CN110877083A - Automatic cutting and coiling device for steel wire rope and using method of automatic cutting and coiling device - Google Patents
Automatic cutting and coiling device for steel wire rope and using method of automatic cutting and coiling device Download PDFInfo
- Publication number
- CN110877083A CN110877083A CN201911292237.0A CN201911292237A CN110877083A CN 110877083 A CN110877083 A CN 110877083A CN 201911292237 A CN201911292237 A CN 201911292237A CN 110877083 A CN110877083 A CN 110877083A
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- wire rope
- steel wire
- coiling
- fixed
- cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/02—Winding-up or coiling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/22—Severing by resistance heating
Abstract
The invention relates to an automatic cutting and coiling device for a steel wire rope and a using method of the automatic cutting and coiling device, and belongs to the technical field of device equipment. The automatic cutting and coiling device for the steel wire rope comprises a feeding table, a tension adjusting frame and an operating table. This automatic coiling material device that cuts of wire rope is in the use, and the wire rope book that needs to cut loops through pay-off platform, tension adjusting device, grooved roll wheel drive, cutting device, fusing device, coiling device and bundling belt device, accomplishes cutting the lapping of wire rope, and each process is connected closely, has alleviateed workman's quantity. This automatic coiling material device that cuts of wire rope structural design is reasonable, can cut the required length of circle form wire rope installation fast to can carry out the end fusing to the wire rope after cutting and fix, prevent that the end from scattering, single wire rope after cutting can be automatic the lapping bundle ribbon fixed, has alleviateed workman's intensity of labour, the lapping efficiency that cuts of wire rope.
Description
Technical Field
The invention relates to an automatic cutting and coiling device for a steel wire rope and a using method of the automatic cutting and coiling device, and belongs to the technical field of device equipment.
Background
The steel wire ropes are coiled when leaving a factory, and a user cuts the steel wire ropes into steel wire ropes with required lengths according to the requirements for use. The common automatic coil stock cutting device for the steel wire rope is complex in structure, the cutting and coil stock processes are separately established, a large number of workers are needed, the labor intensity of the workers in the coil stock cutting process is high, and the coil stock cutting efficiency is low.
In order to solve the technical problems, the automatic steel wire rope cutting and rolling device is reasonable in structural design, can be used for quickly cutting the length required by installation of a ring-shaped steel wire rope, can be used for fusing and fixing the end of the cut steel wire rope to prevent the end from scattering, and can be used for automatically fixing a single cut steel wire rope into a rolling ribbon, so that the labor intensity of workers is reduced, and the cutting and rolling efficiency of the steel wire rope is improved.
Disclosure of Invention
In order to overcome the defects in the background art, the technical scheme adopted by the invention for solving the technical problems is as follows: a steel wire rope automatic cutting and coiling device comprises a feeding table, a tension adjusting frame and an operation table, wherein the feeding table is provided with a rotary feeding disc, the rotary feeding disc is driven by a feeding disc driving motor arranged in the feeding table, the tension adjusting frame is arranged between the feeding table and the operation table, the middle part of the tension adjusting frame is provided with a tension adjusting wheel slide rail, the tension adjusting wheel slide rail is provided with a tension adjusting wheel, the tension adjusting frame is provided with a plurality of guide wheels, the operation table is provided with a guide groove roller fixing frame, a cutter fixing seat, a fusing device fixing frame, a steel wire rope coiling chassis, an electric cylinder fixing frame, a bundling belt device and a bundling belt vibration feeding disc, the guide groove roller fixing frame is provided with a driving groove roller and a driven groove roller, the driving groove roller is driven by a groove roller driving motor fixed on the guide groove roller fixing frame, the cutting device is characterized in that a fixed cutter is fixed on a cutter fixing seat, a movable cutter is fixed on a sliding block corresponding to the fixed cutter, the sliding block is fixed at the top end of a mandril of a cutting cylinder, the cutting cylinder is fixed on an operation table and can drive the sliding block to slide in a cutter guide block, an electric welding anode vertical moving cylinder is fixed on a fusing device fixing frame and can drive an electric welding anode vertical moving plate to slide in the vertical direction, an electric welding anode horizontal moving cylinder is fixed on the electric welding anode vertical moving plate and can drive an electric welding anode horizontal moving plate to slide in the horizontal direction, an electric welding anode moving cylinder is fixed on the electric welding anode horizontal moving plate, an electric welding anode is fixed at the top end of the mandril of the electric welding anode moving cylinder, and an electric welding cathode is arranged on the operation table corresponding to the electric welding anode, the electric welding machine is arranged corresponding to an electric welding anode and an electric welding cathode, three groups of supporting block guide rails are uniformly fixed on the steel wire rope coiling chassis, supporting block fixing sliders are arranged on the supporting block guide rails, steel wire rope coiling supporting blocks are fixed on the supporting block fixing sliders, a tension spring is arranged between every two adjacent steel wire rope coiling supporting blocks, a steel wire rope coiling guide groove is arranged on the outer side surface of each steel wire rope coiling supporting block, a steel wire rope coiling chassis driving motor is fixed at the bottom of the operation table corresponding to the steel wire rope coiling chassis, a supporting block top head is arranged at the center of each three groups of steel wire rope coiling supporting blocks, the supporting block top head is fixed at the top end of a top head driving cylinder, the top head driving cylinder is fixed at the bottom of the operation table, steel wire rope coiling guide shields are fixed on the, be equipped with servo motor and slide on the electronic jar, be fixed with wire rope book lifting cylinder on the slide, wire rope book lifting cylinder's ejector pin top is fixed with wire rope book lifting roof, wire rope book lifting roof's bottom is fixed with wire rope book lifting bottom plate through wire rope book direction connecting rod, wire rope book direction connecting rod passes from the slide, wire rope book lifting bottom plate is fixed with wire rope book rotating electrical machines, wire rope book rotating electrical machines can drive clamping jaw cylinder fixed plate and rotate, be fixed with a plurality of clamping jaw cylinders on the clamping jaw cylinder fixed plate, be equipped with the clamping jaw on the clamping jaw cylinder, it is equipped with the double-layered claw groove to correspond the clamping jaw on the direction guard shield to the wire rope book, set up the discharge gate on the operation panel.
Preferably, a protective cover is arranged outside the fusing device fixing frame, and an exhaust pipe is arranged at the top of the protective cover.
Preferably, a guide channel is arranged between the cutter fixing seat and the fusing device fixing frame, and a guide channel is arranged between the fusing device fixing frame and the steel wire rope coiling chassis.
The using method of the automatic steel wire rope cutting and coiling device is characterized by comprising the following steps of:
(1) placing a steel wire rope coil to be cut on a rotary feeding disc arranged on a feeding table, and driving a motor by the feeding disc to drive the rotary feeding disc to rotate so as to cut and feed the steel wire rope;
(2) the steel wire rope coming out of the rotary feeding plate bypasses a guide wheel and a tension adjusting wheel arranged on the tension adjusting frame to enter a grooved roller wheel fixing frame, and the tension adjusting wheel tensions the steel wire rope by means of self gravity;
(3) then a groove roller driving motor arranged on the guide groove roller fixing frame drives a driving groove roller to rotate, and a steel wire rope enters a steel wire rope automatic cutting and coiling device from between the driving groove roller and a driven groove roller;
(4) the cutting cylinder in the automatic steel wire rope cutting and coiling device can drive the sliding block to slide in the cutter guide block, so that the movable cutter head and the fixed cutter interact with each other to cut and cut off the steel wire rope according to the required length, and the cut-off steel wire rope enters the steel wire rope fusing device through the guide channel;
(5) then, under the combined action of an electric welding anode vertical moving cylinder, an electric welding anode horizontal moving cylinder and an electric welding anode moving cylinder, the electric welding anode and an electric welding cathode fuse the ends of the steel wire rope under the driving of an electric welding machine, so that the ends of the steel wire rope are fixed together, and then the steel wire rope enters a steel wire rope coiling device;
(6) the supporting block top is driven by a top driving cylinder in the steel wire rope coiling device to move downwards, so that three steel wire rope coiling supporting blocks arranged on a steel wire rope coiling chassis slide outwards along a supporting block guide rail, a steel wire rope enters between the steel wire rope coiling supporting blocks and a steel wire rope coiling guide shield, a steel wire rope coiling chassis driving motor drives the steel wire rope coiling chassis to rotate, and the steel wire rope is wound into a small steel wire rope coil under the action of a steel wire rope coiling guide groove on the outer side surface of each steel wire rope coiling supporting block;
(7) then the steel wire rope roll lifting cylinder drives the steel wire rope roll lifting bottom plate to move downwards through the steel wire rope roll lifting top plate and the steel wire rope roll guiding connecting rod, so that the clamping jaw on the clamping jaw cylinder clamps the small steel wire rope roll through the clamping jaw groove; then the supporting block ejecting head is driven to move upwards by the ejecting head driving cylinder, three steel wire rope coiling supporting blocks arranged on the steel wire rope coiling chassis slide inwards along the supporting block guide rail under the action of a tensioning spring, so that a small steel wire rope coil is separated from the steel wire rope coiling supporting block, and then the steel wire rope coil lifting cylinder drives the small steel wire rope coil to move upwards;
(8) then the servo motor places the small steel wire rope roll on a binding belt device through a sliding plate, the binding belt device uses a binding belt to vibrate the binding belt sent by the feeding plate to bind the small steel wire rope roll tightly, then a steel wire rope roll rotating motor drives a clamping jaw air cylinder fixing plate to rotate for 120 degrees and then binds the small steel wire rope roll tightly again, and finally the small steel wire rope roll is bound tightly through three binding belts;
(9) and finally, the steel wire rope after the binding belt is bound tightly is wound above a discharge port which is driven by a private clothes motor to move, and the clamping jaw cylinder loosens the clamping jaw, so that the steel wire rope wound tightly by the binding belt in the clamping jaw slides out of the discharge port, and the cutting coil stock of the steel wire rope is finished.
The invention designs an automatic steel wire rope cutting and coiling device, wherein in the use process of the automatic steel wire rope cutting and coiling device, a steel wire rope coil to be cut passes through a feeding table, a tension adjusting device, a grooved roller driving device, a cutting device, a fusing device, a coiling device and a bundling belt device in sequence, so that the cutting and coiling of the steel wire rope are completed, all working procedures are connected tightly, and the number of workers is reduced. This automatic coiling material device that cuts of wire rope structural design is reasonable, can cut the required length of circle form wire rope installation fast to can carry out the end fusing to the wire rope after cutting and fix, prevent that the end from scattering, single wire rope after cutting can be automatic the lapping bundle ribbon fixed, has alleviateed workman's intensity of labour, the lapping efficiency that cuts of wire rope.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a first schematic structural view of an automatic cutting and coiling device for a steel wire rope according to the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a second schematic structural view of an automatic steel wire rope cutting and coiling device according to the present invention;
FIG. 4 is a schematic view showing the internal structure of an automatic cutting and coiling device for steel wire ropes;
FIG. 5 is a schematic view of the internal structure of an automatic cutting and coiling device for steel wire ropes;
FIG. 6 is a third schematic view of the internal structure of the automatic cutting and coiling device for steel wire ropes;
FIG. 7 is a partial enlarged view at B in FIG. 6;
FIG. 8 is a fourth schematic view of the internal structure of the automatic cutting and coiling device for steel wire ropes;
FIG. 9 is a schematic view showing the internal structure of an automatic cutting and coiling device for steel wire ropes;
wherein 1, a feeding table; 2. rotating the feed tray; 3. a tension adjusting bracket; 4. a guide wheel; 5. a tension adjusting wheel; 6. an electric welding machine; 7. a tension adjustment wheel slide rail; 8. an operation table; 9. a cutting cylinder; 10. a protective cover; 11. an exhaust pipe; 12. an electric cylinder; 13. a servo motor; 14. a slide plate; 15. a discharge port; 16. a steel wire rope coil lifting cylinder; 17. a band binding device; 18. the binding belt vibrates the feeding disc; 19. lifting the top plate by the steel wire rope roll; 20. a feed tray drive motor; 21. a wire rope coil rotating motor; 22. a steel wire rope coil guide connecting rod; 23. lifting the bottom plate by the steel wire rope coil; 24. a clamping jaw cylinder; 25. a clamping jaw; 26. a steel wire rope roll guiding protective cover; 27. an electric cylinder fixing frame; 28. a guide groove roller fixing frame; 29. a grooved roller wheel driving motor; 30. a driving groove roller; 31. a driven groove roller; 32. a cutter fixing seat; 33. a cutter guide block; 34. a slider; 35. fixing the cutter; 36. a movable cutter; 37. a guide channel; 38. a fusing device fixing frame; 39. an electric welding anode vertically moves a cylinder; 40. electrically welding a positive electrode vertical moving plate; 41. an electric welding anode horizontally moves a cylinder; 42. electrically welding a positive electrode horizontal moving plate; 43. electrically welding a positive electrode moving cylinder; 44. electrically welding a positive electrode; 45. electrically welding a negative electrode; 46. a steel wire rope is coiled into a chassis; 47. a steel wire rope coiled chassis driving motor; 48. a steel wire rope is coiled into a supporting block; 49. a steel wire rope is coiled into a guide groove; 50. tensioning the spring; 51. the supporting block fixes the sliding block; 52. a support block guide rail; 53. supporting the supporting block; 54. the ejector head drives the air cylinder; 55. a top rod; 56. a jaw slot; 57. clamping jaw cylinder fixed plate.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
In a first specific embodiment, please refer to fig. 1-9, a steel wire rope automatic cutting and coiling device comprises a feeding table 1, a tension adjusting frame 3 and an operation table 8, wherein a rotary feeding tray 2 is arranged on the feeding table 1, the rotary feeding tray 2 is driven by a feeding tray driving motor 20 arranged in the feeding table 1, the tension adjusting frame 3 is arranged between the feeding table 1 and the operation table 8, a tension adjusting wheel slide rail 7 is arranged in the middle of the tension adjusting frame 3, a tension adjusting wheel 5 is arranged on the tension adjusting wheel slide rail 7, a plurality of guide wheels 4 are arranged on the tension adjusting frame 3, a guide groove roller fixing frame 28, a cutter fixing seat 32, a fusing device fixing frame 38, a steel wire rope coiling chassis 46, an electric cylinder fixing frame 27, a binding belt device 17 and a binding belt vibration feeding tray 18 are arranged on the operation table 8, a driving groove roller 30 and a driven groove roller 31 are arranged on the guide groove roller fixing frame 28, the driving groove roller 30 is driven by a groove roller driving motor 29 fixed on a guide groove roller fixing frame 28, a fixed cutter 35 is fixed on a cutter fixing seat 32, a movable cutter 36 is fixed on a slide block 34 corresponding to the fixed cutter 35, the slide block 34 is fixed at the top end of an ejector rod of a cutting cylinder 9, the cutting cylinder 9 is fixed on an operation table 8, the cutting cylinder 9 can drive the slide block 34 to slide in a cutter guide block 33, an electric welding anode vertical moving cylinder 39 is fixed on a fusing device fixing frame 38, the electric welding anode vertical moving cylinder 39 can drive an electric welding anode vertical moving plate 40 to slide in the vertical direction, an electric welding anode horizontal moving cylinder 41 is fixed on the electric welding anode vertical moving plate 40, and the anode electric welding horizontal moving cylinder 41 can drive an electric welding anode horizontal moving plate 42 to slide in the horizontal direction, an electric welding anode moving cylinder 43 is fixed on the electric welding anode horizontal moving plate 42, an electric welding anode 44 is fixed at the top end of an ejector rod of the electric welding anode moving cylinder 43, an electric welding cathode 45 is arranged on the operation table 8 corresponding to the electric welding anode 44, an electric welding machine 6 is arranged on the electric welding anode 44 and the electric welding cathode 45 corresponding to the electric welding anode 45, three groups of supporting block guide rails 52 are uniformly fixed on the steel wire rope coiling chassis 46, supporting block fixing sliders 51 are arranged on the supporting block guide rails 52, steel wire rope coiling supporting blocks 48 are fixed on the supporting block fixing sliders 51, a tension spring 50 is arranged between every two adjacent steel wire rope coiling supporting blocks 48, a steel wire rope coiling guide groove 49 is arranged on the outer side surface of each steel wire rope coiling supporting block 48, a steel wire rope coiling chassis driving motor 47 is fixed on the bottom of the operation table 8 corresponding to the steel wire rope, the supporting block top 53 is fixed on the top end of a top rod 55 of a top driving cylinder 54, the top driving cylinder 54 is fixed on the bottom of the operation table 8, the three groups of steel wire rope coil supporting blocks 48 on the operation table 8 are fixed with steel wire rope coil guiding shields 26, the electric cylinder holder 27 is fixed with an electric cylinder 12, the electric cylinder 12 is provided with a servo motor 13 and a sliding plate 14, the sliding plate 14 is fixed with a steel wire rope coil lifting cylinder 16, the top end of the top rod of the steel wire rope coil lifting cylinder 16 is fixed with a steel wire rope coil lifting top plate 19, the bottom of the steel wire rope coil lifting top plate 19 is fixed with a steel wire rope coil lifting bottom plate 23 through a steel wire rope coil guiding connecting rod 22, the steel wire rope coil guiding connecting rod 22 passes through the sliding plate 14, the steel wire rope coil lifting bottom plate 23 is fixed with a steel wire rope coil rotating motor 21, and the steel wire rope coil rotating motor 21 can drive a clamping, be fixed with a plurality of clamping jaw cylinders 24 on the clamping jaw cylinder fixed plate 57, be equipped with clamping jaw 25 on the clamping jaw cylinder 24, it is equipped with clamping jaw groove 56 to correspond clamping jaw 25 on the direction guard shield 26 is rolled up to the wire rope, establish discharge gate 15 on the operation panel 8, the outside of fusing device mount 38 is equipped with protection casing 10, the top of protection casing 10 is equipped with blast pipe 11, be equipped with guide way 37 between cutter fixing base 32 and the fusing device mount 38, be equipped with guide way 37 between fusing device mount 38 and the wire rope lapping chassis 46.
The using method of the automatic steel wire rope cutting and coiling device is characterized by comprising the following steps of:
(1) placing a steel wire rope coil to be cut on a rotary feeding disc 2 arranged on a feeding table 1, and driving a motor 20 of the feeding disc to drive the rotary feeding disc 2 to rotate so as to cut and feed the steel wire rope;
(2) the steel wire rope from the rotary feeding disc 2 bypasses a guide wheel 4 and a tension adjusting wheel 5 which are arranged on a tension adjusting frame 3 and enters a groove roller wheel fixing frame 28, and the tension adjusting wheel 5 tensions the steel wire rope by means of self gravity;
(3) then a groove roller wheel driving motor 29 arranged on the guide groove roller fixing frame 28 drives a driving groove roller wheel 30 to rotate, and a steel wire rope enters the steel wire rope automatic cutting and coiling device from the space between the driving groove roller wheel 30 and a driven groove roller wheel 31;
(4) the cutting cylinder 9 in the automatic steel wire rope cutting and coiling device can drive the sliding block 34 to slide in the cutter guide block 33, so that the movable cutter head 36 and the fixed cutter 35 interact with each other to cut and break the steel wire rope according to the required length, and the cut steel wire rope enters the steel wire rope fusing device through the guide channel 37;
(5) then, under the combined action of the electric welding anode vertical moving cylinder 39, the electric welding anode horizontal moving cylinder 41 and the electric welding anode moving cylinder 43, the electric welding anode 44 and the electric welding cathode 45 fuse the ends of the steel wire rope under the driving of the electric welding machine 6, so that the ends of the steel wire rope are fixed together, and then the steel wire rope enters the steel wire rope coiling device;
(6) the supporting block top 53 is driven by a top driving cylinder 54 in the steel wire rope coiling device to move downwards, so that three steel wire rope coiling supporting blocks 48 arranged on the steel wire rope coiling chassis 46 slide outwards along supporting block guide rails 52, the steel wire rope enters between the steel wire rope coiling supporting blocks 48 and the steel wire rope coiling guide shield 26, the steel wire rope coiling chassis driving motor 47 drives the steel wire rope coiling chassis 46 to rotate, and the steel wire rope is wound into a small steel wire rope coil under the action of a steel wire rope coiling guide groove 49 on the outer side surface of the steel wire rope coiling supporting block 48;
(7) then the steel wire coil lifting cylinder 16 drives the steel wire coil lifting bottom plate 23 to move downwards through the steel wire coil lifting top plate 19 and the steel wire coil guide connecting rod 22, so that the clamping jaw 25 on the clamping jaw cylinder 24 clamps the steel wire coil through the clamping jaw groove 56; then the supporting block ejector 53 is driven by the ejector driving cylinder 54 to move upwards, the three steel wire rope coiling supporting blocks 48 arranged on the steel wire rope coiling chassis 46 slide inwards along the supporting block guide rails 52 under the action of the tensioning springs 50, so that the small steel wire rope coils are separated from the steel wire rope coiling supporting blocks 48, and then the steel wire rope coil lifting cylinder 16 drives the small steel wire rope coils to move upwards;
(8) then the servo motor 13 places the small steel wire rope coil on the binding belt device 17 through the sliding plate 14, the binding belt device 17 uses the binding belt to vibrate the binding belt sent by the charging plate 18 to bind the small steel wire rope coil tightly, then the steel wire rope coil rotating motor 21 drives the clamping jaw air cylinder fixing plate 57 to rotate for 120 degrees and then binds the small steel wire rope coil tightly again, and finally the small steel wire rope coil is bound tightly through the three binding belts;
(9) and finally, the steel wire rope after the ribbon is tightened is wound on the upper portion of the discharge port 15 which is driven by the private clothes motor 13 to move, and the clamping jaw air cylinder 24 loosens the clamping jaw 25, so that the steel wire rope wound on the ribbon in the clamping jaw 25 slides out of the discharge port 15, and the cutting and coiling of the steel wire rope are completed.
The invention designs an automatic steel wire rope cutting and coiling device, wherein in the use process of the automatic steel wire rope cutting and coiling device, a steel wire rope coil to be cut passes through a feeding table, a tension adjusting device, a grooved roller driving device, a cutting device, a fusing device, a coiling device and a bundling belt device in sequence, so that the cutting and coiling of the steel wire rope are completed, all working procedures are connected tightly, and the number of workers is reduced. This automatic coiling material device that cuts of wire rope structural design is reasonable, can cut the required length of circle form wire rope installation fast to can carry out the end fusing to the wire rope after cutting and fix, prevent that the end from scattering, single wire rope after cutting can be automatic the lapping bundle ribbon fixed, has alleviateed workman's intensity of labour, the lapping efficiency that cuts of wire rope.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.
Claims (4)
1. The utility model provides a wire rope cuts coiling material device automatically, includes pay-off platform (1), tension alignment jig (3) and operation panel (8), its characterized in that: the automatic cutting machine is characterized in that a rotary feeding plate (2) is arranged on the feeding table (1), the rotary feeding plate (2) is driven by a feeding plate driving motor (20) arranged in the feeding table (1), a tension adjusting frame (3) is arranged between the feeding table (1) and the operating platform (8), a tension adjusting wheel slide rail (7) is arranged in the middle of the tension adjusting frame (3), a tension adjusting wheel (5) is arranged on the tension adjusting wheel slide rail (7), a plurality of guide wheels (4) are arranged on the tension adjusting frame (3), a guide groove roller fixing frame (28), a cutter fixing seat (32), a fusing device fixing frame (38), a steel wire rope coiling chassis (46), an electric cylinder fixing frame (27), a binding belt device (17) and a binding belt vibration feeding plate (18) are arranged on the operating platform (8), a driving groove roller (30) and a driven groove roller (31) are arranged on the guide groove roller fixing frame (28), the driving groove roller wheel (30) is driven by a groove roller wheel driving motor (29) fixed on a guide groove roller wheel fixing frame (28), a fixed cutter (35) is fixed on a cutter fixing seat (32), a movable cutter (36) is fixed on a sliding block (34) corresponding to the fixed cutter (35), the sliding block (34) is fixed at the top end of a mandril of a cutting cylinder (9), the cutting cylinder (9) is fixed on an operation table (8), the cutting cylinder (9) can drive the sliding block (34) to slide in a cutter guide block (33), an anode vertical moving cylinder (39) is fixed on a fusing device fixing frame (38), the anode vertical moving cylinder (39) of the electric welding can drive an anode vertical moving plate (40) of the electric welding to slide in the vertical direction, and an anode horizontal moving cylinder (41) of the electric welding is fixed on the anode vertical moving plate (40) of the electric welding, the electric welding anode horizontal moving cylinder (41) can drive the electric welding anode horizontal moving plate (42) to slide in the horizontal direction, the electric welding anode horizontal moving plate (42) is fixedly provided with an electric welding anode moving cylinder (43), the top end of a mandril of the electric welding anode moving cylinder (43) is fixedly provided with an electric welding anode (44), an operation console (8) is provided with an electric welding cathode (45) corresponding to the electric welding anode (44), electric welding machines (6) corresponding to the electric welding anode (44) and the electric welding cathode (45) are arranged, three groups of supporting block guide rails (52) are uniformly fixed on the steel wire rope coiling chassis (46), supporting block fixing slide blocks (51) are arranged on the supporting block guide rails (52), steel wire rope coiling supporting blocks (48) are fixed on the supporting block fixing slide blocks (51), and tensioning springs (50) are arranged between two adjacent steel wire rope coiling supporting blocks (48), a steel wire rope coiling guide groove (49) is arranged on the outer side surface of each steel wire rope coiling support block (48), a steel wire rope coiling chassis drive motor (47) is fixed at the bottom of the operating platform (8) corresponding to the steel wire rope coiling chassis (46), support block jacks (53) are arranged at the centers of the three groups of steel wire rope coiling support blocks (48), the support block jacks (53) are fixed at the top ends of ejector rods (55) of jack drive cylinders (54), the jack drive cylinders (54) are fixed at the bottom of the operating platform (8), steel wire rope coiling guide shields (26) are fixed on the operating platform (8) corresponding to the three groups of steel wire rope coiling support blocks (48), electric cylinders (12) are fixed on electric cylinder fixing frames (27), servo motors (13) and sliding plates (14) are arranged on the electric cylinders (12), and steel wire rope coiling lifting cylinders (16) are fixed on the sliding plates (14), the utility model discloses a clamping jaw air cylinder, including clamping jaw air cylinder fixed plate (24), the ejector pin top of lifting cylinder (16) is rolled up to the wire rope is fixed with wire rope and rolls up lifting roof (19), the bottom that wire rope rolled up lifting roof (19) is fixed with wire rope through wire rope book direction connecting rod (22) and rolls up lifting bottom plate (23), wire rope book direction connecting rod (22) pass from slide (14) in, wire rope rolls up and is fixed with wire rope book rotating electrical machines (21) on lifting bottom plate (23), wire rope book rotating electrical machines (21) can drive clamping jaw air cylinder fixed plate (57) and rotate, be fixed with a plurality of clamping jaw air cylinders (24) on clamping jaw air cylinder fixed plate (57), be equipped with clamping jaw (25) on clamping jaw air cylinder (24), it is equipped with clamping jaw groove (56) to correspond clamping jaw (25) on wire rope book direction guard shield (26), establish discharge opening (15).
2. The automatic steel wire rope cutting and coiling device as claimed in claim 1, wherein: the external portion of fuse device mount (38) is equipped with protection casing (10), the top of protection casing (10) is equipped with blast pipe (11).
3. The automatic steel wire rope cutting and coiling device as claimed in claim 1, wherein: a guide channel (37) is arranged between the cutter fixing seat (32) and the fusing device fixing frame (38), and a guide channel (37) is arranged between the fusing device fixing frame (38) and the steel wire rope coiling base plate (46).
4. The use method of the automatic steel wire rope cutting and coiling device according to claim 1 is characterized by comprising the following steps:
(1) the steel wire rope roll to be cut is placed on a rotary feeding disc (2) arranged on a feeding table (1), and a feeding disc driving motor (20) drives the rotary feeding disc (2) to rotate so as to cut and feed the steel wire rope;
(2) the steel wire rope coming out of the rotary feeding plate (2) bypasses a guide wheel (4) and a tension adjusting wheel (5) arranged on the tension adjusting frame (3) and enters a grooved roller wheel fixing frame (28), and the tension adjusting wheel (5) tensions the steel wire rope by means of the gravity of the tension adjusting wheel;
(3) then a groove roller wheel driving motor (29) arranged on the guide groove roller fixing frame (28) drives a driving groove roller wheel (30) to rotate, and a steel wire rope enters a steel wire rope automatic cutting and coiling device from the space between the driving groove roller wheel (30) and a driven groove roller wheel (31);
(4) a cutting cylinder (9) in the automatic steel wire rope cutting and coiling device can drive a sliding block (34) to slide in a cutter guide block (33), so that a movable cutter head (36) interacts with a fixed cutter (35) to cut and break a steel wire rope according to the required length, and the cut steel wire rope enters a steel wire rope fusing device through a guide channel (37);
(5) then, under the combined action of an electric welding anode vertical moving cylinder (39), an electric welding anode horizontal moving cylinder (41) and an electric welding anode moving cylinder (43), an electric welding anode (44) and an electric welding cathode (45) fuse the ends of the steel wire rope under the driving of an electric welding machine (6), so that the ends of the steel wire rope are fixed together, and then the steel wire rope enters a steel wire rope coiling device;
(6) a supporting block top (53) is driven by a top driving cylinder (54) in the steel wire rope coiling device to move downwards, so that three steel wire rope coiling supporting blocks (48) arranged on a steel wire rope coiling chassis (46) slide outwards along supporting block guide rails (52), a steel wire rope enters between the steel wire rope coiling supporting blocks (48) and a steel wire rope coiling guide shield (26), a steel wire rope coiling chassis driving motor (47) drives the steel wire rope coiling chassis (46) to rotate, and the steel wire rope is wound into a small steel wire rope coil under the action of a steel wire rope coiling guide groove (49) on the outer side surface of the steel wire rope coiling supporting block (48);
(7) then a steel wire rope coil lifting cylinder (16) drives a steel wire rope coil lifting bottom plate (23) to move downwards through a steel wire rope coil lifting top plate (19) and a steel wire rope coil guiding connecting rod (22), so that a clamping jaw (25) on a clamping jaw cylinder (24) clamps a small steel wire rope coil through a clamping jaw groove (56); then a supporting block ejector (53) is driven by an ejector driving cylinder (54) to move upwards, three steel wire rope coiling supporting blocks (48) arranged on a steel wire rope coiling chassis (46) slide inwards along supporting block guide rails (52) under the action of a tensioning spring (50), so that a small steel wire rope coil is separated from the steel wire rope coiling supporting blocks (48), and then a steel wire rope coil lifting cylinder (16) drives the small steel wire rope coil to move upwards;
(8) then the servo motor (13) places the small steel wire rope coil on a binding belt device (17) through a sliding plate (14), the binding belt device (17) uses the binding belt to vibrate the binding belt sent by the feeding disc (18) to bind the small steel wire rope coil tightly, then the steel wire rope coil rotating motor (21) drives a clamping jaw air cylinder fixing plate (57) to rotate for 120 degrees and then binds the small steel wire rope coil tightly again, and finally the small steel wire rope coil is bound tightly through three binding belts;
(9) and finally, the steel wire rope after the ribbon is tightened is wound up above a discharge port (15) which is driven by a private clothes motor (13) to move, and a clamping jaw cylinder (24) loosens the clamping jaw (25), so that the steel wire rope wound up by the ribbon in the clamping jaw (25) slides out of the discharge port (15), and the cutting coil stock of the steel wire rope is finished.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911292237.0A CN110877083A (en) | 2019-12-16 | 2019-12-16 | Automatic cutting and coiling device for steel wire rope and using method of automatic cutting and coiling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911292237.0A CN110877083A (en) | 2019-12-16 | 2019-12-16 | Automatic cutting and coiling device for steel wire rope and using method of automatic cutting and coiling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110877083A true CN110877083A (en) | 2020-03-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911292237.0A Pending CN110877083A (en) | 2019-12-16 | 2019-12-16 | Automatic cutting and coiling device for steel wire rope and using method of automatic cutting and coiling device |
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| Country | Link |
|---|---|
| CN (1) | CN110877083A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113617972A (en) * | 2021-07-23 | 2021-11-09 | 河南巨力钢丝绳制造有限公司 | Automatic rope cutting machine for steel wire rope rigging |
| CN116620955A (en) * | 2023-07-19 | 2023-08-22 | 南通叠佳金属制品有限公司 | Automatic steel wire rope cutting and coiling device and use method thereof |
| CN114770239B (en) * | 2022-03-23 | 2023-11-03 | 太原理工大学 | Automatic light device that draws of double needle car movable knife |
| CN117548511A (en) * | 2024-01-11 | 2024-02-13 | 山西恒瑞昆新材料技术有限公司 | Processing device for metal wire production |
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2019
- 2019-12-16 CN CN201911292237.0A patent/CN110877083A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113617972A (en) * | 2021-07-23 | 2021-11-09 | 河南巨力钢丝绳制造有限公司 | Automatic rope cutting machine for steel wire rope rigging |
| CN114770239B (en) * | 2022-03-23 | 2023-11-03 | 太原理工大学 | Automatic light device that draws of double needle car movable knife |
| CN116620955A (en) * | 2023-07-19 | 2023-08-22 | 南通叠佳金属制品有限公司 | Automatic steel wire rope cutting and coiling device and use method thereof |
| CN116620955B (en) * | 2023-07-19 | 2023-12-12 | 南通叠佳金属制品有限公司 | Automatic steel wire rope cutting and coiling device and use method thereof |
| CN117548511A (en) * | 2024-01-11 | 2024-02-13 | 山西恒瑞昆新材料技术有限公司 | Processing device for metal wire production |
| CN117548511B (en) * | 2024-01-11 | 2024-04-26 | 山西恒瑞昆新材料技术有限公司 | Processing device for metal wire production |
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