the following raw materials in parts by weight:
Figure BDA0002310805480000051
the invention can ensure that the dye is uniformly adsorbed on the fiber fabric by strictly controlling the temperature rise speed of the dye solution, the dyeing temperature and the dyeing time within the temperature range of 70-110 ℃, and strictly controlling the temperature rise speed to be 1-4 ℃/min, so that the dye can be diffused into the fiber after reaching 105-115 ℃, the dye transfer dyeing is enhanced, and the fiber fabric is uniformly dyed and thoroughly dyed.
By adopting the raw materials of the types as the dye solution, the disperse dye can be stably attached to the fiber fabric, the dyeing effect and the color fastness of the fabric are improved, and the fabric is washable and not easy to fade; the pH buffering agent is preferably, but not limited to, a pH buffering agent AB-45, and the pH buffering agent AB-45 is used for buffering a dye system to be weak acidic, so that the diffusion dyeing rate of the dye on the fiber is prevented from being reduced by a too-acidic environment; the high-temperature leveling agent can promote the dye to be attached and dyed on the fiber fabric in a high-temperature environment, and promote the absorption efficiency of the fiber fabric on the dye and the adhesive force of the dye.
Preferably, the high-temperature leveling agent is a high-temperature leveling agent HT; the disperse dye comprises, by weight, 0.1-0.5 part of Longshenghuang SE-RL, 0.4-0.8 part of disperse red F3BS and 8-12 parts of disperse blue FBL. Preferably, the high-temperature leveling agent HT is a HT type high-temperature leveling agent manufactured by Xianqiao auxiliary agent industry Co.
Preferably, in the step F, the reduction cleaning is performed by using a cleaning agent, and the cleaning agent is a mixture of sodium sulfate and sodium carbonate in a weight ratio of 1: 0.8-1.2; the treatment temperature of the reduction cleaning is 75-85 ℃, and the treatment time is 15-25 min.
According to the invention, the dyed gray cloth is cleaned by the cleaning agent compounded by sodium sulfate and sodium carbonate, and the cleaning temperature and time are strictly controlled, so that unfixed disperse dye on the fiber fabric can be effectively removed, the loose color can be removed, acid neutralization is not needed, and the fastness of the fabric can be obviously improved.
Preferably, in the step D, the treatment time of the first peracid cold line treatment is 13-18 min; in the step G, the treatment time of the second peracid cold line treatment is 13-18 min.
The invention can improve the adhesive force and level-dyeing property of the dye on the fiber fabric by strictly controlling the processing time of the first peracid cold line treatment and the second peracid cold line treatment.
Preferably, in the step I, the temperature of the heat setting treatment is 105-; the setting agent comprises the following raw materials in parts by weight:
Figure BDA0002310805480000061
according to the invention, the setting agent is prepared from the raw materials, so that the fabric can be effectively set, the crosslinking property of the dye and the fiber is improved, and the color fastness of the fabric is improved; the adopted moisture-absorbing and sweat-discharging agent has better hydrophilicity and auxiliary agent compatibility, and can improve the performances of water absorption, moisture permeability, quick drying and the like of the fabric, so that the prepared fabric has fluffy and soft properties, good elasticity, comfortable hand feeling, air permeability and sweat absorption. The adopted antibacterial agent can improve the antibacterial property of the cloth; the citric acid can adjust the pH value of the setting agent, and improve the stability, the water washing resistance and the color fastness of the fabric.
Preferably, the moisture-absorbing and sweat-discharging agent is a polyester-polyether block copolymer; each part of the antibacterial agent comprises 5-8 parts of chitosan, 1-2 parts of hydroxyl chlorinated diphenyl ether and 4-5 parts of chitosan hydrochloride by weight.
The polyester-polyether block copolymer is used as the moisture absorption and perspiration agent, the molecular structure of the polyester-polyether block copolymer is provided with the benzene ring, the molecular chain segment is anchored on the surface of the fiber under the action of high temperature, the durable hydrophilicity of the fiber is improved, the absorbed moisture can be quickly emitted to the atmosphere, the effects of strong moisture absorption and quick moisture volatilization are achieved, the antistatic property and the water washing resistance of the fabric can be improved, and the resistance of the fabric fiber is reduced by 5-8 orders of magnitude compared with the fabric fiber without the polyester-polyether block copolymer. Wherein the mixing ratio of DMT and PEG in the polyester-polyether block copolymer is 3: PEG has a molecular weight of 4000.
The antibacterial agent can improve the antibacterial property of the cloth and has little harm to the skin of a human body.
The invention has the beneficial effects that: the antibacterial comfortable fabric is compositely woven by adopting three types of yarn fibers, the three yarn layers are sequentially formed on the prepared fabric, the middle layer has elasticity, the wearing comfort and the skin-friendly performance of the fabric are improved, the fabric has the functions of environmental protection, heat preservation, machine washing, non-ironing and the like, the air permeability is good, the moisture volatilization rate is high, the quick drying performance is good, the feeling of stuffy feeling and skin adhesion is not generated, the fabric is comfortable to wear, and meanwhile, the corn fibers are used as the bottom layer, so that the contact comfort between the fabric and the skin is improved.
The preparation process of the antibacterial comfortable fabric has the advantages of convenient operation and control, stable quality, high production efficiency and low production cost, can ensure that the prepared fabric is soft and comfortable, is skin-friendly and breathable, has high color fastness, is not easy to deform or decolor after washing, and is suitable for large-scale industrial production by strictly controlling each step and condition parameters.
Detailed Description
The present invention will be further described with reference to the following examples for facilitating understanding of those skilled in the art, and the description of the embodiments is not intended to limit the present invention.
Example 1
An antibacterial comfortable fabric is formed by weaving composite yarns, wherein the composite yarns are formed by laminating 70% of face yarns, 4% of elastic fiber yarns and 26% of bottom yarns according to the weight percentage, the face yarns form a surface layer after lamination, the elastic fiber yarns form an elastic middle layer, and the bottom yarns form a bottom layer; the elastic fiber yarn is low-temperature spandex with the fineness of 33D; the ground yarn is 50D/48F corn fiber. Wherein the low-temperature spandex is
Figure BDA0002310805480000081
And (4) shaping spandex at low temperature.
The veil is formed by blending 30% of bamboo fibers and 70% of polyester fibers in percentage by weight, and the yarn count of the veil is 70S/1.
A preparation process of the antibacterial comfortable fabric comprises the following steps:
step A, weaving: respectively weaving the surface yarn, the elastic fiber yarn and the bottom yarn in three lines to obtain gray cloth;
b, pre-setting treatment of the grey cloth: c, heating and heat setting the gray cloth prepared in the step A to obtain pre-set gray cloth;
step C, hot boiling treatment: b, adding the pre-shaping gray cloth prepared in the step B into cloth boiling liquid with the temperature of 90 ℃ for hot boiling treatment for 25 min;
step d. first peracid treatment: c, performing primary peracid cold line treatment on the pre-shaped gray cloth subjected to the hot boiling treatment in the step C by using glacial acetic acid;
step E, dyeing: d, soaking and dyeing the pre-shaped gray cloth subjected to the first peracid cold line treatment in the step D by using a dye solution;
step F, reduction cleaning: d, carrying out reduction cleaning treatment on the pre-shaped gray cloth dyed in the step E;
step g. second peracid treatment: performing secondary peracid cooling treatment on the pre-shaped gray cloth subjected to reduction cleaning in the step F by using glacial acetic acid;
step H, water boiling treatment: g, adding the pre-shaped gray cloth subjected to the secondary peracid cold line treatment in the step G into hot water at the temperature of 85 ℃ for boiling for 12 min;
step I, cold running and shaping: and D, performing cold treatment on the gray cloth boiled in the step H for 18min, and then soaking the gray cloth in a setting agent for heat setting treatment to obtain the antibacterial comfortable fabric.
In the step B, the presetting temperature of the heating and heat setting treatment is 125 ℃, and the presetting speed is 25 m/min; in the step C, the cloth boiling liquid comprises 5 parts of oil removing agent and 10 parts of sodium carbonate in parts by weight; the oil removing agent is a low-temperature oil removing agent TX-1109.
In the step E, heating the dye solution to 105 ℃ at the speed of 1 ℃/min, and continuing to soak and dye after the temperature reaches 105 ℃, wherein the soaking and dyeing time is 50 min; the dye solution comprises the following raw materials in parts by weight:
Figure BDA0002310805480000091
the high-temperature leveling agent is a high-temperature leveling agent HT; the disperse dye comprises, by weight, 0.1 part of Longshenghuang SE-RL, 0.4 part of disperse red F3BS and 8 parts of disperse blue FBL.
In the step F, the reduction cleaning is carried out by adopting a cleaning agent, wherein the cleaning agent is a mixture of sodium sulfate and sodium carbonate in a weight ratio of 1: 0.8; the treatment temperature of the reduction cleaning is 75 ℃, and the treatment time is 25 min.
In the step D, the treatment time of the first peracid cold line treatment is 13 min; in the step G, the treatment time of the second peracid cold line treatment is 13 min.
In the step I, the temperature of heat setting treatment is 105 ℃, and the treatment time is 15 min; the setting agent comprises the following raw materials in parts by weight:
Figure BDA0002310805480000092
the moisture absorption and sweat discharge agent is a polyester-polyether segmented copolymer; wherein the mixing ratio of DMT and PEG in the polyester-polyether block copolymer is 3: PEG has a molecular weight of 4000.
Each part of the antibacterial agent comprises 5 parts of chitosan, 1 part of hydroxyl chlorinated diphenyl ether and 5 parts of chitosan hydrochloride by weight.
Example 2
An antibacterial comfortable fabric is formed by weaving composite yarns, wherein the composite yarns are formed by laminating 60% of face yarns, 6% of elastic fiber yarns and 34% of bottom yarns according to the weight percentage, the face yarns form a surface layer after lamination, the elastic fiber yarns form an elastic middle layer, and the bottom yarns form a bottom layer; the elastic fiber yarn is low-temperature spandex with the fineness of 33D; the ground yarn was 72D/54F corn fiber.
The veil is formed by blending 40% of bamboo fibers and 60% of polyester fibers in percentage by weight, and the yarn count of the veil is 60S/1.
A preparation process of the antibacterial comfortable fabric comprises the following steps:
step A, weaving: respectively weaving the surface yarn, the elastic fiber yarn and the bottom yarn in three lines to obtain gray cloth;
b, pre-setting treatment of the grey cloth: c, heating and heat setting the gray cloth prepared in the step A to obtain pre-set gray cloth;
step C, hot boiling treatment: b, adding the pre-shaping gray cloth prepared in the step B into a cloth boiling liquid with the temperature of 93 ℃ for hot boiling treatment for 23 min;
step d. first peracid treatment: c, performing primary peracid cold line treatment on the pre-shaped gray cloth subjected to the hot boiling treatment in the step C by using glacial acetic acid;
step E, dyeing: d, soaking and dyeing the pre-shaped gray cloth subjected to the first peracid cold line treatment in the step D by using a dye solution;
step F, reduction cleaning: d, carrying out reduction cleaning treatment on the pre-shaped gray cloth dyed in the step E;
step g. second peracid treatment: performing secondary peracid cooling treatment on the pre-shaped gray cloth subjected to reduction cleaning in the step F by using glacial acetic acid;
step H, water boiling treatment: g, adding the pre-shaped gray cloth subjected to the secondary peracid cold line treatment in the step G into hot water at the temperature of 88 ℃ for boiling for 11 min;
step I, cold running and shaping: and D, performing cold treatment on the gray cloth boiled in the step H for 19min, and then soaking the gray cloth in a setting agent for heat setting treatment to obtain the antibacterial comfortable fabric.
In the step B, the presetting temperature of the heating and heat setting treatment is 128 ℃, and the presetting speed is 23 m/min; in the step C, the cloth boiling liquid comprises 6 parts of oil removing agent and 6 parts of sodium carbonate in parts by weight; the oil removing agent is a low-temperature oil removing agent TX-1109.
In the step E, heating the dye solution to 108 ℃ at the speed of 2 ℃/min, and continuing to soak and dye after the temperature reaches 108 ℃, wherein the soaking and dyeing time is 48 min; the dye solution comprises the following raw materials in parts by weight:
Figure BDA0002310805480000111
the high-temperature leveling agent is a high-temperature leveling agent HT; the disperse dye comprises, by weight, 0.2 parts of Longshenghuang SE-RL, 0.5 parts of disperse red F3BS and 9 parts of disperse blue FBL.
In the step F, the reduction cleaning is carried out by adopting a cleaning agent, wherein the cleaning agent is a mixture of sodium sulfate and sodium carbonate in a weight ratio of 1: 0.9; the treatment temperature of the reduction cleaning is 78 ℃, and the treatment time is 18 min.
In the step D, the treatment time of the first peracid cold line treatment is 14 min; in the step G, the treatment time of the second peracid cold line treatment is 14 min.
In the step I, the temperature of heat setting treatment is 108 ℃, and the treatment time is 14 min; the setting agent comprises the following raw materials in parts by weight:
Figure BDA0002310805480000112
the moisture absorption and sweat discharge agent is a polyester-polyether segmented copolymer; wherein the mixing ratio of DMT and PEG in the polyester-polyether block copolymer is 3: PEG has a molecular weight of 4000.
Each part of the antibacterial agent comprises 6 parts of chitosan, 1.2 parts of hydroxyl chlorinated diphenyl ether and 4.2 parts of chitosan hydrochloride by weight.
Example 3
An antibacterial comfortable fabric is formed by weaving composite yarns, wherein the composite yarns are formed by laminating 53.5% of face yarns, 8.7% of elastic fiber yarns and 37.8% of bottom yarns according to the weight percentage, the face yarns form a face layer after lamination, the elastic fiber yarns form an elastic middle layer, and the bottom yarns form a bottom layer; the elastic fiber yarn is low-temperature spandex with the fineness of 33D; the ground yarn was 60D/54F corn fiber.
The veil is formed by blending 50% of bamboo fibers and 50% of polyester fibers according to the weight ratio, and the yarn count of the veil is 60S/1.
A preparation process of the antibacterial comfortable fabric comprises the following steps:
step A, weaving: respectively weaving the surface yarn, the elastic fiber yarn and the bottom yarn in three lines to obtain gray cloth;
b, pre-setting treatment of the grey cloth: c, heating and heat setting the gray cloth prepared in the step A to obtain pre-set gray cloth;
step C, hot boiling treatment: b, adding the pre-shaping gray cloth prepared in the step B into cloth boiling liquid with the temperature of 95 ℃ for hot boiling treatment for 20 min;
step d. first peracid treatment: c, performing primary peracid cold line treatment on the pre-shaped gray cloth subjected to the hot boiling treatment in the step C by using glacial acetic acid;
step E, dyeing: d, soaking and dyeing the pre-shaped gray cloth subjected to the first peracid cold line treatment in the step D by using a dye solution;
step F, reduction cleaning: d, carrying out reduction cleaning treatment on the pre-shaped gray cloth dyed in the step E;
step g. second peracid treatment: performing secondary peracid cooling treatment on the pre-shaped gray cloth subjected to reduction cleaning in the step F by using glacial acetic acid;
step H, water boiling treatment: g, adding the pre-shaped gray cloth subjected to the secondary peracid cold line treatment in the step G into hot water at the temperature of 90 ℃ for boiling for 10 min;
step I, cold running and shaping: and D, performing cold treatment on the gray cloth boiled in the step H for 20min, and then soaking the gray cloth in a setting agent for heat setting treatment to obtain the antibacterial comfortable fabric.
In the step B, the presetting temperature of the heating and heat setting treatment is 130 ℃, and the presetting speed is 20 m/min; in the step C, the cloth boiling liquid comprises 8 parts of oil removing agent and 8 parts of sodium carbonate in parts by weight; the oil removing agent is a low-temperature oil removing agent TX-1109.
In the step E, heating the dye solution to 110 ℃ at the speed of 2 ℃/min, and continuing to soak and dye after the temperature reaches 110 ℃, wherein the soaking and dyeing time is 45 min; the dye solution comprises the following raw materials in parts by weight:
Figure BDA0002310805480000131
the high-temperature leveling agent is a high-temperature leveling agent HT; the disperse dye comprises, by weight, 0.3 parts of Longshenghuang SE-RL, 0.6 parts of disperse red F3BS and 10 parts of disperse blue FBL.
In the step F, the reduction cleaning is carried out by adopting a cleaning agent, wherein the cleaning agent is a mixture of sodium sulfate and sodium carbonate in a weight ratio of 1: 1.0; the treatment temperature of the reduction cleaning is 80 ℃, and the treatment time is 20 min.
In the step D, the treatment time of the first peracid cold line treatment is 15 min; in the step G, the treatment time of the second peracid cold line treatment is 15 min.
In the step I, the temperature of heat setting treatment is 110 ℃, and the treatment time is 13 min; the setting agent comprises the following raw materials in parts by weight:
Figure BDA0002310805480000132
the moisture absorption and sweat discharge agent is a polyester-polyether segmented copolymer; wherein the mixing ratio of DMT and PEG in the polyester-polyether block copolymer is 3: PEG has a molecular weight of 4000.
Each part of the antibacterial agent comprises 6.5 parts of chitosan, 1.5 parts of hydroxyl chlorinated diphenyl ether and 4.5 parts of chitosan hydrochloride by weight.
Example 4
An antibacterial comfortable fabric is formed by weaving composite yarns, wherein the composite yarns are formed by laminating 45% of face yarns, 5% of elastic fiber yarns and 50% of bottom yarns according to the weight percentage, the face yarns form a surface layer after lamination, the elastic fiber yarns form an elastic middle layer, and the bottom yarns form a bottom layer; the elastic fiber yarn is low-temperature spandex with the fineness of 55D; the ground yarn was 45D/72F corn fiber.
The veil is formed by blending 45% of bamboo fibers and 55% of polyester fibers in percentage by weight, and the yarn count of the veil is 60S/1.
A preparation process of the antibacterial comfortable fabric comprises the following steps:
step A, weaving: respectively weaving the surface yarn, the elastic fiber yarn and the bottom yarn in three lines to obtain gray cloth;
b, pre-setting treatment of the grey cloth: c, heating and heat setting the gray cloth prepared in the step A to obtain pre-set gray cloth;
step C, hot boiling treatment: b, adding the pre-shaping gray cloth prepared in the step B into cloth boiling liquid with the temperature of 98 ℃ for hot boiling treatment for 18 min;
step d. first peracid treatment: c, performing primary peracid cold line treatment on the pre-shaped gray cloth subjected to the hot boiling treatment in the step C by using glacial acetic acid;
step E, dyeing: d, soaking and dyeing the pre-shaped gray cloth subjected to the first peracid cold line treatment in the step D by using a dye solution;
step F, reduction cleaning: d, carrying out reduction cleaning treatment on the pre-shaped gray cloth dyed in the step E;
step g. second peracid treatment: performing secondary peracid cooling treatment on the pre-shaped gray cloth subjected to reduction cleaning in the step F by using glacial acetic acid;
step H, water boiling treatment: g, adding the pre-shaped gray cloth subjected to the secondary peracid cold line treatment in the step G into hot water with the temperature of 93 ℃ for boiling for 9 min;
step I, cold running and shaping: and D, performing cold treatment on the gray cloth boiled in the step H for 21min, and then soaking the gray cloth in a setting agent for heat setting treatment to obtain the antibacterial comfortable fabric.
In the step B, the presetting temperature of the heating and heat setting treatment is 132 ℃, and the presetting speed is 18 m/min; in the step C, the cloth boiling liquid comprises 9 parts of oil removing agent and 9 parts of sodium carbonate in parts by weight; the oil removing agent is a low-temperature oil removing agent TX-1109.
In the step E, heating the dye solution to 113 ℃ at the speed of 3 ℃/min, and continuing to soak and dye after the temperature reaches 113 ℃, wherein the soaking and dyeing time is 43 min; the dye solution comprises the following raw materials in parts by weight:
Figure BDA0002310805480000151
the high-temperature leveling agent is a high-temperature leveling agent HT; the disperse dye comprises, by weight, 0.4 parts of Longshenghuang SE-RL, 0.7 parts of disperse red F3BS and 11 parts of disperse blue FBL.
In the step F, the reduction cleaning is carried out by adopting a cleaning agent, wherein the cleaning agent is a mixture of sodium sulfate and sodium carbonate in a weight ratio of 1: 1.1; the treatment temperature of the reduction cleaning is 83 ℃, and the treatment time is 18 min.
In the step D, the treatment time of the first peracid cold line treatment is 16 min; in the step G, the treatment time of the second peracid cold line treatment is 17 min.
In the step I, the temperature of heat setting treatment is 113 ℃, and the treatment time is 14 min; the setting agent comprises the following raw materials in parts by weight:
Figure BDA0002310805480000152
Figure BDA0002310805480000161
the moisture absorption and sweat discharge agent is a polyester-polyether segmented copolymer; wherein the mixing ratio of DMT and PEG in the polyester-polyether block copolymer is 3: PEG has a molecular weight of 4000.
Each part of the antibacterial agent comprises 7 parts of chitosan, 1.8 parts of hydroxyl chlorinated diphenyl ether and 4.8 parts of chitosan hydrochloride in parts by weight.
Example 5
An antibacterial comfortable fabric is formed by weaving composite yarns, wherein the composite yarns are formed by laminating 50% of face yarns, 12% of elastic fiber yarns and 38% of bottom yarns according to the weight percentage, the face yarns form a surface layer after lamination, the elastic fiber yarns form an elastic middle layer, and the bottom yarns form a bottom layer; the elastic fiber yarn is low-temperature spandex with the fineness of 55D; the ground yarn is 100D/72F corn fiber.
The veil is formed by blending 55% of bamboo fibers and 45% of polyester fibers according to the weight percentage, and the yarn count of the veil is 80S/1.
A preparation process of the antibacterial comfortable fabric comprises the following steps:
step A, weaving: respectively weaving the surface yarn, the elastic fiber yarn and the bottom yarn in three lines to obtain gray cloth;
b, pre-setting treatment of the grey cloth: c, heating and heat setting the gray cloth prepared in the step A to obtain pre-set gray cloth;
step C, hot boiling treatment: b, adding the pre-shaping gray cloth prepared in the step B into cloth boiling liquid with the temperature of 100 ℃ for hot boiling treatment for 15 min;
step d. first peracid treatment: c, performing primary peracid cold line treatment on the pre-shaped gray cloth subjected to the hot boiling treatment in the step C by using glacial acetic acid;
step E, dyeing: d, soaking and dyeing the pre-shaped gray cloth subjected to the first peracid cold line treatment in the step D by using a dye solution;
step F, reduction cleaning: d, carrying out reduction cleaning treatment on the pre-shaped gray cloth dyed in the step E;
step g. second peracid treatment: performing secondary peracid cooling treatment on the pre-shaped gray cloth subjected to reduction cleaning in the step F by using glacial acetic acid;
step H, water boiling treatment: g, adding the pre-shaped gray cloth subjected to the secondary peracid cold line treatment in the step G into hot water with the temperature of 95 ℃ for boiling for 8 min;
step I, cold running and shaping: and D, performing cold treatment on the gray cloth boiled in the step H for 22min, and then soaking the gray cloth in a setting agent for heat setting treatment to obtain the antibacterial comfortable fabric.
In the step B, the presetting temperature of the heating and heat setting treatment is 135 ℃, and the presetting speed is 15 m/min; in the step C, the cloth boiling liquid comprises 10 parts of oil removing agent and 5 parts of sodium carbonate in parts by weight; the oil removing agent is a low-temperature oil removing agent TX-1109.
In the step E, heating the dye solution to 115 ℃ at the speed of 4 ℃/min, and continuing to soak and dye after the temperature reaches 115 ℃, wherein the soaking and dyeing time is 40 min; the dye solution comprises the following raw materials in parts by weight:
Figure BDA0002310805480000171
the high-temperature leveling agent is a high-temperature leveling agent HT; the disperse dye comprises, by weight, 0.5 part of Longshenghuang SE-RL, 0.8 part of disperse red F3BS and 12 parts of disperse blue FBL.
In the step F, the reduction cleaning is carried out by adopting a cleaning agent, wherein the cleaning agent is a mixture of sodium sulfate and sodium carbonate in a weight ratio of 1: 1.2; the treatment temperature of the reduction cleaning is 85 ℃, and the treatment time is 15 min.
In the step D, the treatment time of the first peracid cold line treatment is 18 min; in the step G, the treatment time of the second peracid cold line treatment is 18 min.
In the step I, the temperature of heat setting treatment is 115 ℃, and the treatment time is 15 min; the setting agent comprises the following raw materials in parts by weight:
Figure BDA0002310805480000172
Figure BDA0002310805480000181
the moisture absorption and sweat discharge agent is a polyester-polyether segmented copolymer; wherein the mixing ratio of DMT and PEG in the polyester-polyether block copolymer is 3: PEG has a molecular weight of 4000.
Each part of the antibacterial agent comprises 8 parts of chitosan, 2 parts of hydroxyl chlorinated diphenyl ether and 4 parts of chitosan hydrochloride by weight.
Comparative example 1
This comparative example differs from example 3 above in that:
a preparation process of the antibacterial comfortable fabric comprises the following steps:
step A, weaving: respectively weaving the surface yarn, the elastic fiber yarn and the bottom yarn in three lines to obtain gray cloth;
b, pre-setting treatment of the grey cloth: c, heating and heat setting the gray cloth prepared in the step A to obtain pre-set gray cloth;
step C, hot boiling treatment: b, adding the pre-shaping gray cloth prepared in the step B into cloth boiling liquid with the temperature of 95 ℃ for hot boiling treatment for 20 min;
step D, dyeing: c, soaking and dyeing the pre-shaped gray cloth subjected to the hot boiling treatment in the step C by using a dye solution;
step E, reduction cleaning: d, carrying out reduction cleaning treatment on the dyed pre-shaped gray cloth;
step f. peracid treatment: d, performing peracid cooling treatment on the pre-shaped gray cloth subjected to reduction cleaning in the step E by using glacial acetic acid;
step G, water boiling treatment: f, adding the pre-shaped gray cloth subjected to peracid cold line treatment into hot water at the temperature of 90 ℃ to be boiled for 10 min;
step H, cold running and shaping: and G, performing cold treatment on the gray cloth boiled in the step G for 20min, and then soaking the gray cloth in a setting agent for heat setting treatment to obtain the antibacterial comfortable fabric.
Comparative example 2
This comparative example differs from example 3 above in that:
a preparation process of the antibacterial comfortable fabric comprises the following steps:
step A, weaving: respectively weaving the surface yarn, the elastic fiber yarn and the bottom yarn in three lines to obtain gray cloth;
step B, thermal cooking treatment: b, adding the gray cloth prepared in the step A into cloth boiling liquid with the temperature of 95 ℃ for hot boiling treatment for 20 min;
step c. first peracid treatment: b, performing primary peracid cold treatment on the gray cloth subjected to the hot boiling treatment in the step B by using glacial acetic acid;
step D, dyeing: c, soaking and dyeing the gray cloth subjected to the first peracid cold line treatment in the step C by using a dye solution;
step E, reduction cleaning: d, carrying out reduction cleaning treatment on the grey cloth dyed in the step D;
step f. second peracid treatment: carrying out secondary peracid cold treatment on the gray cloth subjected to reduction cleaning in the step E by adopting glacial acetic acid;
step G, water boiling treatment: f, adding the gray cloth subjected to the secondary peracid cold line treatment in the step F into hot water at the temperature of 90 ℃ for boiling for 10 min;
step H, cold running and shaping: and G, performing cold treatment on the gray cloth boiled in the step G for 20min, and then soaking the gray cloth in a setting agent for heat setting treatment to obtain the antibacterial comfortable fabric.
Comparative example 3
This comparative example differs from example 3 above in that:
in the step I, the antibacterial agent of the sizing agent is chitosan.
Comparative example 4
This comparative example differs from example 3 above in that:
in the step I, the antibacterial agent of the sizing agent is hydroxy chlorinated diphenyl ether.
Comparative example 5
This comparative example differs from example 3 above in that:
in the step I, the antibacterial agent of the sizing agent is chitosan hydrochloride.
Comparative example 6
This comparative example differs from example 3 above in that:
the setting agent comprises the following raw materials in parts by weight:
0.10 portion of antibacterial agent
0.05 part of citric acid
52 parts of water.
The fabrics obtained in the above examples 1 to 5 and comparative examples 1 to 2 were subjected to the performance tests related to smoothness, color fastness and the like, the test items and the test results are as follows:
Figure BDA0002310805480000201
the flatness grade is tested according to the national standard GB/T13769-2009 test method for the flatness of the appearance of the washed textile evaluation fabric, wherein the SA-5 grade is equivalent to a standard sample plate SA-5, which shows that the appearance is the most flat and the original appearance flatness is best in maintenance; the SA-1 grade is equivalent to a standard sample SA-1 and shows that the appearance is the least smooth and the original appearance has the worst flatness retentivity; level 4.5 is intermediate between the standard template SA-4 and SA-5 levels.
The washing fastness grade is measured according to AATCC61 standard A2 item, household or commercial machine washing is carried out at the temperature of 38 +/-3 ℃, and the color change and staining change before and after washing are measured by a color counter. And the perspiration color fastness grade is tested according to AATCC 15-2009 standard and a perspiration resistance tester, and the color change and the staining condition change of the perspiration color grade are tested by using a color counter. The color fastness to sunlight grade was tested according to AATCC16-2004 standard and a xenon arc tester, and the color change was tested using a color counter (wherein the fastness to sunlight grade was eight, 1 is the worst, and 8 is the best).
The color change and the staining condition change grades are respectively as follows:
grade Color change condition Staining condition
Grade 5.0 Negligible or no staining Can be used forNeglect or no staining
4.5 stage Equivalent to 4-5 grades of color-changing gray card Equivalent to the 4-5 level of stained gray card
4.0 stage Equivalent to 4 grades of color-changing gray cards Equivalent to the level 4 of a stained gray card
Grade 3.5 Equivalent to grade 3-4 of color-changing gray card Equivalent to the 3-4 level of stained gray card
Grade 3.0 Equivalent to grade 3 of a color-changing gray card Equivalent to the level 3 of a stained gray card
Grade 2.5 Equivalent to 2-3 grades of color-changing gray card Equivalent to 2-3 levels of stained gray card
Level 2.0 Equivalent to 2 grades of color-changing gray cards Equivalent to 2 grades of stained gray cards
1.5 grade Equivalent to 1-2 grades of color-changing gray card Equivalent to the 1-2 level of stained gray card
1.0 stage Equivalent to color changeGrade 1 of gray card Equivalent to level 1 of stained gray card
The test data show that the fabric prepared by the invention is soft and comfortable, is skin-friendly and breathable, has high color fastness, is not easy to deform or decolor after being washed by water, and has high stability.
In the fabric treatment process, the prepared fabric has the washing fastness grade and the perspiration color fastness grade of 4.5 grades and above, and the light fastness of 7.5 grades and above; in the fabric treatment process of the comparative example 1, peracid treatment is not performed before dyeing, and once peracid treatment is performed after reduction cleaning, so that the washing fastness of the prepared fabric only reaches 2.5/2.5 level, the perspiration color fastness only reaches 3.0/3.0 level, the light fastness only reaches 6.0 level, and the comprehensive color fastness is remarkably lower than that of the fabric.
In the fabric treatment process, the prepared fabric has the flatness test of 4.5 grade and above, while the fabric of comparative example 2 is not subjected to the pre-setting treatment of the gray fabric, and the flatness of the fabric only reaches SA-3 grade; the method can perform embryo fixing on the low-temperature spandex fiber in the gray fabric by performing pre-setting treatment on the woven gray fabric, prevent the spandex fiber from having the phenomena of uneven shrinkage and excessive shrinkage in the subsequent dyeing process, avoid the phenomena of shrinkage, wrinkle generation, pull mark, chicken mark catching and the like of the fabric, perform embryo fixing on the surface layer blend fiber and the bottom layer corn fiber, prevent the problems of shrinkage or wrinkle and the like of the fiber in the subsequent dyeing, setting and washing in use, and enable the fabric to be flat, straight and smooth, thereby achieving the effect of non-ironing.
In addition, the fabrics prepared in the above example 3 and comparative examples 3 to 6 were subjected to the antibacterial property, hygroscopicity and quick-drying property tests, and the test results are as follows:
test items Antibacterial ratio/%) Water absorption/%) Drip spread time/S Evaporation Rate/(g/h)
Example 3 99.6 164 2.3 0.35
Comparative example 3 92.3 / / /
Comparative example 4 93.1 / / /
Comparative example 5 94.0 / / /
Comparative example 6 / 132 4.8 0.21
The antibacterial rate test is a performance test according to the national standard GB/T20944.2-2007 textile-antibacterial performance evaluation part 2: absorption method.
Wherein, the water absorption test, the drip diffusion time test and the evaporation rate test are all performance test tests according to the national standard GB/T21655.1-2008 test method.
And the water absorption test is to take the fabric with the size of 10cm x 10cm, place the fabric in deionized water for absorbing water, naturally sink the test sample after absorbing water, take out the test sample after soaking in water for 5min, naturally hang the test sample flatly and vertically, naturally drip water, and take out the test sample by using tweezers for weighing when the test sample does not drip any more. The water absorption of the test specimen was measured as the ratio of the difference between the wetted mass and the original mass to the original mass.
The dropping diffusion time test is that the fabric with the size of 10cm x 10cm is placed on a platform, a proper amount of deionized water is sucked by a burette, then 0.2ml (about 1 drop) of deionized water is dropped on a fabric sample, and the distance between the mouth of the burette and the surface of the sample is not more than 1 cm. And (4) observing the diffusion condition of the water drops, recording the time required by the water drops to contact the surface of the sample until the water drops are completely diffused, if the water drops are slowly diffused and still are not completely diffused after a certain time, stopping the test, and recording that the diffusion time is longer than the set time.
And the evaporation rate test is to take the fabric with the size of 10cm x 10cm, test the dripping diffusion time of a sample, immediately weigh the mass after the test is finished, naturally and straightly hang the mass in the standard atmosphere, weigh the mass once every (5 +/-0.5) min until the change rate of the weighed mass is not more than 1% for two times, end the test, and calculate the water evaporation: delta mi＝m-mi；Ei＝△mi×100/m0；
Wherein, Δ mi-water evaporation amount, g;
m0-the original mass of the sample, g;
m is the mass of the sample after being wetted by water dropping, g;
mi-mass of the sample at a certain moment after wetting with water, g;
Eiwater evaporation rate,%.
The comparison of the data shows that the antibacterial rate of the sizing agent can reach 99.6% by adopting the compound antibacterial agent, and the comparative examples 3-5 adopt single antibacterial agent types, so that the sizing agent has a certain antibacterial effect on fabrics, but the antibacterial effect is not obvious as that of the sizing agent, and the fabrics prepared by adopting the compound antibacterial agent have excellent antibacterial property.
On the other hand, the setting agent adopts the moisture absorption and sweat discharge agent, the water absorption rate is up to 164%, the water diffusion time after dripping is short, the evaporation rate is high, and the moisture absorption performance and the quick drying performance of the fabric can be obviously improved; in contrast, the setting agent of comparative example 6 does not adopt a moisture absorption and perspiration agent, the water absorption of the prepared fabric is significantly reduced (only 132%), the dripping diffusion time is longer, the evaporation rate is lower, which shows that the fabric of comparative example 6 has lower moisture absorption and quick drying performance and weaker moisture absorption and perspiration effect than that of example 3 of the invention.
The above-described embodiments are preferred implementations of the present invention, and the present invention may be implemented in other ways without departing from the spirit of the present invention.

Claims (7)

1. An antibacterial comfortable fabric is characterized in that: the antibacterial comfortable fabric is woven by composite yarns, wherein the composite yarns are formed by laminating 45-70% of face yarns, 4-12% of elastic fiber yarns and 25-50% of bottom yarns according to the weight percentage, the face yarns form a surface layer after lamination forming, the elastic fiber yarns form an elastic middle layer, and the bottom yarns form a bottom layer; the elastic fiber yarn is low-temperature spandex with the fineness of 30-60D; the bottom yarn is corn fiber of 45-100D/45-75F;
the preparation process of the antibacterial comfortable fabric comprises the following steps:
step A, weaving: respectively weaving the surface yarn, the elastic fiber yarn and the bottom yarn in three lines to obtain gray cloth;
b, pre-setting treatment of the grey cloth: c, heating and heat setting the gray cloth prepared in the step A to obtain pre-set gray cloth;
step C, hot boiling treatment: b, adding the pre-shaping gray cloth prepared in the step B into cloth boiling liquid at the temperature of 90-100 ℃ for hot boiling treatment for 15-25 min;
step d. first peracid treatment: c, performing primary peracid cold line treatment on the pre-shaped gray cloth subjected to the hot boiling treatment in the step C by using glacial acetic acid;
step E, dyeing: d, soaking and dyeing the pre-shaped gray cloth subjected to the first peracid cold line treatment in the step D by using a dye solution;
step F, reduction cleaning: d, carrying out reduction cleaning treatment on the pre-shaped gray cloth dyed in the step E;
step g. second peracid treatment: performing secondary peracid cooling treatment on the pre-shaped gray cloth subjected to reduction cleaning in the step F by using glacial acetic acid;
step H, water boiling treatment: g, adding the pre-shaped gray cloth subjected to the secondary peracid cold line treatment in the step G into hot water at the temperature of 85-95 ℃ for water boiling for 8-12 min;
step I, cold running and shaping: performing cold treatment on the gray cloth boiled in the step H for 18-22min, and then soaking the gray cloth in a setting agent for heat setting treatment to obtain the antibacterial comfortable fabric;
in the step I, the temperature of the heat setting treatment is 105-115 ℃, and the treatment time is 12-15 min; the setting agent comprises the following raw materials in parts by weight:
Figure FDA0003115439270000011
Figure FDA0003115439270000021
the moisture absorption and sweat discharge agent is a polyester-polyether segmented copolymer; each part of the antibacterial agent comprises 5-8 parts of chitosan, 1-2 parts of hydroxyl chlorinated diphenyl ether and 4-5 parts of chitosan hydrochloride by weight.
2. The antibacterial comfortable fabric according to claim 1, characterized in that: the veil is formed by blending 30-55% of bamboo fibers and 45-70% of polyester fibers according to the weight percentage, and the yarn count of the veil is 40-80S/1.
3. The preparation process of the antibacterial comfortable fabric according to claim 1, characterized by comprising the following steps: in the step B, the presetting temperature of the heating and heat setting treatment is 125-135 ℃, and the presetting speed is 15-25 m/min; in the step C, the cloth boiling liquid comprises 5-10 parts of oil removing agent and 5-10 parts of sodium carbonate by weight; the oil removing agent is a low-temperature oil removing agent TX-1109.
4. The preparation process of the antibacterial comfortable fabric according to claim 1, characterized by comprising the following steps: in the step E, the dye solution is heated to 105-; the dye solution comprises the following raw materials in parts by weight:
Figure FDA0003115439270000022
5. the preparation process of the antibacterial comfortable fabric according to claim 4, characterized by comprising the following steps: the high-temperature leveling agent is a high-temperature leveling agent HT; the disperse dye comprises, by weight, 0.1-0.5 part of Longshenghuang SE-RL, 0.4-0.8 part of disperse red F3BS and 8-12 parts of disperse blue FBL.
6. The preparation process of the antibacterial comfortable fabric according to claim 1, characterized by comprising the following steps: in the step F, the reduction cleaning is carried out by adopting a cleaning agent, wherein the cleaning agent is a mixture of sodium sulfate and sodium carbonate in a weight ratio of 1: 0.8-1.2; the treatment temperature of the reduction cleaning is 75-85 ℃, and the treatment time is 15-25 min.
7. The preparation process of the antibacterial comfortable fabric according to claim 1, characterized by comprising the following steps: in the step D, the treatment time of the first peracid cold line treatment is 13-18 min; in the step G, the treatment time of the second peracid cold line treatment is 13-18 min.
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