CN211730315U - Full-automatic assembly machine for drinking water pipe - Google Patents
Full-automatic assembly machine for drinking water pipe Download PDFInfo
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- CN211730315U CN211730315U CN201922285225.7U CN201922285225U CN211730315U CN 211730315 U CN211730315 U CN 211730315U CN 201922285225 U CN201922285225 U CN 201922285225U CN 211730315 U CN211730315 U CN 211730315U
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Abstract
The utility model discloses a full-automatic kludge of drinking water pipe. At the present stage, most of nipple type drinking water pipes are still assembled by manpower, the labor intensity is high, and the labor efficiency is low. The utility model discloses a drinking water pipe loading attachment, drilling screw up device and drinking bowl loading attachment. The water drinking pipe feeding device, the drilling and screwing device and the finished product automatic discharging device are sequentially connected end to end. The drinking bowl loading attachment sets up the lateral part of the tightening device of the bore hole. The drilling and tightening device comprises a drilling and tightening rack, a drinking water pipe pulling mechanism, a drinking water pipe transition mechanism, a tightening mechanism and a drilling mechanism. The drinking water pipe pulling mechanism is installed at the top of the drilling and tightening rack. Drilling mechanism and screw up the below that the mechanism was dragged to the mechanism all is located drinking water pipe. The utility model discloses can realize full-automatic material loading, drilling, the last drinking bowl, the unloading of realizing nipple type drinking water pipe, and can, adapt to the drinking water pipe of different drinking bowl intervals, different length.
Description
Technical Field
The utility model belongs to the technical field of drinking water pipe production, concretely relates to full-automatic kludge of drinking water pipe.
Background
Closed nipple-type drinkers screwed down on drinking tubes for large-scale poultry farming have many advantages over traditional open tower or trough drinkers: the poultry can be guaranteed to drink clean water, diseases are prevented from being transmitted through a drinking water system, and the health level of the poultry is improved; the environment of the colony house is improved, water is saved, the feed waste is reduced, and the feeding cost is saved; the labor intensity of breeders is reduced, and the production efficiency is improved. The water drinking pipe is a square plastic pipe with the length of 3m-5m, firstly, a mounting hole is drilled at a designed position according to requirements, then the nipple-type water dispenser is placed in a special tool, and the nipple-type water dispenser is manually mounted at the processed mounting hole. At the present stage, most of nipple type drinking water pipes are still assembled by manpower, the labor intensity is high, and the labor efficiency is low.
Disclosure of Invention
An object of the utility model is to provide a full-automatic kludge of drinking water pipe to improve the production efficiency of drinking water pipe.
The utility model discloses a drinking water pipe loading attachment (I), drilling tightening means (II) and drinking bowl loading attachment (III). The water drinking pipe feeding device (I), the drilling and screwing device (II) and the finished product automatic discharging device (IV) are sequentially connected end to end. The water dispenser feeding device (III) is provided with the side part of the drilling and screwing device (II).
The drinking water pipe feeding device (I) comprises a drinking water pipe feeding rack (1-1), a feeding limiting plate group (2) and a plurality of feeding units (3). The feeding limiting plate group (2) comprises a head end limiting plate (2-1) and a tail end limiting plate (2-2). The head end limiting plate (2-1) and the tail end limiting plate (2-2) are respectively arranged at the head end and the tail end of the drinking water pipe feeding rack (1-1). The feeding units (3) are arranged between the head end limiting plate (2-1) and the tail end limiting plate (2-2) and are sequentially arranged along the length direction of the drinking water pipe feeding rack (1-1). The feeding unit (3) comprises a transverse conveyor (3-1), a material blocking assembly (3-2), a positioning assembly (3-3) and a grabbing assembly (3-4). The material blocking component (3-2) and the positioning component (3-3) are arranged on one side of the transverse conveyor (3-1). The grabbing component (3-4) is arranged above the positioning component (3-3). The positioning component (3-3) is arranged on one side of the material blocking component (3-2) close to the output end of the transverse conveyor (3-1). The positioning component (3-3) is provided with m positioning points of the drinking water pipe.
The grabbing component (3-4) comprises a grabbing cylinder (3-4-1), a grabbing frame (3-4-2) and a feeding pneumatic clamping jaw (3-4-3). The m feeding pneumatic clamping jaws (3-4-3) form sliding pairs with the feeding frame (1-1) through the grabbing frame (3-4-2) and are driven by the grabbing cylinder (3-4-1). The m feeding pneumatic clamping jaws (3-4-3) are respectively positioned right above the positioning points of the m drinking water pipes. The two clamping fingers of the feeding pneumatic clamping jaw (3-4-3) are respectively provided with a claw hooking body (3-4-4); the claw body (3-4-4) is L-shaped. The outer end of the claw hook body (3-4-4) is supported with a roller (3-4-5).
The drilling and screwing device (II) comprises a drilling and screwing rack (1-2), a drinking pipe pulling mechanism (4), a drinking pipe transition mechanism (5), a screwing mechanism (6) and a drilling mechanism (7). The drinking water pipe pulling mechanism (4) is arranged at the top of the drilling and screwing frame (1-2). The drinking water pipe transition mechanism (5) is arranged on one side, far away from the drinking water pipe feeding device (I), of the drinking water pipe pulling mechanism (4). The drilling mechanism (7) and the tightening mechanism (6) are both positioned below the drinking water pipe pulling mechanism (4). The drilling mechanism (7) is positioned between the screwing mechanism (6) and the drinking water pipe feeding device (I).
The drinking water pipe pulling mechanism (4) comprises a pulling lifting cylinder (4-1), a first electric sliding table (4-2), a pulling sliding plate (4-3) and a pulling pneumatic clamping jaw (4-5). The pulling sliding plate (4-3) and the drilling and tightening rack (1-2) form a sliding pair and are driven by the first electric sliding table (4-2). The m pulling pneumatic clamping jaws (4-5) and the pulling sliding plates (4-3) form a sliding pair which slides along the vertical direction, and are driven to lift by a pulling lifting cylinder (4-1). The m pulling pneumatic clamping jaws (4-5) are respectively aligned with the m feeding pneumatic clamping jaws (3-4-3) in the same feeding unit (3).
The drinking water pipe transition mechanism (5) comprises a transition rack (5-1) and m first slideways (5-2). The m first slide ways (5-2) which are sequentially arranged at intervals along the width direction of the transition rack (5-1) are fixed at the top of the transition rack (5-1). The m first slideways (5-2) are respectively aligned with the m pulling pneumatic clamping jaws (4-5).
The drilling mechanism (7) comprises a drilling frame (7-1), a drilling lifting plate (7-2), a first clamping pneumatic clamping jaw set, a drilling motor (7-3), a drill bit (7-4) and a drilling upper ejection cylinder (7-5). The drilling lifting plate (7-2) and the drilling frame (7-1) form a sliding pair which slides along the vertical direction and are driven to lift by a drilling top cylinder (7-5). The m drilling motors (7-3) are arranged on the drilling lifting plate (7-2). The output shaft of each drilling motor (7-3) is arranged upwards and is fixed with a drill bit (7-4).
The m first clamping pneumatic clamping jaw groups are sequentially arranged along the width direction of the drilling tightening rack (1-2). The m first clamping pneumatic clamping jaw groups correspond to the m pulling pneumatic clamping jaws (4-5) in position respectively. The m first clamping pneumatic clamping jaw groups correspond to the m drill bits (7-4) respectively. The first clamping pneumatic clamping jaw group comprises two first clamping pneumatic clamping jaws which are arranged side by side. The shell of the first clamping pneumatic clamping jaw is fixed with the top of the drilling frame (7-1). The m first clamping pneumatic clamping jaw groups and the m drill bits (7-4) are respectively positioned right below the middle positions of the two corresponding first clamping pneumatic clamping jaws corresponding to the drill bits (7-4).
The tightening mechanism (6) comprises a tightening guide rail (6-1), a second electric sliding table (6-2), a tightening frame (6-3), a tightening lifting plate (6-4), a tightening upper jacking cylinder (6-5), a second clamping pneumatic clamping jaw group and an upper tightening assembly. The tightening frame (6-3) and the drilling tightening frame (1-2) form a sliding pair and are driven by the second electric sliding table (6-2) to move transversely. The screwing lifting plate (6-4) and the screwing frame (6-3) form a sliding pair which slides along the vertical direction. The screwing lifting plate (6-4) is driven to lift by the screwing upper jacking cylinder (6-5). M screwing-up components are arranged on the screwing lifting plate (6-4).
The screwing-up component comprises an screwing-up bracket (6-7), an screwing-up driving component, a water dispenser screwing head (6-9), a supporting sleeve (6-10), a driven shaft, a spline shaft (6-11) and a charging auxiliary cylinder (6-12). The upper screwing bracket (6-7) is fixed on the screwing lifting plate (6-4). The driven shaft arranged vertically is supported in the upper screwing bracket (6-7). The driven shaft is driven to rotate by the screwing-up driving assembly. The spline shafts (6-11) are arranged coaxially with the driven shaft and form a sliding pair. The top of the support sleeve (6-10) is fixed with the bottom end of the spline shaft (6-11). The piston rod of the charging auxiliary cylinder (6-12) is elastically connected with the supporting sleeve (6-10). The top end of the spline shaft (6-11) is fixed with the water fountain screwing head (6-9). The top of the water dispenser screwing head (6-9) is provided with an inner hexagonal blind hole. The side wall of the water fountain corresponding to the water fountain screwing head (6-9) is provided with a regular hexagonal prism section. The m second clamping pneumatic clamping jaw groups are sequentially arranged along the width direction of the drilling tightening rack (1-2). The m second clamping pneumatic clamping jaw groups are respectively aligned with the m first clamping pneumatic clamping jaw groups.
The second clamping pneumatic clamping jaw set comprises two second clamping pneumatic clamping jaws (6-6) arranged side by side. The shell of the second clamping pneumatic clamping jaw (6-6) is fixed with the tightening frame (6-3). The m screwing-up assemblies correspond to the m second clamping pneumatic clamping jaw sets respectively. The water dispenser screwing head (6-9) is positioned right below the middle position of the two corresponding second clamping pneumatic clamping jaws (6-6). The m second clamping pneumatic clamping jaw groups in the tightening mechanism (6) correspond to the m first clamping pneumatic clamping jaw groups in the drilling mechanism (7) in position respectively.
The water fountain feeding device (III) comprises a water fountain feeding rack (1-3), a material tray lifting mechanism (8), an empty tray descending mechanism (9), an empty tray transferring mechanism (10) and a water fountain grabbing mechanism (11). The material tray lifting mechanism (8) and the empty tray descending mechanism (9) have the same structure and are arranged in the water fountain feeding rack (1-3) side by side. The empty tray transfer mechanism (10) and the drinking fountain grabbing mechanism (11) are both arranged at the top of the drinking fountain feeding rack (1-3).
The material tray lifting mechanism (8) and the empty tray descending mechanism (9) respectively comprise a base plate (8-1), a material tray lifting guide rail (8-2), a material tray lifting frame (8-3) and a material tray lifting driving assembly. The base plate (8-1) is fixed with the water fountain feeding rack (1-3). Two vertically arranged tray lifting guide rails (8-2) are fixed on the base plate (8-1). The tray lifting frame (8-3) and the two tray lifting guide rails (8-2) form a sliding pair. The tray lifting frame (8-3) is driven by the tray lifting driving component.
The empty tray transfer mechanism (10) comprises a tray moving pneumatic sliding table (10-1), a tray moving transverse moving frame (10-2), a tray moving lifting cylinder (10-3), a tray moving connecting frame (10-4) and a tray moving pneumatic clamping jaw (10-5). The tray moving pneumatic sliding table (10-1) is fixed at the top of the water fountain feeding rack (1-3). The transverse moving rack (10-2) of the moving plate and the sliding block of the pneumatic sliding table (10-1) of the moving plate form a sliding pair. The tray moving connecting frame is fixed with a piston rod of a tray moving lifting cylinder; a tray moving pneumatic clamping jaw is fixed on the tray moving connecting frame.
The drinking fountain grabbing mechanism (11) comprises a first grabbing electric sliding table (11-1), a second grabbing electric sliding table (11-2), a grabbing pneumatic sliding table (11-3), a rotary cylinder (11-4), a grabbing rotating plate (11-5), an interval adjusting cylinder (11-6) and a drinking fountain grabbing pneumatic clamping jaw (11-7). The first grabbing electric sliding table (11-1) is arranged at the top of the water fountain feeding rack (1-3). The second grabbing electric sliding table (11-2) is arranged on a sliding block of the first grabbing electric sliding table (11-1). The grabbing pneumatic sliding table (11-3) is arranged on a sliding block of the second grabbing electric sliding table (11-2). The sliding block of the first grabbing electric sliding table (11-1) and the sliding block of the second grabbing electric sliding table (11-2) slide horizontally. The sliding block for grabbing the pneumatic sliding table (11-3) slides along the vertical direction. The cylinder body of the rotary cylinder (11-4) is fixed on a sliding block of the grabbing pneumatic sliding table (11-3). The middle part of the grabbing rotating plate (11-5) is fixed with a rotating disc of the rotating cylinder (11-4). The cylinder body of the spacing adjusting cylinder (11-6) is fixed with one end of the grabbing rotating plate (11-5). The cylinder bodies of the two water dispensers gripping pneumatic clamping jaws (11-7) are respectively fixed with the other ends of the gripping rotating plates (11-5) and the piston rods of the spacing adjusting cylinders (11-6). The clamping fingers of the two water fountains for grabbing the pneumatic clamping jaws (11-7) are arranged downwards.
The finished product automatic blanking device (IV) comprises a blanking rack (1-4), h blanking mechanisms (12) and h-1 pushing mechanisms (13). The h blanking mechanisms (12) are sequentially arranged along the length direction of the blanking rack (1-4). The blanking mechanism (12) comprises a single-side blanking assembly. The single-side blanking assembly comprises a blanking lifting cylinder (12-1), a blanking lifting frame (12-2), a blanking support rod group and a second slide way (12-5). The blanking lifting frame (12-2) and the blanking frame (1-4) form a sliding pair which slides along the vertical direction and is driven to lift by the blanking lifting cylinder (12-1). M second slide ways (12-5) are arranged in the blanking mechanism (12). The m second slide ways (12-5) are fixed on the blanking lifting frame (12-2). The blanking support rod group comprises two blanking support rods (12-3). Two blanking support rods (12-3) are fixed with the blanking rack (1-4) and are respectively positioned at two sides of the blanking lifting frame (12-2). M second slide ways (12-5) in the same blanking mechanism (12) are respectively aligned with m first slide ways (5-2).
A push-out mechanism (13) is arranged between any two blanking mechanisms (12). The ejection mechanism (13) comprises a single-sided extrapolation assembly. The unilateral extrapolation assembly comprises an extrapolation motor, an extrapolation lead screw (13-1) and an extrapolation plate (13-2). An outward push screw rod (13-1) is supported on the blanking frame (1-4) and is driven by an outward push motor. The outer push plate (13-2) and the blanking rack (1-4) form a sliding pair which slides along the width direction of the blanking rack (1-4). The outer push plate (13-2) and the outer push screw rod (13-1) form a screw pair. The top edge of the outer push plate (13-2) is higher than each blanking support rod (12-3).
Preferably, the feeding limiting plate group (2) further comprises an upper limiting plate (2-3). The two upper limiting plates (2-3) are respectively fixed with the opposite side surfaces of the head end limiting plate (2-1) and the tail end limiting plate (2-2). The position of the head end limiting plate (2-1) can be adjusted in a sliding mode along the length direction of the water drinking pipe feeding rack (1-1). The outer ends of the head end limiting plate (2-1) and the tail end limiting plate (2-2) are turned outwards in the opposite direction.
Preferably, the feeding unit (3) further comprises an alignment device (3-5). The inner end of the head end limit plate (2-1) does not extend to the positioning component (3-3). The inner end of the tail end limit plate (2-2) extends to the positioning component (3-3). The alignment device (3-5) comprises an alignment push plate and an alignment cylinder. The alignment cylinder is fixed at the head end of the feeding rack (1-1), and the piston rod is fixed with the alignment push plate. The alignment push plate is aligned with the positioning component (3-3). In an initial state, the aligning push plate is flush with the head end limiting plate (2-1).
Preferably, the material blocking assembly (3-2) comprises a material blocking jacking cylinder (3-2-1), a material blocking jacking plate, a material blocking fixing and clamping frame (3-2-2), a material blocking contraposition cylinder (3-2-3) and a material blocking limiting wheel (3-2-4). The top end of the material blocking and clamping frame (3-2-2) is fixed with the drinking water pipe feeding frame (1-1). The cylinder body of the blocking and jacking cylinder (3-2-1) is fixed on the drinking water pipe feeding frame (1-1) and is positioned below the blocking and clamping frame (3-2-2). The piston rod of the material blocking and jacking cylinder (3-2-1) is arranged upwards and fixed with the material blocking and jacking plate. The cylinder body of the material blocking contraposition cylinder (3-2-3) is fixed on the water drinking pipe feeding rack (1-1) and is positioned on one side of the material blocking jacking cylinder (3-2-1) close to the output end of the transverse conveyor (3-1); a piston rod of the material blocking contraposition cylinder (3-2-3) is arranged upwards, and the outer end of the material blocking contraposition cylinder is supported with a material blocking limiting wheel (3-2-4); the horizontal distance between the material blocking limiting wheel (3-2-4) and the material blocking jacking plate and the material blocking fixing and clamping frame (3-2-2) is larger than the width of the drinking water pipe and is smaller than twice of the width of the drinking water pipe.
The positioning component (3-3) comprises a fixed limiting block (3-3-1) and m-1 lifting limiting pieces. The m-1 lifting limiting parts and the fixed limiting parts (3-3-1) are sequentially arranged along the direction from the input end to the output end of the transverse conveyor (3-1). The lifting limiting part comprises a limiting cylinder (3-3-2) and a feeding limiting wheel (3-3-3). The cylinder body of the limiting cylinder (3-3-2) is fixed on the drinking water pipe feeding rack (1-1). The piston rod of the limiting cylinder (3-3-2) is arranged upwards and is supported with the outer end by a feeding limiting wheel (3-3-3). The fixed limiting blocks (3-3-1) and the m-1 lifting limiting pieces respectively correspond to one production station. The fixed limiting blocks (3-3-1) and the m-1 lifting limiting pieces can limit one drinking water pipe at the corresponding production station respectively.
Preferably, the drinking water pipe transition mechanism (5) comprises a transition limiting assembly. The transition limiting assembly comprises a first cross rod (5-3) and m transition limiting wheels (5-4). The first cross bar (5-3) arranged along the width direction of the transition rack (5-1) is supported on the transition rack (5-1) and is positioned above the m first slide ways (5-2). The m transition limiting wheels (5-4) are all fixed on the first cross rod (5-3). The m transition limiting wheels (5-4) are respectively positioned right above the m first slide ways (5-2). The three transition limiting assemblies are sequentially arranged at intervals along the length direction of the first slideway (5-2).
The blanking mechanism (12) further comprises a blanking limiting component (12-4). The blanking limiting component (12-4) comprises a second cross bar and m blanking limiting wheels. And a second cross bar arranged along the width direction of the blanking rack (1-4) is supported on the blanking rack (1-4) and is positioned above the second slide way (12-5). The m blanking limiting wheels are fixed on the second cross rod and are respectively positioned right above the m second slide ways (12-5).
Preferably, the screwing-on drive assembly comprises a screwing-on motor (6-14), a first synchronizing wheel and a first synchronizing belt. The upper screwing motors (6-14) are fixed on the upper screwing brackets (6-7). The two first synchronous wheels are respectively fixed with the driven shaft and the output shafts of the upper screwing motors (6-14) and are connected through a first synchronous belt.
The charging tray lifting driving component comprises a charging tray lifting motor (8-4), a second synchronous belt (8-5) and a second synchronous wheel. The two second synchronous wheels are respectively supported at the top and the bottom of the base plate (8-1) and are connected through a second synchronous belt (8-5). The tray lifting motor (8-4) is fixed on the base plate (8-1), and the output shaft is fixed with one of the second synchronizing wheels.
Preferably, the piston rod of the charging auxiliary cylinder (6-12) is arranged upwards and is fixed with the push rod. The top end of the push rod and the inner cavity of the support sleeve (6-10) form a sliding pair. The push rod is sleeved with a spring (6-13). The bottom end of the spring (6-13) is fixed with the push rod, and the top end of the spring is propped against the bottom of the support sleeve (6-10).
Preferably, the positioning point m of the drinking water pipe is equal to 4. The number of the water fountain feeding devices (III) is two. Two water fountain feeding devices (III) are respectively arranged on two sides of the drilling tightening device (II). One water dispenser feeding device (III) corresponds to the two screwing assemblies.
Preferably, the outer side surface of the tray lifting frame (8-3) is provided with two single-side tray frames (8-10) which are arranged at intervals. The two single-side disc racks (8-10) are respectively used for supporting the edges of the two ends of the bottom of the material tray. The top surfaces of the two single-side plate racks (8-10) are provided with material tray limiting blocks. The top inboard of charging tray stopper is provided with the chamfer.
Preferably, the tray lifting mechanism (8) and the empty tray descending mechanism (9) both further comprise a lifting limiting assembly. The lifting limiting component comprises a material rack upper limiting block (8-6), a material rack lower limiting block (8-7), an upper photoelectric switch (8-8) and a lower photoelectric switch (8-9). The two material rack upper limiting blocks (8-6) are fixed at the top of the base plate (8-1) and are respectively positioned right above the two ends of the material tray lifting frame (8-3) for upper hard limiting. The two material rack lower limiting blocks (8-7) are fixed at the bottom of the base plate (8-1) and are respectively positioned under the two ends of the material tray lifting frame (8-3) for lower hard limiting. One side of a limiting block (8-6) on one material rack is provided with an upper photoelectric switch (8-8) for upper soft limiting. One side of one material rack lower limiting block (8-7) is provided with two lower photoelectric switches (8-9) for performing lower soft limiting. One end of the tray lifting frame (8-3) is fixed with a trigger piece. The trigger piece corresponds to the positions of the upper photoelectric switch (8-8) and the lower photoelectric switch (8-9).
Preferably, two single-side blanking assemblies are arranged side by side in one blanking mechanism (12). Two single-side pushing-out components are arranged in the pushing-out mechanism (13) side by side. Two single-side pushing-out assemblies in the same pushing-out mechanism (13) correspond to two single-side blanking assemblies in the same blanking mechanism (12) respectively.
The utility model has the advantages that:
1. the utility model has high automation degree, and fully automatically completes the feeding, the drilling, the watering and the discharging; the adaptability is good, and the machine can be suitable for processing products with various intervals and lengths; the processing precision is high, but the degree of depth accurate control of drinking bowl.
2. The utility model discloses a water drinking pipe material loading part is fit for long and thin work piece automatic feeding, can dispose the material loading subassembly as required, is fit for the automatic feeding of various length work pieces. The workpiece feeding device has the advantages that the workpiece feeding process is stable and orderly, and the workpiece feeding device is distributed at a plurality of different stations according to needs. And one end of the workpiece is ensured to be aligned. The workpieces are distributed on the bottom layer, and processing, processing and feeding are synchronously carried out on the upper layer, so that the efficiency is high.
3. The utility model discloses a drinking bowl material loading part is fit for the box-packed rule and puts the automatic feeding of work piece. The compatibility is strong, and the feeding of workpieces at various intervals can be realized according to the position programming of the placement of the workpieces. The automatic feeding device has high automation degree, and realizes the feeding of the multi-disk boxed workpieces and the automatic taking out of the empty disks. And putting multiple disks of workpieces in one step, and taking out the empty disks in one step. The location is accurate, adopts servo electric cylinder accurate positioning to get the material position. High efficiency, the material loading of 2 work pieces of once realization, and 2 work piece intervals can be different when getting and putting.
4. The utility model discloses a part is screwed up in drilling, and is efficient, and drilling and screwing up are accomplished simultaneously. The stability is high, and the part machined is all steadily held at drilling and screw in. The drilling is controlled by a variable frequency motor, and the speed is adjustable. The screw-in part adopts servo control, and the screw-in depth and speed can be accurately controlled.
5. The utility model discloses a water pipe unloading part is fit for the automatic unloading of long and thin work piece. The modular structure design can configure the blanking assembly according to the requirement, and is suitable for automatic blanking of workpieces with various lengths. High automation degree and convenient operation. Automatic unloading is released the edge, conveniently follow-up work piece of taking out.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a perspective view of the feeding device of the drinking water pipe of the present invention;
FIG. 3 is a schematic side view of the feeding device for drinking water pipes of the present invention;
fig. 4 is an enlarged view of a portion a of fig. 3.
Fig. 5 is a perspective view of the grasping assembly of the present invention;
fig. 6 is a perspective view of the drilling and tightening device of the present invention;
FIG. 7 is a perspective view of the drinking tube pulling mechanism of the present invention;
fig. 8 is a perspective view of the drilling mechanism of the present invention;
fig. 9 is a perspective view of the tightening mechanism of the present invention;
fig. 10 is a side view of the tightening mechanism of the present invention;
fig. 11 is a perspective view of the feeding device of the water dispenser of the present invention;
fig. 12 is a perspective view of the tray ascending mechanism or the empty tray descending mechanism of the present invention;
fig. 13 is a schematic view of the combination of the hollow disc transfer mechanism and the drinking bowl gripping mechanism of the present invention;
fig. 14 is a perspective view of the automatic blanking device for medium finished products of the present invention;
fig. 15 is an enlarged view of portion B of fig. 14.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings.
As shown in figure 1, the full-automatic assembling machine for the drinking water pipes comprises a drinking water pipe feeding device I, a drilling tightening device II, a drinking water device feeding device III, a finished product automatic discharging device IV, an operation cabinet V and an electric control cabinet VI. And the drinking water pipe feeding device I, the drilling and screwing device II and the finished product automatic discharging device IV are sequentially connected end to end. Two waterer loading attachment III set up the both sides that the device II was screwed up in the drilling respectively. And the operation cabinet V and the electrical control cabinet are arranged on the side part of the drilling tightening device II. The operation cabinet V provides a human-computer interface for operation, an operator observes the working state of the equipment through the human-computer interface, and the equipment is controlled through the human-computer interface. And an electrical component is arranged in the electrical control cabinet VI to realize the control function of the equipment.
As shown in figures 2 and 3, the drinking water pipe feeding device I comprises a drinking water pipe feeding rack 1-1, a feeding limiting plate group 2 and five feeding units. The feeding limiting plate group 2 comprises a head end limiting plate 2-1, a tail end limiting plate 2-2 and an upper limiting plate 2-3. The head end limiting plate 2-1 and the tail end limiting plate 2-2 are respectively arranged at the head end and the tail end of the water drinking pipe feeding rack 1-1 and are used for positioning and aligning the water drinking pipes. The position of the head end limiting plate 2-1 can be adjusted in a sliding mode along the length direction of the water drinking pipe feeding rack 1-1 so as to adapt to water drinking pipes of different lengths. The head end limiting plate 2-1 slides through the guide rail, and the fixing is realized through the guide rail and the set screw. The outer ends of the head end limiting plate 2-1 and the tail end limiting plate 2-2 are turned outwards in the opposite direction, so that loading is facilitated. The two upper limiting plates 2-3 are respectively fixed with the opposite side surfaces of the head end limiting plate 2-1 and the tail end limiting plate 2-2. The bottom surface of the upper limiting plate 2-3 is used for limiting the drinking water pipe to be fed upwards.
The five feeding units 3 are arranged between the head end limiting plate 2-1 and the tail end limiting plate 2-2 and are sequentially arranged at equal intervals along the length direction of the drinking water pipe feeding rack 1-1. The feeding unit 3 comprises a transverse conveyor 3-1, an alignment device 3-5, a material blocking assembly 3-2, a positioning assembly 3-3 and a grabbing assembly 3-4. The material blocking component 3-2 and the positioning component 3-3 are arranged on one side of the transverse conveyor 3-1. The grabbing component 3-4 is arranged above the positioning component 3-3. The transverse conveyor 3-1 adopts a belt conveyor. The transverse conveyor 3-1 is driven by a variable frequency motor. The distance between the transverse conveyors 3-1 in two adjacent feeding units 3 is 1 m. The variable frequency motors in the feeding units 3 are connected with the same variable frequency motor controller to ensure stable conveying of the drinking water pipes. The distance between the conveying plane of the transverse conveyor 3-1 and the bottom surface of the upper limiting plate 2-3 is equal to the width of the drinking water pipe. The drinking water pipes are placed on the transverse conveyor 3-1 one by one, and are conveyed to the inner side of the equipment by the transverse conveyor 3-1 after being subjected to left, right and upper limit of the feeding limit plate group 2.
As shown in figures 3 and 4, the material blocking assembly 3-2 comprises a material blocking jacking cylinder 3-2-1, a material blocking jacking plate, a material blocking fixing and clamping frame 3-2-2, a material blocking aligning cylinder 3-2-3 and a material blocking limiting wheel 3-2-4. The top end of the material blocking and fixing frame 3-2-2 is fixed with the water drinking pipe feeding rack 1-1. The cylinder body of the blocking and jacking cylinder 3-2-1 is fixed on the drinking water pipe feeding rack 1-1 and is positioned below the blocking and clamping rack 3-2-2. The piston rod of the material blocking and jacking cylinder 3-2-1 is arranged upwards and fixed with the material blocking and jacking plate. When one drinking water pipe is positioned between the material blocking and fixing frame 3-2-2 and the material blocking and jacking plate, if the material blocking and jacking cylinder 3-2-1 is pushed out, the drinking water pipe is jacked and clamped.
The cylinder body of the material blocking contraposition cylinder 3-2-3 is fixed on the water pipe feeding rack 1-1 and is positioned on one side of the material blocking jacking cylinder 3-2-1 close to the output end of the transverse conveyor 3-1. The piston rod of the material blocking contraposition cylinder 3-2-3 is arranged upwards, and the outer end is supported with a material blocking limiting wheel 3-2-4. The horizontal distance between the material blocking limiting wheel 3-2-4 and the material blocking jacking plate and the material blocking fixing and clamping frame 3-2-2 is larger than the width of the drinking water pipe and is smaller than twice of the width of the drinking water pipe; when the material blocking contraposition cylinder 3-2-3 retracts, the material blocking limiting wheel 3-2-4 is lower than the conveying surface of the transverse conveyor. When the material blocking contraposition cylinder 3-2-3 is pushed out, the material blocking limiting wheels 3-2-4 are higher than the conveying surface of the transverse conveyor, and the drinking water pipes input on the transverse conveyor are blocked by the material blocking limiting wheels 3-2-4; at the moment, if the material blocking jacking cylinder 3-2-1 pushes out, the drinking water pipe contacted with the material blocking limiting wheel 3-2-4 is not clamped, and the drinking water pipe next closest to the material blocking limiting wheel 3-2-4 is not clamped; at the moment, the material blocking jacking cylinder 3-2-1 is retracted, and only one drinking water pipe is conveyed inwards continuously.
The positioning component 3-3 is arranged on one side of the material blocking component 3-2 close to the output end of the transverse conveyor 3-1. The positioning component 3-3 comprises a fixed limiting block 3-3-1 and three lifting limiting blocks. The three lifting limiting parts and the fixed limiting part 3-3-1 are sequentially arranged along the direction from the input end to the output end of the transverse conveyor 3-1. The lifting limiting part comprises a limiting cylinder 3-3-2 and a feeding limiting wheel 3-3-3. The cylinder body of the limiting cylinder 3-3-2 is fixed on the drinking water pipe feeding rack 1-1. The piston rod of the limiting cylinder 3-3-2 is arranged upwards, and the outer end of the piston rod is supported by a feeding limiting wheel 3-3-3. When the limiting cylinder 3-3-2 retracts, the feeding limiting wheel 3-3-3 is lower than the conveying surface of the transverse conveyor. When the limiting cylinder 3-3-2 is pushed out, the feeding limiting wheel 3-3-3 is higher than the conveying surface of the transverse conveyor. The fixed limiting block 3-3-1 and the three lifting limiting pieces respectively correspond to one water drinking pipe positioning point. The fixed limiting block 3-3-1 and the three lifting limiting pieces can limit one drinking water pipe at the corresponding drinking water pipe positioning point respectively.
The inner end of the head end limiting plate 2-1 does not extend to the positioning component 3-3. The inner end of the tail end limit plate 2-2 extends to the positioning component 3-3. The drinking water pipes positioned on the four drinking water pipe positioning points are not limited by the head end limiting plate 2-1 but limited by the tail end limiting plate 2-2. The alignment means 3-5 comprises an alignment push plate and an alignment cylinder. The alignment cylinder is fixed at the head end of the feeding rack 1-1, and the piston rod is fixed with the alignment push plate. The alignment pusher is aligned with the positioning assembly 3-3. In an initial state, the aligning push plate is flush with the head end limiting plate 2-1. After the drinking water pipes are placed on the four production stations, the aligning air cylinder is pushed out, so that the drinking water pipes on the four production stations are all abutted against the tail end limiting plate 2-2, and the positioning accuracy of the drinking water pipes is guaranteed.
As shown in fig. 2 and 5, the picking assembly 3-4 includes a picking cylinder 3-4-1, a picking frame 3-4-2 and a feeding pneumatic jaw 3-4-3. The two grabbing cylinders 3-4-1 are both fixed on the drinking water pipe feeding rack 1-1. The two grabbing frames 3-4-2 and the drinking water pipe feeding rack 1-1 form a sliding pair which slides along the vertical direction. Piston rods of the two grabbing cylinders 3-4-1 are arranged downwards and are respectively fixed with the two grabbing frames 3-4-2. Two end sections of the grabbing frame 3-4-2 are provided with feeding pneumatic clamping jaws 3-4-3. The four feeding pneumatic clamping jaws 3-4-3 are respectively positioned right above the four production stations. Two clamping fingers of the feeding pneumatic clamping jaw 3-4-3 are respectively provided with a claw hooking body 3-4-4; the claw bodies 3-4-4 are L-shaped. The outer end of the claw body 3-4-4 is supported with a roller 3-4-5. When the two fingers of the feeding pneumatic clamping jaw 3-4-3 are clamped, the rollers 3-4-5 at the outer ends of the two claw bodies 3-4-4 can move to the lower part of the drinking water pipe; at the moment, if the grabbing cylinder 3-4-1 drives the feeding pneumatic clamping jaw 3-4-3 to ascend, the drinking water pipe is hooked up under the support of the roller 3-4-5. The hooked drinking tube is only supported upwards by the rollers 3-4-5 and is not clamped, so that the drinking tube can be pulled along the axial direction (the rollers 3-4-5 only receive rolling friction when the drinking tube is pulled).
As shown in fig. 6, the drilling tightening device II comprises a drilling tightening rack 1-2, a drinking water pipe drawing mechanism 4, a drinking water pipe transition mechanism 5, a tightening mechanism 6 and a drilling mechanism 7. The drinking water pipe pulling mechanism 4 is installed at the top of the drilling and screwing rack 1-2 and used for pulling four drinking water pipes which are positioned on the drinking water pipe feeding device I. The drinking water pipe transition mechanism 5 is installed on one side, far away from the drinking water pipe feeding device I, of the drinking water pipe dragging mechanism 4 and used for temporarily receiving and storing the drinking water pipes output by the drinking water pipe dragging mechanism 4 and preventing the drinking water pipes which are not drilled from entering the finished product automatic blanking device IV. The drilling mechanism 7 and the tightening mechanism 6 are both positioned below the drinking water pipe drawing mechanism 4. Drilling mechanism 7 is located and screws up between mechanism 6 and drinking water pipe loading attachment I.
As shown in figures 6 and 7, the drinking water pipe pulling mechanism 4 comprises a pulling lifting cylinder 4-1, a first electric sliding table 4-2, a pulling sliding plate 4-3, a pulling guide rail 4-4 and a pulling pneumatic clamping jaw 4-5. The first electric sliding tables 4-2 arranged side by side are respectively arranged at two sides of the top of the drilling and screwing frame 1-2. Two pulling guide rails 4-4 arranged side by side are fixed at the top of the drilling and screwing frame 1-2 and are positioned between the two first electric sliding tables 4-2. One end of the bottom of the two dragging sliding plates 4-3 and the two dragging guide rails 4-4 form a sliding pair respectively, and the other end of the two dragging sliding plates is fixed with the sliding blocks on the two first electric sliding tables 4-2 respectively. Two dragging lifting cylinders 4-1 are respectively fixed on the two dragging sliding plates 4-3. The piston rod of the pulling lifting cylinder 4-1 is arranged downwards and fixed with the grabbing plate. Two ends of the bottom surface of the grabbing plate are respectively provided with a pulling pneumatic clamping jaw 4-5. The four pulling pneumatic clamping jaws 4-5 are respectively aligned with the four feeding pneumatic clamping jaws 3-4-3 in the same feeding unit 3. The four pulling pneumatic clamping jaws 4-5 can respectively clamp the ends of the drinking water pipes on the four clamping stations. The pulling of four drinking water pipes can be realized by the transverse movement of the two pulling sliding plates 4-3, and the transverse movement of the drinking water pipes can be realized by pulling force because the feeding pneumatic clamping jaws 3-4-3 only support the drinking water pipes without clamping.
The drinking water pipe transition mechanism 5 comprises a transition rack 5-1, four first slideways 5-2 and a transition limiting assembly. Four first slide ways 5-2 which are sequentially arranged at intervals along the width direction of the transition rack 5-1 are fixed at the top of the transition rack 5-1. The four first slide ways 5-2 are respectively aligned with the four pulling pneumatic clamping jaws 4-5; four drinking water tubes pulled by the four pulling pneumatic clamping jaws 4-5 are respectively pulled to the four first slideways 5-2. The transition limiting assembly comprises a first cross rod 5-3 and four transition limiting wheels 5-4. The first cross bar 5-3 arranged along the width direction of the transition frame 5-1 is supported on the transition frame 5-1 and is positioned above the four first slide ways 5-2. Four transition limiting wheels 5-4 are all fixed on the first cross rod 5-3. The four transition limiting wheels 5-4 are respectively positioned right above the four first slide ways 5-2 and are used for limiting the drinking water pipe. The three transition limiting assemblies are sequentially arranged at intervals along the length direction of the first slideway 5-2.
As shown in figures 6 and 8, the drilling mechanism 7 comprises a drilling frame 7-1, a drilling lifting plate 7-2, a first clamping pneumatic clamping jaw set, a drilling motor 7-3, a drill bit 7-4, a drill bit clamp and a drilling top cylinder 7-5. The drill frame 7-1 includes an upper mounting plate, a lower mounting plate, and a first optical axis. The upper mounting plate and the lower mounting plate are arranged up and down and are fixed on the drilling tightening rack 1-2. The top of many first optical axes all is fixed with last mounting panel, and the bottom all is fixed with lower mounting panel. The two drilling lifting plates 7-2 and the drilling frame 7-1 form a sliding pair which slides along the vertical direction. The cylinder bodies of the two drilling upper jacking cylinders 7-5 are fixed with the bottom of the drilling frame 7-1, and the piston rods are respectively fixed with the two drilling lifting plates 7-2. Two drilling motors 7-3 are respectively fixed on the two drilling lifting plates 7-2. The output shafts of the two drilling motors 7-3 are arranged upwards and are both fixed with drill bit clamps. The four drill bit clamps are respectively provided with a drill bit 7-4. The top of the drilling frame 7-1 is provided with four drill bits 7-4 abdicating holes. The four drill bits 7-4 yielding holes are respectively positioned right above the four drill bits 7-4.
The four first clamping pneumatic clamping jaw groups are sequentially arranged along the width direction of the drilling tightening rack 1-2. The four first clamping pneumatic clamping jaw groups correspond to the four dragging pneumatic clamping jaws 4-5 in position respectively, and can clamp and fix the drinking water pipes dragged by the four dragging pneumatic clamping jaws 4-5 respectively. The four first clamping pneumatic clamping jaw groups correspond to the four drill bits 7-4 respectively. The first clamping pneumatic clamping jaw set comprises two first clamping pneumatic clamping jaws. The two first clamping pneumatic clamping jaws are arranged along the length direction of the drilling and screwing frame 1-2. The shell of the first clamping pneumatic clamping jaw is fixed with the top of the drilling frame 7-1. The drill 7-4 is positioned right below the middle position of the two corresponding first clamping pneumatic clamping jaws. When the drilling lifting plate 7-2 is lifted, the rotary drill bit 7-4 can drill drinking water holes on the drinking water pipe clamped by the two first clamping pneumatic clamping jaws.
As shown in fig. 6, 9 and 10, the tightening mechanism 6 includes two tightening units disposed side by side. The tightening unit comprises a tightening guide rail 6-1, a second electric sliding table 6-2, a tightening frame 6-3, a tightening lifting plate 6-4, a tightening top air cylinder 6-5, a second clamping pneumatic clamping jaw set and a tightening assembly. The plurality of tightening guide rails 6-1 are all fixed on the drilling tightening rack 1-2 and are all arranged along the length direction of the drilling tightening rack 1-2. The tightening frame 6-3 and each tightening guide rail 6-1 form a sliding pair. The second electric sliding table 6-2 is arranged on the drilling tightening rack 1-2. The sliding block of the second electric sliding table 6-2 is fixed with the tightening frame 6-3 and used for driving the tightening frame 6-3 to move transversely. The second electric sliding table 6-2 can adjust the distance between the screwing component and the drill bit 7-4, thereby ensuring that the utility model discloses the drinking water pipe corresponding to different hole distances can all realize drilling and screwing up and go on synchronously.
The screwing lifting plate 6-4 and the screwing frame 6-3 form a sliding pair which slides along the vertical direction. The cylinder bodies of the screwing upper top cylinders 6-5 are all fixed with the bottoms of the screwing frames 6-3, and the piston rods are fixed with the screwing lifting plates 6-4. Two screwing assemblies are arranged on the screwing lifting plate 6-4 side by side.
The screwing component comprises an screwing bracket 6-7, an screwing driving component, a bearing seat 6-8, a water dispenser screwing head 6-9, a supporting sleeve 6-10, a driven shaft, a spline shaft 6-11 and a charging auxiliary cylinder 6-12. The upper screwing bracket 6-7 is fixed on the screwing lifting plate 6-4. The vertically arranged driven shaft is supported in an upper screwing bracket 6-7 through a bearing seat 6-8. The screwing-on drive assembly comprises screwing-on motors 6-14, a first synchronizing wheel and a first synchronizing belt. The upper screwing motor 6-14 is fixed on the upper screwing bracket 6-7. The two first synchronous wheels are respectively fixed with the driven shaft and the output shafts of the upper screwing motors 6-14 and are connected through a first synchronous belt. The driven shaft is internally provided with a spline hole arranged along the axis of the driven shaft. The spline shaft 6-11 is connected with a spline hole in the driven shaft through a spline, so that the driven shaft can drive the spline shaft 6-11 to rotate, but the spline shaft 6-11 is not limited to move up and down. The top of the support sleeve 6-10 is fixed with the bottom end of the spline shaft 6-11. The piston rods of the charging auxiliary cylinders 6-12 are arranged upwards and fixed with the push rod. The top end of the push rod and the inner cavity of the support sleeve 6-10 form a sliding pair. The push rod is sleeved with springs 6-13. The bottom end of the spring 6-13 is fixed with the push rod, and the top end is propped against the bottom of the support sleeve 6-10. When the piston rod of the charging auxiliary cylinder 6-12 is pushed out, the spring 6-13 will push the support sleeve 6-10 to rise by the spring force. The top end of the spline shaft 6-11 is fixed with the water fountain screwing head 6-9. The top of the water fountain screwing head 6-9 is provided with an inner hexagonal blind hole which can screw the water fountain with the bottom in a regular hexagonal prism shape. If the spline shaft 6-11 is hindered during the upward movement, the spring 6-13 in the compression support sleeve 6-10 can be stopped to rise, thereby avoiding the rigid impact. The top of the tightening frame 6-3 is provided with two water fountain abdicating holes. The four water fountain abdicating holes are respectively positioned right above the four water fountain screwing heads 6-9.
And the two second clamping pneumatic clamping jaw groups are arranged side by side. The two second clamping pneumatic clamping jaw groups correspond to the two upper screwing components respectively. The second clamping pneumatic clamping jaw group comprises two second clamping pneumatic clamping jaws 6-6. Two second clamping pneumatic clamping jaws 6-6 are arranged along the length direction of the drilling and tightening rack 1-2. The shell of the second clamping pneumatic clamping jaw 6-6 is fixed with the top of the tightening frame 6-3. The water dispenser screwing head 6-9 is positioned right below the middle position of the two corresponding second clamping pneumatic clamping jaws 6-6. The lifting plate 6-4 is screwed tightly to lift, so that the water fountain arranged on the water fountain screwing head 6-9 can be propped against the drinking water hole on the drinking water pipe. Four second clamping pneumatic clamping jaw groups (each screwing unit is provided with two second clamping pneumatic clamping jaw groups) in the screwing mechanism 6 correspond to four first clamping pneumatic clamping jaw groups in the drilling mechanism 7 in position respectively. The first clamping pneumatic clamping jaw group and the second clamping pneumatic clamping jaw group which correspond to each other clamp the same drinking water pipe in the working engineering.
The charging auxiliary cylinder 6-12 is used for connecting the water fountain with a screwing head 6-9 of the water fountain. At the beginning of the operation, the screwing-up topping cylinder 6-5 and the charging auxiliary cylinder 6-12 are both in the retracted state. The bottom of the nipple-shaped water fountain is designed into a regular hexagonal prism shape, and the top of the screwing head 6-9 of the water fountain is designed into a hexagon socket shape. The nipple-shaped water dispenser and the water dispenser screwing head 6-9 can be matched with each other. When the drinking fountain is arranged on the screwing head 6-9 of the drinking fountain, the charging auxiliary cylinder 6-12 is pushed out to jack up the screwing head 6-9 of the drinking fountain, and the screwing head 6-9 of the drinking fountain is in soft contact with the bottom of the drinking fountain through the spring force. Meanwhile, the screwing motor 6-14 is arranged to drive the water fountain screwing head 6-9 to rotate slowly, so that the water fountain falls into the inner hexagonal blind hole of the water fountain screwing head 6-9. When the drinking bowl falls into the inner hexagonal blind hole of the screwing head 6-9 of the drinking bowl, the screwing motor 6-14 stops rotating. And each second clamping pneumatic clamping jaw 6-6 clamps the corresponding drinking water pipe, and the jacking cylinder jacks up and screws up the lifting plate 6-4 to drive the whole water fountain screwing head 6-9 to ascend, so that the water fountain is in soft contact with the drinking water hole in the drinking water pipe and is aligned with the center. Then, the screwing motor 6-14 is used for driving the water fountain screwing head 6-9 to rotate, and under the combined action of spring force and rotation, the external threads on the water fountain directly tap the drinking holes in the drinking water pipe into threaded holes, so that the threaded connection between the water fountain and the drinking water pipe is realized.
As shown in fig. 11, two drinker charging devices iii correspond to the two tightening mechanisms 6, respectively. The water fountain feeding device III comprises a water fountain feeding rack 1-3, a material tray lifting mechanism 8, an empty tray descending mechanism 9, an empty tray transferring mechanism 10 and a water fountain grabbing mechanism 11. The material tray lifting mechanism 8 and the empty tray descending mechanism 9 have the same structure and are arranged in the material feeder frame 1-3 of the water fountain side by side. The empty tray transfer mechanism 10 and the drinking fountain grabbing mechanism 11 are both arranged at the top of the drinking fountain feeding rack 1-3. The material tray lifting mechanism 8 is used for lifting the material tray provided with the water fountain, and the water fountain grabbing mechanism 11 can pick the material tray. The empty tray lowering mechanism 9 is for lowering the emptied tray. The drinking bowl grabbing mechanism 11 is used for moving the empty material tray on the material tray lifting mechanism 8 to the empty tray descending mechanism 9.
As shown in fig. 11 and 12, the tray lifting mechanism 8 and the empty tray descending mechanism 9 both comprise a base plate 8-1, a tray lifting guide rail 8-2, a tray lifting frame 8-3, a lifting limiting assembly and a tray lifting driving assembly. The base plate 8-1 is fixed with the water fountain feeding rack 1-3. Two vertically arranged tray lifting guide rails 8-2 are fixed on the base plate 8-1. The tray lifting frame 8-3 and the two tray lifting guide rails 8-2 form a sliding pair.
Two single-side plate racks 8-10 which are arranged at intervals are arranged on the outer side surface of the tray lifting frame 8-3. The two single-side plate racks 8-10 are respectively used for supporting the edges of the two ends of the bottom of the material tray. And the top surfaces of the two single-side disc racks 8-10 are provided with material disc limiting blocks. The top inboard of charging tray stopper is provided with the chamfer. Each charging tray stopper is used for limiting the horizontal position of the charging tray. Because the charging tray is supported by two unilateral tray racks 8-10 arranged at intervals, a stack of charging trays (the edges of the two ends of the bottom of the charging tray on the cart are suspended) can be pushed to the charging tray lifting mechanism 8 by using the cart, so that the charging tray can be quickly installed. The material tray lifting driving component comprises a material tray lifting motor 8-4, a second synchronous belt 8-5 and a second synchronous wheel. The two second synchronous wheels are respectively supported at the top and the bottom of the base plate 8-1 and are connected through a second synchronous belt 8-5. The tray lifting motor 8-4 is fixed on the base plate 8-1, and the output shaft is fixed with one of the second synchronizing wheels.
The lifting limiting component comprises an upper limiting block 8-6 of the material rack, a lower limiting block 8-7 of the material rack, an upper photoelectric switch 8-8 and a lower photoelectric switch 8-9. The limiting blocks 8-6 on the two material racks are fixed on the top of the base plate 8-1 and are respectively positioned right above the two ends of the material tray lifting frame 8-3 for upper hard limiting. The two material rack lower limiting blocks 8-7 are fixed at the bottom of the base plate 8-1 and are respectively positioned under the two ends of the material tray lifting frame 8-3 for lower hard limiting. One side of a limiting block 8-6 on one material rack is provided with an upper photoelectric switch 8-8 for upper soft limiting. One side of one material rack lower limiting block 8-7 is provided with two lower photoelectric switches 8-9 for soft limiting. One end of the tray lifting frame 8-3 is fixed with a trigger piece. The trigger piece corresponds to the positions of the upper photoelectric switch 8-8 and the lower photoelectric switch 8-9.
As shown in fig. 11 and 13, the empty tray transfer mechanism 10 comprises a tray moving pneumatic sliding table 10-1, a tray moving transverse moving frame 10-2, a tray moving lifting cylinder 10-3, a tray moving connecting frame 10-4 and a tray moving pneumatic clamping jaw 10-5. The tray moving pneumatic sliding table 10-1 is fixed at the top of the water fountain feeding rack 1-3. The sliding direction of the sliding blocks on the pneumatic sliding table 10-1 for moving the tray is parallel to the arrangement direction of the tray ascending mechanism 8 and the empty tray descending mechanism 9. The sliding plate transverse moving frame 10-2 and the sliding block of the pneumatic sliding table 10-1 form a sliding pair. The tray moving connecting frame 10-4 is fixed with a piston rod of the tray moving lifting cylinder 10-3; two ends of the tray moving connecting frame 10-4 are respectively fixed with the shells of the two tray moving pneumatic clamping jaws 10-5. The tray moving pneumatic clamping jaw 10-5 can move to one side wall of a tray on the tray lifting mechanism 8 under the driving of the tray moving pneumatic sliding table 10-1 and the tray moving lifting cylinder 10-3 and clamp the side wall of a rod tray; then, the tray to be emptied can be lifted up by the lifting cylinder 10-3; the empty tray can be moved to the position above the empty tray descending mechanism 9 by moving the tray moving pneumatic sliding table 10-1, so that the empty tray is removed.
The drinking fountain grabbing mechanism 11 comprises a first grabbing electric sliding table 11-1, a second grabbing electric sliding table 11-2, a grabbing pneumatic sliding table 11-3, a rotating cylinder 11-4, a grabbing rotating plate 11-5, an interval adjusting cylinder 11-6 and a drinking fountain grabbing pneumatic clamping jaw 11-7. The first grabbing electric sliding table 11-1 is arranged at the top of the water fountain feeding rack 1-3. The second grabbing electric sliding table 11-2 is installed on a sliding block of the first grabbing electric sliding table 11-1. The grabbing pneumatic sliding table 11-3 is arranged on a sliding block of the second grabbing electric sliding table 11-2. The sliding block of the first grabbing electric sliding table 11-1 and the sliding block of the second grabbing electric sliding table 11-2 slide horizontally, and the sliding directions are perpendicular to each other. The sliding block of the grabbing pneumatic sliding table 11-3 slides along the vertical direction. The cylinder body of the rotary cylinder 11-4 is fixed on a sliding block of the grabbing pneumatic sliding table 11-3. The middle part of the grabbing rotating plate 11-5 is fixed with a rotating disc of the rotating cylinder 11-4. The cylinder body of the spacing adjusting cylinder 11-6 is fixed with one end of the grabbing rotary plate 11-5. The cylinder bodies of the two water dispensers gripping pneumatic clamping jaws 11-7 are respectively fixed with the other ends of the gripping rotating plates 11-5 and the piston rods of the spacing adjusting cylinders 11-6. The piston rod of the distance adjusting cylinder 11-6 is horizontally arranged, so that the distance between the two water fountains and the pneumatic clamping jaws 11-7 can be adjusted. The clamping fingers of the two water fountains gripping pneumatic clamping jaws 11-7 are arranged downwards, and can clamp the water fountains on the charging tray and place the water fountains on the corresponding water fountains screwing heads 6-9.
As shown in fig. 14 and 15, the automatic finished product discharging device iv includes a discharging rack 1-4, five discharging mechanisms 12, and four pushing mechanisms 13. The five blanking mechanisms 12 are arranged in sequence along the length direction of the blanking frames 1-4. The blanking mechanism 12 comprises a blanking limiting component 12-4 and two single-side blanking components. Two single-side blanking assemblies in the same blanking mechanism 12 are arranged side by side. The single-side blanking assembly comprises a blanking lifting cylinder 12-1, a blanking lifting frame 12-2, a blanking support rod group and a second slide way 12-5. The blanking lifting frame 12-2 and the blanking machine frame 1-4 form a sliding pair which slides along the vertical direction. The blanking lifting cylinder 12-1 is fixed with the blanking frame 1-4, and the piston rod is fixed with the blanking lifting frame 12-2. Two second slide ways 12-5 are fixed on the blanking lifting frame 12-2. The blanking support rod group comprises two blanking support rods 12-3. Two blanking support rods 12-3 are fixed with the blanking machine frame 1-4 and are respectively positioned at two sides of the blanking lifting frame 12-2. When the blanking lifting frame 12-2 is in the state of the lower limit position, the second slide way 12-5 is lower than the corresponding blanking support rod 12-3, and the drinking water pipe is transferred to the blanking support rod 12-3. When the two blanking lifting frames 12-2 in the same blanking mechanism 12 are in the upper limit position, the four second slide ways 12-5 in the same blanking mechanism 12 are respectively aligned with the four first slide ways 5-2. The blanking limiting component 12-4 comprises a second cross rod and four blanking limiting wheels. The second cross bar arranged along the width direction of the blanking frame 1-4 is supported on the blanking frame 1-4 and is positioned above the second slide way 12-5. Four unloading spacing wheels are all fixed on the second horizontal pole. The four blanking limiting wheels are respectively positioned right above the four second slide ways 12-5 in the same blanking mechanism 12 and are used for limiting the drinking water pipe.
A push-out mechanism 13 is arranged between any two blanking mechanisms 12. The ejector mechanism 13 comprises two single-sided ejector assemblies. Two single-side pushing-out assemblies in the same pushing-out mechanism 13 correspond to two single-side blanking assemblies in the same blanking mechanism 12. The single-side push-out component comprises a push-out motor, a push-out screw rod 13-1, a push-out plate 13-2 and a nut. The outward push screw 13-1 is supported on the blanking frame 1-4 and arranged along the width direction of the blanking frame 1-4. Two ends of the outer push plate 13-2 and corresponding blanking support rods 12-3 in the two adjacent blanking mechanisms 12 respectively form sliding pairs. The nut is fixed on the outer push plate 13-2 and forms a screw pair with the outer push screw 13-1. The outward pushing motor is fixed on the blanking frame 1-4, and an output shaft is fixed with one end of an outward pushing screw 13-1. The outer pushing plate 13-2 can push the finished drinking water pipes placed on the blanking support rod 12-3 to the edge of the blanking rack 1-4, so that the drinking water pipes can be received again after the second slide rail 12-5 is lifted. One single-side blanking assembly corresponds to the finished product receiving of the two production stations; one single-side pushing-out component is pushed out corresponding to the drinking water pipes of the two production stations. Two single-side pushing-out assemblies in the same pushing-out mechanism 13 can push four finished drinking water pipes to two sides of the blanking rack 1-4 in pairs respectively, so that the space above the blanking rack 1-4 is fully utilized.
And each motor is connected with a control module in the electrical control cabinet VI through a motor driver. Each cylinder is connected with an air source through a reversing valve. And a control interface of each reversing valve is connected with a control module in the electrical control cabinet VI. The control module adopts a PLC or a singlechip.
The working principle of the utility model is as follows:
the process of feeding the drinking water pipe comprises the following steps:
a worker puts a row of drinking water pipes on each transverse conveyor 3-1 of the drinking water pipe feeding device I; the feeding limiting plate group 2 enables the drinking water pipes to be arranged one by one and aligned with each other. The transverse conveyor 3-1 drives the drinking water pipes to move towards the material blocking assembly 3-2 and the positioning assembly 3-3. Pushing out the blocking contraposition cylinders 3-2-3 to enable the blocking limiting wheels 3-2-4 to block the drinking water pipes from being conveyed inwards continuously;
after one drinking water pipe is contacted with the blocking limiting wheel 3-2-4, the blocking jacking cylinder 3-2-1 is pushed out to clamp the drinking water pipe between the blocking jacking plate and the blocking clamping frame 3-2-2, so that other drinking water pipes except the drinking water pipe contacted with the blocking limiting wheel 3-2-4 are prevented from entering the positioning component 3-3; the material blocking and jacking cylinder 3-2-1 retracts after being pushed out, and a drinking water pipe is released to enter the positioning assembly 3-3.
After the water drinking pipes entering the positioning assembly 3-3 are limited, the material blocking assembly 3-2 releases the next water drinking pipe to enter the positioning assembly 3-3, so that a group of four water drinking pipes enter the positioning assembly 3-3 one by one to be limited. The blocking component 3-2 realizes the release of the drinking water pipes one by one through the sequence of 'pushing out of the blocking jacking cylinder 3-2-1 → retracting of the blocking jacking cylinder 3-2-1 → contacting of a drinking water pipe with the blocking limiting wheel 3-2-4 → pushing out of the blocking jacking cylinder 3-2-1 → retracting of the blocking jacking cylinder 3-2-1'. The first drinking water pipe entering the positioning component 3-3 is limited by the fixed limiting block 3-3-1, and the second, third and fourth drinking water pipes are limited by three feeding limiting wheels 3-3-3 which are sequentially far away from the fixed limiting block 3-3-1. After the material blocking assembly 3-2 releases the four drinking water pipes to enter the positioning assembly 3-3, the drinking water pipes are not released continuously until the four drinking water pipes entering the positioning assembly 3-3 completely leave the drinking water pipe feeding device I. In the conveying process of the first drinking water pipe, the three limiting cylinders 3-3-2 are retracted; in the second, third and fourth drinking water pipe conveying process, the corresponding three limiting cylinders 3-3-2 are sequentially pushed out for limiting.
And finally, the aligning cylinder is pushed out, so that the drinking water pipes on the four production stations are all abutted against the tail end limiting plate 2-2, and the positioning accuracy of the drinking water pipes is ensured. A grabbing cylinder 3-4-1 in the grabbing component 3-4 drives each feeding pneumatic clamping jaw 3-4-3 to move downwards to grab the corresponding drinking water pipe; the bottom edge of the picked drinking water pipe is contacted with the roller 3-4-5 on the feeding pneumatic clamping jaw 3-4-3.
The feeding process of the water fountain comprises the following steps:
the staff places the stacked material tray on the material tray lifting frames 8-3 of the two material tray lifting mechanisms 8. The distance adjusting cylinder 11-6 in the water fountain feeding device III is pushed out, and the two water fountains grab the pneumatic clamping jaws 11-7 to clamp the water fountains on the material tray.
And the distance adjusting air cylinders 11-6 in the water fountain feeding device III retract, so that the center distance between the two water fountains grabbing the water fountains on the pneumatic clamping jaws 11-7 is increased to the center distance between the water drinking pipes on the two adjacent production stations. The first grabbing electric sliding table 11-1, the second grabbing electric sliding table 11-2, the grabbing pneumatic sliding table 11-3 and the rotary table of the rotary cylinder 11-4 move synchronously, and two water fountains clamped on the two water fountain feeding devices III respectively move to the positions right below the ith-1 th water fountain mounting position of the four water drinking pipes.
The second electric sliding table 6-2 in the two tightening units drives the tightening frame 6-3 to move horizontally, so that the four water fountain screwing heads 6-9 move to positions right below the four water fountains respectively. The charging auxiliary cylinder 6-12 is pushed out to jack up the water fountain screwing heads 6-9, so that the four water fountain screwing heads 6-9 are in soft contact with the four water fountains under the action of the springs 6-13; the four water fountain screwing heads 6-9 are driven by the corresponding upper screwing motors 6-14 to rotate until the inner hexagonal blind holes at the tops of the four water fountain screwing heads 6-9 correspond to the hexagonal prism side walls of the water fountains, and the four water fountains respectively fall into the inner hexagonal blind holes of the four water fountain screwing heads 6-9. Each drinking device grabs the pneumatic clamping jaws 11-7 to be loosened and returns to the upper part of the corresponding material tray.
The process of punching holes on the drinking water pipe and installing drinking water devices is as follows:
a first electric sliding table 4-2 in the drinking water pipe pulling mechanism 4 drives four pulling pneumatic clamping jaws 4-5 to respectively move to the end parts of four drinking water pipes which are positioned. Four dragging pneumatic clamping jaws 4-5 clamp four drinking water pipes respectively. The drinking water pipe drawing mechanism 4 draws the four drinking water pipes into the drilling and screwing device II, and the drilling mechanism 7 drills drinking water holes on n drinking water device mounting positions on the drinking water pipes. The tightening mechanism 6 is used for installing drinking water devices for drinking water holes on the drinking water pipes.
The drilling process comprises the following steps: the drinking water pipe pulling mechanism 4 pulls the positions to be punched on the four drinking water pipes to be above the four drill bits 7-4. Four first clamping pneumatic clamping jaw groups in the drilling mechanism 7 respectively clamp four drinking water pipes, and four drill bits 7-4 respectively drill drinking water holes on the four drinking water pipes under the driving of a drilling motor 7-3 and a drilling upper jacking cylinder 7-5.
The process of installing the drinking fountain comprises the following steps:
four water fountain screwing heads 6-9 provided with water fountains move to positions right below the drinking holes on the four water fountains. The upper screwing motor 6-14 rotates to screw the upper top cylinder 6-5 to push out, so that the four water fountains are screwed on the drinking holes on the four drinking water pipes respectively.
The process of blanking the drinking water pipe is as follows:
the drinking water pipe which completes the installation of the drinking water device enters the blanking mechanism 12 under the pushing of the subsequent drinking water pipe; after four drinking water pipes enter a second slide way 12-5 of the blanking mechanism 12, the blanking lifting cylinders 12-1 in the five blanking mechanisms 12 retract, so that the four drinking water pipes are transferred to the blanking support rods 12-3; the outer pushing plate 13-2 in each pushing mechanism 13 pushes the corresponding two drinking water pipes from inside to outside, so that every two drinking water pipes are pushed to two sides of the blanking rack 1-4 respectively in a group; then, each second slideway 12-5 and each outer push plate 13-2 are reset.
Claims (10)
1. A full-automatic assembling machine for drinking water pipes comprises a drinking water pipe feeding device (I), a drilling and screwing device (II) and a drinking water device feeding device (III); the method is characterized in that: the water drinking pipe feeding device (I), the drilling and screwing device (II) and the finished product automatic discharging device (IV) are sequentially connected end to end; the water dispenser feeding device (III) is provided with the side part of the drilling tightening device (II);
the drinking water pipe feeding device (I) comprises a drinking water pipe feeding rack (1-1), a feeding limiting plate group (2) and a plurality of feeding units (3); the feeding limiting plate group (2) comprises a head end limiting plate (2-1) and a tail end limiting plate (2-2); the head end limiting plate (2-1) and the tail end limiting plate (2-2) are respectively arranged at the head end and the tail end of the drinking water pipe feeding rack (1-1); each feeding unit (3) is arranged between the head end limiting plate (2-1) and the tail end limiting plate (2-2) and is sequentially arranged along the length direction of the drinking water pipe feeding rack (1-1); the feeding unit (3) comprises a transverse conveyor (3-1), a material blocking component (3-2), a positioning component (3-3) and a grabbing component (3-4); the material blocking component (3-2) and the positioning component (3-3) are arranged on one side of the transverse conveyor (3-1); the grabbing component (3-4) is arranged above the positioning component (3-3); the positioning component (3-3) is arranged on one side of the material blocking component (3-2) close to the output end of the transverse conveyor (3-1); the positioning component (3-3) is provided with m positioning points of the drinking water pipe;
the grabbing component (3-4) comprises a grabbing cylinder (3-4-1), a grabbing frame (3-4-2) and a feeding pneumatic clamping jaw (3-4-3); the m feeding pneumatic clamping jaws (3-4-3) form sliding pairs with the feeding frame (1-1) through the grabbing frame (3-4-2) and are driven by the grabbing cylinder (3-4-1); the m feeding pneumatic clamping jaws (3-4-3) are respectively positioned right above the positioning points of the m drinking water pipes; the two clamping fingers of the feeding pneumatic clamping jaw (3-4-3) are respectively provided with a claw hooking body (3-4-4); the claw body (3-4-4) is L-shaped; the outer end of the claw body (3-4-4) is supported with a roller (3-4-5);
the drilling and screwing device (II) comprises a drilling and screwing rack (1-2), a drinking pipe pulling mechanism (4), a drinking pipe transition mechanism (5), a screwing mechanism (6) and a drilling mechanism (7); the drinking water pipe pulling mechanism (4) is arranged at the top of the drilling and screwing rack (1-2); the drinking water pipe transition mechanism (5) is arranged on one side, away from the drinking water pipe feeding device (I), of the drinking water pipe pulling mechanism (4); the drilling mechanism (7) and the tightening mechanism (6) are both positioned below the drinking water pipe pulling mechanism (4); the drilling mechanism (7) is positioned between the screwing mechanism (6) and the drinking water pipe feeding device (I);
the drinking water pipe pulling mechanism (4) comprises a pulling lifting cylinder (4-1), a first electric sliding table (4-2), a pulling sliding plate (4-3) and a pulling pneumatic clamping jaw (4-5); the pulling sliding plate (4-3) and the drilling and tightening rack (1-2) form a sliding pair and are driven by the first electric sliding table (4-2); the m pulling pneumatic clamping jaws (4-5) and the pulling sliding plates (4-3) form a sliding pair which slides along the vertical direction and are driven to lift by a pulling lifting cylinder (4-1); the m pulling pneumatic clamping jaws (4-5) are respectively aligned with the m feeding pneumatic clamping jaws (3-4-3) in the same feeding unit (3);
the drinking water pipe transition mechanism (5) comprises a transition rack (5-1) and m first slideways (5-2); m first slide ways (5-2) which are sequentially arranged at intervals along the width direction of the transition rack (5-1) are fixed at the top of the transition rack (5-1); the m first slideways (5-2) are respectively aligned with the m pulling pneumatic clamping jaws (4-5);
the drilling mechanism (7) comprises a drilling frame (7-1), a drilling lifting plate (7-2), a first clamping pneumatic clamping jaw set, a drilling motor (7-3), a drill bit (7-4) and a drilling top cylinder (7-5); the drilling lifting plate (7-2) and the drilling frame (7-1) form a sliding pair which slides along the vertical direction and are driven to lift by a drilling top cylinder (7-5); m drilling motors (7-3) are arranged on the drilling lifting plate (7-2); the output shaft of each drilling motor (7-3) is arranged upwards and is fixed with a drill bit (7-4);
the m first clamping pneumatic clamping jaw groups are sequentially arranged along the width direction of the drilling tightening rack (1-2); the m first clamping pneumatic clamping jaw groups correspond to the m pulling pneumatic clamping jaws (4-5) in position respectively; the m first clamping pneumatic clamping jaw groups correspond to the m drill bits (7-4) respectively; the first clamping pneumatic clamping jaw group comprises two first clamping pneumatic clamping jaws which are arranged side by side; the shell of the first clamping pneumatic clamping jaw is fixed with the top of the drilling frame (7-1); the m first clamping pneumatic clamping jaw groups and the m drill bits (7-4) are respectively positioned right below the middle positions of the two corresponding first clamping pneumatic clamping jaws corresponding to the drill bits (7-4);
the tightening mechanism (6) comprises a tightening guide rail (6-1), a second electric sliding table (6-2), a tightening frame (6-3), a tightening lifting plate (6-4), a tightening upper jacking cylinder (6-5), a second clamping pneumatic clamping jaw set and an upper tightening assembly; the tightening frame (6-3) and the drilling tightening frame (1-2) form a sliding pair, and the second electric sliding table (6-2) drives the sliding pair to move transversely; the screwing lifting plate (6-4) and the screwing frame (6-3) form a sliding pair which slides along the vertical direction; the screwing lifting plate (6-4) is driven to lift by the screwing upper jacking cylinder (6-5); m upper screwing components are arranged on the screwing lifting plate (6-4);
the screwing-up component comprises an screwing-up bracket (6-7), a screwing-up driving component, a water fountain screwing head (6-9), a supporting sleeve (6-10), a driven shaft, a spline shaft (6-11) and a charging auxiliary cylinder (6-12); the upper screwing bracket (6-7) is fixed on the screwing lifting plate (6-4); the driven shaft which is vertically arranged is supported in the upper screwing bracket (6-7); the driven shaft is driven to rotate by the screwing-up driving assembly; the spline shaft (6-11) and the driven shaft are coaxially arranged and form a sliding pair; the top of the support sleeve (6-10) is fixed with the bottom end of the spline shaft (6-11); a piston rod of the charging auxiliary cylinder (6-12) is elastically connected with the supporting sleeve (6-10); the top end of the spline shaft (6-11) is fixed with a water fountain screwing head (6-9); the top of the water dispenser screwing head (6-9) is provided with an inner hexagonal blind hole; the side wall of the water fountain corresponding to the water fountain screwing head (6-9) is provided with a regular hexagonal prism section; the m second clamping pneumatic clamping jaw groups are sequentially arranged along the width direction of the drilling tightening rack (1-2); the m second clamping pneumatic clamping jaw groups are respectively aligned with the m first clamping pneumatic clamping jaw groups;
the second clamping pneumatic clamping jaw group comprises two second clamping pneumatic clamping jaws (6-6) arranged side by side; the shell of the second clamping pneumatic clamping jaw (6-6) is fixed with the tightening frame (6-3); the m screwing-up assemblies correspond to the m second clamping pneumatic clamping jaw groups respectively; the water dispenser screwing head (6-9) is positioned right below the middle position of the two corresponding second clamping pneumatic clamping jaws (6-6); the m second clamping pneumatic clamping jaw groups in the screwing mechanism (6) correspond to the m first clamping pneumatic clamping jaw groups in the drilling mechanism (7) in position respectively;
the water fountain feeding device (III) comprises a water fountain feeding rack (1-3), a material tray lifting mechanism (8), an empty tray descending mechanism (9), an empty tray transferring mechanism (10) and a water fountain grabbing mechanism (11); the material tray lifting mechanism (8) and the empty tray descending mechanism (9) have the same structure and are arranged in the water fountain feeding rack (1-3) side by side; the empty tray transfer mechanism (10) and the drinking fountain grabbing mechanism (11) are both arranged at the top of the drinking fountain feeding rack (1-3);
the material tray lifting mechanism (8) and the empty tray descending mechanism (9) respectively comprise a base plate (8-1), a material tray lifting guide rail (8-2), a material tray lifting frame (8-3) and a material tray lifting driving assembly; the base plate (8-1) is fixed with the water fountain feeding rack (1-3); two vertically arranged tray lifting guide rails (8-2) are fixed on the base plate (8-1); the material tray lifting frame (8-3) and the two material tray lifting guide rails (8-2) form a sliding pair; the material tray lifting frame (8-3) is driven by the material tray lifting driving component;
the empty tray transfer mechanism (10) comprises a tray moving pneumatic sliding table (10-1), a tray moving transverse moving frame (10-2), a tray moving lifting cylinder (10-3), a tray moving connecting frame (10-4) and a tray moving pneumatic clamping jaw (10-5); the tray moving pneumatic sliding table (10-1) is fixed at the top of the water fountain feeding rack (1-3); the sliding plate transverse moving frame (10-2) and the sliding block of the pneumatic sliding table (10-1) of the moving plate form a sliding pair; the tray moving connecting frame is fixed with a piston rod of a tray moving lifting cylinder; a tray moving pneumatic clamping jaw is fixed on the tray moving connecting frame;
the drinking fountain grabbing mechanism (11) comprises a first grabbing electric sliding table (11-1), a second grabbing electric sliding table (11-2), a grabbing pneumatic sliding table (11-3), a rotary cylinder (11-4), a grabbing rotating plate (11-5), an interval adjusting cylinder (11-6) and a drinking fountain grabbing pneumatic clamping jaw (11-7); a first grabbing electric sliding table (11-1) is arranged at the top of the water fountain feeding rack (1-3); the second grabbing electric sliding table (11-2) is arranged on a sliding block of the first grabbing electric sliding table (11-1); the grabbing pneumatic sliding table (11-3) is arranged on a sliding block of the second grabbing electric sliding table (11-2); the sliding block of the first grabbing electric sliding table (11-1) and the sliding block of the second grabbing electric sliding table (11-2) horizontally slide; a sliding block of the grabbing pneumatic sliding table (11-3) slides along the vertical direction; the cylinder body of the rotary cylinder (11-4) is fixed on a sliding block of the grabbing pneumatic sliding table (11-3); the middle part of the grabbing rotating plate (11-5) is fixed with a rotating disc of the rotating cylinder (11-4); the cylinder body of the spacing adjusting cylinder (11-6) is fixed with one end of the grabbing rotating plate (11-5); the cylinder bodies of the two water dispenser gripping pneumatic clamping jaws (11-7) are respectively fixed with the other end of the gripping rotating plate (11-5) and the piston rod of the spacing adjusting cylinder (11-6); the clamping fingers of the two water dispensers for grabbing the pneumatic clamping jaws (11-7) are arranged downwards;
the finished product automatic blanking device (IV) comprises a blanking rack (1-4), h blanking mechanisms (12) and h-1 pushing mechanisms (13); the h blanking mechanisms (12) are sequentially arranged along the length direction of the blanking rack (1-4); the blanking mechanism (12) comprises a single-side blanking assembly; the single-side blanking assembly comprises a blanking lifting cylinder (12-1), a blanking lifting frame (12-2), a blanking support rod group and a second slide way (12-5); the blanking lifting frame (12-2) and the blanking frame (1-4) form a sliding pair which slides along the vertical direction and are driven to lift by the blanking lifting cylinder (12-1); m second slide ways (12-5) are arranged in the blanking mechanism (12); the m second slide ways (12-5) are fixed on the blanking lifting frame (12-2); the blanking support rod group comprises two blanking support rods (12-3); the two blanking support rods (12-3) are both fixed with the blanking rack (1-4) and are respectively positioned at the two sides of the blanking lifting frame (12-2); m second slide ways (12-5) in the same blanking mechanism (12) are respectively aligned with m first slide ways (5-2);
a push-out mechanism (13) is arranged between any two blanking mechanisms (12); the pushing mechanism (13) comprises a single-side pushing-out component; the unilateral extrapolation component comprises an extrapolation motor, an extrapolation lead screw (13-1) and an extrapolation plate (13-2); an outward push screw rod (13-1) is supported on the blanking rack (1-4) and is driven by an outward push motor; the outer push plate (13-2) and the blanking rack (1-4) form a sliding pair which slides along the width direction of the blanking rack (1-4); the outer push plate (13-2) and the outer push screw rod (13-1) form a screw pair; the top edge of the outer push plate (13-2) is higher than each blanking support rod (12-3).
2. The full-automatic assembling machine for drinking water pipes according to claim 1 is characterized in that: the feeding limiting plate group (2) further comprises an upper limiting plate (2-3); the two upper limiting plates (2-3) are respectively fixed with the opposite side surfaces of the head end limiting plate (2-1) and the tail end limiting plate (2-2); the position of the head end limiting plate (2-1) can be adjusted in a sliding mode along the length direction of the water drinking pipe feeding rack (1-1); the outer ends of the head end limiting plate (2-1) and the tail end limiting plate (2-2) are turned outwards in the opposite direction;
the feeding unit (3) further comprises an aligning device (3-5); the inner end of the head end limiting plate (2-1) does not extend to the positioning component (3-3); the inner end of the tail end limiting plate (2-2) extends to the positioning component (3-3); the alignment device (3-5) comprises an alignment push plate and an alignment air cylinder; the alignment cylinder is fixed at the head end of the feeding rack (1-1), and the piston rod is fixed with the alignment push plate; the aligning push plate is aligned with the positioning component (3-3); in an initial state, the aligning push plate is flush with the head end limiting plate (2-1).
3. The full-automatic assembling machine for drinking water pipes according to claim 1 is characterized in that: the material blocking component (3-2) comprises a material blocking jacking cylinder (3-2-1), a material blocking jacking plate, a material blocking fixing and clamping frame (3-2-2), a material blocking contraposition cylinder (3-2-3) and a material blocking limiting wheel (3-2-4); the top end of the material blocking and clamping frame (3-2-2) is fixed with the drinking water pipe feeding frame (1-1); the cylinder body of the material blocking and jacking cylinder (3-2-1) is fixed on the water drinking pipe feeding rack (1-1) and is positioned below the material blocking and fixing frame (3-2-2); a piston rod of the material blocking and jacking cylinder (3-2-1) is arranged upwards and fixed with the material blocking and jacking plate; the cylinder body of the material blocking contraposition cylinder (3-2-3) is fixed on the water drinking pipe feeding rack (1-1) and is positioned on one side of the material blocking jacking cylinder (3-2-1) close to the output end of the transverse conveyor (3-1); a piston rod of the material blocking contraposition cylinder (3-2-3) is arranged upwards, and the outer end of the material blocking contraposition cylinder is supported with a material blocking limiting wheel (3-2-4); the horizontal distance between the material blocking limiting wheel (3-2-4) and the material blocking jacking plate and the material blocking fixing and clamping frame (3-2-2) is greater than the width of the drinking water pipe and less than twice of the width of the drinking water pipe;
the positioning assembly (3-3) comprises a fixed limiting block (3-3-1) and m-1 lifting limiting blocks; the m-1 lifting limiting parts and the fixed limiting parts (3-3-1) are sequentially arranged along the direction from the input end to the output end of the transverse conveyor (3-1); the lifting limiting part comprises a limiting cylinder (3-3-2) and a feeding limiting wheel (3-3-3); the cylinder body of the limiting cylinder (3-3-2) is fixed on the drinking water pipe feeding rack (1-1); a piston rod of the limiting cylinder (3-3-2) is arranged upwards, and a feeding limiting wheel (3-3-3) is supported with the outer end; the fixed limiting blocks (3-3-1) and the m-1 lifting limiting pieces respectively correspond to one production station; the fixed limiting blocks (3-3-1) and the m-1 lifting limiting pieces can limit one drinking water pipe at the corresponding production station respectively.
4. The full-automatic assembling machine for drinking water pipes according to claim 1 is characterized in that: the drinking water pipe transition mechanism (5) comprises a transition limiting assembly; the transition limiting assembly comprises a first cross rod (5-3) and m transition limiting wheels (5-4); a first cross bar (5-3) arranged along the width direction of the transition rack (5-1) is supported on the transition rack (5-1) and is positioned above the m first slide ways (5-2); the m transition limiting wheels (5-4) are all fixed on the first cross rod (5-3); the m transition limiting wheels (5-4) are respectively positioned right above the m first slide ways (5-2); the three transition limiting assemblies are sequentially arranged at intervals along the length direction of the first slideway (5-2);
the blanking mechanism (12) also comprises a blanking limiting component (12-4); the blanking limiting assembly (12-4) comprises a second cross rod and m blanking limiting wheels; a second cross bar arranged along the width direction of the blanking rack (1-4) is supported on the blanking rack (1-4) and is positioned above the second slide way (12-5); the m blanking limiting wheels are fixed on the second cross rod and are respectively positioned right above the m second slide ways (12-5).
5. The full-automatic assembling machine for drinking water pipes according to claim 1 is characterized in that: the screwing-up driving assembly comprises screwing-up motors (6-14), a first synchronous wheel and a first synchronous belt; the upper screwing motor (6-14) is fixed on the upper screwing bracket (6-7); the two first synchronous wheels are respectively fixed with the driven shaft and the output shafts of the upper screwing motors (6-14) and are connected through a first synchronous belt;
the material tray lifting driving assembly comprises a material tray lifting motor (8-4), a second synchronous belt (8-5) and a second synchronous wheel; the two second synchronous wheels are respectively supported at the top and the bottom of the substrate (8-1) and are connected through a second synchronous belt (8-5); the tray lifting motor (8-4) is fixed on the base plate (8-1), and the output shaft is fixed with one of the second synchronizing wheels.
6. The full-automatic assembling machine for drinking water pipes according to claim 1 is characterized in that: the piston rods of the charging auxiliary cylinders (6-12) are arranged upwards and fixed with the push rod; the top end of the push rod and the inner cavity of the support sleeve (6-10) form a sliding pair; the push rod is sleeved with a spring (6-13); the bottom end of the spring (6-13) is fixed with the push rod, and the top end of the spring is propped against the bottom of the support sleeve (6-10).
7. The full-automatic assembling machine for drinking water pipes according to claim 1 is characterized in that: the positioning point m of the drinking water pipe is equal to 4; the number of the water fountain feeding devices (III) is two; the two water fountain feeding devices (III) are respectively arranged on two sides of the drilling and screwing device (II); one water dispenser feeding device (III) corresponds to the two screwing assemblies.
8. The full-automatic assembling machine for drinking water pipes according to claim 1 is characterized in that: two single-side plate racks (8-10) arranged at intervals are arranged on the outer side surface of the material tray lifting frame (8-3); the two single-side plate racks (8-10) are respectively used for supporting the edges of the two ends of the bottom of the material tray; the top surfaces of the two single-side plate racks (8-10) are provided with material tray limiting blocks; the top inboard of charging tray stopper is provided with the chamfer.
9. The full-automatic assembling machine for drinking water pipes according to claim 1 is characterized in that: the tray lifting mechanism (8) and the empty tray descending mechanism (9) both comprise lifting limiting components; the lifting limiting component comprises a material rack upper limiting block (8-6), a material rack lower limiting block (8-7), an upper photoelectric switch (8-8) and a lower photoelectric switch (8-9); the two material rack upper limiting blocks (8-6) are fixed at the top of the base plate (8-1) and are respectively positioned right above the two ends of the material tray lifting frame (8-3) for upper hard limiting; the two material rack lower limiting blocks (8-7) are fixed at the bottom of the base plate (8-1) and are respectively positioned right below two ends of the material tray lifting frame (8-3) for lower hard limiting; one side of one rack upper limiting block (8-6) is provided with an upper photoelectric switch (8-8) for upper soft limiting; one side of one material rack lower limiting block (8-7) is provided with two lower photoelectric switches (8-9) for performing lower soft limiting; one end of the tray lifting frame (8-3) is fixed with a trigger piece; the trigger piece corresponds to the positions of the upper photoelectric switch (8-8) and the lower photoelectric switch (8-9).
10. The full-automatic assembling machine for drinking water pipes according to claim 1 is characterized in that: two single-side blanking assemblies which are arranged side by side are arranged in one blanking mechanism (12); two single-side pushing-out components which are arranged side by side are arranged in the pushing-out mechanism (13); two single-side pushing-out assemblies in the same pushing-out mechanism (13) correspond to two single-side blanking assemblies in the same blanking mechanism (12) respectively.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110936627A (en) * | 2019-12-18 | 2020-03-31 | 杭州诺荣测控技术有限公司 | Full-automatic assembling machine for drinking water pipes and assembling method for drinking water pipes |
CN117260276A (en) * | 2023-09-14 | 2023-12-22 | 临沂翔云物流设备有限公司 | Goods supporting rod production equipment and production method |
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2019
- 2019-12-18 CN CN201922285225.7U patent/CN211730315U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110936627A (en) * | 2019-12-18 | 2020-03-31 | 杭州诺荣测控技术有限公司 | Full-automatic assembling machine for drinking water pipes and assembling method for drinking water pipes |
CN110936627B (en) * | 2019-12-18 | 2024-03-01 | 杭州诺荣测控技术有限公司 | Full-automatic assembly machine for drinking water pipes and method for assembling drinking water pipes |
CN117260276A (en) * | 2023-09-14 | 2023-12-22 | 临沂翔云物流设备有限公司 | Goods supporting rod production equipment and production method |
CN117260276B (en) * | 2023-09-14 | 2024-03-29 | 临沂翔云物流设备有限公司 | Production method of cargo support rod production equipment |
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