CN206394061U - Speculum backboard system of processing - Google Patents

Speculum backboard system of processing Download PDF

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Publication number
CN206394061U
CN206394061U CN201621242011.1U CN201621242011U CN206394061U CN 206394061 U CN206394061 U CN 206394061U CN 201621242011 U CN201621242011 U CN 201621242011U CN 206394061 U CN206394061 U CN 206394061U
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China
Prior art keywords
speculum
speculum backboard
backboard
processing
rubber coating
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CN201621242011.1U
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Chinese (zh)
Inventor
官景栋
阚长新
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Tianjin Binhai Light And Heat Reflecting Technology Co Ltd
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Tianjin Binhai Light And Heat Reflecting Technology Co Ltd
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Abstract

The utility model discloses a kind of speculum backboard system of processing, raw material cutter device including Boulez successively, heat pressing forming device, speculum backboard cleaning plant and glue spreading apparatus, described heat pressing forming device includes hydraulic press and shaper, clamp nut is provided with described shaper and places position so as to which itself and the hot pressing of speculum backboard is integral, described glue spreading apparatus is included to carry the mobile trolley used of speculum backboard and translation driven, melt pressure sensitive rubber coating mechanism and sealed silicon rubber coating mechanism, described mobile trolley used upper surface is the flute profile matched with described speculum backboard, the positioning pin column being provided with mobile trolley used upper surface.System of processing of the present utility model, is processed using multiple-step form, is circulated using mechanical arm between each link, realizes the integral type completion for cutting to coating, and the preparation of speculum subsequently can be directly completed with silver mirror laminating, preparation efficiency is greatly promoted, reduces processing cost.

Description

Speculum backboard system of processing
Technical field
The utility model is related to speculum preparing technical field, more particularly to a kind of speculum backboard system of processing.
Background technology
The mirror glass used in our photo-thermal power generation fields is about 4mm at this stage, by pasting on glass Potsherd with bolt is connected with support, and such a structural strength depends entirely on the quality of glass, therefore photo-thermal power generation reflects The life-span of mirror part can be affected.In addition, the reflectivity of such a speculum is only 93% or so, photo-thermal power generation efficiency is influenceed.
Utility model content
The purpose of this utility model is to be directed to technological deficiency present in prior art, and provides a kind of speculum backboard and add Work system.
To realize that the technical scheme that the purpose of this utility model is used is:
A kind of speculum backboard system of processing, including the raw material cutter device of Boulez, heat pressing forming device, speculum successively Backboard cleaning plant and glue spreading apparatus, described heat pressing forming device include hydraulic press and shaper, described stock mould Clamp nut is provided with tool and places position so that by itself and speculum backboard hot pressing one, described glue spreading apparatus is included to hold Speculum backboard and mobile trolley used, melt pressure sensitive rubber coating mechanism and the sealed silicon rubber coating mechanism of translation driven are carried, it is described Mobile trolley used upper surface be the flute profile that is matched with described speculum backboard, the positioning being provided with mobile trolley used upper surface Pin.
Described speculum backboard cleaning plant includes the frame that upper surface is formed with the locating surface matched with described liner plate Frame, is arranged on described framework and alignment pin corresponding with described positioning hole, and be arranged on described framework surrounding by Drive reciprocating side grinding mechanism.
Described side grinding mechanism is divided into independent four groups, and every group corresponding with a side of speculum backboard, and it includes It is driven along the reciprocating carrier in speculum backboard side, the grinding motor on described carrier is arranged on, by described mill Cut motor-driven cutter.
Rail slider mechanism is provided between described carrier and framework, while being provided with walking electricity on described framework Machine, described movable motor drives described carrier to move back and forth by timing belt.
Screw cleaning mechanism is also fixedly installed below described clamp nut, it includes the screw cleaning of lifting driven Motor, the rotating shaft with described screw cleaning motor drive connection, is arranged on the hairbrush of roller end.
Described locating surface is made up of multiple accordingly recessed brace rods.
Described melt pressure sensitive rubber coating mechanism and sealed silicon rubber coating mechanism include storage glue tank respectively, with described storage glue The glue rifle of tank connection, the glue rifle traverse motion driven of described melt pressure sensitive rubber coating mechanism, described sealing silica gel The glue rifle of coating mechanism includes the side glue rifle that both sides are fixed, and the end glue rifle driven moved back and forth.
A kind of processing method of described speculum backboard system of processing, comprise the following steps,
1) the former pieces of the SMC of cutting predetermined weight, and being put into by manipulator in shaper, in described shaper in advance It is placed with clamp nut,
2) clamp nut is molded and is pressed into using hydraulic press, and hydraulic press operating pressure is 2000T, and pressure keeps 2-4min, Upper/lower die temperature is heated to 145-150 DEG C, and SMC original pieces are hot pressed into predetermined groove profile and clamp nut press-in is constituted into reflection Mirror backboard;
3) speculum backboard is placed on the framework of described cleaning plant by manipulator, and alignment pin determines speculum backboard Position, mechanical arm is removed;
4) many clouts of side grinding mechanism action opposite side carry out grinding removal, meanwhile, hairbrush enters to clamp nut inside Row is cleaned;
5) manipulator the speculum backboard after cleaning is transferred to it is mobile trolley used, it is mobile trolley used on positioning pin column will reflect Mirror backboard positions and drives it to pass through melt pressure sensitive rubber coating mechanism and sealed silicon rubber coating mechanism, melt pressure sensitive rubber coating mechanism Glue rifle traverse motion is done on liner plate, make the PUR of ejection is uniform hot-fusible pressure-sensitive adhesive is covered with fixed liner plate table On face, the end glue rifle of sealed silicon rubber coating mechanism is entering the fashionable glue spraying with progress end side when leaving, the side glue rifle of both sides Speculum backboard by when opposite side carry out glue spraying.
Compared with prior art, the beneficial effects of the utility model are:
System of processing of the present utility model, is processed using multiple-step form, is circulated using mechanical arm between each link, is realized and cut The integral type for cutting coating is completed, and subsequently directly can be fitted with silver mirror and be completed the preparation of speculum, greatly promote preparation efficiency, drop Low processing cost.And integral thickness is effectively controlled on the premise of support strength is ensured as speculum backboard using SMC, The reflectivity of mirror mirror can be made to reach 96% by reducing speculum thickness, intercepting and capturing rate reaches 97%, reduces generating Generating production capacity is improved while cost.The clamp nut that material is allumen, Ke Yitong are embedded with inside fixed liner plate Cross screw to be directly connected with support, this structure can provide higher intensity and enough toughness, make speculum in severe room It is not destroyed in external environment.
Brief description of the drawings
Fig. 1 show the structural representation of cleaning plant in speculum backboard system of processing of the present utility model.
Embodiment
The utility model is described in further detail below in conjunction with the drawings and specific embodiments.It should be appreciated that this place The specific embodiment of description only to explain the utility model, is not used to limit the utility model.
As illustrated, speculum backboard system of processing of the present utility model includes the raw material cutter device of Boulez successively, heat Pressing molding device, speculum backboard cleaning plant and glue spreading apparatus, described heat pressing forming device include hydraulic press and sizing Clamp nut is provided with mould, described mould and places position so as to by itself and speculum backboard, while being provided with to form blind hole The projection of formula positioning hole, described glue spreading apparatus includes mobile trolley used, the heat to carry speculum backboard and translation driven The quick rubber coating mechanism of fusion pressure and sealed silicon rubber coating mechanism, described mobile trolley used upper surface is and described speculum backboard The flute profile matched somebody with somebody, positioning pin column corresponding with described positioning hole is provided with mobile trolley used upper surface.
System of processing of the present utility model, is processed using multiple-step form, is circulated using mechanical arm between each link, is realized and cut The integral type for cutting coating is completed, and subsequently directly can be fitted with silver mirror and be completed the preparation of speculum, greatly promote preparation efficiency, drop Low processing cost.And integral thickness is effectively controlled on the premise of support strength is ensured as speculum backboard using SMC, The reflectivity of mirror mirror can be made to reach 96% by reducing speculum thickness, intercepting and capturing rate reaches 97%, reduces generating Generating production capacity is improved while cost.The clamp nut that material is allumen, Ke Yitong are embedded with inside fixed liner plate Cross screw to be directly connected with support, this structure can provide higher intensity and enough toughness, make speculum in severe room It is not destroyed in external environment.
Preferably, described melt pressure sensitive rubber coating mechanism and sealed silicon rubber coating mechanism include storage glue tank respectively, with institute The glue rifle for the storage glue tank connection stated, the glue rifle traverse motion driven of described melt pressure sensitive rubber coating mechanism is described The glue rifle of sealed silicon rubber coating mechanism includes the side glue rifle that both sides are fixed, and the end glue rifle driven moved back and forth.Meanwhile, adopt With mobile trolley used positioning speculum backboard, recycle mobile trolley used step-by-step movement to move and the mode of spray gun traverse motion, have Effect realizes the coating of middle part hot-fusible pressure-sensitive adhesive, and both sides glue rifle and end glue rifle auxiliary carry out the arrangement of the sealing silica gel in ring week, institute The hot-fusible pressure-sensitive adhesive stated has very strong adherence force under pressure, can guarantee that stable connection effect, and in fixed lining The region corresponding with silver mirror ring week of plate fills sealing silica gel, can effectively prevent the silver layer of speculum out of doors by moisture, tide The erosion of gas.
The cleaning plant of speculum backboard of the present utility model is formed with and determining that described liner plate is matched including upper surface The framework 7 of plane, is arranged on described framework and the alignment pin 1 for being driven by the cylinder lifting corresponding with described positioning hole, And it is arranged on described framework surrounding reciprocating side grinding mechanism driven.Wherein, described locating surface is by multiple Accordingly recessed brace rod, is preferably made up of the side brace rod 4,6 of both sides.The side of two-point locating is supported using many brace rods Formula, crawl of the manipulator to speculum backboard is facilitated.Described side grinding mechanism is divided into independent four groups, every group and speculum The side correspondence of backboard, it include it is driven along the reciprocating carrier in speculum backboard side, be arranged on described in carrier On grinding motor 2, the cutter 3 driven by described grinding motor.Described cutter is column, slot type, or electric hoist etc., Side clout can be especially molded to upper and lower surface and side and carries out grinding cleaning, side finish is improved.
The utility model coordinates alignment pin to be positioned using two blind holes, does not destroy agent structure, while avoiding cleaning During shift, it is ensured that back mirror backboard will not be destroyed, while utilizing the grinding motor band cutter of four sides Polished, can effectively remove the clout on periphery, reached the purpose of speculum backboard periphery cleaning.
Specifically, it is the driving of the carrier described in realization, rail slider mechanism is provided between described carrier and framework The sliding block set on track 9, carrier with described Orbit Matching is set on area framework, while being provided with described framework Movable motor 8, described movable motor drives described carrier to move back and forth by timing belt.Pass through synchronization using movable motor Band is driven, and control is steady, and reciprocal grinding can be carried out repeatedly to key position, while being handled using grinding type, opposite side stress It is small, it can guarantee that speculum backboard is not destroyed.
Preferably, it is residue in the clamp nut described in cleaning etc., is also fixedly installed below described clamp nut Screw cleaning mechanism, it includes screw cleaning motor, the rotating shaft with described screw cleaning motor drive connection, is arranged on rotating shaft The hairbrush 5 of end, it is preferable that described screw cleaning mechanism is fixedly connected with the tailpiece of the piston rod of cylinder, i.e. realized by cylinder It moves up and down, and improves cleaning effect, screwed hole is cleaned using the hairbrush of high speed rotation, effect is good and interaction force It is small, do not influence positioning.Certainly, herein to realize moving up and down for screw cleaning motor, described screw cleaning motor passes through perpendicular The track directly set, which can slide up and down to, to be arranged on described framework, while setting spiral shell in the output shaft part that screw clears up motor Bar, described screw rod is matched with the lifting nut being fixedly installed on framework, and described hairbrush is fixed on screw rod end, i.e. borrow The rotation of screw rod is helped, the rotary cleaning of hairbrush can be achieved, meanwhile, because the cooperation of screw rod and lifting nut, then it is aided with position biography Sensor, nut clears up moving up and down for motor, rotation plus the cooperation moved up and down while can be achieved to rotate, and effectively improves entirety Cleaning effect.
The processing method of described speculum backboard system of processing, comprises the following steps,
1) the former pieces of the SMC of cutting predetermined weight, and being put into by manipulator in shaper, in described shaper in advance It is placed with clamp nut,
2) clamp nut is molded and is pressed into using hydraulic press, and hydraulic press operating pressure is 2000T, and pressure keeps 2-4min, Upper/lower die temperature is heated to 145-150 DEG C, and SMC original pieces are hot pressed into predetermined groove profile and clamp nut press-in is constituted into reflection Mirror backboard;It includes the groove linear board of SMC materials, is embedded in the clamp nut in described groove linear board, and formed in lining Two diagonal blind-hole type positioning holes of plate,
3) speculum backboard is placed on the framework of described cleaning plant by manipulator, and alignment pin determines speculum backboard Position, mechanical arm is removed;
4) many clouts of side grinding mechanism action opposite side carry out grinding removal, meanwhile, hairbrush enters to clamp nut inside Row is cleaned;Preferably, the side grinding mechanism of four sides is synchronous mobile to reduce speculum backboard stress in the same direction,
5) manipulator the speculum backboard after cleaning is transferred to it is mobile trolley used, it is mobile trolley used on positioning pin column will reflect Mirror backboard positions and drives it to pass through melt pressure sensitive rubber coating mechanism and sealed silicon rubber coating mechanism, melt pressure sensitive rubber coating mechanism Glue rifle traverse motion is done on liner plate, make the PUR of ejection is uniform hot-fusible pressure-sensitive adhesive is covered with fixed liner plate table On face, the end glue rifle of sealed silicon rubber coating mechanism is entering the fashionable glue spraying with progress end side when leaving, the side glue rifle of both sides Speculum backboard by when opposite side carry out glue spraying.
Processing method of the present utility model, coordinates positioning hole positioning using slot type, and positioning is easy and effective, and to be processed Face does not influence, and is easy to realize that material circulates using sucked type mechanical arm etc., improves plus efficiency.
Described above is only preferred embodiment of the present utility model, it is noted that for the general of the art For logical technical staff, on the premise of the utility model principle is not departed from, some improvements and modifications can also be made, these change Enter and retouch and also should be regarded as protection domain of the present utility model.

Claims (7)

1. a kind of speculum backboard system of processing, it is characterised in that the raw material cutter device including Boulez successively, hot-forming dress Put, speculum backboard cleaning plant and glue spreading apparatus, described heat pressing forming device includes hydraulic press and shaper, described Shaper on be provided with clamp nut and place position so as to by itself and the hot pressing of speculum backboard one, described glue spreading apparatus bag Include to carry speculum backboard and mobile trolley used, melt pressure sensitive rubber coating mechanism and the sealed silicon rubber coating of translation driven Structure, described mobile trolley used upper surface is the flute profile matched with described speculum backboard, is set in mobile trolley used upper surface Some positioning pin columns.
2. speculum backboard system of processing as claimed in claim 1, it is characterised in that described speculum backboard cleaning plant The framework of the locating surface matched with liner plate is formed with including upper surface, be arranged on described framework and with described positioning hole pair The alignment pin answered, and it is arranged on described framework surrounding reciprocating side grinding mechanism driven.
3. speculum backboard system of processing as claimed in claim 2, it is characterised in that described side grinding mechanism is divided into solely Vertical four groups, every group corresponding with a side of speculum backboard, and it includes driven reciprocating along speculum backboard side Carrier, is arranged on the grinding motor on described carrier, the cutter driven by described grinding motor.
4. speculum backboard system of processing as claimed in claim 3, it is characterised in that be provided between described carrier and framework Rail slider mechanism, while being provided with movable motor on described framework, described movable motor drives institute by timing belt The carrier stated is moved back and forth.
5. speculum backboard system of processing as claimed in claim 2, it is characterised in that also solid below described clamp nut Screw cleaning mechanism is set surely, and it includes the screw cleaning motor of lifting driven, connected with described screw cleaning motor transmission The rotating shaft connect, is arranged on the hairbrush of roller end.
6. speculum backboard system of processing as claimed in claim 1, it is characterised in that described locating surface by it is multiple accordingly Recessed brace rod is constituted.
7. speculum backboard system of processing as claimed in claim 1, it is characterised in that described melt pressure sensitive rubber coating mechanism Include storage glue tank respectively with sealed silicon rubber coating mechanism, the glue rifle connected with described storage glue tank, described hot-fusible pressure-sensitive adhesive is applied The glue rifle traverse motion driven of cloth mechanism, the glue rifle of described sealed silicon rubber coating mechanism includes the side glue that both sides are fixed Rifle, and the end glue rifle driven moved back and forth.
CN201621242011.1U 2016-11-17 2016-11-17 Speculum backboard system of processing Active CN206394061U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621242011.1U CN206394061U (en) 2016-11-17 2016-11-17 Speculum backboard system of processing

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Application Number Priority Date Filing Date Title
CN201621242011.1U CN206394061U (en) 2016-11-17 2016-11-17 Speculum backboard system of processing

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106739036A (en) * 2016-11-17 2017-05-31 天津滨海光热反射技术有限公司 Speculum backboard system of processing and processing method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106739036A (en) * 2016-11-17 2017-05-31 天津滨海光热反射技术有限公司 Speculum backboard system of processing and processing method

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