CN113822590A - Mold management method and device, computer equipment and storage medium - Google Patents
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Abstract
The invention provides a mould management method, a device, computer equipment and a storage medium, wherein the mould number information of a mould is automatically accumulated so as to solve the problems of large salary amount, low efficiency and easy error or missed record of the traditional mould number statistics; meanwhile, a maintenance trigger threshold value is set, and maintenance tasks are automatically distributed and reminded, so that the problems that the process is difficult to trace, the maintenance tasks are issued in time and the maintenance completion condition is unclear are solved; therefore, the execution and completion conditions of maintenance work are quantized enough, and managers can conveniently know the actual conditions of work of the staff.
Description
Technical Field
The invention relates to the technical field of industrial internet management, in particular to a mold management method, a mold management device, computer equipment and a storage medium.
Background
A mould: the industrial production is used for obtaining various dies and tools of required products by injection molding, blow molding, extrusion, die casting or forging forming, smelting, stamping and other methods. In short, a die is a tool used to make a shaped article having a specific contour or cavity shape, and the application of a contour shape having cutting edges allows the blank to be separated (blanked) in the contour shape. The blank can obtain a corresponding three-dimensional shape by using the shape of the inner cavity. The mold generally comprises a movable mold and a fixed mold (or a male mold and a female mold), which can be separated or combined. When the blank is closed, the blank is injected into the die cavity for forming. The die is a precise tool, has a complex shape, bears the expansion force of a blank, and has high requirements on structural strength, rigidity, surface hardness, surface roughness and processing precision, so that the quality of a product is not related to the using times and the maintenance condition of the die, and upstream customers of a factory also pay great attention to the service life management and the maintenance condition of the die.
Therefore, the general dies can be maintained regularly, the traditional service life management is to manually record the use times (die times record) of the dies by a specially-assigned person, the accumulated use times of the dies are collected and counted by a table, then corresponding maintenance is initiated according to the service life conditions of the dies, heat treatment tasks are performed, but the efficiency is low, errors or forgetting are easily caused, so that the service life statistics is inaccurate, the product quality is influenced, the process record and the maintenance task completion condition are not clear, the working condition of maintenance personnel is difficult to quantify, even a factory with many dies does not know the position of each die, and the current state is in, so that the purposes of timely maintenance and process tracing are difficult to achieve in management.
Disclosure of Invention
In view of the above, it is desirable to provide a mold management method, apparatus, computer device and storage medium for solving the above-mentioned problems.
A method of mold management, the method comprising: acquiring relevant data of each mould by a preset method to obtain corresponding mould frequency information; calculating the residual value information of each die according to the die frequency information, wherein the residual value information comprises the residual service life and the residual die frequency; setting a maintenance triggering threshold value of each mould according to the related data, and setting a corresponding maintenance task; judging whether the maintenance triggering threshold value is met or not according to the residual value information, and starting corresponding maintenance tasks for the met dies; and issuing the maintenance tasks to a task list of personnel with maintenance authority, receiving and updating the related data based on the maintenance task records of the personnel.
In one embodiment, before the step of acquiring relevant data of each mold by using a preset method to obtain corresponding mold number information, the method further includes: and generating a unique identification code of the mold through the mold ledger, wherein the unique identification code is used for associating the information of the mold.
In one embodiment, the associated data includes a unique identification code of the mold, a cumulative number of uses, a remaining life, a location, a status, maintenance data, and repair data.
In one embodiment, after the step of calculating the remaining value information of each mold according to the mold count information, the remaining value information includes the remaining service life and the remaining mold count, the method further includes: and selecting a proper mould to make a scheduling plan according to the residual value information.
In one embodiment, after the step of calculating the remaining value information of each mold according to the mold count information, the remaining value information includes the remaining service life and the remaining mold count, the method further includes: and carrying out real-time reminding according to the residual value information, wherein the real-time reminding comprises residual service life reminding and residual module number reminding.
In one embodiment, after the steps of issuing the maintenance task to a task list of a person with a maintenance right, receiving a maintenance task record of the person, and storing the maintenance task record in the relevant data of the corresponding mold, the method further includes: calculating the maintenance efficiency of each person according to the maintenance task record; and recording the personnel with high maintenance efficiency as priority personnel, and preferentially sending the maintenance tasks with time limit requirements to a task list of the priority personnel.
In one embodiment, after the steps of issuing the maintenance task to a task list of a person with a maintenance right, receiving a maintenance task record of the person, and storing the maintenance task record in the relevant data of the corresponding mold, the method further includes: setting regular maintenance intervals of all the dies according to the related data and the maintenance task records; calculating the starting frequency of the maintenance tasks of each die according to the maintenance task records; for the die with the starting frequency larger than the preset value, shortening the regular maintenance interval; and prolonging the regular maintenance interval for the die with the starting frequency smaller than the preset value.
The utility model provides a mold management device, includes module information acquisition module, surplus value calculation module, maintenance task setting module, maintenance task trigger module and maintenance record storage module, wherein: the module time information acquisition module is used for acquiring relevant data of each mould through a preset method to obtain corresponding module time information; the residual value calculation module is used for calculating residual value information of each die according to the die frequency information, and the residual value information comprises residual service life and residual die frequency; the maintenance task setting module is used for setting a maintenance triggering threshold value of each mould according to the related data and setting a corresponding maintenance task; the maintenance task triggering module is used for judging whether the maintenance triggering threshold value is met or not according to the residual value information and starting corresponding maintenance tasks for the met moulds; and the maintenance record storage module is used for issuing the maintenance tasks to a task list of personnel with maintenance authority, receiving and updating the related data based on the maintenance task records of the personnel.
A computer device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, the processor implementing the steps of a method of mould management as described in the various embodiments above when executing the program.
A storage medium having stored thereon a computer program which, when executed by a processor, implements the steps of a mold management method as described in the various embodiments above.
The invention has the beneficial effects that: according to the mold management method, the mold management device, the computer equipment and the storage medium, relevant data of each mold are collected through a preset method, and corresponding mold frequency information is obtained; calculating the residual value information of each mould, setting a maintenance trigger threshold value of each mould according to the related data, and setting a corresponding maintenance task; starting corresponding maintenance tasks for the dies meeting the maintenance triggering threshold according to the residual value information; then, the maintenance tasks are issued to the task list of the personnel with the maintenance authority, the maintenance task records of the personnel are received and stored in the relevant data of the corresponding die, and therefore the relevant data of the die and the records and management of the maintenance tasks are completed; by automatically accumulating the die number information of the die, the problems of large wage amount, low efficiency and easy error or missing record of the traditional die number statistics are solved; meanwhile, a maintenance trigger threshold value is set, and maintenance tasks are automatically distributed and reminded, so that the problems that the process is difficult to trace, the maintenance tasks are issued in time and the maintenance completion condition is unclear are solved; therefore, the execution and completion conditions of maintenance work are quantized enough, and managers can conveniently know the actual conditions of work of the staff.
Drawings
FIG. 1 is a schematic flow chart of a mold management method in one embodiment;
FIG. 2 is a block diagram showing a structure of a mold management apparatus according to an embodiment;
FIG. 3 is a diagram of the internal structure of a computer device in one embodiment.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings by way of specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The mould management method provided by the invention is realized on a system, each person has a terminal, the terminals are connected with the system through a network, the system is essentially a server, and the server can be one or a plurality of combinations. All the mould information is uploaded to the system, and the maintenance task records of the personnel are also transmitted to the system through the terminal for storage.
In one embodiment, as shown in fig. 1, there is provided a mold management method comprising the steps of:
s110, acquiring relevant data of each die through a preset method to obtain corresponding die frequency information.
Specifically, there are three ways to collect the modulus: the second mode is that the number of the tools used is calculated according to the number of the tools used (for example, 4 products are produced once when one mold is closed, the number of the tools used for 1 day of one piece of equipment is 200 products, and then the number of the tools used for the same day of the mold is product capacity/yield coefficient once when the mold is closed is 100/4 which is 50 times), and the third mode is that the number of the tools used is directly input by manually scanning codes.
In one embodiment, before step S110, the method further includes: and generating a unique identification code of the mold through the mold ledger, wherein the unique identification code is used for associating the information of the mold. Specifically, the system generates the information of the mould by associating the unique identification code of the mould through the mould machine account, a user (namely personnel) can directly print the mould identification code on the mould for use, and can also associate the mould with the equipment through an upper mould process, so that the user can know that each set of mould is on which equipment, which set of mould is currently used on each equipment, and the productivity/mould use times are filled by scanning the two-dimensional code of the equipment, and the maintenance application of the mould is initiated, so that the data generated in the mould management process is recorded.
In one embodiment, the related data in step S110 includes a unique identification code of the mold, a cumulative number of uses, a remaining life, a position, a state, maintenance data, and repair data. Specifically, the relevant data, once acquired, is stored on the system, distinguished by a unique identification code, and used as a history of the mold. Similarly, the mold information is stored in the system, and the relevant data information of the mold is updated in real time when the system is used later.
And S120, calculating the residual value information of each die according to the die frequency information, wherein the residual value information comprises the residual service life and the residual die frequency.
Specifically, the system can calculate the remaining value information of each mold according to the collected related data of the mold, wherein the remaining mold number is the total mold number-used mold number, and the remaining service life is determined by the remaining mold number of the mold and the state of the mold.
In one embodiment, after step S120, the method further includes: and selecting a proper mould to make a scheduling plan according to the residual value information. Specifically, when a production scheduling plan is produced, the upper limit of the residual service life of the mold is calculated according to the planned productivity, so that the mold with the residual service life larger than the number of molds required by the production is recommended to the production scheduling plan; the system can also predict the number of days that the die can be used according to the speed of the historical service life consumption of the die, so that corresponding personnel are reminded to carry out the duplication die treatment in advance, and the waiting loss or the product quality problem caused by the over-life of the die is avoided.
In one embodiment, after step S120, the method further includes: and carrying out real-time reminding according to the residual value information, wherein the real-time reminding comprises residual service life reminding and residual module frequency reminding. Specifically, reminding before the service life of the die is exceeded and reminding different people after the service life is exceeded through service monitoring; for the die with the service life exceeding or approaching the design service life of the die, the alarm prompt can be carried out during the production of the upper die.
S130, setting a maintenance trigger threshold value of each mould according to the related data, and setting a corresponding maintenance task.
Specifically, maintenance and heat treatment tasks in different stages are issued to the corresponding die according to the fixed value of the accumulated die frequency/the percentage of the design service life of the die. Accordingly, corresponding maintenance trigger thresholds are set correspondingly, and corresponding maintenance tasks are set.
S140, according to the residual value information, whether the maintenance triggering threshold value is met or not is judged, and corresponding maintenance tasks are started for the met dies.
Specifically, once the mold has reached the maintenance triggering threshold, i.e., the corresponding maintenance task is triggered, the maintenance task is issued to the person having the maintenance authority.
S150, the maintenance task is issued to the task list of the personnel with the maintenance authority, and the relevant data is received and updated based on the maintenance task records of the personnel.
Specifically, after the user receives the maintenance task to be handled, the user can arrange the maintenance work of the corresponding mold, the user can see the specific maintenance content, the user clicks to start the maintenance, and submits the maintenance record after the maintenance is completed, so that the system can automatically record the starting and ending time of each maintenance, calculate the working time of maintenance personnel, record the completion condition of each maintenance, and change the condition of mold accessories.
In one embodiment, after step S150, the method further includes: calculating the maintenance efficiency of each person according to the maintenance task record; and recording the personnel with high maintenance efficiency as priority personnel, and preferentially sending the maintenance tasks with time limit requirements to a task list of the priority personnel. Specifically, through the maintenance submitting record, the specific maintenance process record can be checked, and the maintenance condition of personnel can be counted, including the maintenance duration, the maintenance completion rate and the like. The same maintenance task, by the formula: the personnel maintenance efficiency is SUM (maintenance duration)/maintenance times, so that the average time required for each maintenance of each type of maintenance task of each maintenance personnel can be calculated, some critical molds or molds for urgent maintenance can be set, when the service life of the molds reaches the point that a certain type of maintenance task is triggered, the system can find out the personnel which are not in the maintenance currently, and the personnel with the highest maintenance efficiency in the maintenance of the type at this time can push the task to the person/persons.
In one embodiment, after step S150, the method further includes: setting regular maintenance intervals of all the dies according to the relevant data and the maintenance task records; calculating the starting frequency of the maintenance tasks of each die according to the maintenance task records; for the die with the starting frequency larger than the preset value, the regular maintenance interval is shortened; and for the die with the starting frequency smaller than the preset value, the regular maintenance interval is prolonged. The system also can evaluate according to the past repair and maintenance data and the spot inspection abnormal data to make a suggestion of the maintenance interval number of the mold, the suggestion of the frequent problem of the abnormal mold suggests to shorten the maintenance interval number, and the suggestion of the good performance of the mold can properly prolong the maintenance interval.
In the embodiment, the relevant data of each mould is collected by a preset method to obtain the corresponding mould frequency information; calculating the residual value information of each mould, setting a maintenance trigger threshold value of each mould according to the related data, and setting a corresponding maintenance task; starting corresponding maintenance tasks for the dies meeting the maintenance triggering threshold according to the residual value information; the maintenance tasks are issued to the task list of personnel with maintenance authority, the maintenance task records of the personnel are received and stored in the relevant data of the corresponding die, so that the relevant data of the die and the records and management of the maintenance tasks are completed, and the problems of large wage amount, low efficiency and easy error or missing record of the traditional die statistics are solved by automatically accumulating the die information of the die; the purpose of inquiring data such as the off-line state, the service life and the like of the die in real time is realized by supporting the real-time updating of the information such as the position, the current state, the current service life and the residual service life of the die; meanwhile, a maintenance trigger threshold value is set, and maintenance tasks are automatically distributed and reminded, so that the problems that the process is difficult to trace, the maintenance tasks are issued in time and the maintenance completion condition is unclear are solved; therefore, the execution and completion conditions of maintenance work are quantized enough, and managers can conveniently know the actual conditions of work of the staff.
In one embodiment, as shown in fig. 2, there is provided a mold management apparatus 200 comprising a mold number information acquisition module 210, a remaining value calculation module 220, a maintenance task setting module 230, a maintenance task triggering module 240, and a maintenance record storage module 250, wherein:
the module number information acquiring module 210 is configured to acquire relevant data of each mold by using a preset method to obtain corresponding module number information;
the residual value calculating module 220 is configured to calculate residual value information of each mold according to the mold number information, where the residual value information includes a residual service life and a residual mold number;
the maintenance task setting module 230 is configured to set a maintenance trigger threshold of each mold according to the relevant data, and set a corresponding maintenance task;
the maintenance task triggering module 240 is configured to determine whether a maintenance triggering threshold is met according to the remaining value information, and start a corresponding maintenance task for each met mold;
the maintenance record storage module 250 is configured to issue a maintenance task to a task list of a person with a maintenance right, receive and update related data based on a maintenance task record of the person.
In one embodiment, a computer device is provided, which may be a server, the internal structure of which may be as shown in fig. 3. The computer device includes a processor, a memory, a network interface, and a database connected by a system bus. Wherein the processor of the computer device is configured to provide computing and control capabilities. The memory of the computer device comprises a nonvolatile storage medium and an internal memory. The non-volatile storage medium stores an operating system, a computer program, and a database. The internal memory provides an environment for the operation of an operating system and computer programs in the non-volatile storage medium. The database of the computer device is used for storing the configuration template and also used for storing target webpage data. The network interface of the computer device is used for communicating with an external terminal through a network connection. The computer program is executed by a processor to implement a mold management method.
Those skilled in the art will appreciate that the architecture shown in fig. 3 is merely a block diagram of some of the structures associated with the disclosed aspects and is not intended to limit the computing devices to which the disclosed aspects apply, as particular computing devices may include more or less components than those shown, or may combine certain components, or have a different arrangement of components.
In an embodiment, there is also provided a storage medium storing a computer program comprising program instructions which, when executed by a computer, which may be part of a mold management apparatus of the kind mentioned above, cause the computer to perform the method according to the preceding embodiment.
It will be understood by those skilled in the art that all or part of the processes of the methods of the embodiments described above can be implemented by a computer program, which can be stored in a computer-readable storage medium, and when executed, can include the processes of the embodiments of the methods described above. The storage medium may be a magnetic disk, an optical disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), or the like.
It will be apparent to those skilled in the art that the modules or steps of the invention described above may be implemented in a general purpose computing device, they may be centralized on a single computing device or distributed across a network of computing devices, and optionally they may be implemented in program code executable by a computing device, such that they may be stored on a computer storage medium (ROM/RAM, magnetic disks, optical disks) and executed by a computing device, and in some cases, the steps shown or described may be performed in an order different than that described herein, or they may be separately fabricated into individual integrated circuit modules, or multiple ones of them may be fabricated into a single integrated circuit module. Thus, the present invention is not limited to any specific combination of hardware and software.
The foregoing is a more detailed description of the present invention that is presented in conjunction with specific embodiments, and the practice of the invention is not to be considered limited to those descriptions. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as belonging to the protection scope of the invention.
Claims (10)
1. A method of managing a mold, comprising:
acquiring relevant data of each mould by a preset method to obtain corresponding mould frequency information;
calculating the residual value information of each die according to the die frequency information, wherein the residual value information comprises the residual service life and the residual die frequency;
setting a maintenance triggering threshold value of each mould according to the related data, and setting a corresponding maintenance task;
judging whether the maintenance triggering threshold value is met or not according to the residual value information, and starting corresponding maintenance tasks for the met dies;
and issuing the maintenance tasks to a task list of personnel with maintenance authority, receiving and updating the related data based on the maintenance task records of the personnel.
2. The method of claim 1, wherein before the step of acquiring the relevant data of each mold by a preset method to obtain the corresponding mold count information, the method further comprises:
and generating a unique identification code of the mold through the mold ledger, wherein the unique identification code is used for associating the information of the mold.
3. The method of claim 2, wherein the associated data includes a unique identification code of the mold, a cumulative number of uses, a remaining life, a location, a status, maintenance data, and repair data.
4. The method of claim 1, wherein said calculating remaining value information for each mold based on said mold count information, said remaining value information including remaining useful life and remaining mold count steps, further comprises:
and selecting a proper mould to make a scheduling plan according to the residual value information.
5. The method of claim 1, wherein said calculating remaining value information for each mold based on said mold count information, said remaining value information including remaining useful life and remaining mold count steps, further comprises:
and carrying out real-time reminding according to the residual value information, wherein the real-time reminding comprises residual service life reminding and residual module number reminding.
6. The method of claim 1, wherein after the step of issuing the maintenance task to a task list of personnel with maintenance authority, receiving and updating the relevant data based on the maintenance task records of the personnel, further comprises:
calculating the maintenance efficiency of each person according to the maintenance task record;
and recording the personnel with high maintenance efficiency as priority personnel, and preferentially sending the maintenance tasks with time limit requirements to a task list of the priority personnel.
7. The method of claim 1, wherein after the step of issuing the maintenance task to a task list of personnel with maintenance authority, receiving and updating the relevant data based on the maintenance task records of the personnel, further comprises:
setting regular maintenance intervals of all the dies according to the related data and the maintenance task records;
calculating the starting frequency of the maintenance tasks of each die according to the maintenance task records;
for the die with the starting frequency larger than the preset value, shortening the regular maintenance interval;
and prolonging the regular maintenance interval for the die with the starting frequency smaller than the preset value.
8. The utility model provides a mold management device, its characterized in that includes mould number information acquisition module, surplus value calculation module, maintenance task setting module, maintenance task trigger module and maintenance record storage module, wherein:
the module time information acquisition module is used for acquiring relevant data of each mould through a preset method to obtain corresponding module time information;
the residual value calculation module is used for calculating residual value information of each die according to the die frequency information, and the residual value information comprises residual service life and residual die frequency;
the maintenance task setting module is used for setting a maintenance triggering threshold value of each mould according to the related data and setting a corresponding maintenance task;
the maintenance task triggering module is used for judging whether the maintenance triggering threshold value is met or not according to the residual value information and starting corresponding maintenance tasks for the met moulds;
and the maintenance record storage module is used for issuing the maintenance tasks to a task list of personnel with maintenance authority, receiving and updating the related data based on the maintenance task records of the personnel.
9. A computer device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, characterized in that the steps of the method of any of claims 1 to 5 are implemented when the computer program is executed by the processor.
10. A storage medium having a computer program stored thereon, the computer program, when being executed by a processor, realizing the steps of the method of any one of claims 1 to 5.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111149371.2A CN113822590A (en) | 2021-09-29 | 2021-09-29 | Mold management method and device, computer equipment and storage medium |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111149371.2A CN113822590A (en) | 2021-09-29 | 2021-09-29 | Mold management method and device, computer equipment and storage medium |
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| CN113822590A true CN113822590A (en) | 2021-12-21 |
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| CN116911734A (en) * | 2023-07-17 | 2023-10-20 | 苏州市荣威模具有限公司 | Stamping die management method based on big data |
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| CN117252358A (en) * | 2023-09-07 | 2023-12-19 | 云智汇(武汉)科技服务有限公司 | Mold management system and method |
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