CN110837990A - Material internet intelligent management and control system and method - Google Patents
Material internet intelligent management and control system and method Download PDFInfo
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- CN110837990A CN110837990A CN201910920676.5A CN201910920676A CN110837990A CN 110837990 A CN110837990 A CN 110837990A CN 201910920676 A CN201910920676 A CN 201910920676A CN 110837990 A CN110837990 A CN 110837990A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
- G06Q10/0875—Itemisation or classification of parts, supplies or services, e.g. bill of materials
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/06—Electricity, gas or water supply
Abstract
The invention discloses a material internet intelligent management and control system and a method, wherein the system comprises: the system comprises a system server, an information identifier adding device, an information identifier collecting device and a control terminal, wherein the control terminal is used for calling a unique information identifier corresponding to a spare part from a spare part information database when the spare part is put in storage and providing the unique information identifier for the information identifier generating device, and obtaining the information identifier of the spare part collected by the information identifier collecting device when the spare part is taken out of the storage and sending the information identifier to the system server; the control terminal is respectively in communication connection with the information identifier adding device, the information identifier collecting device and the system server through the communication module; a corresponding method is also disclosed. The invention achieves the data management of materials by using an informatization means, greatly improves the working efficiency, realizes the real-time update of the material data in the station and the intelligent management of the material data in and out of the warehouse, realizes scientific scheduling, optimizes personnel, paperless operation and protects the environment.
Description
Technical Field
The invention relates to the technical field of power grid management, in particular to a material internet intelligent management and control system and method for transformer substation spare part management.
Background
According to the idea of 'major overhaul' system construction of the national power grid company, the operation and maintenance service of the existing transformer substation needs to be combed and analyzed, the operation and maintenance integration is realized, the cross and overlapping work of overhaul and power transformation is reduced, and therefore the production efficiency and the benefit are effectively improved. The main work and difficulty of operation and maintenance integration is to realize the bidirectional fusion of the operation and maintenance of the power transformation equipment.
It is known that, after two decades of continuous growth, the number of substations governed by many cities reaches hundreds, the increasing number of substations makes the operation and maintenance integrated workload become unprecedented and huge, and the operation and maintenance integrated work gradually becomes the normal work of substation operators.
The management of spare parts of the operation and maintenance integrated maintenance equipment is an important link in work, and the management and reliability problems of the spare parts increasingly restrict the stable development of the whole work. The equipment of transformer substation is various, and the producer of equipment is all the same again, has provided new subject for the operation management of fortune dimension work, and the management of the spare parts spare part of fortune dimension equipment is comparatively complicated and loaded down with trivial details all the time.
Spare parts on the operation and maintenance site at the present stage are various in variety, large in quantity and scattered in storage places, the material management and control is disordered, the material management and control cost is high, reasonable management technical means are not provided, the traditional manual management efficiency is low, mistakes are easily made in a messy mode, the situation that the information records of the spare parts are inaccurate, and the spare parts in the current warehouse cannot be known in real time is often generated, so that the spare parts cannot be effectively and reasonably utilized.
Disclosure of Invention
The invention provides a material internet intelligent management and control system and a material internet intelligent management and control method to solve the technical problems.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
according to a first aspect of the embodiments of the present invention, there is provided a material internet intelligent management and control system, used for managing access to and from various spare parts in a warehouse, where a storage location for storing the spare parts is provided, including:
the system server is used for storing a spare part information database, and one spare part in the spare part information database corresponds to a unique information identification code;
the information identifier adding device is used for generating an information identifier according to the unique information identifier corresponding to the spare part and loading the information identifier on the spare part;
the information identifier acquisition device is used for reading the information identifier on the spare part;
the control terminal is used for calling the unique information identification code corresponding to the spare part from the spare part information database to be provided for the information identification generating device when the spare part is put in storage, and acquiring the information identification of the spare part acquired by the information identification acquiring device and sending the information identification to the system server when the spare part is taken out of storage;
the control terminal is respectively in communication connection with the information identifier adding device, the information identifier collecting device and the system server through the communication module.
Preferably, the information identifier arranged on the spare part is a bar code or a two-dimensional code, and the spare part information identifier acquisition device is a bar code scanner.
Preferably, the information identifier arranged on the spare part is an electronic tag, the spare part information identifier acquisition device is an electronic tag reader, and the electronic tag is in communication connection with the electronic tag reader.
Preferably, still including setting up the entrance guard's device that is used for gathering entrance guard's information in the warehouse, entrance guard's device is connected or the communication is connected with control terminal electricity, and entrance guard's information transmission to control terminal that entrance guard's device will gather.
Preferably, the warehouse also comprises at least one camera device arranged in the warehouse, the camera device is electrically or communicatively connected with the control terminal, and the camera device transmits the shot video images to the control terminal.
Preferably, the system further comprises a touchable display screen for visual control management, wherein the touchable display screen is electrically or communicatively connected with the control terminal; or the warehouse system further comprises an environment detection device for detecting the internal environment parameters of the warehouse, and the environment detection device is electrically connected with the control terminal.
Preferably, the system further comprises an alarm device for alarming when the stock of spare parts is insufficient, and the alarm device is electrically or communicatively connected with the control terminal.
Preferably, the communication module is a wireless communication module, and the wireless communication module at least includes one of the following modules: bluetooth module, WIFI module, GPRS module, 3G module, 4G module, 5G module, NBIOT module and zigBee module.
According to a second aspect of the embodiment of the invention, a material internet intelligent management and control method is provided, which comprises the following steps:
when the control terminal receives a warehousing instruction of a spare part, calling a unique information identification code corresponding to the spare part from a spare part information database and providing the unique information identification code to the information identification generation device so as to enable the information identification generation device to generate an information identification;
when the control terminal receives a warehouse-out instruction of the spare parts, the information identification of the spare parts acquired by the information identification acquisition device is acquired and sent to the system server, so that the information of the spare parts of related types in the spare part information database is updated in time.
Preferably, when the control terminal receives an ex-warehouse instruction of a kind of spare parts, if the stock quantity of the kind of spare parts is lower than the safety stock, the control terminal gives a stock alarm.
Compared with the prior art, the invention changes the management bottleneck of the existing small-sized material library, achieves the data management of materials by data fusion and informatization means, forms big data and big network, greatly improves the working efficiency, realizes the real-time update of the material data in the station and the intelligent management of the material entering and exiting the library, realizes scientific scheduling, personnel optimization, paperless operation and environment protection.
Drawings
Fig. 1 is a schematic structural diagram of an intelligent management and control system for the internet of materials according to the present invention.
In the figure, 1-a system server, 2-a control terminal, 3-an information identifier adding device, 4-an information identifier collecting device, 5-an access control device, 6-a camera device and 7-an alarm device.
Detailed Description
The present invention will be described in detail below with reference to specific embodiments shown in the drawings. These embodiments are not intended to limit the present invention, and structural, methodological, or functional changes made by those skilled in the art according to these embodiments are included in the scope of the present invention.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in this specification and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should also be understood that the term "and/or" as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items.
As shown in fig. 1, a material internet intelligence management and control system for the warehouse entry and exit management of various spare parts in the warehouse is equipped with the position of depositing spare parts in the warehouse, includes:
the system server 1 is used for storing a spare part information database, wherein one spare part in the spare part information database corresponds to a unique information identification code;
the information identifier adding device 3 is used for generating an information identifier according to the unique information identifier corresponding to the spare part and loading the information identifier on the spare part;
the information identifier acquisition device 4 is used for reading the information identifier on the spare part;
the control terminal 2 is used for calling a unique information identification code corresponding to the spare part from a spare part information database to be provided for the information identification generating device 3 when the spare part is put in storage, and acquiring the information identification of the spare part acquired by the information identification acquiring device 4 when the spare part is taken out of the storage and sending the information identification to the system server 1;
the control terminal 2 is respectively in communication connection with the information identifier adding device 3, the information identifier collecting device 4 and the system server 1 through communication modules.
The invention generates the unique information identification code corresponding to the spare parts by scientifically coding the information of the spare parts and the positions of the warehouse, thereby solving the problem of old and delayed warehouse information. In this way, automatic tracking can be achieved regardless of where the item is flowing. The combination of the coding identification technology and the information technology can reasonably and effectively utilize the warehouse space, and realize the accurate warehouse-in and warehouse-out management quickly, accurately and at low cost. The intelligent warehousing management enables the operations of warehouse spare parts such as warehouse-out, warehouse-in, checking and the like to be directly completed through equipment scanning, the pressure of warehouse workers is greatly reduced, and human errors caused by input in the operation management process are avoided.
Information on spare parts, including but not limited to: material code, material name, specification model, unit, material type, stock quantity, unit price, remark, etc. The spare part information database is constructed by listing the model specifications of all integrated spare parts of the transformer substation, roughly classifying the integrated spare parts by taking a station as a unit, and finely classifying the integrated spare parts by taking voltage grades and specific equipment as a unit according to manufacturer and specification conditions. The spare part information database supports the functions of data export, data import, data backup, data restoration, scrapping and the like.
The communication module is preferably a wireless communication module, and the wireless communication module at least comprises one of the following modules: bluetooth module, WIFI module, GPRS module, 3G module, 4G module, 5G module, NBIOT module and zigBee module. Through above wireless communication module, control terminal 2 can realize wireless communication with information sign interpolation device 3, information sign collection system 4, system server 1 and be connected, and data transmission is reliable and stable, has reduced the arranging of net twine moreover, has saved the space in warehouse. Therefore, the control terminal 2 may be a common desktop computer, or may also be a mobile terminal such as a mobile notebook computer, a tablet computer, or a mobile phone.
According to an implementation mode of the invention, the information identifier arranged on the spare part is a bar code or a two-dimensional code, the information identifier generating device 3 prints and generates the bar code or the two-dimensional code and pastes the bar code or the two-dimensional code on the spare part, and the spare part information identifier collecting device 4 is a bar code scanner. The bar code or the two-dimensional code, namely the one-dimensional bar code and the two-dimensional bar code, has the advantages of simplicity, high information acquisition speed, high reliability, flexibility, practicability, high degree of freedom and low cost.
According to one implementation mode of the invention, the information identifier arranged on the spare part is an electronic tag, and the information identifier generating device 3 is assembled to obtain a corresponding electronic tag and is installed on the spare part; the spare part information identification acquisition device 4 is an electronic tag reader, and the electronic tag is in communication connection with the electronic tag reader. The electronic tag mainly adopts the RFID electronic tag technology, and has the advantages of read-write capability, no limitation to visual range, difficulty in counterfeiting and higher intelligence.
In order to enhance the data security management, the user authority, user information, and the like of the control terminal 2 and the system server 1 are encrypted in multiple.
In order to strengthen the access security guarantee of the warehouse, the system can also include the entrance guard device 5 that is equipped with in the warehouse and is used for gathering entrance guard information, entrance guard device 5 is connected or the communication is connected with control terminal 2 electricity, and entrance guard device 5 transmits the entrance guard information who gathers to control terminal 2. The access control device 5 adopts an access control mode which can be a card identification mode, wherein one person can identify access rights by reading a card or reading the card and encrypting a code; the access authority can be identified in a password identification mode through a password lock arranged on the door; the system can also be in a biological identification mode, such as a fingerprint identification module for identifying fingerprint information, an infrared face identification module for identifying face information, a voice identification module for identifying voice information and the like, and has good safety.
In order to monitor the real-time storage condition of spare parts in the warehouse and strengthen safety management, the system can further comprise at least one camera device 6 arranged in the warehouse, the camera device 6 is electrically connected or in communication connection with the control terminal 2, and the camera device 6 transmits the shot video images to the control terminal 2. The camera device 6 can be arranged at any position in the warehouse, the visual field of the camera device covers all spare parts as far as possible, and the number of the camera device can be set according to actual needs.
In addition, still can set up gravity-feed sensor and infrared sensor on the goods shelves of spare parts place, gravity-feed sensor and infrared sensor respectively with control terminal 2, with real-time supervision's sensing data transmission to control terminal 2, avoid the unexpected position transfer condition of spare parts.
In order to realize visual control management, the system may further include a touch-enabled display screen, which is electrically or communicatively connected to the control terminal 2.
In order to know the environmental conditions in the warehouse in real time, the system may further include an environment detection device for detecting the internal environmental parameters of the warehouse, and the environment detection device is electrically connected with the control terminal 2. In particular, the method comprises the following steps of,
in particular, the system can also comprise an alarm device 7 for alarming when the stock of spare parts is insufficient, and the alarm device 7 is electrically or communicatively connected with the control terminal 2. The alarm device 7 may be an alarm with sound, light or a combination of sound and light.
The invention also provides a material internet intelligent control method based on the material internet intelligent control system, which comprises the following steps:
when the control terminal 2 receives a warehousing instruction of a spare part, the unique information identification code corresponding to the spare part is called from the spare part information database and is provided for the information identification generating device 3, so that the information identification generating device 3 generates an information identification;
when receiving a warehouse-out instruction of a spare part, the control terminal 2 acquires the information identifier of the spare part acquired by the information identifier acquisition device 4 and sends the information identifier to the system server 1, so that the information of the spare part of related types in the spare part information database is updated in time.
When the control terminal 2 receives a delivery instruction of a kind of spare parts, if the stock quantity of the kind of spare parts is lower than the safety stock, the control terminal controls the alarm device to give an alarm for the stock. In order to meet the basic requirements of construction at ordinary times, sufficient material and material preparation is required for preparing the temporary needs.
For example, when an electric power device needs to be picked up and is taken out of a warehouse, an operator scans a one-dimensional bar code on the electric power device by using a wireless scanning gun, picking information is converted into a warehouse-out instruction and is sent to the control terminal 2, the control terminal 2 can feed back the stock state after picking, and when the stock quantity is higher than the safety stock; when the inventory quantity is lower than the safety inventory, the control terminal 2 uploads the relevant information of the spare parts to the system server 1, and meanwhile, corresponding staff is reminded to take measures such as purchasing and allocating in a short message or mail mode so as to meet the quota requirement. At this time, the control terminal 2 may automatically generate a suggested purchase order, and send the order to the corresponding staff in the form of a short message or an email.
When the control terminal 2 receives a query instruction of a spare part, the service condition and the detailed information of the spare part in the spare part information database are called according to the information input by the human-computer interaction interface, and graphs such as histograms can be generated and displayed on the human-computer interaction interface. The man-machine interface here may be a touchable display screen or the like. On this basis, control terminal 2 can carry out the inventory of spare parts and check, according to aspects such as goods and materials storehouse, goods and materials date of going into and going out of the warehouse, receiving frequency, the automatic analysis needs the goods and materials of checking, and generate the inventory list, compares inventory quantity and inventory quantity automatically, reachs the result of sufficient and insufficient of checking. According to the checking record, data statistics can be carried out from the angles of checking range, checking materials, checking time and the like, and information such as material warehouse, material information, checking excess and shortage conditions and the like which are frequently wrong is analyzed.
The invention combines the functions of personnel management, material warehousing/ex-warehouse information comprehensive management, inventory data analysis and the like, realizes real-time updating of material data in a station and intelligent warehousing management by sending early warning/alarming information and receiving query information to the mobile terminal, realizes scientific scheduling, personnel optimization, paperless operation and environment protection, improves the working efficiency and creates a saving team group.
Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. This application is intended to cover any variations, uses, or adaptations of the invention following, in general, the principles of the invention and including such departures from the present disclosure as come within known or customary practice within the art to which the invention pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims.
It will be understood that the invention is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the invention is limited only by the appended claims.
Claims (10)
1. Material internet intelligence management and control system for the discrepancy storehouse management of various spare parts in the warehouse is equipped with the position in storehouse of depositing spare parts in the warehouse, and its characterized in that includes:
the system server is used for storing a spare part information database, and one spare part in the spare part information database corresponds to a unique information identification code;
the information identifier adding device is used for generating an information identifier according to the unique information identifier corresponding to the spare part and loading the information identifier on the spare part;
the information identifier acquisition device is used for reading the information identifier on the spare part;
the control terminal is used for calling the unique information identification code corresponding to the spare part from the spare part information database to be provided for the information identification generating device when the spare part is put in storage, and acquiring the information identification of the spare part acquired by the information identification acquiring device and sending the information identification to the system server when the spare part is taken out of storage;
the control terminal is respectively in communication connection with the information identifier adding device, the information identifier collecting device and the system server through the communication module.
2. The system according to claim 1, wherein the information identifier provided on the spare part is a barcode or a two-dimensional code, and the spare part information identifier acquisition device is a barcode scanner.
3. The internet intelligent management and control system for materials according to claim 1, wherein the information identifier set on the spare part is an electronic tag, the spare part information identifier acquisition device is an electronic tag reader, and the electronic tag is in communication connection with the electronic tag reader.
4. The material internet intelligent management and control system of claim 1, further comprising an access control device arranged in the warehouse and used for collecting access control information, wherein the access control device is electrically connected or in communication connection with the control terminal, and transmits the collected access control information to the control terminal.
5. The system according to claim 1, further comprising at least one camera device disposed in the warehouse, wherein the camera device is electrically or communicatively connected to the control terminal, and transmits the captured video images to the control terminal.
6. The intelligent management and control system for the internet of materials according to claim 1, further comprising a touchable display screen for visual control management, wherein the touchable display screen is electrically or communicatively connected with the control terminal; or the warehouse system further comprises an environment detection device for detecting the internal environment parameters of the warehouse, and the environment detection device is electrically connected with the control terminal.
7. The internet intelligent management and control system for materials according to claim 1, further comprising an alarm device for alarming when the stock of spare parts is insufficient, wherein the alarm device is electrically connected or in communication connection with the control terminal.
8. The system according to any one of claims 1 to 7, wherein the communication module is a wireless communication module, and the wireless communication module at least includes one of the following modules: bluetooth module, WIFI module, GPRS module, 3G module, 4G module, 5G module, NBIOT module and zigBee module.
9. The material internet intelligent control method is based on the material internet intelligent control system of claims 1 to 8, and is characterized by comprising the following steps:
when the control terminal receives a warehousing instruction of a spare part, the control terminal calls a unique information identification code corresponding to the spare part from a spare part information database and provides the unique information identification code for the information identification generation device to generate an information identification;
when the control terminal receives a warehouse-out instruction of the spare parts, the information identification of the spare parts acquired by the information identification acquisition device is acquired and sent to the system server, so that the information of the spare parts of related types in the spare part information database is updated in time.
10. The internet intelligent management and control method for materials according to claim 9, wherein when the control terminal receives an ex-warehouse instruction for a kind of spare parts, if the stock quantity of the kind of spare parts is lower than the safety stock, a stock alarm is performed.
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