CN117548511A - Processing device for metal wire production - Google Patents
Processing device for metal wire production Download PDFInfo
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- CN117548511A CN117548511A CN202410039919.5A CN202410039919A CN117548511A CN 117548511 A CN117548511 A CN 117548511A CN 202410039919 A CN202410039919 A CN 202410039919A CN 117548511 A CN117548511 A CN 117548511A
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- straightening
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 239000002184 metal Substances 0.000 title abstract description 41
- 230000007246 mechanism Effects 0.000 claims abstract description 60
- 230000005540 biological transmission Effects 0.000 claims description 107
- 238000004140 cleaning Methods 0.000 claims description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 238000003754 machining Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 3
- 208000010392 Bone Fractures Diseases 0.000 abstract description 2
- 206010017076 Fracture Diseases 0.000 abstract description 2
- 238000007670 refining Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 5
- 238000004804 winding Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000000137 annealing Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000110 cooling liquid Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C43/00—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
- B21C43/02—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C9/00—Cooling, heating or lubricating drawing material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses a processing device for metal wire production, which comprises a processing mechanism, a hydraulic mechanism, an output mechanism and a control module. The invention belongs to the field of metal wire production, in particular to a processing device for metal wire production, which is provided with a processing mechanism, and changes the stretching proportion of metal wires through a distance adjusting device, thereby realizing the technical effect of self-defined adjustment of the stretching proportion, and refining and homogenizing the grain structures of the metal wires with different materials, improving the strength and the hardness of materials, reducing the fracture risk and solving the technical problem that the stretching proportion of the existing metal wire processing equipment cannot be adjusted at will; the sliding rotating wheels are arranged, the stretching proportion of the metal wires is changed through equidistant offset between the adjacent sliding rotating wheels, the supporting force is provided for the sliding rotating wheels by utilizing the elasticity of the thrust spring, the middle of the sliding rotating wheels is always kept on the axis of the thrust auxiliary arm, and the stretching stability can be improved.
Description
Technical Field
The invention belongs to the technical field of metal wire production, and particularly relates to a processing device for metal wire production.
Background
The metal wire is made of metal wire rod, disc or metal rod, and is produced into various wire products with different specifications and types through drawing, annealing, re-drawing, re-annealing and other steps.
In the conventional wire processing apparatus, when a wire is drawn, a plurality of groups of rotating wheels with different radii are generally used to sequentially combine into a cone pulley, and the length of drawing is changed by using a gradually increased outer diameter, for example, a wire drawing machine with a publication number of CN113546975B, and the wire is drawn by two groups of cone pulleys, but the drawing ratio of the drawing manner is constant, and the cone pulleys are required to be replaced for the wires with different materials to realize drawing with different ratios, but in actual operation, the operation is very complicated, so that a processing apparatus for wire production is needed to solve the above-mentioned technical problems.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides the processing device for producing the metal wire, according to the technical problem that the drawing mode of the existing metal wire processing equipment cannot be suitable for metal wires of different materials, the processing mechanism is arranged, the drawing proportion of the metal wire is changed through the distance adjusting device, the technical effect of self-defined adjustment of the drawing proportion is realized, and the technical problem that the drawing proportion of the existing metal wire processing equipment cannot be adjusted randomly is solved.
The technical scheme adopted by the invention is as follows: the invention provides a processing device for metal wire production, which comprises a processing mechanism, a hydraulic mechanism, an output mechanism and a control module, wherein the hydraulic mechanism is arranged on the left side of the processing mechanism, the output mechanism is arranged behind the processing mechanism, the control module is arranged on the output mechanism, the output mechanism is in transmission connection with the processing mechanism, and the hydraulic mechanism is in transmission connection with the processing mechanism.
Further, the processing mechanism comprises a processing carrying main frame, an auxiliary carrying rotating arm, a front sliding arm, a rear sliding arm, a cleaning device, a straightening device, a collecting box, a distance adjusting device, an expansion piece carrying arm and a connecting base, wherein the auxiliary carrying rotating arm is rotatably arranged on the processing carrying main frame, the front sliding arm is arranged on the processing carrying main frame, the rear sliding arm is arranged on the processing carrying main frame, the expansion piece carrying arm is arranged on the processing carrying main frame, the cleaning device is arranged on the expansion piece carrying arm, the straightening device is arranged on the expansion piece carrying arm, the collecting box is arranged in the middle of the processing carrying main frame, one end of the distance adjusting device is in sliding connection with the front sliding arm, the other end of the distance adjusting device is fixedly connected with the rear sliding arm, and the connecting base is arranged at the top of the processing carrying main frame.
As a further preferred aspect of the present invention, the auxiliary loading arms are provided with 4 groups, which are respectively provided at the upper left, lower left, upper right and lower right positions of the processing loading main frame, and the 4 groups of auxiliary loading arms are respectively vertically symmetrical with respect to the distance adjusting device in the horizontal direction and are laterally symmetrical with respect to the processing loading main frame in the vertical direction; the auxiliary carrying rotating arm comprises an auxiliary rotating shaft and an auxiliary rotating wheel, the auxiliary rotating shaft is rotatably arranged on the processing carrying main frame, the auxiliary rotating wheel is arranged on the auxiliary rotating shaft, and 10 groups of auxiliary rotating wheels are arranged.
Further, belt cleaning device includes clean base, conduit and cleaning nozzle, clean base locates on the extension carries on the arm, conduit locates on the clean base, cleaning nozzle locates on the conduit, be equipped with the water filling port on the conduit, because tensile (drawing) in-process wire can receive great strain and frictional force, this can lead to the temperature of wire to rise, through the water filling port department access conduit, utilize cleaning nozzle to cool off the wire after stretching, the wire after the cooling has better tensile properties, tensile strength and wearability.
Further, the straightening device comprises a straightening base and a straightening assembly, wherein the straightening base is arranged on the expansion piece carrying arm, and the straightening assembly is arranged on the straightening base.
The straightening assembly comprises a straightening frame, an upper rotating arm, an upper traction arm, an upper sliding arm, a straightening spring A, a lower rotating arm, a lower traction arm, a lower sliding arm and a straightening spring B, wherein the straightening frame is arranged on a straightening base, the upper rotating arm is rotationally arranged on the straightening frame, the upper sliding arm is slidingly arranged on the straightening frame, one end of the upper traction arm is rotationally arranged on the upper rotating arm, the other end of the upper traction arm is rotationally arranged on the upper sliding arm, one end of the straightening spring A is arranged on the upper sliding arm, the other end of the straightening spring A is arranged on the straightening frame, the lower rotating arm is rotationally arranged on the straightening frame, one end of the lower traction arm is rotationally arranged on the lower rotating arm, one end of the straightening spring B is arranged on the lower sliding arm, the other end of the straightening spring B is arranged on the straightening frame, the strain and friction force received by a metal wire are possibly bent or deflected, the bent part of the metal wire is straightened by the upper rotating arm and the lower rotating arm, the winding or winding of the metal wire is prevented from being tangled in the winding process, the production quality is reduced, the risk is lowered, and the production quality is reduced, and the production risk is reduced.
Further, the distance adjusting device comprises a rear end base, a front end base and a sliding distance adjusting module, wherein the rear end base is fixedly connected with the rear sliding arm, the front end base is arranged on the front sliding arm in a sliding mode, one end of the sliding distance adjusting module is fixedly connected with the rear end base, and the other end of the sliding distance adjusting module is fixedly connected with the front end base.
The rear end base comprises a fixed connector and a convex lock head, the fixed connector is fixedly connected to the rear sliding arm, the convex lock head is connected with the sliding distance adjusting module in a clamping mode, and the fixed connector is fixedly connected with the convex lock head and the sliding distance adjusting module through bolts.
Further, the front end base comprises a sliding connector and a concave lock head, the sliding connector is arranged on the front sliding arm in a sliding mode, the concave lock head is connected with the sliding distance adjusting module in a clamping mode, and the sliding connector is fixedly connected with the concave lock head and the sliding distance adjusting module through bolts.
As a further preferred aspect of the present invention, the sliding distance adjusting module is composed of 10 sets of sliding wheels, the sliding wheels include an outer ring guiding wheel, an inner carrying wheel, a concave chute assembly, a convex chute assembly, a rotating bearing, a carrying sliding cavity and a steering auxiliary shaft, the inner carrying wheel at one end of the sliding distance adjusting module is fixedly connected with a rear end base, the inner carrying wheel at the other end of the sliding distance adjusting module is fixedly connected with a front end base, the outer ring guiding wheel is rotatably arranged on the inner carrying wheel, the concave chute assembly is arranged on the inner carrying wheel, the convex chute assembly is arranged on the inner carrying wheel, the rotating bearing is arranged between the concave chute assembly and the convex chute assembly, the steering auxiliary shaft is arranged on the rotating bearing, and the carrying sliding cavity is arranged on the steering auxiliary shaft.
Further preferably, the present invention further comprises a sliding chamber on one side and a sliding chamber on the other side between the adjacent two sliding wheels, and the concave chute assembly and the convex chute assembly are slidingly connected.
In a further preferred aspect of the present invention, a thrust auxiliary arm is provided on a carrying sliding cavity on the sliding wheel connected to the rear end base, the thrust auxiliary arm is simultaneously slidably provided on the steering auxiliary shaft, a thrust spring is provided between two adjacent steering auxiliary shafts, one end of the thrust spring is provided on the steering auxiliary shaft on one side, the other end of the thrust spring is provided on the steering auxiliary shaft on the other side, and the elastic force of the thrust spring is used to provide a supporting force for the sliding wheel, so as to reduce the acting force of the thrust auxiliary arm.
Further, the hydraulic mechanism comprises a hydraulic base, a tension arm and a distance-adjusting hydraulic arm, wherein the hydraulic base is arranged on one side of the processing mechanism, the fixed end of the distance-adjusting hydraulic arm is arranged on the hydraulic base, the telescopic end of the distance-adjusting hydraulic arm is fixedly connected with the sliding connector, one end of the tension arm is rotationally arranged on the hydraulic base, and the other end of the tension arm is rotationally arranged on the connecting base.
Further, output mechanism includes drive cabin and drive assembly, the drive cabin is located the processing mechanism rear, drive assembly is equipped with two sets of and locates on the drive cabin symmetrically.
The transmission assembly comprises an output motor set, a transmission output shaft, a lower worm wheel, a lower transmission shaft, an upper worm wheel, an upper transmission shaft, an upper end universal transmission shaft and a lower end universal transmission shaft, wherein the output motor set is arranged on the transmission cabin, the transmission output shaft is rotationally arranged on the transmission cabin, the transmission output shaft is arranged at the output end of the output motor set and is in transmission connection, the lower worm is arranged on the transmission output shaft, the lower transmission shaft is rotationally arranged on the lower transmission shaft, the lower worm wheel is in meshing connection with the lower worm, the upper worm wheel is arranged on the transmission output shaft, the upper transmission shaft is rotationally arranged on the transmission cabin, the upper worm wheel is in meshing connection with the upper worm, one end of the upper end universal transmission shaft is connected with the upper transmission shaft, the other end of the upper end universal transmission shaft is in transmission connection with an auxiliary rotation shaft above, one end of the lower end universal transmission shaft is connected with the lower transmission shaft, and the other end of the lower end universal transmission shaft is in transmission connection with the auxiliary rotation shaft below.
As a further preferred aspect of the present invention, the control module is electrically connected to the distance adjusting hydraulic arm and the output motor group, and the control module controls the working states of the distance adjusting hydraulic arm and the output motor group.
The beneficial effects obtained by the invention by adopting the structure are as follows: the beneficial effect of a processingequipment for wire production that this scheme provided is as follows:
(1) Aiming at the technical problem that the drawing mode of the existing metal wire processing equipment cannot be suitable for metal wires of different materials, a processing mechanism is arranged, the drawing proportion of the metal wires is changed through a distance adjusting device, the technical effect of self-defined adjustment of the drawing proportion is realized, the grain structures of the metal wires of different materials are thinned and homogenized, the strength and hardness of the materials are improved, the fracture risk is reduced, and the technical problem that the drawing proportion of the existing metal wire processing equipment cannot be adjusted randomly is solved;
(2) The sliding wheels are arranged, the stretching proportion of the metal wire is changed by utilizing the sliding of the sliding wheels, meanwhile, the sliding of the concave chute assembly and the convex chute assembly is utilized, the synchronous offset amplitude of the sliding wheels can be ensured to be consistent by the sliding of the carrying sliding cavity and the carrying sliding cavity, the offset interval between the adjacent sliding wheels is ensured to be the same, meanwhile, the thrust spring is arranged and provides supporting force for the sliding wheels in the offset direction of the sliding wheels by utilizing elasticity, when the pulling force of the metal wire acts on the sliding wheels, the acting force of the thrust auxiliary arm can be reduced, the sliding wheels can be always kept on the axis of the thrust auxiliary arm, and the stretching can be improved to ensure the stability;
(3) The cleaning device is arranged, and the water delivery pipeline is connected to the water injection port, so that the stretched metal wire is cooled by the cleaning nozzle, and the cooled metal wire has better stretching performance, tensile strength and wear resistance;
(4) The straightening device is arranged, the bending part of the metal wire is straightened by the upper rotating arm and the lower rotating arm, so that the problem of winding or tangling of the metal wire in the winding process is avoided, the damage to equipment is reduced, the equipment fault risk is reduced, and the production efficiency and the product quality are improved.
Drawings
FIG. 1 is a front view of a wire production tooling device according to the present invention;
fig. 2 is a rear view of a wire production processing apparatus according to the present invention;
FIG. 3 is a front view of a processing mechanism;
FIG. 4 is a rear view of the processing mechanism;
fig. 5 is a partial cross-sectional view of the auxiliary loading boom;
FIG. 6 is a schematic view of a cleaning apparatus;
FIG. 7 is a schematic view of the structure of the straightener;
FIG. 8 is a cross-sectional view of a portion of the construction of the straightening assembly;
FIG. 9 is a schematic view of the structure of the distance adjusting device in a stretched state;
FIG. 10 is a schematic view of the structure of the distance adjusting device in an equidistant state;
FIG. 11 is an exploded view of a part of the construction of the distance adjusting device;
FIG. 12 is a cross-sectional exploded view of the sliding runner;
FIG. 13 is a partial cross-sectional view of the slide runner in a stretched state;
FIG. 14 is a partial cross-sectional view of the slide runner in an equidistant state;
FIG. 15 is a partial cross-sectional view of a slide runner;
FIG. 16 is a partial cross-sectional view of the output mechanism;
FIG. 17 is a schematic view showing the connection state of the wires;
fig. 18 is a connection relation block diagram of the control module.
Wherein 1, machining mechanism, 2, hydraulic mechanism, 3, output mechanism, 4, control module, 5, wire, 101, machining carrying main frame, 102, auxiliary carrying swivel arm, 103, front swivel arm, 104, rear swivel arm, 105, cleaning device, 106, straightening device, 107, collection box, 108, distance adjusting device, 109, expansion carrying arm, 110, connection base, 111, auxiliary rotating shaft, 112, auxiliary rotating wheel, 113, cleaning base, 114, water pipe, 115, cleaning nozzle, 116, water injection port, 117, straightening base, 118, straightening assembly, 119, straightening frame, 120, upper swivel arm, 121, upper traction arm, 122, upper swivel arm, 123, straightening spring A,124, lower swivel arm, 125, lower traction arm, 126, lower swivel arm, 127, straightening spring B,128, back end base, 129, front end base, 130, sliding distance adjusting module, 131, fixed connector, 132, convex lock, 133, sliding connector, 134, concave lock, 135, sliding runner, 136, outer ring guiding wheel, 137, inner carrying wheel, 138, concave chute assembly, 139, convex chute assembly, 140, rotating bearing, 141, carrying sliding chamber, 142, steering auxiliary shaft, 143, thrust auxiliary arm, 144, thrust spring, 201, hydraulic base, 202, tension arm, 203, distance adjusting hydraulic arm, 301, transmission cabin, 302, transmission assembly, 303, output motor set, 304, transmission output shaft, 305, lower worm, 306, lower worm gear, 307, lower transmission shaft, 308, upper worm, 309, upper worm gear, 310, upper transmission shaft, 311, upper end universal transmission shaft, 312, lower end universal transmission shaft.
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all, of the embodiments of the present invention; all other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate orientation or positional relationships based on those shown in the drawings, merely to facilitate description of the invention and simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the invention.
As shown in fig. 1 and 2, the invention provides a processing device for producing a metal wire 5, which comprises a processing mechanism 1, a hydraulic mechanism 2, an output mechanism 3 and a control module 4, wherein the hydraulic mechanism 2 is arranged on the left side of the processing mechanism 1, the output mechanism 3 is arranged behind the processing mechanism 1, the control module 4 is arranged on the output mechanism 3, the output mechanism 3 is in transmission connection with the processing mechanism 1, and the hydraulic mechanism 2 is in transmission connection with the processing mechanism 1.
As shown in fig. 1, 3, 4, 5 and 17, the processing mechanism 1 includes a processing main frame 101, an auxiliary carrying boom 102, a front arm 103, a rear arm 104, a cleaning device 105, a straightening device 106, a collection box 107, a distance adjusting device 108, an expansion piece carrying arm 109 and a connection base 110, the auxiliary carrying boom 102 is rotatably provided on the processing main frame 101, the front arm 103 is provided on the processing main frame 101, the rear arm 104 is provided on the processing main frame 101, the expansion piece carrying arm 109 is provided on the processing main frame 101, the cleaning device 105 is provided on the expansion piece carrying arm 109, the straightening device 106 is provided on the expansion piece carrying arm 109, the collection box 107 is provided in the middle of the processing main frame 101, one end of the distance adjusting device 108 is slidably connected with the front arm 103, the other end of the distance adjusting device 108 is fixedly connected with the rear arm 104, and the connection base 110 is provided on the top of the processing main frame 101; the auxiliary carrying rotating arms 102 are provided with 4 groups which are respectively arranged at the left upper, the left lower, the right upper and the right lower positions of the processing carrying main frame 101, and the 4 groups of the auxiliary carrying rotating arms 102 are respectively symmetrical to each other in the vertical direction relative to the distance adjusting device 108 in the up-down direction and are symmetrical to each other in the left-right direction relative to the processing carrying main frame 101; the wire 5 is connected from the upper right auxiliary carrying arm 102, and is connected to the upper left auxiliary carrying arm 102, the distance adjusting device 108, the lower left auxiliary carrying arm 102, the lower right auxiliary carrying arm 102, and finally returns to the upper right auxiliary carrying arm 102; the auxiliary loading boom 102 includes an auxiliary rotating shaft 111 and an auxiliary rotating wheel 112, the auxiliary rotating shaft 111 is rotatably provided on the processing loading main frame 101, the auxiliary rotating wheel 112 is provided on the auxiliary rotating shaft 111, and the auxiliary rotating wheel 112 is provided with 10 groups.
As shown in fig. 3 and 6, the cleaning device 105 includes a cleaning base 113, a water pipe 114, and a cleaning nozzle 115, the cleaning base 113 is disposed on the extension mounting arm 109, the water pipe 114 is disposed on the cleaning base 113, the cleaning nozzle 115 is disposed on the water pipe 114, and a water filling port 116 is disposed on the water pipe 114.
As shown in fig. 3, 7 and 8, straightener 106 includes straightening base 117 and straightening assembly 118, straightening base 117 is provided on extension mounting arm 109, and straightening assembly 118 is provided on straightening base 117; the straightening assembly 118 comprises a straightening frame 119, an upper rotating arm 120, an upper traction arm 121, an upper sliding arm 122, a straightening spring A123, a lower rotating arm 124, a lower traction arm 125, a lower sliding arm 126 and a straightening spring B127, wherein the straightening frame 119 is arranged on a straightening base 117, the upper rotating arm 120 is rotationally arranged on the straightening frame 119, the upper sliding arm 122 is slidingly arranged on the straightening frame 119, the lower rotating arm 124 is rotationally arranged on the straightening frame 119, the lower sliding arm 126 is slidingly arranged on the straightening frame 119, one end of the upper traction arm 121 is rotationally arranged on the upper rotating arm 120, the other end of the upper traction arm 121 is rotationally arranged on the upper sliding arm 122, one end of the straightening spring A123 is arranged on the upper sliding arm 122, the other end of the straightening spring A123 is arranged on the straightening frame 119, one end of the lower traction arm 125 is rotationally arranged on the lower sliding arm 126, the other end of the lower traction arm 125 is rotationally arranged on the lower rotating arm 124, one end of the straightening spring B127 is arranged on the lower sliding arm 126, and the other end of the straightening spring B127 is arranged on the straightening frame 119.
As shown in fig. 3, 9, 10 and 11, the distance adjusting device 108 includes a rear end base 128, a front end base 129 and a sliding distance adjusting module 130, the rear end base 128 is fixedly connected with the rear sliding arm 104, the front end base 129 is slidably arranged on the front sliding arm 103, one end of the sliding distance adjusting module 130 is fixedly connected with the rear end base 128, and the other end of the sliding distance adjusting module 130 is fixedly connected with the front end base 129; the rear end base 128 comprises a fixed connector 131 and a convex lock head 132, the fixed connector 131 is fixedly connected to the rear sliding arm 104, the convex lock head 132 is in clamping connection with the sliding distance adjusting module 130, and the fixed connector 131 is fixedly connected with the convex lock head 132 and the sliding distance adjusting module 130 through bolts; the front end base 129 comprises a sliding connector 133 and a concave lock 134, the sliding connector 133 is slidably arranged on the front sliding arm 103, the concave lock 134 is connected with the sliding distance adjusting module 130 in a clamping mode, and the sliding connector 133 is fixedly connected with the concave lock 134 and the sliding distance adjusting module 130 through bolts.
As shown in fig. 10, 11, 12, 13, 14 and 15, the sliding distance adjusting module 130 is composed of 10 sets of sliding wheels 135, the sliding wheels 135 comprise an outer ring guiding wheel 136, an inner carrying wheel 137, a concave chute assembly 138, a convex chute assembly 139, a rotating bearing 140, a carrying sliding cavity 141 and a steering auxiliary shaft 142, the inner carrying wheel 137 at one end of the sliding distance adjusting module 130 is fixedly connected with the rear end base 128, the inner carrying wheel 137 at the other end of the sliding distance adjusting module 130 is fixedly connected with the front end base 129, the outer ring guiding wheel 136 is rotatably arranged on the inner carrying wheel 137, the concave chute assembly 138 is arranged on the inner carrying wheel 137, the convex chute assembly 139 is arranged between the concave chute assembly 138 and the convex chute assembly 139, the steering auxiliary shaft 142 is arranged on the rotating bearing 140, and the carrying sliding cavity 141 is arranged on the steering auxiliary shaft 142; between two adjacent sliding wheels 135, the carrying sliding cavity 141 on one side is in sliding connection with the carrying sliding cavity 141 on the other side, and the concave chute assembly 138 on one side is in sliding connection with the convex chute assembly 139 on the other side; the thrust auxiliary arm 143 is arranged on the carrying sliding cavity 141 on the sliding runner 135 connected with the rear end base 128, the thrust auxiliary arm 143 is simultaneously and slidably arranged on the steering auxiliary shafts 142, a thrust spring 144 is arranged between two adjacent steering auxiliary shafts 142, one end of the thrust spring 144 is arranged on one side of the steering auxiliary shaft 142, and the other end of the thrust spring 144 is arranged on the other side of the steering auxiliary shaft 142.
As shown in fig. 2, 3, 9 and 11, the hydraulic mechanism 2 includes a hydraulic base 201, a tension arm 202 and a distance-adjusting hydraulic arm 203, the hydraulic base 201 is disposed on one side of the processing mechanism 1, a fixed end of the distance-adjusting hydraulic arm 203 is disposed on the hydraulic base 201, a telescopic end of the distance-adjusting hydraulic arm 203 is fixedly connected with the sliding connector 133, one end of the tension arm 202 is rotatably disposed on the hydraulic base 201, and the other end of the tension arm 202 is rotatably disposed on the connection base 110.
As shown in fig. 2 and 16, the output mechanism 3 comprises a transmission cabin 301 and a transmission assembly 302, the transmission cabin 301 is arranged behind the processing mechanism 1, and the transmission assembly 302 is provided with two groups and is symmetrically arranged on the transmission cabin 301; the transmission assembly 302 includes an output motor unit 303, a transmission output shaft 304, a lower worm 305, a lower worm wheel 306, a lower transmission shaft 307, an upper worm 308, an upper worm wheel 309, an upper transmission shaft 310, an upper end universal transmission shaft 311 and a lower end universal transmission shaft 312, wherein the output motor unit 303 is arranged on the transmission cabin 301, the transmission output shaft 304 is rotationally arranged on the transmission cabin 301, the transmission output shaft 304 is arranged at the output end of the output motor unit 303, the lower transmission shaft 307 is rotationally arranged on the transmission cabin 301, the upper transmission shaft 310 is rotationally arranged on the transmission output shaft 304, the lower worm wheel 306 is arranged on the lower transmission shaft 307, the lower worm wheel 306 is in meshed connection with the lower worm 305, the upper worm wheel 308 is arranged on the transmission output shaft 304, the upper worm wheel 309 is arranged on the upper transmission shaft 310, the upper worm wheel 309 is in meshed connection with the upper worm 308, one end of the upper end universal transmission shaft 311 is connected with the upper transmission shaft 310, the other end of the upper end universal transmission shaft 311 is in transmission connection with the auxiliary rotation shaft 111 above, one end of the lower end of the universal transmission shaft 312 is connected with the lower transmission shaft 307, and the other end of the lower end of the universal transmission shaft 312 is in transmission connection with the auxiliary rotation 111 below.
As shown in fig. 18, the control module 4 is electrically connected to the hydraulic pitch adjusting arm 203 and the output motor group 303, and the control module 4 controls the operating states of the hydraulic pitch adjusting arm 203 and the output motor group 303.
When the wire 5 is connected to the upper right auxiliary carrying rotating arm 102 from the lower right auxiliary carrying rotating arm 102, the wire 5 is connected to the next auxiliary rotating wheel 112 adjacent to the upper right auxiliary rotating wheel 112 opposite to the lower auxiliary rotating wheel 112 in the vertical direction, the wire 5 is finally connected to the collecting device from the lower right auxiliary rotating arm 102, and meanwhile, the water injection port 116 is connected to an external water pipe, and cooling water is injected, so that the processing operation of the wire 5 is started; the control module 4 starts the output motor group 303, the output motor group 303 starts to drive the transmission output shaft 304 to rotate, the transmission output shaft 304 rotates to drive the lower worm 305 and the upper worm 308 to rotate, the lower worm 305 rotates to drive the lower worm wheel 306 to rotate, the lower worm wheel 306 rotates to drive the lower transmission shaft 307 to rotate, the lower transmission shaft 307 drives the lower auxiliary rotating shaft 111 to rotate through the lower universal transmission shaft 312, the lower auxiliary rotating shaft 111 rotates to drive the lower auxiliary rotating wheel 112 to rotate, the upper worm 308 rotates to drive the upper worm wheel 309 to drive the upper transmission shaft 310 to rotate, the upper transmission shaft 310 drives the upper auxiliary rotating shaft 111 to rotate through the upper universal transmission shaft 311, the upper auxiliary rotating shaft 111 rotates to drive the upper auxiliary rotating wheel 112, the control module 4 starts the distance adjusting hydraulic arm 203, the distance adjusting hydraulic arm 203 stretches to drive the sliding connector 133 to horizontally move, the sliding distance adjusting module 130 is deformed into a stretched state, the adjacent sliding rotating wheels 135 are offset, the sliding groove assemblies 138 and the convex groove assemblies 139 on the adjacent sliding rotating wheels 135 generate sliding, meanwhile, the distance between the adjacent steering auxiliary shafts 142 increases, the thrust springs 144 between the steering auxiliary shafts 142 stretch, the adjacent steering shafts 142 gradually, and the wire adjusting module is stretched by the single-wire repulsive force 5, and the wire is gradually deformed due to the increasing distance of the wire 5; when the stretched metal wire 5 moves between the auxiliary carrying rotating arms 102 below, cooling liquid is sprayed out through the cleaning nozzle 115 to cool the metal wire 5 through the cleaning device 105, then the cooling liquid can be recovered through the collecting box 107, when the metal wire 5 passes through the straightening device 106, the upper traction arm 121 is pushed by the elastic force of the straightening spring A123, as one end of the upper traction arm 121 is forced to move horizontally, the other end of the upper traction arm 121 moves downwards and drives the upper rotating arm 120 to rotate, the upper rotating arm 120 rotates to press the metal wire 5 downwards, the lower traction arm 125 is pushed by the elastic force of the straightening spring B127, as one end of the lower traction arm 125 is forced to move horizontally, the other end of the lower traction arm 125 moves upwards and drives the lower rotating arm 124 to rotate, the lower rotating arm 124 rotates to press the metal wire 5 upwards, and the straightening of the metal wire 5 is realized through the mutual extrusion of the lower rotating arm 124 and the upper rotating arm 120.
The above is a specific workflow of the present invention, and the next time the present invention is used, the process is repeated.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
The invention and its embodiments have been described above with no limitation, and the actual construction is not limited to the embodiments of the invention as shown in the drawings. In summary, if one of ordinary skill in the art is informed by this disclosure, a structural manner and an embodiment similar to the technical solution should not be creatively devised without departing from the gist of the present invention.
Claims (10)
1. The utility model provides a processingequipment is used in wire production which characterized in that: the hydraulic mechanism (2) is arranged on the left side of the processing mechanism (1), the output mechanism (3) is arranged behind the processing mechanism (1), the control module (4) is arranged on the output mechanism (3), the output mechanism (3) is in transmission connection with the processing mechanism (1), and the hydraulic mechanism (2) is in transmission connection with the processing mechanism (1); the processing mechanism (1) comprises a processing carrying main frame (101), an auxiliary carrying rotary arm (102), a front sliding arm (103), a rear sliding arm (104), a cleaning device (105), a straightening device (106), a collecting box (107), a distance adjusting device (108), an expansion piece carrying arm (109) and a connecting base (110), wherein the auxiliary carrying rotary arm (102) is rotatably arranged on the processing carrying main frame (101), the expansion piece carrying arm (109) is arranged on the processing carrying main frame (101), the cleaning device (105) is arranged on the expansion piece carrying arm (109), the straightening device (106) is arranged on the expansion piece carrying arm (109), the front sliding arm (103) is arranged on the processing carrying main frame (101), the rear sliding arm (104) is arranged on the processing carrying main frame (101), the collecting box (107) is arranged in the middle of the processing carrying main frame (101), one end of the distance adjusting device (108) is in sliding connection with the front sliding arm (103), and the other end of the distance adjusting device (108) is fixedly connected with the rear sliding arm (104) carrying main frame (101); the distance adjusting device (108) comprises a rear end base (128), a front end base (129) and a sliding distance adjusting module (130), wherein the rear end base (128) is fixedly connected with the rear sliding arm (104), the front end base (129) is slidably arranged on the front sliding arm (103), one end of the sliding distance adjusting module (130) is fixedly connected with the rear end base (128), and the other end of the sliding distance adjusting module (130) is fixedly connected with the front end base (129).
2. A wire production processing apparatus according to claim 1, wherein: the sliding distance adjusting module (130) consists of a sliding rotating wheel (135), the sliding rotating wheel (135) comprises an outer ring guide wheel (136), an inner carrying wheel (137), a concave chute assembly (138), a convex chute assembly (139), a rotating bearing (140), a carrying sliding cavity (141) and a steering auxiliary shaft (142), the inner carrying wheel (137) at one end of the sliding distance adjusting module (130) is fixedly connected with a rear end base (128), the inner carrying wheel (137) at the other end of the sliding distance adjusting module (130) is fixedly connected with a front end base (129), the outer ring guide wheel (136) is rotationally arranged on the inner carrying wheel (137), the concave chute assembly (138) is arranged on the inner carrying wheel (137), the convex chute assembly (139) is arranged between the concave chute assembly (138) and the convex chute assembly (139), the steering auxiliary shaft (142) is arranged on the rotating bearing (140), and the carrying cavity (141) is arranged on the steering auxiliary shaft (142); the two adjacent sliding rotating wheels (135) are in sliding connection through a carrying sliding cavity (141), and the two adjacent sliding rotating wheels (135) are simultaneously in sliding connection through a concave chute assembly (138) and a convex chute assembly (139); the carrying sliding cavity (141) is provided with a thrust auxiliary arm (143), the thrust auxiliary arm (143) is simultaneously arranged on the steering auxiliary shaft (142) in a sliding mode, and a thrust spring (144) is arranged between the steering auxiliary shafts (142).
3. A wire production processing apparatus according to claim 2, wherein: the auxiliary carrying rotating arms (102) are provided with 4 groups which are respectively arranged at the left upper, the left lower, the right upper and the right lower positions of the processing carrying main frame (101), and the 4 auxiliary carrying rotating arms (102) are respectively symmetrical up and down relative to the distance adjusting device (108) in the horizontal direction and are symmetrical left and right relative to the processing carrying main frame (101) in the vertical direction; the auxiliary carrying rotating arm (102) comprises an auxiliary rotating shaft (111) and an auxiliary rotating wheel (112), the auxiliary rotating shaft (111) is rotationally arranged on the machining carrying main frame (101), the auxiliary rotating wheel (112) is arranged on the auxiliary rotating shaft (111), and the auxiliary rotating wheel (112) is provided with 10 groups.
4. A wire production processing apparatus according to claim 3, wherein: the rear end base (128) comprises a fixed connector (131) and a convex lock head (132), the fixed connector (131) is fixedly connected to the rear sliding arm (104), the convex lock head (132) is connected with the sliding distance adjusting module (130) in a clamping mode, and the fixed connector (131) is fixedly connected with the convex lock head (132) and the sliding distance adjusting module (130) through bolts.
5. The processing device for wire production according to claim 4, wherein: front end base (129) include slip connector (133) and concave tapered end (134), on preceding arm (103) are located in slip of slip connector (133), concave tapered end (134) are connected with slip roll adjustment module (130) block, slip connector (133) pass through the bolt simultaneously with concave tapered end (134) and slip roll adjustment module (130) fixed connection.
6. A wire production processing apparatus as defined in claim 5, wherein: the output mechanism (3) comprises a transmission cabin (301) and a transmission assembly (302), wherein the transmission cabin (301) is arranged at the rear of the processing mechanism (1), and the transmission assembly (302) is provided with two groups and is symmetrically arranged on the transmission cabin (301); the transmission assembly (302) comprises an output motor group (303), a transmission output shaft (304), a lower worm (305), a lower worm wheel (306), a lower transmission shaft (307), an upper worm (308), an upper worm wheel (309), an upper transmission shaft (310), an upper universal transmission shaft (311) and a lower universal transmission shaft (312), wherein the output motor group (303) is arranged on the transmission cabin (301), the transmission output shaft (304) is rotationally arranged on the transmission cabin (301), the transmission output shaft (304) is arranged at the output end of the output motor group (303) and is in transmission connection, the lower worm (305) is arranged on the transmission output shaft (304), the lower transmission shaft (307) is rotationally arranged on the transmission cabin (301), the lower worm wheel (306) is arranged on the lower transmission shaft (307), the lower worm wheel (306) is in meshed connection with the lower worm (305), the upper worm wheel (308) is arranged on the transmission output shaft (304), the upper transmission shaft (310) is rotationally arranged on the transmission cabin (301), the upper worm wheel (309) is arranged on the upper transmission shaft (310), the upper worm wheel (309) is in meshed connection with the upper universal transmission shaft (308), the other end of the upper end universal transmission shaft (311) is in transmission connection with the auxiliary rotating shaft (111) above, one end of the lower end universal transmission shaft (312) is connected with the lower transmission shaft (307), and the other end of the lower end universal transmission shaft (312) is in transmission connection with the auxiliary rotating shaft (111) below.
7. The processing device for wire production according to claim 6, wherein: the hydraulic mechanism (2) comprises a hydraulic base (201), a tension arm (202) and a distance-adjusting hydraulic arm (203), wherein the hydraulic base (201) is arranged on one side of the processing mechanism (1), the fixed end of the distance-adjusting hydraulic arm (203) is arranged on the hydraulic base (201), the telescopic end of the distance-adjusting hydraulic arm (203) is fixedly connected with a sliding connector (133), one end of the tension arm (202) is rotationally arranged on the hydraulic base (201), and the other end of the tension arm (202) is rotationally arranged on a connecting base (110).
8. A wire production process according to claim 7, wherein: the cleaning device (105) comprises a cleaning base (113), a water conveying pipeline (114) and a cleaning nozzle (115), wherein the cleaning base (113) is arranged on the extension piece carrying arm (109), the water conveying pipeline (114) is arranged on the cleaning base (113), the cleaning nozzle (115) is arranged on the water conveying pipeline (114), and a water filling port (116) is formed in the water conveying pipeline (114).
9. A wire production process according to claim 8, wherein: the straightening device (106) comprises a straightening base (117) and a straightening assembly (118), the straightening base (117) is arranged on the extension piece carrying arm (109), and the straightening assembly (118) is arranged on the straightening base (117); the straightening assembly (118) comprises a straightening frame (119), an upper rotating arm (120), an upper traction arm (121), an upper sliding arm (122), a straightening spring A (123), a lower rotating arm (124), a lower traction arm (125), a lower sliding arm (126) and a straightening spring B (127), wherein the straightening frame (119) is arranged on a straightening base (117), the upper rotating arm (120) is rotationally arranged on the straightening frame (119), the upper sliding arm (122) is slidingly arranged on the straightening frame (119), one end of the upper traction arm (121) is rotationally arranged on the upper rotating arm (120), the other end of the upper traction arm (121) is rotationally arranged on the upper sliding arm (122), one end of the straightening spring A (123) is arranged on the upper sliding arm (122), the other end of the straightening spring A (123) is arranged on the straightening frame (119), the lower sliding arm (126) is rotationally arranged on the straightening frame (119), one end of the lower traction arm (125) is rotationally arranged on the lower sliding arm (126), one end of the lower sliding arm (125) is rotationally arranged on the upper sliding arm (127), the other end of the straightening spring B (127) is arranged on the straightening frame (119).
10. A wire production process according to claim 9, wherein: the control module (4) is electrically connected with the distance-adjusting hydraulic arm (203) and the output motor unit (303), and the control module (4) controls the working states of the distance-adjusting hydraulic arm (203) and the output motor unit (303).
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| CN202410039919.5A CN117548511B (en) | 2024-01-11 | 2024-01-11 | Processing device for metal wire production |
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| CN202410039919.5A CN117548511B (en) | 2024-01-11 | 2024-01-11 | Processing device for metal wire production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117948865A (en) * | 2024-03-26 | 2024-04-30 | 山西恒瑞昆新材料技术有限公司 | Chain center distance measuring equipment |
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| CN117948865A (en) * | 2024-03-26 | 2024-04-30 | 山西恒瑞昆新材料技术有限公司 | Chain center distance measuring equipment |
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