CN110884719B - Filling mechanism for paint coating production and using method thereof - Google Patents
Filling mechanism for paint coating production and using method thereof Download PDFInfo
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- CN110884719B CN110884719B CN201911283931.6A CN201911283931A CN110884719B CN 110884719 B CN110884719 B CN 110884719B CN 201911283931 A CN201911283931 A CN 201911283931A CN 110884719 B CN110884719 B CN 110884719B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
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- Microelectronics & Electronic Packaging (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a filling mechanism for paint coating production and a using method thereof, wherein the filling mechanism comprises a rotating mechanism and a conveying mechanism, wherein the rotating mechanism comprises a mechanical turntable, a keel steel frame, a hook suspension arm and a lifting mechanism; the conveying mechanism comprises a keel bracket, a grinding tool conveying belt and a driving mechanism; the lifting mechanism can carry out filling operation on a plurality of filling barrels at one time, so that the filling efficiency is improved, the whole coating spray gun can be positioned at multiple points by the electric lifting rod, the coating spray gun can be suitable for filling work of the filling barrels with different heights, the risk of toppling or collision of the filling barrels caused by working negligence is reduced as much as possible, meanwhile, the filling mechanism is perfect in mechanization degree, a worker controls and operates the whole filling process, only manual feeding and material output are needed in the middle, the whole operation process is mechanically and automatically completed by the filling mechanism, time and labor are saved, the efficiency is improved, and the work plan is not changed.
Description
Technical Field
The invention belongs to the technical field of paint coating filling processes, and particularly relates to a filling mechanism for paint coating production and a using method thereof.
Background
As is well known, in the process of filling paint, there are two types, one is manual filling, that is, the filling operation is performed in the form of manually holding a spray gun, and according to specific requirements, one type may be a single-person operation or multiple-person operation; moreover, training and guidance of technical means are required in the early stage of manual operation, and the progress of the whole group system is uneven and cannot be carried out according to a plan or uniform filling work cannot be finished due to difference in operation according to the learning acceptance of each person; another form is mechanized filling process, adopts mechanized filling to promote very big efficiency than artifical filling mode on work efficiency, also is the direction of future field development simultaneously, and intelligent or integrated mechanical filling not only can solve the artifical unable timing quantitative completion filling task problem that solves, can also reduce the input cost, reduces the harm to human latent risk, simultaneously, has improved production efficiency.
However, at present, an enterprise adopting a mechanized process for filling paint is also in a small number, the cost investment of a set of production line of a filling machine is large, the filling machine needs to be completely matched with the whole production line for production, and filling machine equipment in the current market has a situation of being uneven in quality, performance and cost, and in a patent with a chinese patent number of 201720122064.8, the patent name is as follows: the utility model provides a coating filling device for paint production, the technical problem that this patent will be solved is that "current coating filling is generally that the manual work is held the spray gun and is carried out the filling to the coating bucket. The mode that a single spray gun carries out manual filling one by one to scribbling the storage bucket, and efficiency is very low. And adopt the mode of increasing personnel's outfit to carry out artifical filling, increased a large amount of human costs again undoubtedly, cause economic burden for the enterprise ". Meanwhile, the technical means of the patent comprises a paint bucket, a rotary table, an inner gear, a connecting shaft, a chain wheel, an incomplete gear, a motor, a rotating shaft, a base, a support, an electromagnetic valve, a mounting seat, a storage hopper, a feeding pipe and an air cylinder; be equipped with on the revolving stage up end with the axis of rotation axis distributes along same circumference as the center paint kettle, the left side is equipped with one directly over the paint kettle material storage funnel, material storage funnel sets up on the mount pad, the filling tube stretches into inside the material storage funnel, the cylinder is in through the bolt rigid coupling on the support, the internal gear warp the rotation axis connection the base, the base is inside to be equipped with one the motor, sprocket on the motor is connected via the driving chain the sprocket, the sprocket sets up the one end of connecting axle, the connecting axle other end is equipped with one incomplete gear. The automatic feeding device has the advantages that the structure is simple, the design is reasonable, the incomplete gear and the internal gear are adopted to form intermittent motion, automatic feeding can be realized according to the rotating speed of the motor and the timing switch of the electromagnetic valve, the preparation of personnel is reduced, the occupied area is small, the use is convenient, and the filling efficiency is high.
However, in the technical means, the intermittent motion is formed by the incomplete gear and the internal gear, and automatic feeding can be realized according to the rotating speed of the motor and the timing switch of the electromagnetic valve, firstly, the abrasion between the incomplete gear and the internal gear is a great test, and the principle of buckling the open structure shows that the device cannot be used for a long time or needs to be replaced periodically, the replacement needs cost, labor and workpiece cost, and the progress of a work plan is delayed; secondly, the purpose of highly unifying to finish automatic feeding is achieved by the motor rotating speed, a timing switch of an electromagnetic valve, an incomplete gear and an internal gear to form intermittent motion, a certain pre-control system is needed for control operation, and meanwhile, even though the process can finish automation and implement production, the problem that how to place or package a paint bucket for mechanically filling paint into a finished product is solved, and a conveying structure for unloading and assembling after the loading bucket and filling are finished is not mentioned in the technology.
Disclosure of Invention
The invention aims to provide a filling mechanism for paint coating production and a use method thereof, wherein the lifting mechanism can carry out filling operation on a plurality of filling barrels at one time, and sequentially and continuously fill, so that time and space are effectively saved, and filling efficiency is improved; meanwhile, the mechanical degree of the filling mechanism is perfect, the worker controls and operates the whole filling process, the middle part of the filling mechanism only needs to be fed and output materials manually, the whole operation process is completed automatically by the filling mechanism in a mechanical mode, time and labor are saved, parts do not need to be replaced in a short time, the workpiece cost and the labor cost are reduced, meanwhile, the efficiency is improved, and the working plan is guaranteed not to change.
Therefore, the invention provides a first technical scheme that:
the invention relates to a filling mechanism for paint coating production, which comprises a rotating mechanism and a conveying mechanism, wherein the rotating mechanism comprises a mechanical turntable, a keel steel frame, a hook suspension arm and a lifting mechanism; the conveying mechanism comprises a keel bracket, a grinding tool conveying belt and a driving mechanism;
the mechanical turntable comprises a movable base structure, the movable base structure is integrally connected with a fixed lug, the fixed lug is movably connected to a peripheral steel frame through a screw, and the peripheral steel frame is movably fixed on the movable base structure body, the top of the peripheral steel frame is provided with a turntable hole, the diameter of the turntable hole is larger than that of the bearing tray, the control range is 3-6 cm, a groove for placing a driving motor is arranged in the movable base structure, a speed change gear set is fixedly arranged between the two driving motors, the angular speed of the output of the mechanical turntable is equal to the angular speed of the mechanical turntable after being adjusted by the speed change gear set, one end of the output force of the speed change gear set is connected with a transmission roller, the two transmission rollers are connected with one end of a bearing support rod through a conveying belt, and the other end of the bearing support rod is fixed at the bottom of the bearing tray;
the keel steel frame comprises a base keel, a support arm keel and a top rail keel, the base keel, the support arm keel and the top rail keel are welded through integral forming, one end of the top rail keel, close to one side of a hook suspension arm, is provided with the lifting mechanism, the lifting mechanism is fixedly arranged between the upper surface and the lower surface of the top rail keel through welding, and the lifting mechanism comprises an electric lifting rod and a spray gun suspension;
the keel support comprises support arms and a transmission rail, wherein the support arms and the transmission rail are integrally welded on a keel support body, the number of the support arms is four, the support arms are symmetrically arranged at two ends of the transmission rail, a driving gearwheel is fixed at the other end of each support arm, a driven gearwheel is arranged at the other end of each driving gearwheel relative to the transmission rail, the driven gearwheel is fixed at one end of each support arm, the support arms are opposite to the other ends for fixing the driving gearwheels, and the driving gearwheels are connected to the driving mechanism in a belt force transmission mode;
the grinding tool conveyor belt is characterized in that the inner side face of the grinding tool conveyor belt is provided with buckling grooves, the outer side face of the grinding tool conveyor belt is provided with mold grooves, the distance between every two paint spray guns is equal to the distance between every two filling barrels, and the number of the filling barrels in every mold groove is four.
As a further scheme of the invention, a blanking table is arranged on one side, close to the driving big gear, of the grinding tool conveyor belt, a feeding table is arranged on the other side, away from the driving big gear, of the grinding tool conveyor belt, and the distance between the table tops of the feeding table and the blanking table and the grinding tool conveyor belt is 2-5 cm.
As a further aspect of the present invention, the rotation of 120 degrees of the mechanical turntable is one unit step, the conveying of one meter by the grinding tool conveyor is one unit step, the mechanical turntable and the grinding tool conveyor are synchronously performed, and the distance between every four mold grooves is one meter.
As a further scheme of the invention, four fixing legs are fixed on the spray gun suspension, paint spray guns are respectively installed on the four fixing legs, and the tops of the paint spray guns are connected with filling raw materials through pipelines.
As a further scheme of the invention, a control box is arranged between the supporting arm keel and the top rail keel.
As a further scheme of the invention, the bearing tray is fixed with a base keel and is fixed through a plurality of screws.
Thirdly, the invention provides a second technical scheme: a use method of a filling mechanism for paint coating production specifically comprises the following steps:
the method comprises the following steps: firstly, site selection is carried out, the size information of the volume of the whole filling mechanism is determined, then the site selection conforms to the land of the filling mechanism, meanwhile, the site selection ground of the mechanical turntable needs to be excavated, the specific excavation size is calculated according to the maximum size of the mechanical turntable, and except the excavation of the mechanical turntable towards the underground, the structures related to the other filling mechanisms are installed and positioned on the ground;
step two: after the installation and positioning are completed, debugging of the filling mechanism is required, wherein the filling mechanism comprises the following independent mechanisms: firstly, regularly installing three keel steel frames on the top of the bearing tray, wherein the angle of each keel steel frame on the plane of the bearing tray is 120 degrees, secondly, performing rotation work through the mechanical turntable which is integrally installed and positioned, and outputting rated speed of power drive transmitted by the driving motor to a bearing support rod through the speed change gear set, wherein the bearing support rod is fixedly connected with the bearing tray, the rotating mechanism and the bearing support rod all keep the same angular speed, and the speed required by a production line is fixed after variable adjustment through the speed change gear set; thirdly, the driving large gear is driven by a driving mechanism, the driving large gear simultaneously drives a grinding tool conveyor belt, the driving mechanism comprises the above-mentioned speed change gear set similar structure chart which is not marked, and the flow speed of the grinding tool conveyor belt is synchronized with the angular speed of the rotating mechanism after debugging, so that the high unification of the driving large gear and the rotating mechanism in each filling process is ensured;
step three: the control box is used for regulating the lifting mechanism to complete stroke work of up-down lifting, and controlling the pipeline connected with the coating spray gun and the filling raw material to complete opening, closing and regulating quantity control, wherein the electrical connection of the lifting mechanism and the pipeline connection of the coating spray gun are connected into the control box to complete operation requirements;
step four: according to the requirements of customers or the style of the filling barrel, a mold groove with the shape of the filling barrel can be customized, the mold groove is used for fixing the filling barrel more stably and keeping the stability in the transmission process, the material of the mold groove can be hard plastic and is fixed on the grinding tool conveyor belt through screws;
step five: after the work of the first step to the fourth step is finished, entering a normal working process, manually placing the filling barrel from one end of the feeding table, starting a starting program of the rotating mechanism and the conveying mechanism, and then carrying out micro-adjustment on the rotating mechanism and the conveying mechanism to ensure that the rotating speed is consistent with the linear speed height, so that the filling barrel can be normally placed, and at the moment, carrying out secondary packaging or collection on the filled finished product through the blanking table;
step six: and when the requirement of the production capacity is met, the filling operation of the coating spray gun is controlled, the feeding of the filling barrel is stopped, and finally all the electric switches of the rotating mechanism and the conveying mechanism are turned off to stop all the working processes.
The invention has the beneficial effects that:
1. the lifting mechanism can carry out filling operation on a plurality of filling barrels at one time, and sequentially and continuously fill, so that the time and the space are effectively saved, the filling efficiency is improved, the whole coating spray gun can be positioned at multiple points in height by the electric lifting rod, the filling mechanism is suitable for filling work of the filling barrels with different heights and is durable in use.
2. The filling mechanism is complete in degree of mechanization, workers control and operate the whole filling process, only manual feeding and discharging are needed in the middle, the whole operation process is completed mechanically by the filling mechanism, time and labor are saved, parts do not need to be replaced in a short time, the workpiece cost and the labor cost are reduced, meanwhile, the efficiency is improved, and the working plan is guaranteed not to change.
Drawings
The invention is described in further detail below with reference to the figures and specific embodiments.
Fig. 1 is a schematic view of the overall structure of a filling mechanism of the present invention;
FIG. 2 is a schematic view of the overall structure of the filling mechanism of the present invention, wherein the grinding tool conveyor belt is engaged with the driving gearwheel;
FIG. 3 is a schematic diagram of the structure of the lifter of the filling mechanism of the present invention;
FIG. 4 is an elevational view of the mechanical turntable arrangement of the filling mechanism of the present invention;
FIG. 5 is a top view of a mechanical turntable arrangement in the filling mechanism of the present invention;
fig. 6 is an elevation view of a grinder conveyor belt in the filling mechanism of the present invention;
fig. 7 is a top view of a grinder conveyor belt in the filling mechanism of the present invention;
FIG. 8 is a schematic view of the detailed structure of the driving gearwheel and the driven gearwheel in the filling mechanism according to the present invention;
fig. 9 is a schematic view of the relationship between the conveying mechanism and the loading and unloading platform in the filling mechanism of the present invention.
In the figure: 1. a rotation mechanism; 2. a transport mechanism; 11. a mechanical turntable; 12. a keel steel frame; 13. hooking the suspension arm; 14. a lifting mechanism; 15. a movable base structure; 16. fixing the ear; 17. a peripheral steel frame; 18. a turntable hole; 19. a load-bearing tray; 21. a keel support; 22. a grinding tool conveyor belt; 23. a drive mechanism; 111. a drive motor; 112. a speed change gear set; 113. a transfer roller; 114. a conveyor belt; 115. a load-bearing support rod; 121. a base keel; 122. a support arm keel; 123. a top rail keel; 124. an electric lifting rod; 125. a spray gun suspension; 126. a fixing leg; 127. a control box; 211. a support arm; 212. a transfer rail; 213. a driving gearwheel; 214. a driven bull gear; 221. a fastening groove; 222. a mold slot; 223. a paint spray gun; 224. filling the barrel; 225. a blanking table; 226. a feeding platform.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, a filling mechanism for paint coating production includes a rotating mechanism 1 and a conveying mechanism 2, where the rotating mechanism 1 includes a mechanical turntable 11, a keel steel frame 12, a hooking boom 13 and a lifting mechanism 14; the conveying mechanism 2 comprises a keel bracket 21, a grinding tool conveying belt 22 and a driving mechanism 23;
the mechanical turntable 11 comprises a movable base structure 15, the movable base structure 15 is integrally connected with a fixed lug 16, the fixing lug 16 is movably connected to a peripheral steel frame 17 through a screw, the peripheral steel frame 17 is movably fixed on the movable base structure 15 body, a turntable hole 18 is drilled at the top of the peripheral steel frame 17, the inner diameter of the turntable hole 18 is larger than the outer diameter of the bearing tray 19, the larger value range is 3-6 cm, a groove for placing the driving motor 111 is arranged in the movable base structure 15, a speed change gear set 112 is fixedly arranged between the two driving motors 111, the angular speed output by the speed change gear set 112 is equal to the angular speed of the mechanical rotary table 11 after being adjusted by the speed change gear set 112, one end of the output force of the speed change gear set 112 is connected with a transmission roller 113, the two transmission rollers 113 are connected with one end of a bearing support rod 115 through a conveying belt 114, and the other end of the bearing support rod 115 is fixed at the bottom of the bearing tray 19;
the keel steel frame 12 comprises a base keel 121, a support arm keel 122 and a top rail keel 123, the base keel 121, the support arm keel 122 and the top rail keel 123 are welded together by integral forming, one end of the top rail keel 123 close to one side of the hook suspension arm 13 is provided with a lifting mechanism 14, the lifting mechanism 14 is fixed between the upper surface and the lower surface of the top rail keel 123 by welding, and the lifting mechanism 14 comprises an electric lifting rod 124 and a spray gun suspension 125;
the keel support 21 comprises support arms 211 and a transmission rail 212, the support arms 211 and the transmission rail 212 are integrally welded on a body of the keel support 21, the number of the support arms 211 is four, the support arms 211 are symmetrically arranged at two ends of the transmission rail 212, a driving large gear 213 is fixed at the other end of the support arms 211, a driven large gear 214 is arranged at the other end of the driving large gear 213 opposite to the transmission rail 212, the driven large gear 214 is fixed at one end of the support arms 211, the support arms 211 are opposite to the other end of the driving large gear 213, and the driving large gear 213 is connected to the driving mechanism 23 in a belt force transmission mode;
the grinder conveyor 22 is provided with a catching groove 221 for an inner side surface, the grinder conveyor 22 is provided with mold grooves 222 for an outer side surface, an interval between each paint spray gun 223 is equal to an interval between each filling barrel 224, and the number of the filling barrels 224 in each mold groove 222 is four.
A blanking table 225 is arranged on one side, close to the driving gearwheel 213, of the grinding tool conveyor belt 22, a feeding table 226 is arranged on the other side, far away from the driving gearwheel 213, of the grinding tool conveyor belt 22, and the table tops of the feeding table 226 and the blanking table 225 are spaced from the grinding tool conveyor belt 22 by 2-5 cm.
The mechanical rotary table 11 rotates 120 degrees for one unit step, the grinding tool conveyor belt 22 conveys one meter for one unit step, the mechanical rotary table 11 and the grinding tool conveyor belt 22 are synchronously carried out, the spray gun suspension 125 at the moment when the mechanical rotary table 11 rotates 120 degrees for one unit step vertically corresponds to the four mould grooves 222, furthermore, a paint spray gun 223 on the spray gun suspension 125 vertically corresponds to a filling barrel 224 on the four mould grooves 222, the purpose of one-time automatic filling is achieved, the distance between every four mould grooves 222 is one meter, the synchronization and regularity of filling are ensured, four fixing feet 126 are fixed on the spray gun suspension 125, paint spray guns 223 are respectively installed on the four fixing feet 126, the top of the paint spray guns 223 are connected with filling raw materials through pipelines, a control box 127 is installed between the supporting arm keel 122 and the top rail 123, the operation equipment is convenient to control, a base 121 is fixed on the bearing tray 19, and is fixed by a plurality of screws.
A use method of a filling mechanism for paint coating production specifically comprises the following steps:
the method comprises the following steps: firstly, site selection is carried out, the size information of the volume of the whole filling mechanism is determined, then the site selection conforms to the land of the filling mechanism, meanwhile, the site selection ground of the mechanical turntable 11 needs to be excavated, the specific excavation size is calculated according to the maximum size of the mechanical turntable 11, and except the excavation of the mechanical turntable 11 towards the underground, the structures related to the other filling mechanisms are installed and positioned on the ground;
step two: after the installation and positioning are completed, debugging of the filling mechanism is required, wherein the filling mechanism comprises the following independent mechanisms: firstly, regularly installing three keel steel frames 12 on the top of a bearing tray 19, wherein the angle of each keel steel frame 12 on the plane of the bearing tray 19 is 120 degrees, then, performing rotation work through a mechanical turntable 11 which is integrally installed and positioned, and outputting rated speed of power drive transmitted by a driving motor 111 to a bearing support rod 115 through a speed change gear set 112, wherein the bearing support rod 115 is fixedly connected with the bearing tray 19, a rotating mechanism 1 and the bearing support rod 115 all keep the same angular speed, and the speed required by a production line is fixed after variable adjustment through the speed change gear set 112; thirdly, the driving large gear 213 is driven by the driving mechanism 23, the driving large gear 213 drives the grinding tool conveyor belt 22 at the same time, the driving mechanism 23 comprises the above mentioned speed change gear set 112 similar structure chart which is not marked, the flow speed of the grinding tool conveyor belt 22 is synchronized with the angular speed of the rotating mechanism 1 after debugging, and the height of the grinding tool conveyor belt and the angular speed of the rotating mechanism 1 is ensured to be uniform in each filling process;
step three: the control box 127 is used for regulating the lifting mechanism 14 to complete the stroke work of up-down lifting, the control box 127 is used for controlling the pipeline connected with the coating spray gun 223 and the filling raw materials to complete the control of opening, closing and regulating the quantity, wherein the electrical connection of the lifting mechanism 14 and the pipeline connection of the coating spray gun 223 are connected into the control box 127 to complete the operation requirement;
step four: the mold slot 222 having the shape of the filling barrel 224 can be customized according to the customer's request or the type of the filling barrel 224, for more stably fixing the filling barrel 224 and maintaining the stability during the transportation process, and the mold slot 222 can be made of hard plastic and fixed on the grinder conveyor belt 22 by screws;
step five: after the work of the first step to the fourth step is finished, the normal work flow can be entered, the filling barrel 224 is manually placed from one end of the feeding platform 226, at this time, after the starting program of the rotating mechanism 1 and the conveying mechanism 2 is started, the filling barrel 224 can be normally placed after the rotating speed is consistent with the linear speed height through the micro adjustment of the rotating mechanism 1 and the conveying mechanism 2, and at this time, the filled finished product is packaged or collected again through the discharging platform 225;
step six: when the production requirement is completed, the filling operation of the paint spray gun 223 is controlled, the filling barrel 224 is stopped, and finally all the electric switches of the rotating mechanism 1 and the conveying mechanism 2 are turned off, so that the whole working process is stopped.
Specifically, the electric lifting rod adopts a model number SKA-01-70-D1 of Shaoxing Scottoman intelligent drive Limited company, a voltage DC12V and a power of 6W, is assembled into the top rail keel 123 and is electrically connected to the control box 127, the electric lifting rod is operated and controlled by the control box 127, in addition, the filling height of the electric lifting rod can be adjusted by 150mm, the electric lifting rod can also be suitable for filling barrels 224 with different specifications, two control systems can be simultaneously operated by a single person, the lifting mechanism can carry out filling operation on a plurality of filling barrels at one time, the sequential and continuous filling is realized, the time and the space are effectively saved, the filling efficiency is improved, the whole paint spray gun can be positioned at multiple points, the electric lifting rod is suitable for the filling operation of the filling barrels with different heights, the electric lifting rod is durable, the design of the filling mechanism solves the collision risk of a forklift in the traditional process caused by collision of equipment weighing platforms or manual filling, the protection of finished paint coating is the protection of the filling barrel in the working process, the risk of toppling or collision of the filling barrel caused by working negligence is reduced as much as possible, namely the rotary mechanism 1 and the conveying mechanism 2 can control the whole equipment through the rotary mechanism 1 and the conveying mechanism 2, meanwhile, the filling operation is accurate and quick, a large ball valve group, a small ball valve group and a filling gun can be configured, the large ball valve group, the small ball valve group and the filling gun are designed in a large-scale and small-scale three-section mode, the influence of the flow rate change of incoming materials on the filling precision is avoided, and the filling accuracy is high and the filling speed is high; the whole performance of the equipment is stable, fast, accurate, firm and durable.
Moreover, the phenomenon of dripping and leaking can be avoided after filling is finished, and the operation is extremely convenient; meanwhile, the mechanical degree of the filling mechanism is perfect, the worker controls and operates the whole filling process, the middle part of the filling mechanism only needs to be fed and output materials manually, the whole operation process is completed automatically by the filling mechanism in a mechanical mode, time and labor are saved, parts do not need to be replaced in a short time, the workpiece cost and the labor cost are reduced, meanwhile, the efficiency is improved, and the working plan is guaranteed not to change.
The lifting mechanism can carry out filling operation on a plurality of filling barrels at one time, and sequentially and continuously fill, so that time and space are effectively saved, the filling efficiency is improved, the whole coating spray gun can be positioned at multiple points in height by the electric lifting rod, the filling mechanism is suitable for filling work of the filling barrels with different heights and is durable, the collision risk of the barrels caused by collision damage of a weighing platform of equipment or manual filling due to human negligence in the traditional process is solved by the design of the filling mechanism, the finished product paint coating is protected for the filling barrels in the working process, the risk of toppling or collision of the filling barrels caused by negligence in the working process is reduced as much as possible, not only is the filling operation finished without leakage phenomenon ensured, and the operation is extremely convenient; the degree of mechanization is perfect, and the whole filling flow of staff control operation, the centre only need through artifical pay-off and export material can, whole operation flow is accomplished by this filling mechanism mechanization, labour saving and time saving need not the short time and changes spare part, has reduced the work piece cost, the cost of labor, has still improved efficiency simultaneously, guarantees that the work plan does not change.
When using the filling means in particular, the following points are also noted: the equipment must have a safe ground; non-professional technicians cannot overhaul the electrically connected components; when the filling mechanism is cleaned, the rotating mechanism 1 and the conveying mechanism 2 cannot be directly washed by water, and meanwhile, the risk of wading by structural components such as the control box 127, the driving motor 111 and the like is avoided; when the filling mechanism equipment is opened, an operator needs to check all the operating component areas, and objects which can damage the whole device structure cannot exist in the adjacent areas, so that the influence on the normal use after the opening is avoided; when the machine is cleaned, maintained, repaired or stopped, the power supply is cut off.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the invention as defined in the following claims.
Claims (1)
1. A filling mechanism for paint coating production comprises a rotating mechanism (1) and a conveying mechanism (2), and is characterized in that the rotating mechanism (1) comprises a mechanical turntable (11), a keel steel frame (12), a hook suspension arm (13) and a lifting mechanism (14); the conveying mechanism (2) comprises a keel bracket (21), a grinding tool conveying belt (22) and a driving mechanism (23);
the mechanical rotary table (11) comprises a movable base structure (15), a fixed lug (16) is integrally connected with the movable base structure (15), the fixed lug (16) is movably connected to a peripheral steel frame (17) through a screw, the peripheral steel frame (17) is movably fixed on the movable base structure (15), a rotary table hole (18) is drilled in the top of the peripheral steel frame (17), the diameter of the rotary table hole (18) is larger than that of a bearing tray (19), the control range is 3-6 cm, a groove for placing a driving motor (111) is formed in the movable base structure (15), a speed change gear set (112) is fixedly installed between the two driving motors (111), the angular speed output by the speed change gear set (112) is equal to that of the mechanical rotary table (11), one end of the output force of the speed change gear set (112) is connected with a transmission roller (113), the two conveying rollers (113) are connected to one end of a bearing support rod (115) through a conveying belt (114), and the other end of the bearing support rod (115) is fixed to the bottom of the bearing tray (19);
the keel steel frame (12) comprises a base keel (121), a support arm keel (122) and a top rail keel (123), the base keel (121), the support arm keel (122) and the top rail keel (123) are welded together through integral forming, one end of the top rail keel (123) close to one side of the hook-type suspension arm (13) is provided with a lifting mechanism (14), the lifting mechanism (14) penetrates through the top rail keel (123), and the lifting mechanism (14) comprises an electric lifting rod (124) and a spray gun suspension frame (125);
the keel support (21) comprises support arms (211) and conveying rails (212), the support arms (211) and the conveying rails (212) are integrally welded on the keel support (21), the support arms (211) are four, the support arms (211) are symmetrically arranged at two ends of the conveying rails (212), the other end of the support arms (211) is fixed with a driving large gear (213), the driving large gear (213) is provided with a driven large gear (214) relative to the other end of the conveying rails (212), the driven large gear (214) is fixed at one end of the support arms (211), the support arms (211) are relative to the other end of the fixed driving large gear (213), and the driving large gear (213) is connected with the driving mechanism (23) through a belt;
the inner side face of the grinding tool conveyor belt (22) is provided with a clamping groove (221), the outer side face of the grinding tool conveyor belt (22) is provided with mold grooves (222), the distance between every two paint spray guns (223) is equal to the distance between every two filling barrels (224), and the number of the filling barrels (224) in every mold groove (222) is four;
a blanking table (225) is arranged on one side, close to the driving large gear (213), of the grinding tool conveying belt (22), a feeding table (226) is arranged on the other side, far away from the driving large gear (213), of the grinding tool conveying belt (22), and the table tops of the feeding table (226) and the blanking table (225) are kept at intervals of 2-5 cm from the grinding tool conveying belt (22);
the mechanical turntable (11) rotates 120 degrees for one unit step, the grinding tool conveyor belt (22) conveys one meter for one unit step, the mechanical turntable (11) and the grinding tool conveyor belt (22) are synchronously carried out, and the distance between every four mold grooves (222) is one meter;
four fixing feet (126) are fixed on the spray gun suspension (125), paint spray guns (223) are respectively installed on the four fixing feet (126), and the tops of the paint spray guns (223) are connected with filling raw materials through pipelines;
a control box (127) is arranged between the support arm keel (122) and the top rail keel (123);
a base keel (121) is fixed on the bearing tray (19);
the use method of the filling mechanism for paint coating production specifically comprises the following steps:
the method comprises the following steps: the ground for placing the mechanical turntable (11) needs to be excavated, and the size of the mechanical turntable (11) is taken as a standard;
step two: the three keel steel frames (12) are regularly installed at the top of the bearing tray (19), the angle of each keel steel frame (12) relative to the bearing tray (19) is fixed and spaced by 120 degrees, the keel steel frames (12) are driven by a mechanical turntable (11) to rotate, power transmitted by a driving motor (111) is output to a bearing support rod (115) at a rated speed through a speed change gear set (112), the bearing support rod (115) is fixedly connected with the bearing tray (19), the rotating mechanism (1) and the bearing support rod (115) keep the same angular speed, and the driving motor (111) adjusts the speed through the speed change gear set (112); the driving large gear (213) is driven by a driving mechanism (23), the driving large gear (213) drives a grinding tool conveyor belt (22), and the grinding tool conveyor belt (22) is synchronous with the rotating mechanism (1) rotating 120 degrees in unit step for conveying one meter;
step three: the lifting mechanism (14) is regulated and controlled by the personnel operation control box (127), the coating spray gun (223) is controlled by the personnel operation control box (127), and the electric connection of the lifting mechanism (14) and the pipeline connection of the coating spray gun (223) are connected into the control box (127);
step four: the style customization of the filling barrel (224) is determined by a mold groove (222) of the barrel shape of the filling barrel (224), and the filled barrel (224) after the style is determined is fixed on the top of the grinding tool conveyor belt (22) through a screw;
step five: the filling barrel (224) is put in from one end of the feeding platform (226), and the control box (127) is operated to start the rotating mechanism (1) and the conveying mechanism (2), and the filling barrel is packaged or collected again through the discharging platform (225);
step six: the filling work of the paint spray gun (223) is stopped, and then the feeding of the filling barrel (224) is stopped.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911283931.6A CN110884719B (en) | 2019-12-13 | 2019-12-13 | Filling mechanism for paint coating production and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911283931.6A CN110884719B (en) | 2019-12-13 | 2019-12-13 | Filling mechanism for paint coating production and using method thereof |
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| Publication Number | Publication Date |
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| CN110884719A CN110884719A (en) | 2020-03-17 |
| CN110884719B true CN110884719B (en) | 2021-08-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911283931.6A Active CN110884719B (en) | 2019-12-13 | 2019-12-13 | Filling mechanism for paint coating production and using method thereof |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114675375B (en) * | 2022-04-07 | 2023-04-07 | 江西明鸿光电科技有限公司 | Packaging structure of PLC planar waveguide type optical splitter and splitter |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB461191A (en) * | 1935-02-23 | 1937-02-08 | Cherry Burrell Corp | Rotary conveyors for bottle filling machines |
| DE60227887D1 (en) * | 2001-08-03 | 2008-09-11 | Sankyo Mfg | transport device |
| CN208429847U (en) * | 2018-04-18 | 2019-01-25 | 保定美森乳业有限公司 | A kind of beverage production pot-type equipment |
| CN208265744U (en) * | 2018-05-22 | 2018-12-21 | 武汉新大地环保材料股份有限公司 | A kind of anti-corrosion type automatic filling machine |
| CN208667056U (en) * | 2018-08-07 | 2019-03-29 | 上海晓松智能机器有限公司 | A kind of high speed fluid filler |
| CN208931781U (en) * | 2018-09-04 | 2019-06-04 | 广州市盛龙口腔清洁用品有限公司 | A kind of bottle placer with automatic pipe insertion device |
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Address after: 215000 D-2, 5 / F, No. 12 standard plant, No. 225 Huajin Road, Tong'an Town, high tech Zone, Suzhou, Jiangsu Patentee after: SUZHOU TUOJIE ENVIRONMENTAL PROTECTION ENGINEERING Co.,Ltd. Address before: 215000 No.47 Wendu Road, Wangting Town, Xiangcheng District, Suzhou City, Jiangsu Province Patentee before: SUZHOU TUOJIE ENVIRONMENTAL PROTECTION ENGINEERING Co.,Ltd. |
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