CN110978156A - Melamine plate with arc-shaped bevel edge and edge sealing process thereof - Google Patents
Melamine plate with arc-shaped bevel edge and edge sealing process thereof Download PDFInfo
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- CN110978156A CN110978156A CN201911373221.2A CN201911373221A CN110978156A CN 110978156 A CN110978156 A CN 110978156A CN 201911373221 A CN201911373221 A CN 201911373221A CN 110978156 A CN110978156 A CN 110978156A
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- edge
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- module
- edge sealing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
- B27D5/003—Other working of veneer or plywood specially adapted to veneer or plywood securing a veneer strip to a panel edge
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Abstract
The invention discloses a melamine board with an arc-shaped bevel edge and an edge sealing process thereof. The melamine board with the arc-shaped bevel edge comprises a triamine board body and an edge sealing material; the edge of the triamine plate body forms an arc bevel edge, and the arc bevel edge is provided with an arc bending structure and an inclined structure; the edge sealing material is adhered to the arc-shaped oblique edge of the triamine plate body. The edge sealing process comprises the following steps: providing the triamine plate body and the edge sealing material; attaching the edge sealing material adhered with the glue to the arc-shaped oblique edge of the triamine plate body; and heating the edge sealing material by using a heating device, so that the glue on the edge sealing material is melted and bonded on the arc-shaped oblique edge of the triamine plate body. The edge sealing process can be carried out manually or mechanically and automatically.
Description
Technical Field
The invention relates to the technical field of furniture manufacturing, in particular to a melamine board with an arc-shaped bevel edge and an edge sealing process thereof.
Background
As shown in fig. 1, it is a structural diagram of a general conventional plate 10, and this general conventional plate 10 has a tetragonal structure, and four sides 11 thereof are straight sides. In actual manufacturing, four edges 11 of the conventional panel 10 need to be sealed, for example, by applying a layer of sealing material to the four edges 11. The conventional panel 10 having such a structure can easily perform the edge sealing process because the four sides 11 are simple straight sides.
As shown in fig. 2, it is a structural diagram of a special plate 20, and four sides 21 of this special plate 20 are arc-shaped oblique sides, that is, four sides 21 not only have arc-shaped curved structures (concave inwards or convex outwards), but also have inclined structures (forming an inclined angle with the plate surface). It can be seen that the special panel 20 is more difficult to perform edge sealing than the conventional panel 10.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a melamine plate with an arc-shaped bevel edge and an edge sealing process thereof.
A melamine board with an arc bevel edge comprises a triamine board body and an edge sealing material;
the edge of the triamine plate body forms an arc bevel edge, and the arc bevel edge is provided with an arc bending structure and an inclined structure;
the edge sealing material is adhered to the arc-shaped oblique edge of the triamine plate body.
In one embodiment, the triamine plate body is a square plate body structure.
In one embodiment, the edge banding material is triamine paper.
A melamine board edge sealing process with arc-shaped bevel edges comprises the following steps:
providing a triamine panel body according to any one of claims 1 to 3 and an edge sealing material;
adhering the edge sealing material adhered with the glue to the arc-shaped oblique edge of the triamine plate body;
and heating the edge sealing material by using a heating device, so that the glue on the edge sealing material is melted and bonded on the arc-shaped oblique edge of the triamine plate body.
In one embodiment, the heating device is an iron.
In one embodiment, the heating device is an edge sealing manipulator.
In one embodiment, the edge banding robot comprises: the ironing device comprises a horizontal transfer module, a vertical lifting module, a horizontal rotating module, an angle adjusting module and an ironing device;
the vertical lifting module is arranged on the horizontal transfer module, and the transfer module drives the vertical lifting module to move along the horizontal transverse direction or the horizontal longitudinal direction;
the horizontal rotating module is arranged on the vertical lifting module, and the lifting module drives the horizontal rotating module to do lifting motion along the vertical direction;
the angle adjusting module is mounted on the horizontal rotating module, the rotating module drives the angle adjusting module to rotate, and a rotating shaft of the angle adjusting module is vertical to a horizontal plane;
the ironing device is arranged on the angle adjusting module, the angle adjusting module drives the ironing device to rotate, and a rotating shaft of the ironing device is parallel to a horizontal plane;
wherein the ironing device comprises: a support rod, a movable rod and a heating roller; the movable rod is elastically and movably arranged on the supporting rod through an elastic piece, and the heating roller is rotatably arranged on the movable rod.
In one embodiment, the horizontal transfer module comprises a horizontal transverse moving part and a horizontal longitudinal moving part, the horizontal transverse moving part drives the vertical lifting module to reciprocate along a horizontal transverse direction, and the horizontal longitudinal moving part drives the vertical lifting module to reciprocate along a horizontal longitudinal direction.
In one embodiment, the horizontal transverse moving part is a motor screw driving structure, the horizontal longitudinal moving part is a motor screw driving structure, the vertical lifting module is a motor screw driving structure, the horizontal rotating module is a motor driving structure, and the angle adjusting module is a motor driving structure.
In one embodiment, the heating roller is of a cylinder structure, the inner side wall of the heating roller is provided with heating wires, and the elastic member is of a spring structure.
In the invention, the edge sealing process can be carried out manually or mechanically and automatically.
When adopting manual work to carry out the operation, heating device can be the flatiron, and the workman is with the arc slant of banding material pre-adhesion in triamine board body, nevertheless switches on to the flatiron for the flatiron generates heat, utilizes the mode of ironing to conduct the heat to the banding material on, thereby makes the glue on the banding material melt, like this, banding material alright with under the effect of glue and firm paste in the arc slant of triamine board body.
The edge sealing manipulator disclosed by the invention is used for carrying out edge sealing treatment on the melamine board with the arc-shaped bevel edge in a mechanical automatic production mode.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a structural view of a general conventional plate material;
FIG. 2 is a block diagram of a particular sheet material;
FIG. 3 is an exploded view of the melamine board with curved hypotenuse according to one embodiment of the present invention;
FIG. 4 is a front view of an edge bonding robot in accordance with one embodiment of the present invention;
FIG. 5 is a top view of the edge banding robot shown in FIG. 4;
fig. 6 is a structural diagram of the angle adjustment module and the ironing device shown in fig. 4;
figure 7 is a block diagram of the heated drum of the ironing apparatus shown in figure 6.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
As shown in fig. 3, the present invention provides a melamine board 30 with a curved bevel edge, which comprises a triamine board body 31 and an edge sealing material 32. The edge of the triamine plate body 31 forms a curved oblique edge 31a, and the curved oblique edge 31a has a curved bent structure and an inclined structure. The edge sealing material 32 is adhered to the arc-shaped inclined edge 31a of the triamine plate body 31. In this embodiment, the edge banding material 32 is preferably triamine paper. However, the edge sealing material 32 may also be made of other materials, which are specified according to the requirements of the customer, such as: medium density fiberboard, particle board, PVC, ABS, etc.
In the present embodiment, the triamine plate main body 31 has a square plate structure. The configuration of the triamine plate main body 31 is not limited to the above-mentioned configuration, and may be in various configurations as long as the edge of the triamine plate main body 31 is formed into the arc-shaped inclined edge 31 a.
Here, it is to be particularly noted that, as shown in fig. 3, in the present invention, the arc-shaped sloping edge 31a has not only a structure curved in an arc shape (inwardly depressed or outwardly projected) but also a structure inclined (forming an inclination angle with the plate surface), and therefore, the combination of the arc-shaped curved structure and the inclined structure constitutes the arc-shaped sloping edge 31 a.
Aiming at the melamine board 30 with the arc-shaped bevel edge, the invention also discloses an edge sealing process of the melamine board with the arc-shaped bevel edge, which aims to realize that the edge sealing material 32 is adhered to the arc-shaped bevel edge 31a of the triamine board body 31.
The edge sealing process of the melamine board with the arc-shaped bevel edge comprises the following steps:
providing the triamine plate body 31 and the edge sealing material 32;
attaching the edge sealing material 32 adhered with glue to the arc-shaped oblique edge 31a of the triamine plate body 31;
the edge banding material 32 is heated by a heating device, so that the glue on the edge banding material 32 melts and is adhered to the arc-shaped inclined edge 31a of the triamine plate body 31.
It should be noted that, in order to adhere the edge sealing material 32 to the arc-shaped oblique edge 31a of the triamine plate main body 31, the edge sealing process of the present invention mainly heats the glue on the edge sealing material 32, so that the glue melts, and thus, the edge sealing material 32 can be stably adhered to the arc-shaped oblique edge 31a of the triamine plate main body 31 under the action of the glue.
In the invention, the edge sealing process can be carried out manually or mechanically and automatically.
When adopting manual work, heating device can be the flatiron, and the workman is with on the arc hypotenuse 31a of edge sealing material 32 pre-attached to triamine board body 31, nevertheless to the flatiron circular telegram for the flatiron generates heat, utilizes the mode of ironing to conduct the heat to edge sealing material 32 on, thereby makes glue melt, and like this, edge sealing material 32 alright with under the effect of glue and firm the arc hypotenuse 31a of pasting on triamine board body 31.
When the machine is used for automatic operation, the invention particularly develops and designs an edge sealing mechanical arm 40 (as shown in fig. 4), so that the mechanical automatic edge sealing is realized.
Specifically, as shown in fig. 4, the present invention discloses an edge sealing manipulator 40, including: a horizontal transfer module 100, a vertical lifting module 200, a horizontal rotation module 300, an angle adjustment module 400, and an ironing device 500.
The vertical lifting module 200 is mounted on the horizontal transfer module 100, and the horizontal transfer module 100 drives the vertical lifting module 200 to move in a horizontal transverse direction or a horizontal longitudinal direction. As shown in fig. 5, specifically, the horizontal transfer module 100 includes a horizontal transverse moving portion 110 and a horizontal longitudinal moving portion 120, the horizontal transverse moving portion 110 drives the vertical lifting module 200 to reciprocate along a horizontal transverse direction, and the horizontal longitudinal moving portion 120 drives the vertical lifting module 200 to reciprocate along a horizontal longitudinal direction. In the present embodiment, the horizontal transverse moving part 110 is a motor screw driving structure, and the horizontal longitudinal moving part 120 is a motor screw driving structure.
As shown in fig. 4, the horizontal rotation module 300 is mounted on the vertical lifting module 200, and the vertical lifting module 200 drives the horizontal rotation module 300 to move vertically. In this embodiment, the vertical lifting module 200 is a motor screw driving structure.
As shown in fig. 4, the angle adjustment module 400 is mounted on the horizontal rotation module 300, the horizontal rotation module 300 drives the angle adjustment module 400 to rotate, and the rotation axis of the angle adjustment module 400 is perpendicular to the horizontal plane. In the present embodiment, the horizontal rotation module 300 is a motor-driven structure.
As shown in fig. 4, the ironing device 500 is mounted on the angle adjusting module 400, the angle adjusting module 400 drives the ironing device 500 to rotate, and the rotating shaft of the ironing device 500 is parallel to the horizontal plane. In this embodiment, the angle adjusting module 400 is a motor driving structure.
As shown in fig. 6, the ironing apparatus 500 comprises: a support bar 510, a movable bar 520, and a heating roller 530. One end of the supporting rod 510 is disposed at the output end of the angle adjusting module 400, the movable rod 520 is elastically disposed on the supporting rod 510 via the elastic member 540, and the heating roller 530 is rotatably disposed on the movable rod 520. In this embodiment, the elastic member 540 has a spring structure. Further, the heating drum 530 is a cylindrical structure, and the inner sidewall of the heating drum 530 is provided with a heating wire 531 (as shown in fig. 7).
The operation of the edge bonding robot 40 will be described below:
firstly, placing a triamine plate body 31 to be subjected to edge sealing on a fixing jig 50, and fixing the triamine plate body 31 on the fixing jig 50, wherein the triamine plate body 31 is just positioned below an edge sealing manipulator 40, and the plate surface of the triamine plate body 31 is parallel to the horizontal plane;
then, attaching an edge sealing material adhered with glue to the arc-shaped oblique edge 31a of the triamine plate body 31 for pre-fixing, wherein the size of the edge sealing material is determined according to the size of the arc-shaped oblique edge 31a of the triamine plate body 31, and at the moment, the glue on the edge sealing material is not completely melted, so that the medium density fiberboard cannot be stably adhered to the arc-shaped oblique edge 31a of the triamine plate body 31;
then, starting the edge sealing manipulator 40 to perform edge sealing operation on the triamine plate body 31 with the current size;
the ironing device 500 is horizontally transferred by the horizontal transfer module 100, so that the ironing device 500 can reach the corner of one side of the triamine plate body 31;
the vertical lifting module 200 is used for lifting and adjusting the ironing device 500, so that the ironing device 500 and the surface of the triamine plate body 31 are at the same height;
the ironing device 500 is rotationally adjusted by the horizontal rotation module 300 and the angle adjustment module 400, at this time, the heating roller 530 of the ironing device 500 can rotate in two degrees of freedom directions, so that the heating roller 530 can correspond to one edge of the current triamine plate body 31, that is, the roller surface of the heating roller 530 can be tightly attached to one edge of the triamine plate body 31; here, it should be noted that, since the triamine plate main body 31 has four arc-shaped oblique sides 31a extending along the horizontal transverse direction or the horizontal longitudinal direction, and the four arc-shaped oblique sides 31a form an oblique angle with the plate surface, the angle of the heating roller 530 needs to be adjusted accordingly, so that the roller surface of the heating roller 530 is closely attached to one arc-shaped oblique side 31a of the triamine plate main body 31, and thus, the edge sealing material can be better attached to the edge of the triamine plate main body 31;
after the angle of the heating roller 530 is adjusted, the horizontal transfer module 100 is started, the horizontal transfer module 100 drives the ironing device 500 to move along the edge of the board surface of the triamine board body 31, and when the ironing device 500 rolls one of the edges, the horizontal transfer module 100 can drive the ironing device 500 to do reciprocating linear movement back and forth on the current edge, so that the edge sealing material is better attached to the edge of the triamine board body 31;
it should be particularly noted that, after the heating roller 530 finishes rolling one of the edges, the heating roller 530 needs to enter the next edge from the current edge, at this time, the horizontal rotation module 300 needs to drive the ironing apparatus 500 to rotate by an angle of 90 degrees in the horizontal direction, and the angle adjustment module 400 does not need to drive the ironing apparatus 500 to perform angle adjustment (whereas if the inclination angle of each edge is different, the angle adjustment module 400 needs to drive the ironing apparatus 500 to perform adaptive angle adjustment);
the inner side wall of the heating roller 530 is provided with a heating wire 531, the heating wire 531 is electrified to generate heat, and the heat is conducted to the edge sealing material, so that glue on the edge sealing material is melted, meanwhile, the heating roller 530 also compacts the edge sealing material on the four arc-shaped oblique edges 31a of the triamine plate body 31, and therefore, the edge sealing material can be stably adhered to the four arc-shaped oblique edges 31a of the triamine plate body 31, and edge sealing is achieved;
it should be further noted that, since the four arc-shaped oblique sides 31a of the triamine plate main body 31 are arc-shaped sides, and the horizontal transfer module 100 only drives the ironing device 500 to move linearly, for this reason, the elastic member 540 is particularly provided, and the movable rod 520 is elastically movably disposed on the supporting rod 510 through the elastic member 540, so that the heating roller 530 is tightly pressed on the four arc-shaped oblique sides 31a of the triamine plate main body 31 by the elastic member 540, and even if the arc-shaped sides which are inclined are met, the adjustment can be made flexibly, so that it is not necessary to provide a complicated walking path for the horizontal transfer module 100, and the horizontal transfer module 100 only needs to simply move linearly.
The edge sealing manipulator 40 of the present invention performs edge sealing treatment on melamine boards having arc-shaped bevel edges by using a mechanical automation production method.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. A melamine board with an arc bevel edge is characterized by comprising a triamine board body and an edge sealing material;
the edge of the triamine plate body forms an arc bevel edge, and the arc bevel edge is provided with an arc bending structure and an inclined structure;
the edge sealing material is adhered to the arc-shaped oblique edge of the triamine plate body.
2. The melamine board with the arc-shaped bevel edges as claimed in claim 1, wherein the triamine board body is a square board body structure.
3. The melamine board having curved hypotenuse of claim 1, wherein the edge sealing material is a triamine paper.
4. A melamine board edge sealing process with an arc-shaped bevel edge is characterized by comprising the following steps:
providing a triamine panel body according to any one of claims 1 to 3 and an edge sealing material;
adhering the edge sealing material adhered with the glue to the arc-shaped oblique edge of the triamine plate body;
and heating the edge sealing material by using a heating device, so that the glue on the edge sealing material is melted and bonded on the arc-shaped oblique edge of the triamine plate body.
5. The process for edge sealing a melamine board having arc-shaped beveled edges according to claim 4, wherein said heating means is an iron.
6. The process for edge sealing a melamine board having arc-shaped beveled edges according to claim 4, wherein said heating means is an edge sealing robot.
7. The process of edge sealing melamine board with arc-shaped beveled edges according to claim 6, wherein said edge sealing robot comprises: the ironing device comprises a horizontal transfer module, a vertical lifting module, a horizontal rotating module, an angle adjusting module and an ironing device;
the vertical lifting module is arranged on the horizontal transfer module, and the transfer module drives the vertical lifting module to move along the horizontal transverse direction or the horizontal longitudinal direction;
the horizontal rotating module is arranged on the vertical lifting module, and the lifting module drives the horizontal rotating module to do lifting motion along the vertical direction;
the angle adjusting module is mounted on the horizontal rotating module, the rotating module drives the angle adjusting module to rotate, and a rotating shaft of the angle adjusting module is vertical to a horizontal plane;
the ironing device is arranged on the angle adjusting module, the angle adjusting module drives the ironing device to rotate, and a rotating shaft of the ironing device is parallel to a horizontal plane;
wherein the ironing device comprises: a support rod, a movable rod and a heating roller; the movable rod is elastically and movably arranged on the supporting rod through an elastic piece, and the heating roller is rotatably arranged on the movable rod.
8. The melamine board edge banding process with arc-shaped hypotenuse of claim 7, wherein said horizontal transfer module comprises a horizontal traverse section driving said vertical lift module to reciprocate in a horizontal traverse direction and a horizontal longitudinal section driving said vertical lift module to reciprocate in a horizontal longitudinal direction.
9. The process for edge banding of melamine board having curved oblique edges according to claim 8, wherein said horizontal traverse section is a motor-screw driving structure, said horizontal vertical traverse section is a motor-screw driving structure, said vertical lifting module is a motor-screw driving structure, said horizontal rotation module is a motor-driving structure, and said angle adjustment module is a motor-driving structure.
10. The melamine board edge banding process with arc-shaped bevel edges according to claim 9, wherein said heating roller is of a cylindrical structure, heating wires are arranged on the inner side wall of said heating roller, and said elastic member is of a spring structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911373221.2A CN110978156B (en) | 2019-12-27 | 2019-12-27 | Melamine plate with arc-shaped bevel edge and edge sealing process thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911373221.2A CN110978156B (en) | 2019-12-27 | 2019-12-27 | Melamine plate with arc-shaped bevel edge and edge sealing process thereof |
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| CN110978156A true CN110978156A (en) | 2020-04-10 |
| CN110978156B CN110978156B (en) | 2021-08-06 |
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| Application Number | Title | Priority Date | Filing Date |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117465020A (en) * | 2023-11-23 | 2024-01-30 | 南通通智精密机械科技有限公司 | Adjustable manipulator for plastic honeycomb edge sealing molding and molding process thereof |
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| DE29714623U1 (en) * | 1997-08-15 | 1997-10-30 | W. Döllken & Co. GmbH, 45239 Essen | Edgeband |
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|---|---|---|---|---|
| DE3445450A1 (en) * | 1984-12-13 | 1986-06-19 | Welle Gmbh & Co Kg, 4790 Paderborn | Plastics-coated furniture parts or furniture panels having a curved edge profile running round corners |
| DE29714623U1 (en) * | 1997-08-15 | 1997-10-30 | W. Döllken & Co. GmbH, 45239 Essen | Edgeband |
| DE202010002550U1 (en) * | 2010-02-15 | 2010-06-02 | Schattat, Karl-Heinz, Dipl.-Ing. | Ironing machines |
| CN202640504U (en) * | 2012-05-29 | 2013-01-02 | 王龙 | Bent wooden furniture component |
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| CN117465020A (en) * | 2023-11-23 | 2024-01-30 | 南通通智精密机械科技有限公司 | Adjustable manipulator for plastic honeycomb edge sealing molding and molding process thereof |
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| CN110978156B (en) | 2021-08-06 |
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