CN110865327A - Automatic multi-functional testing arrangement of electric energy meter - Google Patents
Automatic multi-functional testing arrangement of electric energy meter Download PDFInfo
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- CN110865327A CN110865327A CN201911058487.8A CN201911058487A CN110865327A CN 110865327 A CN110865327 A CN 110865327A CN 201911058487 A CN201911058487 A CN 201911058487A CN 110865327 A CN110865327 A CN 110865327A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R35/00—Testing or calibrating of apparatus covered by the other groups of this subclass
- G01R35/04—Testing or calibrating of apparatus covered by the other groups of this subclass of instruments for measuring time integral of power or current
Abstract
The invention relates to an automatic electric energy meter multifunctional testing device, which utilizes a crimping mechanism and a testing mechanism to carry out multifunctional testing on an electric energy meter, well detected data results are uploaded to corresponding databases one by one, and if the data are determined to be unqualified through data analysis, the electric energy meter multifunctional testing device automatically sorts in subsequent appointed stations. The invention is mainly used for automatic detection of electric energy meters of various types, and can prevent the electric energy meters after being installed from generating bad phenomena, thereby improving the qualification rate of the electric energy meters; the invention has high automation degree, does not need manual intervention and has strong compatibility, thereby improving the production efficiency.
Description
Technical Field
The invention relates to the field of automatic electric energy meter production lines, in particular to an automatic electric energy meter multifunctional testing device.
Background
The fully-automatic electric energy meter production line is the most important link in electric energy meter production, wherein the multifunctional electric energy meter testing device plays a vital role in the production line and brings great convenience for subsequent code marking, sealing and the like of the electric energy meter, so that the production efficiency is greatly improved.
At present, the traditional multifunctional test of the electric energy meter adopts manual combination tools for detection, each test tool can only be used for one type of electric energy meter, and the defects of no compatibility, high cost, low efficiency and the like are overcome. Therefore, it is necessary to design an automatic multifunctional testing device for electric energy meters.
Disclosure of Invention
The invention aims to overcome the defects and provides an automatic electric energy meter multifunctional testing device. The invention has high automation degree, does not need manual intervention and has strong compatibility, thereby improving the production efficiency.
The invention achieves the aim through the following technical scheme: an automatic electric energy meter multifunctional testing device comprises: a crimping mechanism and a testing mechanism; the compression joint mechanism is connected with the test mechanism; the crimping mechanism is integrally divided into a base, a front and back moving tray and a front and back crimping seat; the testing mechanism is divided into three parts of key testing, infrared detection and pneumatic control on the aspect of testing functions.
Preferably, the crimping mechanism includes: the device comprises a crimping bottom plate, a guide rail, a sliding block, a tray positioning plate, a hasp fixing block, a hasp, an electric energy meter tray, a large-head taper angle type positioning pin, a vertical plate, a contact pin positioning plate, a contact pin mounting plate, a test positioning plate, an auxiliary crimping positioning plate, a meter bracket base, a sensor bracket, an air cylinder A, a main crimping air cylinder mounting base, a Y-shaped joint, a crimping connecting piece, a shaft shoulder screw, an I-shaped joint, an auxiliary crimping air cylinder base and an air cylinder B; the guide rail is fixed on the compression joint bottom plate; the slide block is fixed below the tray positioning plate, the slide block is matched and connected with the guide rail, and the left side and the right side are respectively provided with two slide blocks; the hasp fixing block is fixed below the tray positioning plate, the hasps are fixed on the hasp fixing block and the side edge of the electric energy meter tray, and the left side and the right side are respectively provided with two hasps; the electric energy meter tray is fixed on the tray positioning plate through the hasp and the large-head cone angle type positioning pin; the vertical plate is fixed on the crimping bottom plate; the contact pin positioning plate is fixed on the vertical plate; the hasps are fixed on the side edges of the vertical plate and the contact pin mounting plate, and the left side and the right side of the hasps are respectively provided with one; the contact pin mounting plate is fixed on the contact pin positioning plate through a hasp and a large-head taper angle type positioning pin; the meter bracket is fixed on the contact pin mounting plate; the test positioning plate is fixed on the vertical plate; the hasps are fixed on the side edge of the vertical plate, and the left side and the right side of the vertical plate are respectively provided with one hasp for connecting and fixing the crimping mechanism and the testing mechanism; the slide block is fixed below the auxiliary pressure connection positioning plate, the slide block is connected with the guide rail in a matching way, and the left side and the right side are respectively provided with one slide block; the hasp is fixed on the side edge of the auxiliary compression joint positioning plate and used for fixing the watch brackets of other models; the sensor bracket is fixed on the crimping base plate, and the main crimping cylinder mounting seat is fixed below the crimping base plate; the cylinder A is fixed on the main compression joint cylinder mounting seat; the Y-shaped joint is fixed on a piston rod of the cylinder A; the compression joint connecting piece is fixed below the tray positioning plate, and the auxiliary compression joint cylinder seat is fixed below the auxiliary compression joint positioning plate; the cylinder B is fixed on the auxiliary pressure-connection cylinder seat; the I-shaped joint is fixed on a piston rod of the cylinder B; the air cylinder A and the air cylinder B are connected with the compression joint connecting piece through shaft shoulder screws respectively.
Preferably, the number of the guide rails is two, the guide rails are fixed on the crimping bottom plate, and one guide rail is arranged on each of the left side and the right side of the crimping bottom plate.
Preferably, the testing mechanism comprises: the test device comprises a test bottom plate, an infrared cylinder mounting plate, a cylinder C, a copper sleeve, a guide shaft, an infrared cylinder connector, an infrared read-write head mounting plate, an infrared read-write head, an electromagnetic valve mounting plate, an electromagnetic valve group A, an electromagnetic valve group B, a flip button key plate, a pen-shaped cylinder bottom plate and a pen-shaped cylinder; the infrared cylinder mounting plate is fixed on the test bottom plate; the cylinder C is fixed on the infrared cylinder mounting plate; the copper sleeve is fixed on the infrared cylinder mounting plate; the guide shaft is fixed on the infrared read-write head mounting plate and is matched and connected with the copper sleeve; the infrared cylinder connectors are respectively fixed on a piston rod of the cylinder C and the infrared read-write head mounting plate; the infrared read-write head is fixed on the infrared read-write head mounting plate; the electromagnetic valve mounting plate is fixed on the test bottom plate; the electromagnetic valve group A and the electromagnetic valve group B are fixed on the electromagnetic valve mounting plate; the flip button keypad is fixed below the test bottom plate; the pen-shaped cylinder bottom plate is fixed below the test bottom plate; the pen-shaped cylinder is respectively fixed on the pen-shaped cylinder bottom plate, the flip button key board and the test bottom plate.
Preferably, the pen-shaped air cylinders are fourteen, twelve of which are fixed on the pen-shaped air cylinder bottom plate, one is fixed on the flip button key board, and the other is fixed on the test bottom plate.
The invention has the beneficial effects that: (1) the invention is mainly used for automatic detection of electric energy meters of various types, and can prevent the electric energy meters after being installed from generating bad phenomena, thereby improving the qualification rate of the electric energy meters; (2) the invention has high automation degree, does not need manual intervention and has strong compatibility, thereby improving the production efficiency.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a front view of the device structure of the present invention;
FIG. 3 is a top view of the device structure of the present invention;
FIG. 4 is a side view of the device structure of the present invention;
FIG. 5 is a schematic three-dimensional view of the crimping mechanism of the present invention 1;
FIG. 6 is a schematic three-dimensional view of the crimping mechanism of the present invention, FIG. 2;
FIG. 7 is a schematic three-dimensional structure of the testing mechanism of the present invention;
the names to which the various numerical designations refer in the drawings are as follows: 1 crimping mechanism, 2 testing mechanism, 3 crimping bottom plate, 4 guide rail, 5 slide block, 6 tray positioning plate, 7 hasp fixing block, 8 hasp, 9 electric energy meter tray, 10 big-end taper angle type positioning pin, 11 vertical plate, 12 pin positioning plate, 13 pin mounting plate, 14 testing positioning plate, 15 pairs of crimping positioning plate, 16 meter bracket, 17 sensor bracket, 18 cylinder A, 19 main crimping cylinder mounting seat, 20Y type joint, the test device comprises a 21 crimping connector, a 22 shoulder screw, a 23I-shaped connector, a 24-pair crimping cylinder base, a 25 cylinder B, a 26 test base plate, a 27 infrared cylinder mounting plate, a 28 cylinder C, a 29 copper sleeve, a 30 guide shaft, a 31 infrared cylinder connector, a 32 infrared read-write head mounting plate, a 33 infrared read-write head, a 34 electromagnetic valve mounting plate, a35 electromagnetic valve group A, a 36 electromagnetic valve group B, a 37 flip button key plate, a 38 pen-shaped cylinder base plate and a 39 pen-shaped cylinder.
Detailed Description
The invention will be further described with reference to specific examples, but the scope of the invention is not limited thereto:
example (b): as shown in fig. 1, 2, 3 and 4, the multifunctional testing device for the automatic electric energy meter consists of a crimping mechanism and a testing mechanism; the testing mechanism is fixed on the crimping mechanism. The crimping mechanism is integrally divided into a base, a front and back movement tray and a front and back crimping seat; the base part takes an aluminum plate as a main body, and two cylinders are arranged below the aluminum plate and used for crimping the front and rear meter brackets on the electric energy meter; two pairs of sliding rail sliding blocks are arranged above the aluminum plate and used for guiding the front and back crimping movement of the electric energy meter, fixing the front and back movement tray part and installing and fixing the auxiliary crimping meter bracket; two vertical plates are arranged above the aluminum plate and used for fixing the testing mechanism and installing and fixing the crimping meter bracket. The front and back movement tray part is characterized in that an aluminum plate is taken as a main body, and compatible trays (only one type of phenotype tray can be mounted at a time) of electric energy meters of various types are mounted above the aluminum plate; two hasps are arranged on two sides of the aluminum plate, and two hasps are arranged on each side of the aluminum plate and are used for fixing the compatible tray. The front and rear crimping seat parts take an aluminum block as a main body, and the aluminum block is provided with a corresponding type meter bracket for electrifying a corresponding electric energy meter in a crimping way; the electric energy meter is divided into a front crimping seat and a rear crimping seat according to different electric energy meter phenotypes.
The testing mechanism is divided into three parts of key testing, infrared detection and pneumatic control on the aspect of testing functions, and supports switching according to different meter types. The key test is that an aluminum plate is used as a main body, and a pen-shaped air cylinder group with corresponding models are arranged on the aluminum plate. The infrared detection device is characterized in that an aluminum plate is used as a main body, a corresponding air cylinder is arranged on the aluminum plate and used for up-and-down movement of an infrared read-write head, an infrared air cylinder connector is arranged on the air cylinder and used for connection between the air cylinder and an infrared read-write head mounting plate, and an infrared read-write head mounting plate is arranged on the infrared air cylinder connector and used for fixing the infrared read-write head. The pneumatic control is that a uses the panel beating as the main part, is equipped with corresponding model solenoid valve on the panel beating for the control of pen-shaped cylinder.
As shown in fig. 5 and 6, the crimping mechanism 1 includes a crimping base plate 3, a guide rail 4, a slider 5, a tray positioning plate 6, a hasp fixing block 7, a hasp 8, an electric energy meter tray 9, a large-head taper angle type positioning pin 10, a vertical plate 11, a pin positioning plate 12, a pin mounting plate 13, a test positioning plate 14, an auxiliary crimping positioning plate 15, a meter holder 16, a sensor bracket 17, a cylinder a18, a main crimping cylinder mounting seat 19, a Y-shaped connector 20, a crimping connector 21, a shoulder screw 22, an I-shaped connector 23, an auxiliary crimping cylinder seat 24, and a cylinder B25; the guide rails 4 are fixed on the compression joint bottom plate 3 and are arranged on the left and the right; the slide block 5 is fixed below the tray positioning plate 6, the slide block 5 is matched and connected with the guide rail 4, and the left side and the right side are respectively provided with two slide blocks; the hasp fixing block 7 is fixed below the tray positioning plate 6, the hasp 8 is fixed on the side edges of the hasp fixing block 7 and the electric energy meter tray 9, and the left side and the right side are respectively provided with two hasp fixing blocks; the electric energy meter tray 9 is fixed on the tray positioning plate 6 through the hasp 8 and the large-head taper angle type positioning pin 10; the vertical plate 11 is fixed on the crimping bottom plate 3; the pin positioning plate 12 is fixed on the vertical plate 11; the hasps 8 are fixed on the side edges of the vertical plate 11 and the pin mounting plate 13, and the left side and the right side are respectively provided with one; the pin mounting plate 13 is fixed on the pin positioning plate 12 through the hasp 8 and the large-head taper angle positioning pin 10; the watch bracket 16 is fixed on the pin mounting plate 13; the test positioning plate 14 is fixed on the vertical plate 11; the hasps 8 are fixed on the side edge of the vertical plate 11, and the left side and the right side of each hasp are respectively used for connecting and fixing the crimping mechanism 1 and the testing mechanism 2; the slide block 5 is fixed below the auxiliary compression joint positioning plate 15, the slide block 5 is connected with the guide rail 4 in a matching way, and the left side and the right side are respectively provided with one slide block; the hasp 8 is fixed on the side edge of the auxiliary pressure connection positioning plate 15 and used for fixing the watch brackets of other models; the sensor bracket 17 is fixed on the crimping base plate 3, and the main crimping cylinder mounting seat 19 is fixed below the crimping base plate 3; the cylinder A18 is fixed on the main pressure welding cylinder mounting seat 19; the Y-shaped joint 20 is fixed on a piston rod of the air cylinder A18; the compression joint connecting piece 21 is fixed below the tray positioning plate 6, and the auxiliary compression joint cylinder seat 24 is fixed below the auxiliary compression joint positioning plate 15; the cylinder B25 is fixed on the auxiliary pressure connecting cylinder seat 24; the I-shaped joint 23 is fixed on a piston rod of the cylinder B25; the cylinder A18, the cylinder B25 and the crimping connector 21 are connected with each other through shoulder screws 22 respectively.
As shown in fig. 7, the testing mechanism 2 includes a testing base plate 26, an infrared cylinder mounting plate 27, a cylinder C28, a copper bush 29, a guide shaft 30, an infrared cylinder connector 31, an infrared read-write head mounting plate 32, an infrared read-write head 33, an electromagnetic valve mounting plate 34, an electromagnetic valve group a35, an electromagnetic valve group B36, a flip button key-press plate 37, a pen-shaped cylinder base plate 38, and a pen-shaped cylinder 39; the infrared cylinder mounting plate 27 is fixed on the test bottom plate 26; the cylinder C28 is fixed on the infrared cylinder mounting plate 27; the copper bush 29 is fixed on the infrared cylinder mounting plate 27; the guide shaft 30 is fixed on the infrared read-write head mounting plate 32 and is matched and connected with the copper sleeve 29; the infrared cylinder connector 31 is respectively fixed on the piston rod of the cylinder C28 and the infrared read-write head mounting plate 32; the infrared read-write head 33 is fixed on the infrared read-write head mounting plate 32; the electromagnetic valve mounting plate 34 is fixed on the test bottom plate 26; the solenoid valve group A35 and the solenoid valve group B36 are fixed on the solenoid valve mounting plate 34; a flip button keypad 37 is fixed under the test chassis 26; the pen cylinder base plate 38 is fixed below the test base plate 26; the pen cylinder 39 is fixed on the pen cylinder base plate 38, the flip button key sheet 37, and the test base plate 26, respectively. The number of the pen-shaped cylinders 39 is fourteen, twelve of which are fixed on the pen-shaped cylinder bottom plate 38, one is fixed on the flip button key board 37, and the other is fixed on the test bottom plate 26.
When the electric energy meter pressing test device is used, the material taking robot places an electric energy meter on an electric energy meter tray 9, the presence or absence of the electric energy meter is sensed through a sensor on a sensor support 17, after the presence of the electric energy meter is sensed, the air cylinder A18 acts, the electric energy meter on the electric energy meter tray 9 is pushed to the meter support 16 through the guide of the sliding rail 4 and the sliding block 5 to be pressed and electrified, after the electric energy meter is pressed and connected in place, each pen-shaped air cylinder 39 carries out one-to-one key test operation on the electric energy meter according to an instruction, meanwhile, the infrared read-write head 33 carries out infrared communication reading test on the electric energy meter through the movement of the air cylinder C28, data reading analysis is carried out, after the key and infrared communication test are finished, each pen-shaped air cylinder 39 and the air cylinder C28 are. Wherein, if other different phenotypes exist, the air cylinder A18, the air cylinder B25 and the corresponding watch holder carry out crimping test operation according to the different phenotypes.
While the invention has been described in connection with specific embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (5)
1. The utility model provides an automatic multi-functional testing arrangement of electric energy meter which characterized in that includes: the device comprises a crimping mechanism (1) and a testing mechanism (2); the compression joint mechanism (1) is connected with the testing mechanism (2); the crimping mechanism (1) is integrally divided into a base, a front and back moving tray and a front and back crimping seat; the testing mechanism (2) is divided into three parts of key testing, infrared detection and pneumatic control on the aspect of testing functions.
2. The multifunctional testing device of the automatic electric energy meter according to claim 1, characterized in that: the crimping mechanism (1) comprises: the device comprises a crimping bottom plate (3), a guide rail (4), a sliding block (5), a tray positioning plate (6), a hasp fixing block (7), a hasp (8), an electric energy meter tray (9), a large-end taper angle type positioning pin (10), a vertical plate (11), a contact pin positioning plate (12), a contact pin mounting plate (13), a test positioning plate (14), an auxiliary crimping positioning plate (15), a meter bracket base (16), a sensor support (17), a cylinder A (18), a main crimping cylinder mounting base (19), a Y-shaped joint (20), a crimping connecting piece (21), a shaft shoulder screw (22), an I-shaped joint (23), an auxiliary crimping cylinder base (24) and a cylinder B (25); the guide rail (4) is fixed on the compression joint bottom plate (3); the sliding blocks (5) are fixed below the tray positioning plate (6), the sliding blocks (5) are connected with the guide rails (4) in a matching way, and the left side and the right side are respectively provided with two sliding blocks; the hasp fixing block (7) is fixed below the tray positioning plate (6), the hasps (8) are fixed on the hasp fixing block (7) and the side edge of the electric energy meter tray (9), and the left side and the right side are respectively provided with two hasps; the electric energy meter tray (9) is fixed on the tray positioning plate (6) through a hasp (8) and a large-head cone angle type positioning pin (10); the vertical plate (11) is fixed on the crimping base plate (3); the pin positioning plate (12) is fixed on the vertical plate (11); the hasps (8) are fixed on the side edges of the vertical plate (11) and the pin mounting plate (13), and the left side and the right side are respectively provided with one hasp; the pin mounting plate (13) is fixed on the pin positioning plate (12) through the hasp (8) and the large-head taper angle positioning pin (10); the watch bracket (16) is fixed on the contact pin mounting plate (13); the test positioning plate (14) is fixed on the vertical plate (11); the hasps (8) are fixed on the side edge of the vertical plate (11), and the left side and the right side of each hasp are respectively used for connecting and fixing the crimping mechanism (1) and the testing mechanism (2); the sliding block (5) is fixed below the auxiliary pressure joint positioning plate (15), the sliding block (5) is connected with the guide rail (4) in a matching way, and the left side and the right side are respectively provided with one sliding block; the hasp (8) is fixed on the side edge of the auxiliary pressure connection positioning plate (15) and is used for fixing the watch brackets of other models; the sensor bracket (17) is fixed on the crimping base plate (3), and the main crimping cylinder mounting seat (19) is fixed below the crimping base plate (3); the cylinder A (18) is fixed on the main compression joint cylinder mounting seat (19); the Y-shaped joint (20) is fixed on a piston rod of the cylinder A (18); the compression joint connecting piece (21) is fixed below the tray positioning plate (6), and the auxiliary compression joint cylinder seat (24) is fixed below the auxiliary compression joint positioning plate (15); the cylinder B (25) is fixed on the auxiliary pressure connection cylinder seat (24); the I-shaped joint (23) is fixed on a piston rod of the cylinder B (25); the air cylinder A (18), the air cylinder B (25) and the compression joint connecting piece (21) are connected with each other through shaft shoulder screws (22).
3. The multifunctional testing device of the automatic electric energy meter according to claim 2, characterized in that: the number of the guide rails (4) is two, the guide rails (4) are fixed on the crimping bottom plate (3), and one guide rail is arranged on each of the left side and the right side of the crimping bottom plate (3).
4. The multifunctional testing device of the automatic electric energy meter according to claim 1, characterized in that: the testing mechanism (2) comprises: the device comprises a test bottom plate (26), an infrared cylinder mounting plate (27), a cylinder C (28), a copper sleeve (29), a guide shaft (30), an infrared cylinder connector (31), an infrared read-write head mounting plate (32), an infrared read-write head (33), an electromagnetic valve mounting plate (34), an electromagnetic valve group A (35), an electromagnetic valve group B (36), a flip button key board (37), a pen-shaped cylinder bottom plate (38) and a pen-shaped cylinder (39); the infrared cylinder mounting plate (27) is fixed on the test bottom plate (26); the cylinder C (28) is fixed on the infrared cylinder mounting plate (27); the copper sleeve (29) is fixed on the infrared cylinder mounting plate (27); the guide shaft (30) is fixed on the infrared read-write head mounting plate (32) and is matched and connected with the copper sleeve (29); the infrared cylinder connector (31) is respectively fixed on a piston rod of the cylinder C (28) and the infrared read-write head mounting plate (32); the infrared read-write head (33) is fixed on the infrared read-write head mounting plate (32); the electromagnetic valve mounting plate (34) is fixed on the test bottom plate (26); the electromagnetic valve group A (35) and the electromagnetic valve group B (36) are fixed on the electromagnetic valve mounting plate (34); the flip button key board (37) is fixed below the test bottom board (26); the pen-shaped cylinder bottom plate (38) is fixed below the test bottom plate (26); the pen-shaped air cylinder (39) is respectively fixed on the pen-shaped air cylinder bottom plate (38), the flip button key board (37) and the test bottom plate (26).
5. The multifunctional testing device of the automatic electric energy meter according to claim 4, characterized in that: the pen-shaped air cylinders (39) are fourteen, twelve of which are fixed on the pen-shaped air cylinder bottom plate (38), one is fixed on the flip button key board (37), and the other is fixed on the test bottom plate (26).
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CN201911058487.8A CN110865327A (en) | 2019-11-01 | 2019-11-01 | Automatic multi-functional testing arrangement of electric energy meter |
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CN201911058487.8A CN110865327A (en) | 2019-11-01 | 2019-11-01 | Automatic multi-functional testing arrangement of electric energy meter |
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Cited By (3)
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CN111999693A (en) * | 2020-07-27 | 2020-11-27 | 杭州德创能源设备有限公司 | Intelligent electric energy meter detection device and detection method |
CN111999694A (en) * | 2020-07-27 | 2020-11-27 | 杭州德创能源设备有限公司 | Electric energy meter detection device and detection method |
CN113702186A (en) * | 2021-09-24 | 2021-11-26 | 国网四川省电力公司电力科学研究院 | Power transmission line strain clamp crimping detection device and method |
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CN207516530U (en) * | 2017-10-27 | 2018-06-19 | 宁波三星医疗电气股份有限公司 | A kind of automatic check device of special transformer acquisition terminal |
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CN102565752A (en) * | 2012-01-19 | 2012-07-11 | 上海格州电子有限公司 | Test tool for electric meter |
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Application publication date: 20200306 |