CN106739036A - Speculum backboard system of processing and processing method - Google Patents
Speculum backboard system of processing and processing method Download PDFInfo
- Publication number
- CN106739036A CN106739036A CN201611024083.3A CN201611024083A CN106739036A CN 106739036 A CN106739036 A CN 106739036A CN 201611024083 A CN201611024083 A CN 201611024083A CN 106739036 A CN106739036 A CN 106739036A
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- China
- Prior art keywords
- speculum
- backboard
- speculum backboard
- processing
- rubber coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00605—Production of reflex reflectors
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- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Ophthalmology & Optometry (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a kind of speculum backboard system of processing, raw material cutter sweep including Boulez successively, heat pressing forming device, speculum backboard cleaning plant and glue spreading apparatus, described heat pressing forming device includes hydraulic press and shaper, be provided with described shaper clamp nut place position so as to by it with the hot pressing of speculum backboard integrally, described glue spreading apparatus include being used to carry the mobile trolley used of speculum backboard and translation driven, melt pressure sensitive rubber coating mechanism and sealed silicon rubber coating mechanism, described mobile trolley used upper surface is the flute profile matched with described speculum backboard, in the positioning pin column that mobile trolley used upper surface is provided with.System of processing of the invention, is processed using multiple-step form, is circulated between each link using mechanical arm, realizes the integral type completion for cutting to coating, and the preparation of speculum subsequently can be directly completed with silver mirror laminating, greatly promotes preparation efficiency, reduces processing cost.
Description
Technical field
The present invention relates to speculum preparing technical field, more particularly to a kind of speculum backboard system of processing and processing side
Method.
Background technology
The mirror glass used in our photo-thermal power generation fields is about 4mm at this stage, by pasting on glass
Potsherd with bolt is connected with support, and this kind of structural strength depends entirely on the quality of glass, therefore photo-thermal power generation reflects
The life-span of mirror part can be affected.Additionally, the reflectivity of this kind of speculum is only 93% or so, photo-thermal power generation efficiency is influenceed.
The content of the invention
The purpose of the present invention is directed to technological deficiency present in prior art, and provides a kind of speculum backboard processing system
System and processing method.
To realize that the technical scheme that the purpose of the present invention is used is：
A kind of speculum backboard system of processing, including the raw material cutter sweep of Boulez, heat pressing forming device, speculum successively
Backboard cleaning plant and glue spreading apparatus, described heat pressing forming device include hydraulic press and shaper, described stock mould
Clamp nut is provided with tool and places position so that with the hot pressing of speculum backboard integrally, described glue spreading apparatus include being used to hold by it
The mobile trolley used of speculum backboard and translation driven, melt pressure sensitive rubber coating mechanism and sealed silicon rubber coating mechanism are carried, it is described
Mobile trolley used upper surface be the flute profile matched with described speculum backboard, in the positioning that mobile trolley used upper surface is provided with
Pin.
Described speculum backboard cleaning plant is formed with the frame of the locating surface matched with described liner plate including upper surface
Frame, is arranged on described framework and alignment pin corresponding with described location hole, and is arranged on described framework surrounding and receives
Drive reciprocating side grinding mechanism.
Described side grinding mechanism is divided into independent four groups, and every group corresponding with a side of speculum backboard, and it includes
It is driven along the reciprocating carrier in speculum backboard side, the grinding motor on described carrier is arranged on, by described mill
Cut motor-driven cutter.
Rail slider mechanism is provided between described carrier and framework, while being provided with walking electricity on described framework
Machine, described movable motor drives described carrier to move back and forth by Timing Belt.
Screw cleaning mechanism is also fixedly installed below described clamp nut, the screw cleaning that it includes lifting driven
Motor, the rotating shaft being connected with described screw cleaning motor, is arranged on the hairbrush of roller end.
Described locating surface is made up of multiple accordingly recessed brace rods.
Described melt pressure sensitive rubber coating mechanism and sealed silicon rubber coating mechanism include storage glue tank respectively, with described storage glue
The glue rifle of tank connection, the glue rifle traverse motion driven of described melt pressure sensitive rubber coating mechanism, described sealing silica gel
The glue rifle of coating mechanism includes the side glue rifle that both sides are fixed, and the end glue rifle for moving back and forth driven.
A kind of processing method of described speculum backboard system of processing, comprise the following steps,
1) the SMC original pieces of cutting predetermined weight, and be put into shaper by manipulator, in described shaper in advance
It is placed with clamp nut,
2) it is molded using hydraulic press and press-in clamp nut, hydraulic press operating pressure is 2000T, and pressure keeps 2-4min,
Upper/lower die temperature is heated to 145-150 DEG C, and SMC original pieces are hot pressed into predetermined groove profile and clamp nut press-in is constituted into reflection
Mirror backboard；
3) be placed on speculum backboard on the framework of described cleaning plant by manipulator, and alignment pin determines speculum backboard
Position, mechanical arm is removed；
4) the side grinding mechanism action many clouts of opposite side carry out grinding removal, meanwhile, hairbrush enters to clamp nut inside
Row is cleaned；
5) manipulator the speculum backboard after cleaning is transferred to it is mobile trolley used, it is mobile trolley used on positioning pin column will reflect
Mirror backboard is positioned and drives it to pass through melt pressure sensitive rubber coating mechanism and sealed silicon rubber coating mechanism, melt pressure sensitive rubber coating mechanism
Glue rifle traverse motion is done on liner plate, make that the PUR of ejection is uniform to be covered with fixed liner plate table hot-fusible pressure-sensitive adhesive
On face, the end glue rifle of sealed silicon rubber coating mechanism is entering glue spraying fashionable and that end side is carried out when leaving, the side glue rifle of both sides
When speculum backboard passes through, opposite side carries out glue spraying.
Compared with prior art, the beneficial effects of the invention are as follows：
System of processing of the invention, is processed using multiple-step form, is circulated between each link using mechanical arm, is realized and is cut to
The integral type of coating is completed, and directly can subsequently be fitted with silver mirror completes the preparation of speculum, greatly promotes preparation efficiency, reduces and adds
Work cost.And integral thickness is effectively controlled on the premise of support strength is ensured as speculum backboard using SMC, pass through
Reducing speculum thickness can make the reflectivity of mirror mirror reach 96%, and intercepting and capturing rate reaches 97%, reduces cost of electricity-generating
While improve generating production capacity.The clamp nut that material is allumen is embedded with inside fixed liner plate, can be by spiral shell
Nail is directly connected with support, and this structure can provide intensity and enough toughness higher, make speculum in severe outdoor ring
It is not destroyed in border.
Brief description of the drawings
Fig. 1 show the structural representation of cleaning plant in speculum backboard system of processing of the invention.
Specific embodiment
The present invention is described in further detail below in conjunction with the drawings and specific embodiments.It should be appreciated that described herein
Specific embodiment be only used to explain the present invention, be not intended to limit the present invention.
As illustrated, speculum backboard system of processing of the invention includes the raw material cutter sweep of Boulez successively, it is hot pressed into
Type device, speculum backboard cleaning plant and glue spreading apparatus, described heat pressing forming device include hydraulic press and shaper,
Clamp nut is provided with described mould and places position so as to by itself and speculum backboard, while being provided with to form blind-hole type positioning
The projection in hole, described glue spreading apparatus include being used to carry mobile trolley used, the melt pressure sensitive of speculum backboard and translation driven
Rubber coating mechanism and sealed silicon rubber coating mechanism, described mobile trolley used upper surface are the groove matched with described speculum backboard
Shape, positioning pin column corresponding with described location hole is provided with mobile trolley used upper surface.
System of processing of the invention, is processed using multiple-step form, is circulated between each link using mechanical arm, is realized and is cut to
The integral type of coating is completed, and directly can subsequently be fitted with silver mirror completes the preparation of speculum, greatly promotes preparation efficiency, reduces and adds
Work cost.And integral thickness is effectively controlled on the premise of support strength is ensured as speculum backboard using SMC, pass through
Reducing speculum thickness can make the reflectivity of mirror mirror reach 96%, and intercepting and capturing rate reaches 97%, reduces cost of electricity-generating
While improve generating production capacity.The clamp nut that material is allumen is embedded with inside fixed liner plate, can be by spiral shell
Nail is directly connected with support, and this structure can provide intensity and enough toughness higher, make speculum in severe outdoor ring
It is not destroyed in border.
Preferably, described melt pressure sensitive rubber coating mechanism and sealed silicon rubber coating mechanism include storage glue tank respectively, with institute
The glue rifle of the storage glue tank connection stated, the glue rifle traverse motion driven of described melt pressure sensitive rubber coating mechanism is described
The glue rifle of sealed silicon rubber coating mechanism includes the side glue rifle that both sides are fixed, and the end glue rifle for moving back and forth driven.Meanwhile, adopt
With mobile trolley used positioning speculum backboard, recycle mobile trolley used step-by-step movement to move and the mode of spray gun traverse motion, have
Effect realizes the coating of middle part hot-fusible pressure-sensitive adhesive, and both sides glue rifle and end glue rifle auxiliary carry out the arrangement of the sealing silica gel in ring week, institute
The hot-fusible pressure-sensitive adhesive stated has very strong adherence force under pressure, can guarantee that the connection effect of stabilization, and serve as a contrast fixed
The region corresponding with silver mirror ring week of plate fills sealing silica gel, can effectively prevent the silver layer of speculum to be subject to moisture, tide out of doors
The erosion of gas.
The cleaning plant of speculum backboard of the invention is formed with the locating surface matched with described liner plate including upper surface
Framework 7, be arranged on described framework and the alignment pin 1 lifted by air cylinder driven corresponding with described location hole, and
It is arranged on described framework surrounding reciprocating side grinding mechanism driven.Wherein, described locating surface is by multiple correspondence
The recessed brace rod in ground, is preferably made up of the side brace rod 4,6 of both sides.By the way of many brace rods support two-point locating, machine
Crawl of the tool hand to speculum backboard is facilitated.Described side grinding mechanism is divided into independent four groups, every group and speculum backboard
Side correspondence, it includes driven along the reciprocating carrier in speculum backboard side, is arranged on described carrier
Grinding motor 2, the cutter 3 driven by described grinding motor.Described cutter is column, slot type, or electric hoist etc., can be right
Upper and lower surface and side especially mold side clout and carry out grinding cleaning, improve side finish.
The present invention coordinates alignment pin to be positioned using two blind holes, agent structure is not destroyed, while avoiding scale removal process
In shift, it is ensured that back mirror backboard will not be destroyed, while being carried out using the grinding motors band cutter of four sides
Polishing, can effectively remove the clout on periphery, reach the purpose of speculum backboard periphery cleaning.
Specifically, the driving of the carrier described in realization, is provided with rail slider mechanism between described carrier and framework
Track 9 is set on area framework, the sliding block with described Orbit Matching is set on carrier, while being provided with described framework
Movable motor 8, described movable motor drives described carrier to move back and forth by Timing Belt.Using movable motor by synchronous
Band is driven, and control is steady, and reciprocal grinding can be carried out repeatedly to key position, while being processed using grinding type, opposite side stress
It is small, can guarantee that speculum backboard is not destroyed.
Preferably, residue in the clamp nut described in cleaning etc., is also fixedly installed below described clamp nut
Screw cleaning mechanism, it includes that screw clears up motor, the rotating shaft being connected with described screw cleaning motor, is arranged on rotating shaft
The hairbrush 5 of end, it is preferable that described screw cleaning mechanism is fixedly connected with the tailpiece of the piston rod of cylinder, i.e. realized by cylinder
It moves up and down, and improves cleaning effect, and screwed hole is cleaned using the hairbrush of high speed rotation, and effect is good and interaction force
It is small, do not influence positioning.Certainly, herein to realize moving up and down for screw cleaning motor, described screw cleaning motor is by perpendicular
The straight track for setting can slide up and down on the framework described in being arranged on, while the output shaft part in screw cleaning motor sets spiral shell
Bar, described screw rod is matched with the lifting nut being fixedly installed on framework, and described hairbrush is fixed on screw rod end, i.e. borrow
The rotation of screw rod is helped, the rotary cleaning of hairbrush is capable of achieving, meanwhile, because the cooperation of screw rod and lifting nut, then it is aided with position biography
Sensor, nut clears up moving up and down for motor, rotation plus the cooperation for moving up and down while being capable of achieving to rotate, and effectively improves entirety
Cleaning effect.
The processing method of described speculum backboard system of processing, comprises the following steps,
1) the SMC original pieces of cutting predetermined weight, and be put into shaper by manipulator, in described shaper in advance
It is placed with clamp nut,
2) it is molded using hydraulic press and press-in clamp nut, hydraulic press operating pressure is 2000T, and pressure keeps 2-4min,
Upper/lower die temperature is heated to 145-150 DEG C, and SMC original pieces are hot pressed into predetermined groove profile and clamp nut press-in is constituted into reflection
Mirror backboard；Its groove linear board for including SMC materials, is embedded in the clamp nut in described groove linear board, and be formed in lining
Two diagonal blind-hole type location holes of plate,
3) be placed on speculum backboard on the framework of described cleaning plant by manipulator, and alignment pin determines speculum backboard
Position, mechanical arm is removed；
4) the side grinding mechanism action many clouts of opposite side carry out grinding removal, meanwhile, hairbrush enters to clamp nut inside
Row is cleaned；Preferably, the side grinding mechanism of four sides is synchronous mobile to reduce speculum backboard stress in the same direction,
5) manipulator the speculum backboard after cleaning is transferred to it is mobile trolley used, it is mobile trolley used on positioning pin column will reflect
Mirror backboard is positioned and drives it to pass through melt pressure sensitive rubber coating mechanism and sealed silicon rubber coating mechanism, melt pressure sensitive rubber coating mechanism
Glue rifle traverse motion is done on liner plate, make that the PUR of ejection is uniform to be covered with fixed liner plate table hot-fusible pressure-sensitive adhesive
On face, the end glue rifle of sealed silicon rubber coating mechanism is entering glue spraying fashionable and that end side is carried out when leaving, the side glue rifle of both sides
When speculum backboard passes through, opposite side carries out glue spraying.
Processing method of the invention, coordinates location hole to position using slot type, positions easy and effective, and treats machined surface and does not have
Have an impact, be easy to realize that material circulates using sucked type mechanical arm etc., improve plus efficiency.
The above is only the preferred embodiment of the present invention, it is noted that for the common skill of the art
For art personnel, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications
Also should be regarded as protection scope of the present invention.
Claims (8)
1. a kind of speculum backboard system of processing, it is characterised in that the raw material cutter sweep including Boulez successively, hot-forming dress
Put, speculum backboard cleaning plant and glue spreading apparatus, described heat pressing forming device includes hydraulic press and shaper, described
Shaper on be provided with clamp nut place position so as to by it with the hot pressing of speculum backboard integrally, described glue spreading apparatus bag
Include to carry the mobile trolley used of speculum backboard and translation driven, melt pressure sensitive rubber coating mechanism and sealed silicon rubber coating
Structure, described mobile trolley used upper surface is the flute profile matched with described speculum backboard, is set in mobile trolley used upper surface
Some positioning pin columns.
2. speculum backboard system of processing as claimed in claim 1, it is characterised in that described speculum backboard cleaning plant
The framework of the locating surface matched with described liner plate is formed with including upper surface, is arranged on described framework and is determined with described
The corresponding alignment pin in position hole, and it is arranged on described framework surrounding reciprocating side grinding mechanism driven.
3. speculum backboard system of processing as claimed in claim 2, it is characterised in that described side grinding mechanism is divided into solely
Vertical four groups, every group corresponding with a side of speculum backboard, and it includes driven reciprocating along speculum backboard side
Carrier, is arranged on the grinding motor on described carrier, the cutter driven by described grinding motor.
4. speculum backboard system of processing as claimed in claim 3, it is characterised in that be provided between described carrier and framework
Rail slider mechanism, while being provided with movable motor on described framework, described movable motor drives institute by Timing Belt
The carrier stated is moved back and forth.
5. speculum backboard system of processing as claimed in claim 2, it is characterised in that also solid below described clamp nut
Screw cleaning mechanism is set surely, and the screw cleaning motor that it includes lifting driven connects with described screw cleaning motor transmission
The rotating shaft for connecing, is arranged on the hairbrush of roller end.
6. speculum backboard system of processing as claimed in claim 1, it is characterised in that described locating surface by it is multiple accordingly
Recessed brace rod is constituted.
7. speculum backboard system of processing as claimed in claim 1, it is characterised in that described melt pressure sensitive rubber coating mechanism
Include storage glue tank respectively with sealed silicon rubber coating mechanism, the glue rifle connected with described storage glue tank, described hot-fusible pressure-sensitive adhesive is applied
The glue rifle traverse motion driven of cloth mechanism, the glue rifle of described sealed silicon rubber coating mechanism includes the side glue that both sides are fixed
Rifle, and the end glue rifle for moving back and forth driven.
8. a kind of processing method of speculum backboard system of processing as claimed in claim 1, it is characterised in that including following step
Suddenly,
1) the SMC original pieces of cutting predetermined weight, and be put into shaper by manipulator, it is pre-placed in described shaper
There is clamp nut,
2) it is molded using hydraulic press and press-in clamp nut, hydraulic press operating pressure is 2000T, and pressure keeps 2-4min, up and down
Mold temperature is heated to 145-150 DEG C, and SMC original pieces are hot pressed into predetermined groove profile and clamp nut press-in is constituted into the speculum back of the body
Plate；
3) be placed on speculum backboard on the framework of described cleaning plant by manipulator, and alignment pin positions speculum backboard,
Mechanical arm is removed；
4) the side grinding mechanism action many clouts of opposite side carry out grinding removal, meanwhile, hairbrush is carried out clearly to clamp nut inside
Sweep；
5) manipulator the speculum backboard after cleaning is transferred to it is mobile trolley used, it is mobile trolley used on positioning pin column speculum is carried on the back
Plate is positioned and drives it to pass through melt pressure sensitive rubber coating mechanism and sealed silicon rubber coating mechanism, the glue of melt pressure sensitive rubber coating mechanism
Rifle does traverse motion on liner plate, makes the PUR of ejection that uniformly hot-fusible pressure-sensitive adhesive be covered with fixed backing surface
On, the end glue rifle of sealed silicon rubber coating mechanism exists entering glue spraying fashionable and that end side is carried out when leaving, the side glue rifle of both sides
Opposite side carries out glue spraying when speculum backboard passes through.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611024083.3A CN106739036A (en) | 2016-11-17 | 2016-11-17 | Speculum backboard system of processing and processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611024083.3A CN106739036A (en) | 2016-11-17 | 2016-11-17 | Speculum backboard system of processing and processing method |
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| Publication Number | Publication Date |
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| CN106739036A true CN106739036A (en) | 2017-05-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611024083.3A Pending CN106739036A (en) | 2016-11-17 | 2016-11-17 | Speculum backboard system of processing and processing method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110948836A (en) * | 2018-09-27 | 2020-04-03 | 天津滨海光热反射技术有限公司 | SMC lining plate preparation system and control method |
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|---|---|---|---|---|
| CN205318003U (en) * | 2015-12-25 | 2016-06-15 | 天津滨海光热反射技术有限公司 | Novel fixed knot of slot type speculum constructs |
| CN105881604A (en) * | 2016-04-01 | 2016-08-24 | 苏州高润新能源科技有限公司 | Automatic edge cutting machine used for solar photovoltaic production line |
| CN206394061U (en) * | 2016-11-17 | 2017-08-11 | 天津滨海光热反射技术有限公司 | Speculum backboard system of processing |
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2016
- 2016-11-17 CN CN201611024083.3A patent/CN106739036A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205318003U (en) * | 2015-12-25 | 2016-06-15 | 天津滨海光热反射技术有限公司 | Novel fixed knot of slot type speculum constructs |
| CN105881604A (en) * | 2016-04-01 | 2016-08-24 | 苏州高润新能源科技有限公司 | Automatic edge cutting machine used for solar photovoltaic production line |
| CN206394061U (en) * | 2016-11-17 | 2017-08-11 | 天津滨海光热反射技术有限公司 | Speculum backboard system of processing |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110948836A (en) * | 2018-09-27 | 2020-04-03 | 天津滨海光热反射技术有限公司 | SMC lining plate preparation system and control method |
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Application publication date: 20170531 |