CN110964706A - 一种纤维素酶、木聚糖酶和果胶酶的制备方法 - Google Patents
一种纤维素酶、木聚糖酶和果胶酶的制备方法 Download PDFInfo
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Abstract
本发明公开了一种纤维素酶、木聚糖酶和果胶酶的制备方法,本发明通过设置菌种浓度、接种量、含水量以及适当的浸泡液pH,发酵时长,发酵温度,得到纤维素酶、木聚糖酶和果胶酶的最佳生产工艺。本发明涉及一种利用黑曲霉固态发酵凉茶渣生产的纤维素酶、木聚糖酶和果胶酶的工艺,首次公开了利用黑曲霉固态发酵凉茶渣生产的纤维素酶、木聚糖酶和果胶酶的高效廉价方法。
Description
技术领域
本发明属于微生物领域,特别涉及一种纤维素酶、木聚糖酶和果胶酶的制备方法。
背景技术
为了尽可能地保留凉茶中风味成分,凉茶多采用低温提取,使凉茶渣与原药材具有相似的营养与活性成分。谢月琴等报道凉茶渣干物质含量为20.55%,其中粗纤维28.83%、粗蛋白9.78%、粗脂肪3.52%、粗灰分6.68%。凉茶渣具有较好的营养和药用价值,是一类未被充分利用的生物资源。近年来,随着凉茶产业的快速发展,凉茶渣的排放也在逐年增加,凉茶渣日产量达到680t。传统的凉茶渣多采用直接堆放、填埋等方式处理,造成了严重资源浪费和环境污染。由于场地限制而不能及时处理,凉茶渣甚至对企业生产也产生较大影响。对凉茶渣进行资源化、高值化利用已经成为企业和社会必须面临的重大问题。
黑曲霉(Aspergillus niger)属于真核生物子囊菌亚门丝孢目丛梗孢科,是一种常见的安全无毒性的曲霉属真菌,是制酱、酿酒、制醋、糖化饲料的主要工业菌种,广泛分布于世界各地的粮食、植物性产品和土壤中。黑曲霉可用于生产淀粉酶、酸性蛋白酶、纤维素酶、果胶酶、葡萄糖氧化酶、柠檬酸、葡糖酸和没食子酸等。
纤维素酶、木聚糖酶和果胶酶是降解植物细胞壁的主要酶类,是提高饲料和食品利用率的重要酶类。利用黑曲霉等固态发酵生产的纤维素酶等酶类,经过干燥后依然具有较强的酶活性。
焦巧芳等以筛选的棘孢木霉为菌种,利用黄芪渣、麸皮和淀粉等组成的培养基同时生产纤维素酶、木糖酶和果胶酶,三种酶活力分别约为1200U/mL、1000U/mL、1000U/mL。本发明与该文献相比,不用添加麸皮和淀粉,且加入较少的水进行固态发酵,使工艺更简单,成本更低。
根据现有问题,本发明致力于研究以黑曲霉为菌种,利用凉茶渣固态发酵生产这三种酶的廉价高效的工艺,具有重要的社会意义和经济价值。
发明内容
本发明的首要目的在于提供一种纤维素酶、木聚糖酶和果胶酶的制备方法。
为达到上述目的,本发明所采取的技术方案是:
本发明的第一方面,提供了一种生产纤维素酶、木聚糖酶和果胶酶的方法,包含以下步骤:将黑曲霉菌种制备成菌悬液,接种到凉茶渣培养基上发酵;所述凉茶渣包括鸡蛋花、金银花、菊花、凉粉草、夏枯草、甘草和布渣叶。
根据本发明的实施例,还包括预先将黑曲霉菌活化、传代,所述活化将黑曲霉菌接种到PDA固体培养基培养。
根据本发明的实施例,培养条件为50%~90%湿度,28℃~37℃,培养24~240h。
根据本发明的实施例,所述传代为1~3次。
根据本发明的实施例,所述菌悬液浓度为105~109cfu/mL,优选2×107cfu/mL的黑曲霉菌悬液。
根据本发明的实施例,接种量为5%~25%,发酵温度为28℃~37℃,发酵时间为3~7天。
根据本发明的实施例,发酵时的含水量为65%~85%。
根据本发明的实施例,所述凉茶渣培养基包括:凉茶渣粉末1~5份,加入硫酸铵0.04~0.20份,葡萄糖0~0.1份,磷酸二氢钾0.005~0.02份,磷酸氢二钾0.002~0.020份,水5.5~8.5份。
根据本发明的实施例,凉茶渣粉末2份,加入硫酸铵0.08份,葡萄糖0.04份,磷酸二氢钾0.01份,磷酸氢二钾0.008份,水7份。
根据本发明的实施例,所述凉茶渣粉末制备方法:将鸡蛋花、金银花、菊花、凉粉草、夏枯草、甘草和布渣叶混合,煎制后得到的凉茶渣,再干燥粉碎。
本发明使用黑曲霉为单一菌种,在计算各种酶活力时,扣除酶液中原有的还原糖的影响,且使用酶的原液进行计算。
本发明的有益效果是:
本发明公开了使用黑曲霉固态发酵凉茶渣生产的纤维素酶、木聚糖酶和果胶酶的工艺,当硫酸铵用量为4%,葡萄糖用量为2%,菌种浓度为2×107cfu/mL,接种量为10%时,含水量为70%,浸泡液pH为9,发酵温度为31℃,发酵7天,是纤维素酶、木聚糖酶和果胶酶的最佳生产工艺。本发明涉及一种利用黑曲霉固态发酵凉茶渣生产的纤维素酶、木聚糖酶和果胶酶的工艺,首次公开了利用黑曲霉固态发酵凉茶渣生产的纤维素酶、木聚糖酶和果胶酶的高效廉价方法。
具体实施方式
下面结合实施例对本发明中的技术方案进行清楚、完整的说明,但并不局限于此。
预先准备
1.菌种活化:
(1)菌种活化在PDA固体培养基上,于电热恒温恒湿培养箱80%的湿度,30℃培养120h;
(2)将黑曲霉菌种连续传代两次后,用生理盐水制成2×107cfu/mL的菌悬液;
PDA固体培养基:马铃薯200g去皮,切成块,煮沸30min,纱布过滤,再加蔗糖20g,溶化后补水至1000mL。加入琼脂20g,加热溶解,然后121℃湿热灭菌20min。
2.凉茶渣培养基的制备:
取6~8份水,加入硫酸铵0.08份,葡萄糖0.04份,磷酸二氢钾0.01份,磷酸氢二钾0.008份,用氢氧化钾将pH调节至5.0~9.0,加入2份凉茶渣,121℃,湿热灭菌20分钟;
凉茶渣:鸡蛋花、金银花、菊花、凉粉草、夏枯草、甘草和布渣叶共7种植物药物混合,煎制后的凉茶渣。
实施例1~8的设置:
一种纤维素酶、木聚糖酶和果胶酶活力的制备方法
按照10%的接种量接种(即1g干凉茶渣接种0.1mL的黑曲霉孢子悬液)将黑曲霉菌接种在凉茶渣培养基上,具体发酵条件如表1所示。
发酵后纤维素酶、木聚酶、果胶酶的测量:
1)发酵结束后,在发酵物中加入15mL的生理盐水,摇匀后过夜静置;
2)15000g高速离心,取上层,检测上清液中纤维素酶、木聚糖酶和果胶酶活力。
表1实施例1~8的设置和酶活力测试结果
注:因素A为含水量,含水量为当体系仅含有凉茶渣和水时,水的百分含量;
因素B为浸泡液pH值,浸泡液是指,一定体积水按照比例要求加入磷酸二氢钾和磷酸氢二钾后,再用3摩尔每升的氢氧化钾调节至固定pH值的溶液;
因素C为发酵温度;
因素D为发酵时间,单位为天。
实施例9
一种纤维素酶、木聚糖酶和果胶酶活力的制备方法
按照10%的接种量接种(即1g干凉茶渣接种0.1mL的黑曲霉孢子悬液)将黑曲霉菌接种在凉茶渣培养基上,在含水量为70%,浸泡液pH为9.0,发酵温度为31℃,发酵7天。
结果:纤维素酶活力为(1.00±0.04)×103U/g,木聚糖酶活力为(5.78±0.37)×103U/g,果胶酶活力为(5.71±0.13)×103U/g,三种酶活力的平均值为(4.16±0.17)×103U/g。
实施例10
一种纤维素酶、木聚糖酶和果胶酶活力的制备方法
按照10%的接种量接种(即1g干凉茶渣接种0.1mL的黑曲霉孢子悬液)将黑曲霉菌接种在凉茶渣培养基上,在含水量为70%,浸泡液pH为9.0,发酵温度为31℃的设置下发酵5天。
结果:纤维素酶活力为(1.05±0.06)×103U/g,木聚糖酶活力为(6.21±0.1)×103U/g,果胶酶活力为(4.11±0.0.02)×103U/g,三种酶活力的平均值为(3.79±0.04)×103U/g。
根据上述实施例,发现实施例9和实施例10的效果较好,能够有效生产三种酶(纤维素酶、木聚糖酶和果胶酶)。当硫酸铵用量为4%,葡萄糖用量为2%,菌种浓度为2×107cfu/mL,接种量为10%时,含水量为70%,浸泡液pH为9,发酵温度为31℃,发酵7天,是三种饲用酶的最佳生产工艺。
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。
Claims (10)
1.一种制备纤维素酶、木聚糖酶和果胶酶的方法,其特征在于,包含以下步骤:将黑曲霉菌悬液,接种到凉茶渣培养基上发酵;所述凉茶渣包括鸡蛋花、金银花、菊花、凉粉草、夏枯草、甘草和布渣叶。
2.根据权利要求1所述的方法,其特征在于,还包括预先将黑曲霉菌活化、传代,所述活化将黑曲霉菌接种到PDA固体培养基培养。
3.根据权利要求2所述的方法,其特征在于,培养条件为50%~90%湿度、28℃~37℃培养24~240h。
4.根据权利要求1所述的方法,其特征在于,所述菌悬液浓度为105~109cfu/mL,优选2×107cfu/mL。
5.根据权利要求1所述的方法,其特征在于,接种量为5%~25%。
6.根据权利要求1所述的方法,其特征在于,发酵温度为28℃~37℃,发酵时间为3~7天,发酵时的含水量为65%~85%,浸泡液pH为5~10。
7.根据权利要求1所述的方法,其特征在于,发酵温度为31℃,发酵时间为7天,发酵时的含水量为70%,浸泡液pH为9。
8.根据权利要求1所述的方法,其特征在于,所述凉茶渣培养基包括:凉茶渣粉末1~5份,硫酸铵0.04~0.20份,葡萄糖0~0.1份,磷酸二氢钾0.005~0.02份,磷酸氢二钾0.002~0.020份,水5.5~8.5份。
9.根据权利要求8所述的方法,其特征在于,所述凉茶渣培养基包括:凉茶渣粉末2份,硫酸铵0.08份,葡萄糖0.04份,磷酸二氢钾0.01份,磷酸氢二钾0.008份,水8份。
10.根据权利要求8或9所述的方法,其特征在于,所述凉茶渣粉末为:将鸡蛋花、金银花、菊花、凉粉草、夏枯草、甘草和布渣叶混合,煎制后得到的凉茶渣。
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