CN110861158A - Drilling and water dispenser mounting integrated machine for drinking water pipe and working method of drilling and water dispenser mounting integrated machine - Google Patents
Drilling and water dispenser mounting integrated machine for drinking water pipe and working method of drilling and water dispenser mounting integrated machine Download PDFInfo
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- CN110861158A CN110861158A CN201911313197.3A CN201911313197A CN110861158A CN 110861158 A CN110861158 A CN 110861158A CN 201911313197 A CN201911313197 A CN 201911313197A CN 110861158 A CN110861158 A CN 110861158A
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- drinking water
- screwing
- pulling
- pneumatic clamping
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- 239000003651 drinking water Substances 0.000 title claims abstract description 178
- 235000020188 drinking water Nutrition 0.000 title claims abstract description 177
- 238000005553 drilling Methods 0.000 title claims abstract description 126
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 70
- 238000000034 method Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 92
- 230000035622 drinking Effects 0.000 claims abstract description 30
- 238000003860 storage Methods 0.000 claims description 43
- 230000001360 synchronised effect Effects 0.000 claims description 11
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 5
- 210000002445 nipple Anatomy 0.000 abstract description 2
- 230000009471 action Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 244000144977 poultry Species 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000011295 pitch Substances 0.000 description 1
- 238000009374 poultry farming Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/16—Perforating by tool or tools of the drill type
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K39/00—Feeding or drinking appliances for poultry or other birds
- A01K39/02—Drinking appliances
- A01K39/0213—Nipple drinkers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D2007/013—Means for holding or positioning work the work being tubes, rods or logs
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forests & Forestry (AREA)
- Environmental Sciences (AREA)
- Birds (AREA)
- Animal Husbandry (AREA)
- Biodiversity & Conservation Biology (AREA)
- Earth Drilling (AREA)
Abstract
The invention discloses a drilling and water fountain loading integrated machine for a drinking water pipe and a working method thereof. At the present stage, most of nipple type drinking water pipes are still assembled by manpower, the labor intensity is high, and the labor efficiency is low. The invention relates to a drilling and drinking water dispenser integrated machine for drinking water pipes. The drinking water pipe pulling mechanism comprises a pulling lifting cylinder, a first electric sliding table, a pulling sliding plate and a pulling pneumatic clamping jaw. The drilling mechanism comprises a drilling frame, a drilling lifting plate, a first clamping pneumatic clamping jaw set, a drilling motor, a drill bit and a drilling top-pushing cylinder. The tightening mechanism comprises a tightening guide rail, a second electric sliding table, a tightening frame, a tightening lifting plate, a tightening top air cylinder, a second clamping pneumatic clamping jaw group and an upper tightening assembly. The invention can synchronously drill and screw the drinking fountain, and has higher efficiency.
Description
Technical Field
The invention belongs to the technical field of drinking water pipe production, and particularly relates to a drilling-water dispenser integrated machine for drinking water pipes and a working method thereof.
Background
Closed nipple-type drinkers screwed down on drinking tubes for large-scale poultry farming have many advantages over traditional open tower or trough drinkers: the poultry can be guaranteed to drink clean water, diseases are prevented from being transmitted through a drinking water system, and the health level of the poultry is improved; the environment of the colony house is improved, water is saved, the feed waste is reduced, and the feeding cost is saved; the labor intensity of breeders is reduced, and the production efficiency is improved. The water drinking pipe is a square plastic pipe with the length of 3m-5m, firstly, a mounting hole is drilled at a designed position according to requirements, then the nipple-type water dispenser is placed in a special tool, and the nipple-type water dispenser is manually mounted at the processed mounting hole. At the present stage, most of nipple type drinking water pipes are still assembled by manpower, the labor intensity is high, and the labor efficiency is low.
Disclosure of Invention
The invention aims to provide a drilling-water dispenser integrated machine for a drinking water pipe and a working method thereof.
The invention relates to a drilling and drinking device integrated machine for drinking pipes, which comprises a drilling and tightening rack (1), a pulling support (2), a drinking pipe pulling mechanism (4), a drinking pipe temporary storage mechanism (5), a tightening mechanism (6) and a drilling mechanism (7). The pulling support (2) is fixed at the top of the drilling and screwing frame (1). The drinking water pipe pulling mechanism (4) is arranged on the pulling support (2). The drilling mechanism (7) and the tightening mechanism (6) are both positioned below the drinking water pipe pulling mechanism (4). The drilling mechanism (7) and the screwing mechanism (6) are respectively positioned at the input end and the output end of the drilling and screwing rack (1).
The drinking water pipe pulling mechanism (4) comprises a pulling lifting cylinder (4-1), a first electric sliding table (4-2), a pulling sliding plate (4-3) and a pulling pneumatic clamping jaw (4-5). The pulling sliding plate (4-3) and the drilling and tightening frame (1) form a sliding pair and are driven by the first electric sliding table (4-2). The m pulling pneumatic clamping jaws (4-5) and the pulling sliding plates (4-3) form a sliding pair which slides along the vertical direction, and are driven to lift by a pulling lifting cylinder (4-1).
The drilling mechanism (7) comprises a drilling frame (7-1), a drilling lifting plate (7-2), a first clamping pneumatic clamping jaw set, a drilling motor (7-3), a drill bit (7-4) and a drilling upper ejection cylinder (7-5). The drilling lifting plate (7-2) and the drilling frame (7-1) form a sliding pair which slides along the vertical direction and are driven to lift by a drilling top cylinder (7-5). The m drilling motors (7-3) are arranged on the drilling lifting plate (7-2). The output shaft of each drilling motor (7-3) is arranged upwards and is fixed with a drill bit (7-4).
The m first clamping pneumatic clamping jaw groups are sequentially arranged along the width direction of the drilling tightening rack (1). The m first clamping pneumatic clamping jaw groups correspond to the m pulling pneumatic clamping jaws (4-5) in position respectively. The m first clamping pneumatic clamping jaw groups correspond to the m drill bits (7-4) respectively. The first clamping pneumatic clamping jaw group comprises two first clamping pneumatic clamping jaws (7-3) which are arranged side by side. The shell of the first clamping pneumatic clamping jaw (7-3) is fixed with the top of the drilling frame (7-1). The m first clamping pneumatic clamping jaw groups correspond to the m drill bits (7-4) respectively; the drill bit (7-4) is positioned right below the middle position of the two corresponding first clamping pneumatic clamping jaws (7-3).
The tightening mechanism (6) comprises a tightening guide rail (6-1), a second electric sliding table (6-2), a tightening frame (6-3), a tightening lifting plate (6-4), a tightening upper jacking cylinder (6-5), a second clamping pneumatic clamping jaw group and an upper tightening assembly. The tightening frame (6-3) and the drilling tightening frame (1) form a sliding pair and are driven by the second electric sliding table (6-2) to move transversely. The screwing lifting plate (6-4) and the screwing frame (6-3) form a sliding pair which slides along the vertical direction. The screwing lifting plate (6-4) is driven to lift by the screwing upper jacking cylinder (6-5). M screwing-up components are arranged on the screwing lifting plate (6-4).
The screwing-up component comprises an screwing-up bracket (6-7), an screwing-up driving component, a water dispenser screwing head (6-9), a supporting sleeve (6-10), a driven shaft, a spline shaft (6-11), a supporting rod and a charging auxiliary cylinder (6-12). The upper screwing bracket (6-7) is fixed on the screwing lifting plate (6-4). The driven shaft arranged vertically is supported in the upper screwing bracket (6-7). The driven shaft is driven to rotate by the screwing-up driving assembly. The spline shafts (6-11) are arranged coaxially with the driven shaft and form a sliding pair. The top of the support sleeve (6-10) is fixed with the bottom end of the spline shaft (6-11). The bottom end of the supporting rod is fixed with an upper screwing support (6-7), and the top end of the supporting rod is elastically connected with a piston rod of a charging auxiliary cylinder (6-12) and a supporting sleeve (6-10). The top end of the spline shaft (6-11) is fixed with the water fountain screwing head (6-9). The top of the water dispenser screwing head (6-9) is provided with an inner hexagonal blind hole. The side wall of the water fountain corresponding to the water fountain screwing head (6-9) is provided with a regular hexagonal prism section. The m second clamping pneumatic clamping jaw groups are sequentially arranged along the width direction of the drilling tightening rack (1). The m second clamping pneumatic clamping jaw groups are respectively aligned with the m first clamping pneumatic clamping jaw groups.
The second clamping pneumatic clamping jaw set comprises two second clamping pneumatic clamping jaws (6-6) arranged side by side. The shell of the second clamping pneumatic clamping jaw (6-6) is fixed with the tightening frame (6-3). The m screwing-up assemblies correspond to the m second clamping pneumatic clamping jaw sets respectively. The water dispenser screwing head (6-9) is positioned right below the middle position of the two corresponding second clamping pneumatic clamping jaws (6-6). The m second clamping pneumatic clamping jaw groups in the tightening mechanism (6) correspond to the m first clamping pneumatic clamping jaw groups in the drilling mechanism (7) in position respectively.
Preferably, the drilling and water drinking device integrated machine for the drinking water pipe further comprises an output rack (3) and a temporary storage mechanism (5) for the drinking water pipe. The input end of the output frame (3) is connected with the output end of the drilling tightening frame (1). The temporary storage mechanism (5) for the drinking water pipes comprises an output rack (3) and m temporary storage slideways (5-2). M temporary storage slideways (5-2) which are sequentially arranged at intervals along the width direction of the output rack (3) are fixed at the top of the output rack (3). The m temporary storage slideways (5-2) are respectively aligned with the m pulling pneumatic clamping jaws (4-5).
Preferably, the temporary storage mechanism (5) of the drinking water pipe further comprises a temporary storage limiting assembly. The temporary storage limiting assembly comprises a cross rod (5-3) and m limiting wheels (5-1). And a cross bar (5-3) arranged along the width direction of the output rack (3) is supported on the output rack (3) and is positioned above the m temporary storage slideways (5-2). The m limiting wheels (5-1) are all fixed on the cross rod (5-3). The m limiting wheels (5-1) are respectively positioned right above the m temporary storage slideways (5-2). The three temporary storage limiting assemblies are sequentially arranged at intervals along the length direction of the temporary storage slideway (5-2).
Preferably, the support rod and the inner cavity of the support sleeve (6-10) form a sliding pair. The supporting rod is sleeved with a spring (6-13). Two ends of the spring (6-13) respectively support the upper screwing bracket (6-7) and the support sleeve (6-10).
Preferably, the screwing-on drive assembly comprises a screwing-on motor (6-12), a first synchronizing wheel and a first synchronizing belt. The upper screwing motor (6-12) is fixed on the upper screwing bracket (6-7). The two first synchronous wheels are respectively fixed with the driven shaft and the output shaft of the upper screwing motor (6-12) and are connected through a first synchronous belt.
Preferably, the input end of the drilling and screwing frame (1) is provided with a feeding table. M feeding channels are arranged on the feeding table; the m feeding channels correspond to the m pulling pneumatic clamping jaws (4-5) in position respectively. The drinking water pipes in the m feeding channels are conveyed by a conveyor or pushed manually.
The working method of the drilling and water fountain loading integrated machine for the drinking water pipe comprises the following specific steps:
step one, respectively placing m drinking water pipes to m pulling pneumatic clamping jaws (4-5);
step two, opening the m clamping fingers which pull the pneumatic clamping jaws (4-5). A first electric sliding table (4-2) in the drinking water pipe pulling mechanism (4) drives m pulling pneumatic clamping jaws (4-5) to transversely move. The m pulling pneumatic clamping jaws (4-5) respectively clamp the m drinking water pipes.
And step three, pulling the drinking water pipes by a drinking water pipe pulling mechanism (4), and drilling drinking water holes on n drinking water device mounting positions on each drinking water pipe by a drilling mechanism (7). The tightening mechanism (6) is used for installing drinking water fountains for drinking water holes on the drinking water pipes. The specific process is as follows:
and 3-1, driving m pulling pneumatic clamping jaws (4-5) to move by a first electric sliding table (4-2) in the drinking water pipe pulling mechanism (4), so that the drinking water pipes are pulled, and the first drinking water device mounting positions on the m drinking water pipes are respectively moved to be right above the m drill bits (7-4). M first clamping pneumatic clamping jaw groups in the drilling mechanism (7) respectively clamp m drinking water pipes, and m drill bits (7-4) respectively drill drinking water holes on first drinking water device installation positions of the m drinking water pipes under the driving of a drilling motor (7-3) and a drilling upper ejection cylinder (7-5).
3-2.i ═ 2,3, …, n-1, steps 3-2 to 3-4 were performed in that order.
And 3, driving the m pulling pneumatic clamping jaws (4-5) to move by a first electric sliding table (4-2) in the drinking water pipe pulling mechanism (4), so as to pull the drinking water pipes, and respectively moving the ith drinking water device mounting positions on the m drinking water pipes to be right above the m drill bits (7-4). A worker puts the water fountain into the hexagonal blind holes of the screwing heads (6-9) of the m water fountain, and the external threads on the water fountain face to the right upper side.
And 3-4. m drill bits (7-4) in the drilling mechanism (7) respectively drill drinking water holes on the ith drinking water device mounting positions of the m drinking water tubes under the driving of a drilling motor (7-3) and a drilling upper top cylinder (7-5). Screwing up the upper jacking cylinder (6-5) to push out, so that the m drinking water devices are in soft contact with drinking water holes at the mounting positions of the i-1 th drinking water devices on the m drinking water pipes; the upper screwing motors (6-12) rotate to ensure that the m drinking fountains respectively screw on the drinking water holes of the i-1 th drinking fountain mounting position of the m drinking water pipes.
And 3-5, driving the m pulling pneumatic clamping jaws (4-5) to move by a first electric sliding table (4-2) in the drinking water pipe pulling mechanism (4), so as to pull the drinking water pipes, and respectively moving the nth drinking water device installation positions on the m drinking water pipes to be right above the m drinking water device screwing heads (6-9). And (4) screwing the m water fountains to the nth water fountain mounting positions of the m water drinking pipes by the screwing mechanism (6) according to the methods in the steps (3-3) and (3-4).
The invention has the beneficial effects that:
1. the invention can synchronously drill and screw the drinking fountain, and has higher efficiency.
2. The invention clamps the operated part of the drinking water pipe independently in the process of drilling and screwing the drinking water device, so that the processing process is more stable and reliable.
3. The invention realizes the soft contact between the water fountain and the drinking pipe through the matching of the spring and the spline shaft.
4. The drilling operation is controlled by a variable frequency motor, the speed is adjustable, the screwing operation is controlled by a servo, and the screwing depth and the screwing speed can be accurately controlled.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a perspective view of a drinking tube pulling mechanism of the present invention;
FIG. 3 is a perspective view of the drilling mechanism of the present invention;
FIG. 4 is a perspective view of the tightening mechanism of the present invention;
FIG. 5 is a side schematic view of the tightening mechanism of the present invention.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
As shown in figure 1, the drilling-drinking device integrated machine for the drinking water pipes comprises a drilling and tightening rack 1, a pulling support 2, an output rack 3, a drinking water pipe pulling mechanism 4, a drinking water pipe temporary storage mechanism 5, a tightening mechanism 6, a drilling mechanism 7 and a controller. The pulling bracket 2 is fixed on the top of the drilling and tightening machine frame 1. The input end of the output frame 3 is connected with the output end of the drilling and tightening frame 1. The drinking water pipe pulling mechanism 4 is installed on the pulling support 2 and used for pulling four drinking water pipes which are positioned on the drinking water pipe feeding device I. The temporary drinking water pipe storage mechanism 5 is mounted on the output rack 3 and used for temporarily storing the processed drinking water pipes, the drinking water pipes on the temporary drinking water pipe storage mechanism are processed and are taken down by workers or are unloaded through a subsequent blanking device. The drilling mechanism 7 and the tightening mechanism 6 are both positioned below the drinking water pipe drawing mechanism 4. The drilling mechanism 7 is located on the side of the tightening mechanism 6 remote from the output housing 3.
As shown in figures 1 and 2, the drinking water pipe pulling mechanism 4 comprises a pulling lifting cylinder 4-1, a first electric sliding table 4-2, a pulling sliding plate 4-3, a pulling guide rail 4-4 and a pulling pneumatic clamping jaw 4-5. The first electric sliding tables 4-2 arranged side by side are respectively arranged at two sides of the top of the drilling and tightening rack 1. Two pulling guide rails 4-4 arranged side by side are fixed at the top of the drilling and screwing frame 1 and are positioned between the two first electric sliding tables 4-2. One end of the bottom of the two dragging sliding plates 4-3 and the two dragging guide rails 4-4 form a sliding pair respectively, and the other end of the two dragging sliding plates is fixed with the sliding blocks on the two first electric sliding tables 4-2 respectively. Two dragging lifting cylinders 4-1 are respectively fixed on the two dragging sliding plates 4-3. The piston rod of the pulling lifting cylinder 4-1 is arranged downwards and fixed with the grabbing plate. Two ends of the bottom surface of the grabbing plate are respectively provided with a pulling pneumatic clamping jaw 4-5. The four pulling pneumatic clamping jaws 4-5 can respectively clamp the end parts of the four drinking water pipes. Through the transverse movement of the two pulling sliding plates 4-3, the drawing of the four drinking water pipes can be realized.
The input end of the drilling and screwing rack 1 is provided with a feeding table. Four feeding channels are arranged on the feeding table; the four feeding channels correspond to the four pulling pneumatic clamping jaws 4-5 in position respectively. The drinking water pipes in the four feeding channels are conveyed by a conveyor or pushed manually; the clamping fingers pulling the pneumatic clamping jaws 4-5 can be used as a positioning block of the drinking water pipe under the condition of clamping.
The temporary storage mechanism 5 for the drinking water pipe comprises four temporary storage slideways 5-2 and a temporary storage limiting assembly. Four temporary storage slideways 5-2 which are sequentially arranged at intervals along the width direction of the output rack 3 are fixed at the top of the output rack 3. The four temporary storage slideways 5-2 are respectively aligned with the four pulling pneumatic clamping jaws 4-5; four drinking water pipes pulled by the four pulling pneumatic clamping jaws 4-5 are respectively pulled to the four temporary storage slideways 5-2. The temporary storage limiting assembly comprises a cross rod 5-3 and four limiting wheels 5-1. The cross bars 5-3 arranged along the width direction of the output frame 3 are supported on the output frame 3 and are positioned above the four temporary storage slideways 5-2. Four limiting wheels 5-1 are all fixed on the cross bar 5-3. The four limiting wheels 5-1 are respectively positioned right above the four temporary storage slideways 5-2 and are used for limiting the drinking water pipe. The three temporary storage limiting assemblies are sequentially arranged at intervals along the length direction of the temporary storage slideway 5-2.
As shown in figures 1 and 3, the drilling mechanism 7 comprises a drilling frame 7-1, a drilling lifting plate 7-2, a first clamping pneumatic clamping jaw set, a drilling motor 7-3, a drill bit 7-4, a drill bit clamp and a drilling top cylinder 7-5. The drill frame 7-1 includes an upper mounting plate, a lower mounting plate, and a first optical axis. The upper mounting plate and the lower mounting plate are arranged up and down and are fixed on the drilling tightening rack 1. The top of many first optical axes all is fixed with last mounting panel, and the bottom all is fixed with lower mounting panel. The two drilling lifting plates 7-2 and the drilling frame 7-1 form a sliding pair which slides along the vertical direction. The cylinder bodies of the two drilling upper jacking cylinders 7-5 are fixed with the bottom of the drilling frame 7-1, and the piston rods are respectively fixed with the two drilling lifting plates 7-2. Two drilling motors 7-3 are respectively fixed on the two drilling lifting plates 7-2. The output shafts of the two drilling motors 7-3 are arranged upwards and are both fixed with drill bit clamps. The four drill bit clamps are respectively provided with a drill bit 7-4. The top of the drilling frame 7-1 is provided with four drill bits 7-4 abdicating holes. The four drill bits 7-4 yielding holes are respectively positioned right above the four drill bits 7-4.
The four first clamping pneumatic clamping jaw groups are sequentially arranged along the width direction of the drilling tightening rack 1. The four first clamping pneumatic clamping jaw groups correspond to the four dragging pneumatic clamping jaws 4-5 in position respectively, and can clamp and fix the drinking water pipes dragged by the four dragging pneumatic clamping jaws 4-5 respectively. The four first clamping pneumatic clamping jaw groups correspond to the four drill bits 7-4 respectively. The first clamping pneumatic clamping jaw group comprises two first clamping pneumatic clamping jaws 7-3. The two first clamping pneumatic clamping jaws 7-3 are arranged along the length direction of the drilling and tightening machine frame 1. The shell of the first clamping pneumatic clamping jaw 7-3 is fixed with the top of the drilling frame 7-1. The drill bit 7-4 is positioned right below the middle position of the two corresponding first clamping pneumatic clamping jaws 7-3. When the drilling lifting plate 7-2 is lifted, the rotary drill bit 7-4 can drill drinking water holes on the drinking water pipe clamped by the two first clamping pneumatic clamping jaws 7-3.
As shown in fig. 1, 4 and 5, the tightening mechanism 6 includes two tightening units arranged side by side. The tightening unit comprises a tightening guide rail 6-1, a second electric sliding table 6-2, a tightening frame 6-3, a tightening lifting plate 6-4, a tightening top air cylinder 6-5, a second clamping pneumatic clamping jaw set and a tightening assembly. The plurality of tightening guide rails 6-1 are all fixed on the drilling tightening rack 1 and are all arranged along the length direction of the drilling tightening rack 1. The tightening frame 6-3 and each tightening guide rail 6-1 form a sliding pair. And the second electric sliding table 6-2 is arranged on the drilling tightening rack 1. The sliding block of the second electric sliding table 6-2 is fixed with the tightening frame 6-3 and used for driving the tightening frame 6-3 to move transversely. The distance between the screwing-on assembly and the drill bit 7-4 can be adjusted by the second electric sliding table 6-2, so that the synchronous drilling and screwing-on of the drinking water pipe can be realized corresponding to drinking water pipes with different hole pitches.
The screwing lifting plate 6-4 and the screwing frame 6-3 form a sliding pair which slides along the vertical direction. The cylinder bodies of the screwing upper top cylinders 6-5 are all fixed with the bottoms of the screwing frames 6-3, and the piston rods are fixed with the screwing lifting plates 6-4. Two screwing assemblies are arranged on the screwing lifting plate 6-4 side by side.
The screwing component comprises 6-7 parts of screwing bracket, 6-8 parts of screwing driving component, 6-9 parts of bearing seat, 6-10 parts of water fountain screwing head, 6-10 parts of supporting sleeve, driven shaft, supporting rod and 6-11 parts of spline shaft. The upper screwing bracket 6-7 is fixed on the screwing lifting plate 6-4. The vertically arranged driven shaft is supported in an upper screwing bracket 6-7 through a bearing seat 6-8. The screwing-on driving assembly comprises screwing-on motors 6-12, a first synchronous wheel and a first synchronous belt. The upper screwing motor 6-12 is fixed on the upper screwing bracket 6-7. The two first synchronous wheels are respectively fixed with the driven shaft and the output shafts of the upper screwing motors 6-12 and are connected through a first synchronous belt. The driven shaft is internally provided with a spline hole arranged along the axis of the driven shaft. The spline shaft 6-11 is connected with a spline hole in the driven shaft through a spline, so that the driven shaft can drive the spline shaft 6-11 to rotate, but the spline shaft 6-11 is not limited to move up and down. The top of the support sleeve 6-10 is fixed with the bottom end of the spline shaft 6-11. The bottom end of the supporting rod is fixed with the upper screwing bracket 6-7, and the top end of the supporting rod and the inner cavity of the supporting sleeve 6-10 form a sliding pair. The springs 6-13 are sleeved on the supporting rods. The bottom end of the spring 6-13 is fixed with the upper screwing bracket 6-7, and the top end is propped against the bottom of the support sleeve 6-10. When the piston rod of the upper top cylinder 6-5 is screwed down and pushed out, the spring 6-13 pushes the support sleeve 6-10 to rise through the spring force. The top end of the spline shaft 6-11 is fixed with the water fountain screwing head 6-9. The top of the water fountain screwing head 6-9 is provided with an inner hexagonal blind hole which can screw the water fountain with the bottom in a regular hexagonal prism shape. If the spline shaft 6-11 is hindered during the upward movement, the spring 6-13 in the compression support sleeve 6-10 can be stopped to rise, thereby avoiding the rigid impact. The top of the tightening frame 6-3 is provided with two water fountain abdicating holes. The four water fountain abdicating holes are respectively positioned right above the four water fountains.
And the two second clamping pneumatic clamping jaw groups are arranged side by side. The two second clamping pneumatic clamping jaw groups correspond to the two upper screwing components respectively. The second clamping pneumatic clamping jaw group comprises two second clamping pneumatic clamping jaws 6-6. Two second clamping pneumatic clamping jaws 6-6 are arranged along the length direction of the drilling and tightening machine frame 1. The shell of the second clamping pneumatic clamping jaw 6-6 is fixed with the top of the tightening frame 6-3. The water dispenser screwing head 6-9 is positioned right below the middle position of the two corresponding second clamping pneumatic clamping jaws 6-6. The lifting plate 6-4 is screwed tightly to lift, so that the water fountain arranged on the water fountain screwing head 6-9 can be propped against the drinking water hole on the drinking water pipe. Four second clamping pneumatic clamping jaw groups (each screwing unit is provided with two second clamping pneumatic clamping jaw groups) in the screwing mechanism 6 correspond to four first clamping pneumatic clamping jaw groups in the drilling mechanism 7 in position respectively. The first clamping pneumatic clamping jaw group and the second clamping pneumatic clamping jaw group which correspond to each other clamp the same drinking water pipe in the working engineering.
The bottom of the nipple-type water fountain is designed into a regular hexagonal prism, the top of the screwing head 6-9 of the water fountain is designed into an inner hexagonal prism, and the nipple-type water fountain and the screwing head 6-9 of the water fountain can be matched with each other. When the drinking device is placed in the inner hexagonal blind hole of the water dispenser screwing head 6-9, the water dispenser screwing head 6-9 can drive the water dispenser to rotate. And each second clamping pneumatic clamping jaw 6-6 clamps the corresponding drinking water pipe, and the jacking cylinder jacks up and screws the lifting plate 6-4 to drive the water dispenser screwing head 6-9 to ascend, so that the water dispenser is in soft contact with the drinking water hole in the drinking water pipe and is aligned with the center. Then, the screwing motor 6-12 is used for driving the water fountain screwing head 6-9 to rotate, and under the combined action of spring force and rotation, the external threads on the water fountain directly tap the drinking holes in the drinking water pipe into threaded holes, so that the threaded connection between the water fountain and the drinking water pipe is realized.
Each motor is connected with the controller through a motor driver. Each cylinder is connected with an air source through a reversing valve. And the control interface of each reversing valve is connected with the controller. The controller adopts PLC or singlechip.
The working method of the drilling and water fountain loading integrated machine for the drinking water pipe comprises the following specific steps:
step one, respectively placing four drinking water pipes on four feeding channels of a feeding table, and enabling input ends of the four drinking water pipes to reach initial positions. Closing four clamping fingers which pull the pneumatic clamping jaws 4-5 to position the initial position of the drinking water pipe; the four pulling pneumatic jaws 4-5 are in a non-extreme position on the first electric slide 4-2.
And step two, opening the four clamping fingers which pull the pneumatic clamping jaws 4-5. A first electric sliding table 4-2 in the drinking water pipe pulling mechanism 4 drives four pulling pneumatic clamping jaws 4-5 to respectively move to positions capable of clamping drinking water pipes. Four dragging pneumatic clamping jaws 4-5 clamp four drinking water pipes respectively.
And step three, pulling the four drinking water pipes by the drinking water pipe pulling mechanism 4, and drilling drinking water holes on n drinking water device mounting positions on each drinking water pipe by the drilling mechanism 7. The tightening mechanism 6 is used for installing drinking water devices for drinking water holes on the drinking water pipes. The specific process is as follows:
3-1, driving the four dragging pneumatic clamping jaws 4-5 to move by a first electric sliding table 4-2 in the drinking water pipe dragging mechanism 4, so as to pull the drinking water pipes, and enabling the first drinking water device mounting positions on the four drinking water pipes to respectively move to positions right above the four drill bits 7-4. Four first clamping pneumatic clamping jaw groups in the drilling mechanism 7 respectively clamp four drinking water pipes, and four drill bits 7-4 respectively drill drinking water holes on first drinking water device mounting positions of the four drinking water pipes under the driving of a drilling motor 7-3 and a drilling upper jacking cylinder 7-5.
3-2.i ═ 2,3, …, n-1, steps 3-2 to 3-4 were performed in that order.
And 3-3, driving the four pulling pneumatic clamping jaws 4-5 to move by a first electric sliding table 4-2 in the drinking water pipe pulling mechanism 4, so that the drinking water pipes are pulled, and the mounting positions of the ith drinking water fountains on the four drinking water pipes are respectively moved to be right above the four drill bits 7-4. A worker puts the water fountain into the inner hexagonal blind holes of the four water fountain screwing heads 6-9, and the external threads on the water fountain face to the right upper side.
3-4. four drill bits 7-4 in the drilling mechanism 7 respectively drill drinking water holes on the ith drinking water device mounting positions of the four drinking water tubes under the driving of a drilling motor 7-3 and a drilling upper top cylinder 7-5. Screwing the upper top cylinder 6-5 to push out, so that the four drinking devices are in soft contact with drinking holes at the mounting positions of the i-1 th drinking devices on the four drinking water pipes under the action of the springs 6-13; the upper screwing motors 6-12 rotate, the upper top air cylinders 6-5 are screwed down to be pushed out continuously, and the four water fountains are screwed on the water drinking holes of the i-1 th water fountain mounting positions of the four water drinking pipes respectively. The through hole on the (i-1) th drinking bowl installation position is tapped into a threaded hole by the external thread on the drinking bowl, so that threaded connection is realized.
And 3-5, driving the four pulling pneumatic clamping jaws 4-5 to move by a first electric sliding table 4-2 in the drinking water pipe pulling mechanism 4, so as to pull the drinking water pipes, and respectively moving the nth drinking water device mounting positions on the four drinking water pipes to be right above the four drinking water device screwing heads 6-9. And (4) screwing the four water fountains to the nth water fountain mounting positions of the four water drinking pipes by the screwing mechanism 6 according to the method in the steps 3-3 and 3-4.
The drinking water pipes for completing the installation of all the drinking water devices are pushed into the temporary storage slide way 5-2 of the temporary storage mechanism 5 of the drinking water pipes by the subsequent drinking water pipes.
Claims (7)
1. A drilling-drinking device integrated machine for drinking water pipes comprises a drilling and tightening rack (1), a pulling support (2), a drinking water pipe pulling mechanism (4), a drinking water pipe temporary storage mechanism (5), a tightening mechanism (6) and a drilling mechanism (7); the method is characterized in that: the pulling support (2) is fixed at the top of the drilling and screwing rack (1); the drinking water pipe pulling mechanism (4) is arranged on the pulling support (2); the drilling mechanism (7) and the tightening mechanism (6) are both positioned below the drinking water pipe pulling mechanism (4); the drilling mechanism (7) and the screwing mechanism (6) are respectively positioned at the input end and the output end of the drilling and screwing rack (1);
the drinking water pipe pulling mechanism (4) comprises a pulling lifting cylinder (4-1), a first electric sliding table (4-2), a pulling sliding plate (4-3) and a pulling pneumatic clamping jaw (4-5); the pulling sliding plate (4-3) and the drilling and tightening rack (1) form a sliding pair and are driven by a first electric sliding table (4-2); the m pulling pneumatic clamping jaws (4-5) and the pulling sliding plates (4-3) form a sliding pair which slides along the vertical direction and are driven to lift by a pulling lifting cylinder (4-1);
the drilling mechanism (7) comprises a drilling frame (7-1), a drilling lifting plate (7-2), a first clamping pneumatic clamping jaw set, a drilling motor (7-3), a drill bit (7-4) and a drilling top cylinder (7-5); the drilling lifting plate (7-2) and the drilling frame (7-1) form a sliding pair which slides along the vertical direction and are driven to lift by a drilling top cylinder (7-5); m drilling motors (7-3) are arranged on the drilling lifting plate (7-2); the output shaft of each drilling motor (7-3) is arranged upwards and is fixed with a drill bit (7-4);
the m first clamping pneumatic clamping jaw groups are sequentially arranged along the width direction of the drilling tightening rack (1); the m first clamping pneumatic clamping jaw groups correspond to the m pulling pneumatic clamping jaws (4-5) in position respectively; the m first clamping pneumatic clamping jaw groups correspond to the m drill bits (7-4) respectively; the first clamping pneumatic clamping jaw group comprises two first clamping pneumatic clamping jaws (7-3) which are arranged side by side; the shell of the first clamping pneumatic clamping jaw (7-3) is fixed with the top of the drilling frame (7-1); the m first clamping pneumatic clamping jaw groups correspond to the m drill bits (7-4) respectively; the drill bit (7-4) is positioned right below the middle position of the two corresponding first clamping pneumatic clamping jaws (7-3);
the tightening mechanism (6) comprises a tightening guide rail (6-1), a second electric sliding table (6-2), a tightening frame (6-3), a tightening lifting plate (6-4), a tightening upper jacking cylinder (6-5), a second clamping pneumatic clamping jaw set and an upper tightening assembly; the tightening frame (6-3) and the drilling tightening frame (1) form a sliding pair and are driven by a second electric sliding table (6-2) to move transversely; the screwing lifting plate (6-4) and the screwing frame (6-3) form a sliding pair which slides along the vertical direction; the screwing lifting plate (6-4) is driven to lift by the screwing upper jacking cylinder (6-5); m upper screwing components are arranged on the screwing lifting plate (6-4);
the screwing-up component comprises an screwing-up bracket (6-7), a screwing-up driving component, a water fountain screwing head (6-9), a support sleeve (6-10), a driven shaft, a spline shaft (6-11), a support rod and a charging auxiliary cylinder (6-12); the upper screwing bracket (6-7) is fixed on the screwing lifting plate (6-4); the driven shaft which is vertically arranged is supported in the upper screwing bracket (6-7); the driven shaft is driven to rotate by the screwing-up driving assembly; the spline shaft (6-11) and the driven shaft are coaxially arranged and form a sliding pair; the top of the support sleeve (6-10) is fixed with the bottom end of the spline shaft (6-11); the bottom end of the supporting rod is fixed with an upper screwing support (6-7), and the top end of the supporting rod is elastically connected with a piston rod of a charging auxiliary cylinder (6-12) and a supporting sleeve (6-10); the top end of the spline shaft (6-11) is fixed with a water fountain screwing head (6-9); the top of the water dispenser screwing head (6-9) is provided with an inner hexagonal blind hole; the side wall of the water fountain corresponding to the water fountain screwing head (6-9) is provided with a regular hexagonal prism section; the m second clamping pneumatic clamping jaw groups are sequentially arranged along the width direction of the drilling tightening rack (1); the m second clamping pneumatic clamping jaw groups are respectively aligned with the m first clamping pneumatic clamping jaw groups;
the second clamping pneumatic clamping jaw group comprises two second clamping pneumatic clamping jaws (6-6) arranged side by side; the shell of the second clamping pneumatic clamping jaw (6-6) is fixed with the tightening frame (6-3); the m screwing-up assemblies correspond to the m second clamping pneumatic clamping jaw groups respectively; the water dispenser screwing head (6-9) is positioned right below the middle position of the two corresponding second clamping pneumatic clamping jaws (6-6); the m second clamping pneumatic clamping jaw groups in the tightening mechanism (6) correspond to the m first clamping pneumatic clamping jaw groups in the drilling mechanism (7) in position respectively.
2. The drilling-drinking bowl all-in-one of claim 1, characterized in that: the drinking water pipe temporary storage device also comprises an output rack (3) and a drinking water pipe temporary storage mechanism (5); the input end of the output frame (3) is connected with the output end of the drilling tightening frame (1); the temporary storage mechanism (5) of the drinking water pipe comprises an output rack (3) and m temporary storage slideways (5-2); m temporary storage slideways (5-2) which are sequentially arranged at intervals along the width direction of the output rack (3) are all fixed at the top of the output rack (3); the m temporary storage slideways (5-2) are respectively aligned with the m pulling pneumatic clamping jaws (4-5).
3. The drilling-drinking bowl all-in-one of claim 1, characterized in that: the temporary storage mechanism (5) of the drinking water pipe also comprises a temporary storage limiting component; the temporary storage limiting assembly comprises a cross bar (5-3) and m limiting wheels (5-1); a cross bar (5-3) arranged along the width direction of the output rack (3) is supported on the output rack (3) and is positioned above the m temporary storage slideways (5-2); m limiting wheels (5-1) are all fixed on the cross rod (5-3); the m limiting wheels (5-1) are respectively positioned right above the m temporary storage slideways (5-2); the three temporary storage limiting assemblies are sequentially arranged at intervals along the length direction of the temporary storage slideway (5-2).
4. The drilling-drinking bowl all-in-one of claim 1, characterized in that: the supporting rod and the inner cavity of the supporting sleeve (6-10) form a sliding pair; the supporting rod is sleeved with a spring (6-13); two ends of the spring (6-13) respectively support the upper screwing bracket (6-7) and the support sleeve (6-10).
5. The drilling-drinking bowl all-in-one of claim 1, characterized in that: the screwing-up driving assembly comprises screwing-up motors (6-12), a first synchronous wheel and a first synchronous belt; the upper screwing motor (6-12) is fixed on the upper screwing bracket (6-7); the two first synchronous wheels are respectively fixed with the driven shaft and the output shaft of the upper screwing motor (6-12) and are connected through a first synchronous belt.
6. The drilling-drinking bowl all-in-one of claim 1, characterized in that: the input end of the drilling and screwing rack (1) is provided with a feeding table; m feeding channels are arranged on the feeding table; the m feeding channels correspond to the m pulling pneumatic clamping jaws (4-5) in position respectively; the drinking water pipes in the m feeding channels are conveyed by a conveyor or pushed manually.
7. The working method of the drinking water pipe drilling-drinking water dispenser all-in-one machine of claim 1 is characterized in that:
step one, respectively placing m drinking water pipes to m pulling pneumatic clamping jaws (4-5);
step two, opening the clamping fingers of the m pulling pneumatic clamping jaws (4-5); a first electric sliding table (4-2) in the drinking water pipe drawing mechanism (4) drives m drawing pneumatic clamping jaws (4-5) to transversely move; m pulling pneumatic clamping jaws (4-5) respectively clamp the m drinking water pipes;
pulling m drinking water pipes by a drinking water pipe pulling mechanism (4), and drilling drinking water holes on n drinking water device mounting positions on each drinking water pipe by a drilling mechanism (7); the tightening mechanism (6) is used for installing a water fountain for the drinking hole on each drinking pipe; the specific process is as follows:
3-1, driving m pulling pneumatic clamping jaws (4-5) to move by a first electric sliding table (4-2) in the drinking water pipe pulling mechanism (4), so as to pull the drinking water pipes, and respectively moving the first drinking water device mounting positions on the m drinking water pipes to be right above the m drill bits (7-4); m first clamping pneumatic clamping jaw groups in the drilling mechanism (7) respectively clamp m drinking water pipes, and m drill bits (7-4) respectively drill drinking water holes on first drinking water device installation positions of the m drinking water pipes under the driving of a drilling motor (7-3) and a drilling upper ejection cylinder (7-5);
3-2.i ═ 2,3, …, n-1, steps 3-2 to 3-4 are performed in sequence;
3-3, driving m pulling pneumatic clamping jaws (4-5) to move by a first electric sliding table (4-2) in the drinking water pipe pulling mechanism (4), so as to pull the drinking water pipes, and respectively moving the ith drinking water device mounting positions on the m drinking water pipes to be right above the m drill bits (7-4); a worker puts the waterbowl into the inner hexagonal blind holes of the screwing heads (6-9) of the m waterbowls, and leads the external threads on the waterbowl to face to the right upper part;
3-4. m drill bits (7-4) in the drilling mechanism (7) respectively drill drinking holes on the ith drinking water device mounting positions of the m drinking water tubes under the driving of a drilling motor (7-3) and a drilling upper top cylinder (7-5); screwing up the upper jacking cylinder (6-5) to push out, so that the m drinking water devices are in soft contact with drinking water holes at the mounting positions of the i-1 th drinking water devices on the m drinking water pipes; each upper screwing motor (6-12) rotates to ensure that m drinking fountains respectively screw on drinking water holes of the i-1 th drinking fountain mounting position of the m drinking water pipes;
3-5, driving m pulling pneumatic clamping jaws (4-5) to move by a first electric sliding table (4-2) in the drinking water pipe pulling mechanism (4), so as to pull the drinking water pipes, and respectively moving the nth drinking water device installation positions on the m drinking water pipes to be right above m drinking water device screwing heads (6-9); and (4) screwing the m water fountains to the nth water fountain mounting positions of the m water drinking pipes by the screwing mechanism (6) according to the methods in the steps (3-3) and (3-4).
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| CN201911313197.3A CN110861158B (en) | 2019-12-18 | 2019-12-18 | Water drinking pipe drilling-water fountain mounting integrated machine and working method thereof |
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| CN201911313197.3A CN110861158B (en) | 2019-12-18 | 2019-12-18 | Water drinking pipe drilling-water fountain mounting integrated machine and working method thereof |
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| CN110861158B CN110861158B (en) | 2023-07-04 |
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| FR2808413A1 (en) * | 2000-05-02 | 2001-11-09 | Cosnet | Drinking trough mounting for cattle stall has recess formed in panel in wall of stall to receive trough which can be mounted on bracket plates |
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| CN109263064A (en) * | 2018-11-08 | 2019-01-25 | 青岛德天源机械有限公司 | A kind of full-automatic fowl drinking-water nipple-shape waterline kludge |
| CN209095100U (en) * | 2018-11-08 | 2019-07-12 | 青岛德天源机械有限公司 | A kind of automatic clamp feeding group |
| CN211389084U (en) * | 2019-12-18 | 2020-09-01 | 杭州诺荣测控技术有限公司 | Drilling-water dispenser all-in-one machine for drinking water pipe |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2808413A1 (en) * | 2000-05-02 | 2001-11-09 | Cosnet | Drinking trough mounting for cattle stall has recess formed in panel in wall of stall to receive trough which can be mounted on bracket plates |
| DE202018004774U1 (en) * | 2018-10-12 | 2019-01-11 | Btv Batovi Handels- & Vertriebs Ug (Haftungsbeschränkt) & Co. Kg | Bird house for feeding, watering or harboring birds as winter quarters, nesting boxes, bird feeders or drinking troughs, comprising at least one functionally shaped, permanently installed or removable, folding, sliding or folding or attached with a spring or hinge system Anlegrolilfe or observation device and; so that special nature observations possible. |
| CN109263064A (en) * | 2018-11-08 | 2019-01-25 | 青岛德天源机械有限公司 | A kind of full-automatic fowl drinking-water nipple-shape waterline kludge |
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| CN110861158B (en) | 2023-07-04 |
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