CN110889633A - Intelligent mold management system - Google Patents
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Abstract
The application relates to an intelligent mould management system, which comprises a master control management device, a data detection device, a data acquisition device and an in-out library management device; the data detection device is arranged on the die and used for detecting the state information of the corresponding die and sending the state information to the data acquisition device; the data acquisition device is used for acquiring the state information of each die and sending the state information to the master control management device; the warehousing and ex-warehouse management device is used for recording warehousing and ex-warehouse information of each die and sending the warehousing and ex-warehouse information to the master control management device; and the master control management device is used for updating and storing the received state information and the in-out information of the mold, establishing a database and uniformly managing the mold. Unified management of mould can be realized to this application, solves the chaotic problem of prior art mould management.
Description
Technical Field
The application belongs to the mould field of making, concretely relates to mould management system of intelligence.
Background
China is in the process of changing from a large die manufacturing country to a strong die manufacturing country, and informatization is a booster for die enterprise development. The development direction is 'to drive industrialization by informatization, promote informatization by industrialization and go through a novel industrialization way'.
The mould is a tool for forming accessories, and for the forming of optical cables and electric cables, because the optical cables and the electric cables are various in types, the moulds with different specification parameters are used in each procedure, the types and the number of the moulds are very complicated, the management of the use and the daily maintenance of the moulds is very difficult, and the following problems mainly exist:
1. the loss and damage of the mold always cannot find responsible persons, so that the unnecessary waste and property loss of the mold are caused;
2. the mould information is manually input, the specification parameter parameters of the mould are not updated in time, the specification parameter parameters are only read from the mould, and after the mould is used for a long time, the mould is worn, the production process control is influenced, and the production difficulty is increased;
3. the mould management is difficult, and the work load is big for regularly checking, and the platform account is not updated in time, causes the chaotic scheduling problem of mould management.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the problems of large workload, difficult production and property loss of the mould counting at regular intervals caused by disordered mould management in the prior art are solved.
In order to solve the technical problems, the invention provides an intelligent mold management system which can uniformly manage all molds, can update the use information and the basic information of the molds in time and is convenient for the control of the production process.
The technical scheme adopted by the invention for solving the technical problems is as follows:
an intelligent mould management system comprises a master control management device, a data detection device, a data acquisition device and an in-out management device;
the data detection device is arranged on the die and used for detecting the state information of the corresponding die and sending the state information to the data acquisition device;
the data acquisition device is used for acquiring the state information of each die and sending the state information to the master control management device;
the warehousing and ex-warehouse management device is used for recording warehousing and ex-warehouse information of each die and sending the warehousing and ex-warehouse information to the master control management device;
and the master control management device is used for updating and storing the received state information and the in-out information of the mold, establishing a database and uniformly managing the mold.
Further, according to the intelligent mold management system provided by the application, the state information comprises basic information and use information, wherein the basic information comprises a code, specification parameters, a life cycle, a manufacturer and a production date of the mold; the use information comprises use frequency information, use state, storage position information and scrapping information.
Further, according to the intelligent mold management system provided by the application, the warehouse entry and exit information comprises warehouse exit information and warehouse entry information, and the warehouse exit information comprises personnel availability, equipment stations used by the equipment stations and time availability; the warehousing information comprises returning personnel and returning time.
Further, according to the intelligent mold management system provided by the application, the main control management device comprises a main control unit and a management terminal, wherein the main control unit is used for acquiring the state information and the in-out information of the mold, establishing a database and forming a viewable mold management information file;
the management terminal is connected with the main control unit and used for sending management information to the main control unit, and the main control unit is used for sending instructions to the data acquisition device or the in-out management device according to the management information.
Further, according to the intelligent mold management system provided by the application, the master control management module further comprises a display, and the display is connected with the master control unit and used for displaying the real-time state of the mold.
Further, according to the intelligent mold management system that this application provided, data detection device include first main control chip, and with the first wireless data transceiver module that first main control chip links to each other, counting module and clock module are connected to first main control chip for record time information and mould use frequency, first wireless data transceiver module is used for the receiving and dispatching of mould state information.
Further, according to the intelligent mold management system provided by the application, the data acquisition device comprises a second main control chip and a second wireless data transceiver module connected with the main control chip.
Further, according to the intelligent mold management system that this application provided, the warehouse entry management device include third main control chip and identification module, identification module is used for discerning the personnel of getting of mould and the personnel's of returning identity, count module and clock module are connected to third main control chip for take time, the accumulative total frequency of getting of the personnel of getting of record and the personnel's of returning time of returning.
Further, according to the intelligent mold management system provided by the application, the intelligent mold management system further comprises a mold access device, wherein the mold access device is used for obtaining a storage warehouse position preset by the mold according to an instruction of the master control management device and conveying the mold to the mold warehouse; or taken out of the mold magazine and transported to a designated position.
Further, according to the intelligent mould management system that this application provided, mould access arrangement is including die-filling manipulator and main control unit, die-filling manipulator with the main control unit electricity is connected, the main control unit with main control management device connects, the main control unit is used for snatching the target mould according to main control management device's instruction control die-filling manipulator.
The invention has the beneficial effects that: the invention can uniformly manage the die, and the die ledger is clear and clear at a glance.
By the mould management system, the loss and damage of the mould can be directly checked to the responsible person, so that the management is convenient;
the specification parameters of the die are updated in time, so that the correct die can be conveniently selected by the production process, and the control of the production process is facilitated.
Drawings
The technical solution of the present application is further explained below with reference to the drawings and the embodiments.
FIG. 1 is a schematic diagram of a mold management system according to an embodiment of the present application;
FIG. 2 is a schematic diagram of a data detection device according to an embodiment of the present application;
fig. 3 is a schematic structural diagram of an access management apparatus according to an embodiment of the present application;
fig. 4 is a schematic structural diagram of a master management apparatus according to an embodiment of the present application.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
The technical solutions of the present application will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
Examples
This embodiment provides a mould management system of intelligence, includes: the system comprises a master control management device, a data detection device, a data acquisition device, an in-out library management device and a communication module; the master control management device is connected with the data acquisition device and the warehousing and ex-warehouse management device through the communication module to exchange information.
The data detection device is arranged on the die, each die is provided with the data detection device, and the data detection devices can detect the state information of the corresponding die, including the basic information and the use information of the die. The data detection device can send the state information of the die to the data acquisition device at regular time.
The basic information comprises the code of the mold, specification parameters, library position information, life cycle, manufacturer and production date. When the die leaves the factory, the basic information of the die is recorded into the data detection device by initializing the data detection device. The identity information of the mould during coding, the code of each mould is unique, and the unique mould can be determined by obtaining the code of the mould; by acquiring the specification parameters of the die, the specification of a product which can be molded by the die can be known, and the selection of a proper die in the production process of the product is facilitated; by acquiring the service life cycle of the mold, the service condition of the mold can be known and can be used as a condition for judging whether the mold can be continuously used; by acquiring the position information of the mold, the specific production workshop or the specific mold library of the mold, the movement condition of the mold and the like can be known.
The use information includes use frequency information, use state information and scrap information of the mold. The use frequency information of the die is obtained and can be used as a condition for judging whether the die needs to be maintained or not; the using state of the mold is obtained, and the current mold opening or closing state of the mold is known, so that the mold can be called according to the production condition; by acquiring the scrapping information of the die, the using condition of the die can be known, and whether the die can be used continuously or not can be obtained.
The data detection device of this embodiment includes first main control chip, and with the first wireless data transceiver module that first main control chip links to each other, first wireless data transceiver module is used for the receiving and dispatching of mould state information, and first wireless data transceiver module can be Wifi module, bluetooth module, zigBee module etc.. The first main control chip is connected with the counting module and the clock module and used for recording time information and the using times of the mold, determining the using times of the mold according to the using times of the mold in a set time period and sending the using times of the mold to the main control management device through the first wireless transceiving module.
The data acquisition device is used for collecting the state information of the dies detected by each die detection device and uniformly sending the state information to the master control management device, and the master control management device updates and stores the state information of each die to realize the uniform management of the dies. The data acquisition device can send the state information of the die to the master control management device at regular time, and can also send the state information of the die according to the instruction of the master control management device.
The data acquisition device of the embodiment comprises a second main control chip and a second wireless data transceiver module connected with the second main control chip. The second wireless data transceiver module is used for transceiving the mold state information detected by the data detection device, the second wireless data transceiver module can be a Wifi module, a Bluetooth module, a ZigBee module and the like, and the second master control chip sends the mold state information sent by the data detection device to the master control management device through the second wireless transceiver module.
The main control management device knows the specification parameters, the using state, the using frequency and the like of the die from the die state information collected by the data collection device, and can conveniently and uniformly manage and effectively monitor each die. When the use frequency of the die reaches 90% of the preset life cycle of the die, a maintenance instruction can be issued, and the die is maintained according to the schedule. After each overhaul, the life cycle of the die needs to be recalculated and adjusted, the time of the next overhaul is predicted in sequence, whether the die can be used continuously or not is predicted, the scrapping information and the life cycle are updated simultaneously, and the readjusted data information is returned to the data detection device for being checked by a die user.
The warehousing and ex-warehouse management device records warehousing and ex-warehouse information of the die, wherein the warehousing and ex-warehouse information comprises warehousing and ex-warehouse information of the die, and the warehousing and ex-warehouse information comprises the personnel for getting the die, the used machine equipment, the getting time and the accumulated getting frequency; the warehousing information comprises the returning personnel and the returning time of the die.
The warehouse entry and exit management device of this embodiment includes third main control chip and identification module, identification module can adopt fingerprint identification, face identification or radio frequency card discernment etc. through setting up identification module, when staff receives the mould, can discern leading personnel's identity, and equally, when staff returns the mould, can discern returning personnel's identity. The third main control chip is connected with the counting module and the clock module, can record the receiving time, the accumulated receiving frequency and the returning time of the receiving personnel through the counting module and the clock module, and simultaneously obtains and records the serial number of the received or returned mold through the data detection device. And the third main control chip establishes communication connection with the main control management device and sends the leading personnel/returning personnel, the leading time/returning time and the leading frequency of the leading personnel of the mould with the corresponding number to the main control management device.
The master control management device can know the warehousing and ex-warehouse information of each mold from the warehousing and ex-warehouse management device, and when the molds are lost or damaged, people in charge can be directly checked, so that the management is convenient.
The master control management device of the embodiment comprises a master control unit and a management terminal, wherein the master control unit can adopt an industrial personal computer, is connected with a data acquisition device or an in-out library management device through a communication module, receives state information or in-out library management information of each mold, establishes a database and forms a viewable mold management information file.
And the management terminal is connected with the industrial personal computer and used for sending management information to the industrial personal computer according to the state information and the warehouse-in and warehouse-out information of each die, and the industrial personal computer sends instructions to the warehouse-in and warehouse-out management device according to the management information. For example, if a certain mold is lost or damaged and needs to know the warehousing information, the management terminal can send an instruction to the warehousing and ex-warehouse management device through the industrial personal computer and the warehousing and ex-warehouse management device sends the warehousing and ex-warehouse information to the industrial personal computer. Of course, the warehousing and ex-warehouse management device can also automatically send the warehousing and ex-warehouse information of the mold to the industrial personal computer for inputting in a timing manner to establish a database.
Further, the master control management device of this embodiment still is provided with the display, and this display is the LCD display, the LCD display is connected with the output of industrial computer for the state information of display mould and the warehouse entry information of going out, so that managers can know the state of mould in convenient, real time.
The master control management device of this embodiment can compare each other the initial state information of mould and the mould state information after using a period, and what parameters of the inspection out mould have changed show in the display to the data that change, makes things convenient for maintenance personal to maintain in real time, convenient and fast.
Meanwhile, by arranging the keys, the manual control function can be realized, and the relevant data of the die can be read or changed.
In a further embodiment, the present embodiment further provides a mold access device, during the production process of a product, a mold of a certain specification needs to be called, a calling instruction can be sent to the mold access device through the management terminal, the mold access device obtains a storage location of the mold according to the calling instruction, and the mold of the corresponding specification is taken out from the mold storage and is transported to a designated location. Or if the mould is used up and needs to be placed back into the mould warehouse, the preset storage warehouse position of the mould in the mould warehouse is obtained according to the instruction of the management terminal, and the mould is transported back to the mould warehouse.
The mold storing and taking device comprises a mold loading manipulator and a main control unit, wherein the mold loading manipulator is electrically connected with the main control unit, and the main control unit controls the action of the mold loading manipulator. The main control unit is connected with the data entry module, and the instruction of the management terminal is obtained from the data entry module, so that the die filling manipulator is controlled to grab the target die.
The first main control chip, the second main control chip and the third main control chip of the embodiment may be CPUs.
The invention can uniformly manage the die, and the die ledger is clear and clear at a glance. The state information of the die can be updated in time, so that the correct die can be conveniently selected by the production process, and the control of the production process is facilitated. By the mould management system, the loss and damage of the mould can be directly checked to the responsible person, so that the management is convenient;
in light of the foregoing description of the preferred embodiments according to the present application, it is to be understood that various changes and modifications may be made without departing from the spirit and scope of the invention. The technical scope of the present application is not limited to the contents of the specification, and must be determined according to the scope of the claims.
Claims (10)
1. An intelligent mould management system is characterized by comprising a master control management device, a data detection device, a data acquisition device and an in-out library management device;
the data detection device is arranged on the die and used for detecting the state information of the corresponding die and sending the state information to the data acquisition device;
the data acquisition device is used for acquiring the state information of each die and sending the state information to the master control management device;
the warehousing and ex-warehouse management device is used for recording warehousing and ex-warehouse information of each die and sending the warehousing and ex-warehouse information to the master control management device;
and the master control management device is used for updating and storing the received state information and the in-out information of the mold, establishing a database and uniformly managing the mold.
2. The intelligent mold management system according to claim 1, wherein the status information comprises basic information and usage information, the basic information comprising a code of the mold, specification parameters, a life cycle, a manufacturer, a production date; the use information comprises use frequency information, use state, storage position information and scrapping information.
3. The intelligent mold management system according to claim 1, wherein the warehousing and ex-warehousing information comprises warehousing and ex-warehousing information, and the warehousing and ex-warehousing information comprises personnel for getting to stock, equipment stations for use, and time for getting to stock; the warehousing information comprises returning personnel and returning time.
4. The intelligent mold management system according to claim 1, wherein the master control management device comprises a master control unit and a management terminal, wherein the master control unit is used for acquiring the state information and the in-out information of the mold, establishing a database and forming a viewable mold management information file;
the management terminal is connected with the main control unit and used for sending management information to the main control unit, and the main control unit is used for sending instructions to the data acquisition device or the in-out management device according to the management information.
5. The intelligent mold management system of claim 1, wherein the master control management module further comprises a display, the display being connected to the master control unit for displaying a real-time status of the mold.
6. The intelligent mold management system according to claim 2, wherein the data detection device comprises a first main control chip and a first wireless data transceiver module connected to the first main control chip, the first main control chip is connected to the counting module and the clock module and is configured to record time information and mold usage frequency, and the first wireless data transceiver module is configured to receive and transmit mold status information.
7. The intelligent mold management system of claim 1, wherein the data acquisition device comprises a second master control chip and a second wireless data transceiver module connected to the master control chip.
8. The intelligent mold management system according to claim 3, wherein the warehousing management device comprises a third main control chip and an identification module, the identification module is used for identifying the identities of the person to be received and the person to be returned of the mold, and the third main control chip is connected with a counting module and a clock module and is used for recording the time to be received of the person to be received, the accumulated frequency to be received and the time to be returned of the person to be returned.
9. The intelligent mold management system according to claim 1, further comprising a mold access device, wherein the mold access device is configured to obtain a storage location predetermined for the mold according to an instruction from the master control management device, and transport the mold to the mold storage; or taken out of the mold magazine and transported to a designated position.
10. The intelligent mold management system according to claim 9, wherein the mold access device comprises a mold loading manipulator and a main control unit, the mold loading manipulator is electrically connected with the main control unit, the main control unit is connected with the main control management device, and the main control unit is configured to control the mold loading manipulator to grab the target mold according to an instruction of the main control management device.
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| CN201911194442.3A CN110889633A (en) | 2019-11-28 | 2019-11-28 | Intelligent mold management system |
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| CN201911194442.3A CN110889633A (en) | 2019-11-28 | 2019-11-28 | Intelligent mold management system |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111932393A (en) * | 2020-07-16 | 2020-11-13 | 东方蓝天钛金科技有限公司 | Mold management software system and software product |
| CN112070257A (en) * | 2020-09-15 | 2020-12-11 | 浙江武精机器制造有限公司 | Mould and product information sharing management and control system |
| CN113537867A (en) * | 2020-04-20 | 2021-10-22 | 长鑫存储技术有限公司 | Polishing head management system and method |
| CN113919632A (en) * | 2021-09-03 | 2022-01-11 | 暖流信息科技（上海）有限公司 | Mold management system and method for nonferrous metal processing |
| CN115169617A (en) * | 2022-09-08 | 2022-10-11 | 合肥中科迪宏自动化有限公司 | Mold maintenance prediction model training method, mold maintenance prediction method and system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113537867A (en) * | 2020-04-20 | 2021-10-22 | 长鑫存储技术有限公司 | Polishing head management system and method |
| CN113537867B (en) * | 2020-04-20 | 2023-09-01 | 长鑫存储技术有限公司 | Polishing head management system and method |
| CN111932393A (en) * | 2020-07-16 | 2020-11-13 | 东方蓝天钛金科技有限公司 | Mold management software system and software product |
| CN112070257A (en) * | 2020-09-15 | 2020-12-11 | 浙江武精机器制造有限公司 | Mould and product information sharing management and control system |
| CN113919632A (en) * | 2021-09-03 | 2022-01-11 | 暖流信息科技（上海）有限公司 | Mold management system and method for nonferrous metal processing |
| CN115169617A (en) * | 2022-09-08 | 2022-10-11 | 合肥中科迪宏自动化有限公司 | Mold maintenance prediction model training method, mold maintenance prediction method and system |
| CN115169617B (en) * | 2022-09-08 | 2022-11-11 | 合肥中科迪宏自动化有限公司 | Mold maintenance prediction model training method, mold maintenance prediction method and system |
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Application publication date: 20200317 |