CN110844790A - Intelligent loading and unloading control system for railway station container - Google Patents

Intelligent loading and unloading control system for railway station container Download PDF

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Publication number
CN110844790A
CN110844790A CN201911079370.8A CN201911079370A CN110844790A CN 110844790 A CN110844790 A CN 110844790A CN 201911079370 A CN201911079370 A CN 201911079370A CN 110844790 A CN110844790 A CN 110844790A
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CN
China
Prior art keywords
equipment
control system
module
task
railway station
Prior art date
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Pending
Application number
CN201911079370.8A
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Chinese (zh)
Inventor
魏立明
魏志强
王宁
孙佳隆
黄元涛
季树彬
朱波
倪亚东
姜作飞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qingdao Jari Industrial Control Technology Co Ltd
Ocean University of China
Original Assignee
Qingdao Jari Industrial Control Technology Co Ltd
Ocean University of China
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Application filed by Qingdao Jari Industrial Control Technology Co Ltd, Ocean University of China filed Critical Qingdao Jari Industrial Control Technology Co Ltd
Priority to CN201911079370.8A priority Critical patent/CN110844790A/en
Publication of CN110844790A publication Critical patent/CN110844790A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/48Automatic control of crane drives for producing a single or repeated working cycle; Programme control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/16Applications of indicating, registering, or weighing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/22Control systems or devices for electric drives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/40Applications of devices for transmitting control pulses; Applications of remote control devices

Abstract

The invention discloses an intelligent loading and unloading control system for a railway station container, which is characterized in that the intelligent loading and unloading control system RYECS is responsible for receiving an instruction from a railway station management system RYMS, automatically planning an operation route of mechanical equipment, controlling the equipment to operate, commanding the equipment to complete operation, and simultaneously feeding back an operation state and a result of a related operation task to the railway station management system RYMS, and specifically comprises the following steps: an equipment control system ECS for controlling automated load and unload equipment level events and processes; the remote control system ROCS is used for enabling technicians to monitor the running condition of the whole storage yard and can carry out manual operation on the storage yard machine; the control system disclosed by the invention can improve the safety reliability and the service quality of the operation of the railway station yard, improve the loading and unloading efficiency of the railway station yard, reduce the labor intensity of the operation personnel of the railway station yard and the operation danger, and promote the intelligent development and the upgrading of the railway station yard.

Description

Intelligent loading and unloading control system for railway station container
Technical Field
The invention relates to an intelligent control system, in particular to an intelligent loading and unloading control system for a railway station container.
Background
Railway container transportation is the direction of development of modern railway freight transportation and is an important link for implementing multi-mode intermodal transportation of containers. In recent years, railway container transportation is rapidly developed, but problems of backward loading and unloading machinery, imperfect management information system and the like exist, so that the loading and unloading speed of goods in the transportation process is slow, and the development of railway container transportation is greatly hindered. Therefore, the updating of the special equipment for loading and unloading railway containers and the application of the equipment control system are urgent.
At present, the dependence degree of most railway stations on manpower is high, and the loading and unloading efficiency is seriously influenced by the loading and unloading level of a crane driver, the operating efficiency of a truck driver and the like; on-site resource allocation, such as allocation of a railway track crane, container truck proportioning, allocation of yard operation machinery, and the like, is mostly performed according to the condition of a parked train or an empirical site, and top-level planning is lacked; the stockyard stockpiling capacity and management level, the operation line arrangement and management level and the like lack unified management and interaction, so that smooth information and timely management and control are difficult to achieve, the smooth operation is influenced, and the loading and unloading efficiency is low.
Under traditional manual operation mode, inefficiency, the workman operational environment who controls railway track crane, bridge etc. moreover is abominable. The unmanned loading and unloading station yard of railway container organically combines the yard management and the yard operation information in real time through the automation of equipment and the informatization of management, thereby effectively and fully utilizing the yard resources, and organically combining a management system, a transportation system, mechanical equipment and an operation control center together to ensure that the data among the management system, the transportation system, the mechanical equipment and the operation control center are interacted in real time.
Disclosure of Invention
In order to solve the technical problems, the invention provides an intelligent loading and unloading control system for a railway station container, which aims to improve the safety reliability and the service quality of railway station operation, improve the loading and unloading efficiency of a railway station, reduce the labor intensity and the operation danger of railway station operators and promote the intelligent development and the upgrading of the railway station.
In order to achieve the purpose, the technical scheme of the invention is as follows:
an intelligent loading and unloading control system for a railway station container, wherein the intelligent loading and unloading control system RYECS is responsible for receiving an instruction from a railway station management system RYMS, automatically planning the running route of mechanical equipment, controlling the equipment to run, commanding the equipment to complete operation, and simultaneously feeding back the operation state and result of a related operation task to the railway station management system RYMS, and the intelligent loading and unloading control system specifically comprises the following steps:
an equipment control system ECS for controlling automated load and unload equipment level events and processes;
the remote control system ROCS is used for enabling technicians to monitor the running condition of the whole storage yard and can carry out manual operation on the storage yard machine;
the plant control system ECS comprises:
the equipment management layer MS is responsible for receiving the order of the intelligent loading and unloading control system RYECS about the automatic loading and unloading equipment, forming an executable code and sending the executable code to the field equipment control layer CS, and is also responsible for reasonably scheduling the safe operation of the cart and the trolley to realize the full-automatic operation;
and the field device control layer CS is used for acting on a single device, receiving the instruction from the device management layer MS, splitting the instruction into specific execution steps and parameters, and sending the command to the bottommost hardware layer.
In a further technical scheme, the equipment management layer MS includes a task decomposition module, a task scheduling module, a time estimation module, an instruction control module, an equipment management module, a stacking management module, a switching area management module, a security control module, a real-time communication module, and an exception handling module.
In a further technical scheme, the remote control system ROCS comprises a remote task management module, a remote operation management module, a media management module, a data communication interaction module, a system log module, an external interface module and a ROCS client.
In a further technical solution, the field device control layer CS includes a bridge device control layer and a railroad track crane control layer.
Through the technical scheme, the intelligent loading and unloading control system for the railway station container organically combines the yard management and the yard operation information in real time through equipment automation and management informatization, effectively and fully utilizes yard resources, and organically combines a management system, a transportation system, mechanical equipment and an operation control center together, so that data among the management system, the transportation system, the mechanical equipment and the operation control center are interacted in real time.
The mode that the operation of the conventional railway station yard is completely controlled by people is changed, and the mechanical automation implementation is realized. Deeply fusing systems such as loading and unloading operation, equipment control, electronic data exchange, website reservation inquiry and the like. Compared with the traditional loading and unloading business, the production operation can thoroughly realize man-machine separation and people-cargo separation, and is safer and more reliable. All loading, unloading and transporting equipment of the container are driven by electric power, so that the problems of high noise, excessive emission, environmental pollution and the like are solved, and the container is more energy-saving and environment-friendly.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
Fig. 1 is a schematic diagram of an overall framework of an intelligent handling control system for a rail yard container according to an embodiment of the present invention.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
The invention provides an intelligent loading and unloading control system for a railway station container, which has a structure shown in figure 1, can improve an intelligent system technology and an industrial system for intelligent loading and unloading of the railway station container, and provides technical support and theoretical verification for subsequent intelligent railway station system engineering application.
As shown in fig. 1, the intelligent handling control system for railway yard containers, where the intelligent handling control system ryeccs is responsible for receiving instructions from a railway yard management system RYMS, automatically planning a running route of a mechanical device and controlling the device to run, commanding the device to complete a job, and simultaneously feeding back an operation state and a result of a related job task to the railway yard management system RYMS, specifically includes:
the equipment control system ECS is used for controlling automatic loading and unloading equipment level events and processes;
and the remote control system ROCS is used for enabling technicians to monitor the running condition of the whole storage yard and can carry out manual operation on the storage yard machine.
The plant control system ECS comprises:
(1) and the equipment management layer MS is responsible for receiving the order of the intelligent loading and unloading control system RYECS about the automatic loading and unloading equipment, forming an executable code and sending the executable code to the field equipment control layer CS, and is also responsible for reasonably scheduling the safe operation of the cart and the trolley to realize the full-automatic operation.
The equipment management layer MS comprises a task decomposition module, a task scheduling module, a time estimation module, an instruction control module, an equipment management module, a stacking management module, a switching area management module, a safety control module, a real-time communication module and an exception handling module.
① task decomposition module
The task needing box turning operation is decomposed, and the task can be conveniently executed. And when the box is turned, decomposing the task into a plurality of instructions according to a box turning strategy.
② task scheduling Module
The task execution sequence is optimized, the mechanical equipment of the storage yard is reasonably distributed, the cost is reduced, and the operation efficiency is improved. All tasks in the idle mechanical working area are obtained to form a task pool, the priority of all tasks in the task pool is calculated, and the machine is allocated to the task with the highest priority. And calculating the task priority based on an addition and subtraction system, and performing addition or subtraction on each operation type according to a series of score evaluation elements, wherein the finally obtained score is the priority corresponding to the operation.
③ time estimation module
And predicting the task execution time and providing time reference for the normal execution of the task. And estimating the task execution time according to the speed, the acceleration and the moving distance of the machine.
④ instruction control module
And performing action decomposition, action control, process feedback and the like according to the analyzed task instruction, realizing operation flow control, feeding back error information codes in the action process in time, and ensuring that the operation is performed smoothly. And according to the analyzed task instruction, performing action decomposition, performing information interaction with RYECS, respectively issuing control instructions to the track crane, the AGV and the container truck, acquiring the real-time running states of the track crane, the AGV and the container truck, and realizing operation flow control.
The method mainly comprises the following steps:
1) generating, updating and deleting the instruction;
2) full cycle (load + unload) and half cycle (load or unload) instructions;
3) a list of handling instructions or a single handling instruction;
4) feeding back a loading, unloading and transporting instruction process;
5) issuing a container truck license plate number, a card number and task information, an AGV (automatic guided vehicle) number and a container box number, acquiring the container truck license plate number, the card number and corresponding task information, the AGV state and position information during equipment operation, and comparing the container box number, the container truck license plate number, the card number and the task information;
6) the single machine equipment position state feedback comprises a cart position and the highest running speed, a trolley position and the highest running speed, and a lifting appliance position and the highest running speed;
7) the equipment and the lifting appliance alarm when running 1 meter above the initial container position, judge whether manual intervention is needed, after manual confirmation, the equipment continues to automatically operate the container to 1 meter above the target position, and after manual confirmation, the container falls. Feeding back the coordinate information of the initial container position and the target container position;
8) and processing the generated turnover box operation event, and issuing a turnover box operation instruction to the yard track crane.
⑤ device management module
The management and control of PLC interactive data of single-machine equipment are realized, all state feedback information of the equipment is carried out in the module, naming is carried out according to the IP address of the equipment and the name of the equipment, internal variable setting is standardized and modularized as much as possible, and the universality of multiple equipment is guaranteed; the equipment management module information includes container slot information, container number information, trailer type and number codes, ARMG automation status, crane command error codes, operation error codes, obstacle error codes, etc.
⑥ Stack management Module
Mainly used for processing and relating to a storage yard map. The method comprises the steps of positioning ARMG and other devices, determining the real-time position of the hub and controlling a field area.
⑦ switching area management module
The switch area is the area where containers are transferred between the field bridges and the hub. The container enters and exits the box area through two sides of the box area by adopting a side loading and unloading mode, and is completed through the matching of the container truck and the field bridge, namely, the switching area is positioned on two sides of the box area and is divided into a main box area switching area and an auxiliary box area switching area. The switching area management module processes the service of the switching area part in the operation flow. The business process comprises the following steps: unloading the train, loading the train, collecting the train, placing the train, and completing the simple maintenance service of the refrigerator and the safety protection of the exchange area by using the lane of the exchange area.
⑧ safety control module
For the detection and execution of all safety-related instructions.
1) And (4) closed area management, which ensures that the ARMG which automatically runs cannot enter the closed area, ensures the mechanical safety of personnel in the closed area and informs RYECS.
2) When the automated rail-mounted gantry crane is operating in a bay, the trolley/hoist mechanism should use the best path. The cart/lift mechanism does not have an optimal path and should have a "bowling prevention" protection when the cart begins to move. In addition to this, the spreader only allows the cart to move above a safe height.
3) After the container is placed in the container area of the storage yard and the unlocking is completed, if a new command is not received, the lifting appliance is still stopped on the container for a preset time (default is 5 seconds), and then the lifting appliance is automatically lifted to the highest height. The latency should be variable by adjusting the parameters. During waiting or during execution of the safe altitude movement, new work orders are sent by the automated track crane control system and can be accepted.
4) The lifting appliance is higher than the maximum pile height: when the hoisting/spreader mechanism (or with containers) is operated above a safe height, the trolley/cart speed is not limited. If the trolley is in the correct position and receives the work order, the cart can be run on a track at a safe height. The cart movement will be limited to a small range around the target position given by the work order.
5) Work order and safety validation: moving to the collection track, the containers and spreader (or belt) are lowered below the safe level and subject to work instructions and safety confirmation.
6) The size of the spreader can only be changed above a safe height.
7) Only the spreader size defined in the actual work order is allowed to fall below the safe height.
8) In any mode of operation, the various safety functions should be designed to ensure the safety of personnel and facilities in the vicinity of the automated railroad car. The anti-collision device and various interlocking protection devices should ensure safe operation of the automated track crane.
9) If a fire disaster or other serious disasters occur on the automatic track crane, the remote control center is informed in a warning mode while the automatic track crane is automatically cut off.
10) In any mode of operation, adequate safety measures should be incorporated into the design to ensure that no accidental injury or damage is caused to surrounding personnel and equipment. Appropriate anti-collision devices and interlocks should be installed to ensure safe operation.
11) The method has the advantages that the method can be used for scanning the storage yard and the peripheral area to detect obstacles, ensures safe operation, verifies the container stacking information with RYECS, and eliminates the risk caused by human errors.
12) And (4) identifying the identity of the user. Specific functions and access rights (create, read, update, delete) at the security access level.
⑨ real-time communication module
The module is a real-time data interaction support module, and requires that basic data, service data, intermediate process data and the like can be exchanged among the system modules in real time according to service requirements; and real-time data exchange with a third-party system can be realized.
The system modules can communicate in the form of public class libraries and WebAPI interfaces according to business requirements, and the module function planning is required to be carried out on the principle of high cohesion and low coupling, so that the code repetition rate is reduced as much as possible.
1) The system and the external system need to reserve a WebAPI interface for interaction, and can realize service data interaction with the external system through an interface form;
2) the communication between the system and the bottom hardware support system adopts a socket mode to carry out data interaction, a socket communication module is required to realize complete package of WebAPI, and basic functions such as attribute configuration, method calling and the like are provided externally in a standard interface form;
3) a WebAPI interface platform is set up and used for issuing the interface services;
4) in the system development process, object-oriented and service-oriented ideas are required to be adopted as guidance for development, a module with higher sharing degree is packaged, and an interface or service form is opened to the outside.
The interaction between the system and the PLC system is carried out according to the type of the communication protocol actually supported by the PLC hardware, and the method with higher communication efficiency, lower development difficulty and lower development cost is selected.
⑩ Exception handling Module
And finishing the execution and detection of the corresponding emergency strategy in the abnormal state.
1) And when the communication with the RYECS is abnormal, waiting for a certain time to resend the data.
2) Recording abnormal information and providing statistical information.
3) In the automatic operation mode, if abnormal conditions of spreader/container positioning occur, an operator can timely intervene in the system, and the operator can be switched to a remote control mode at any time.
4) The RFID card of the card collecting belt is inconsistent with the system; the hub card does not carry an RFID card or the card carried has a fault: under the working conditions, when the storage yard enters, the RFID card reader at the entrance of the storage yard cannot be triggered to normally work, so that the task corresponding to the card collection cannot be activated and cannot be sent to machinery, and the working condition 1 is controlled on the RYECS layer and does not need to be considered by a single-machine equipment control system.
5) The collection card number corresponding to the in-out box task in which the machine is working is not a collection card parked at the working position:
treatment 1: the driver of the operation desk tells the truck driver to drive away the truck by talkback and gives the task truck a position to be driven away.
And (3) treatment 2: the operator of the operation platform clicks a button of an interface provided by the ABB, feeds back the current card collecting number to the interface table, schedules the card collecting number fed back by reading the current task from the interface table, cancels the current corresponding task of the machine (if the task is taken out of the box and the box is grabbed, simultaneously generates a return instruction), then recalculates the priority of all tasks in the task pool, and raises the priority of the operation position stop card collecting to the highest level, and then sends the highest level to the machine.
6) The track crane is abnormally changed into manual work to finish the state feedback problem: if the ABB can manually give a completion state on an operation table interface, the completion can be given in the mode; if ABB does not have the interface, RYECS has an ATmonitor operation interface, and the center control personnel can use the foreground to perform manual simulation to complete feedback.
7) The field pattern inconsistency problem caused by manual operation. And carrying out synchronization mechanism processing in the database.
(2) And the field device control layer CS is used for acting on a single device, receiving the instruction from the device management layer MS, splitting the instruction into specific execution steps and parameters, and sending the command to the bottommost hardware layer.
The field device control layer CS comprises a field bridge device control layer and a railway track crane control layer. And the field bridge equipment control layer acquires a field bridge task instruction from RYECS, intelligently distributes and schedules field bridge equipment to automatically work, and safely and efficiently transports the container to a target position of a task. The railway track crane control layer is another component of the RYECS, is a main control core of the whole railway track crane equipment, and is responsible for receiving the instruction from the RYECS and decomposing and transmitting the instruction to a main PLC on the single machine equipment to realize operation, so that the real-time communication between the equipment management system and the automatic track crane single machine equipment in the system is ensured, and the multi-machine combined operation is realized.
The remote control system ROCS comprises a remote task management module, a remote operation management module, a media management module, a data communication interaction module, a system log module, an external interface module and an ROCS client.
① remote task management module
The crane comprises a plurality of hoisting stages, the operation tasks corresponding to the hoisting stages by the operation platform comprise manual operation and automatic operation, the automatic operation is distributed to the crane by the operation platform when the crane does not reach a reference position, and the manual operation is distributed to the crane when the crane reaches the reference position. The specific operation platform is the operation platform with the maximum idle quantity fed back by the operation platform mode state, and the specific crane is the crane with the idle quantity fed back by the crane mode state. The crane comprises a position sensor, a reference position is preset in the crane, and when the position sensor reaches the reference position, the operation platform matches the operation task with the crane.
According to the operation tasks, the console ROCS allocates the tasks to the console RCCS with the longest idle waiting time, and the console panel buttons, the indicator lights and the handle are in an operable state, so that the operator can operate the corresponding remote tasks. In the process, the control console can automatically switch on-site images and images of the lifting appliance to a display of the operation console through the video server according to information such as on-site conditions, task types and the like, then an operator can move the lifting appliance up and down to the collecting card or grab a box from the collecting card through the lifting handle, corresponding operation is completed, when the lifting appliance is pulled to a safety height, the control console can automatically complete the task, the display is closed, and the operation is returned to the automatic track crane.
Because the container truck can not stop when the container is automatically taken and packed by the operation table, manual intervention is necessary. The crane therefore comprises a position sensor, the crane being provided with a reference position, and the operating station matches the operating task to the crane when the position sensor has reached the reference position. The crane comprises a plurality of hoisting phases, and the operation platform corresponds the operation tasks to the hoisting phases. The operation tasks comprise manual operation and automatic operation, the operation platform distributes the automatic operation to the crane when the crane does not reach the reference position, and distributes the manual operation to the crane when the crane reaches the reference position.
② remote operation management module
Generally, a remote control room is provided with at least 2 operation platforms, the operation platforms are not in one-to-one correspondence with loading and unloading equipment, a resource pool of the operation platforms is established by a system, and after a remote operation system receives a remote control task, the operation platforms with longer waiting time are preferentially allocated for remote operation.
③ media management module
The media control module is mainly used for distributing and controlling the switching of central videos, hanger pictures and voices on the operating console at proper time. So that the operator can watch the picture and the call which are most suitable for the current working condition when needed.
1) Central video CCTV
The pictures are displayed by a computer display on the operation table, and 1 picture, 4 pictures, 9 pictures and 16 pictures can be selected by an operator. Can display pictures of a cart, a trolley, a lifting appliance, a lifting and card collecting lane and the like.
Typically, when the operator presses the accept button to accept the console task, the console will default to setting the display to the best fit current condition screen. When the operator presses the accept button to accept the console task, the console will default to setting the display to the picture best suited to the current operating conditions. The number of frames and the display content can be modified according to the needs of the client. When the operator completes the remote operation task, the picture is automatically darkened.
2) Speech sound
The voice system is composed of a microphone on the operation table and a loudspeaker arranged on each operation table. When the operator needs to carry out voice communication, the 'communication' button on the operation platform can be pressed, the console can automatically put the operation platform in the yard, and when the 'communication' button is lightened, the operator can carry out communication through the microphone. If the operator finishes the call, the 'call' button can be pressed again, the console can cut off the connection between the console and the 'call' button, and the 'call' button is darkened, so that the call is finished. It should be noted that the talk button is only active when the console is connected to a certain RMG, and is not available when the console is idle. If the operator opens the call during operation, the console can automatically close the call after the task is completed.
3) Video matrix
The video matrix picture is displayed by a monitor on the operation table, the picture is fixed into four cells, pictures shot by cameras arranged at four corners of the lifting appliance are respectively displayed, an operator is helped to see the locking head of the lifting appliance and the locking hole of the container clearly, and the operator is helped to adjust the box in real time. When an operator presses an acceptance button to accept a remote operation task, the console displays the picture of the camera under the current hanger on the monitor through the video matrix. When the operator completes the remote operation task, the video matrix picture is automatically darkened.
④ data communication interaction module
The data communication interaction module is mainly used for realizing real-time data communication interaction between the remote operation console and the stand-alone equipment control system, and in addition, the console display can be communicated with all automatic mechanical equipment in a storage yard and a wharf to obtain the working information of the equipment and schedule tasks.
1) Communicating with a remote console
The module is responsible for communicating with the console and for reading and writing specific points in the console to connect with the numerous functions of the console. The operation console needs to acquire all the information of the size of the lifting appliance, the information of the locking and unlocking, the information of the control power supply, the height of the lifting appliance, the remote control information, the mode, the position of the trolley and the like through the system. The system also needs to acquire information of emergency stop, acceptance, release, console mode, voice and the like of all consoles through the console.
2) Communicating with a device control system
The ROCS currently adopts a database mode to realize communication with an equipment control system, and a console mainly stores remote control tasks in the database. The remote control task comprises contents such as task index, task job number, task type, task state, container number, operation platform number, task occurrence time, task distribution time, task completion time and the like. When the console generates a completely new remote task, it is also stored in the database. Thereafter, the task assignment management module queries the unassigned tasks from the database for assignment. After the console successfully allocates the task, the state of the task in the database is updated to be 'allocated and not accepted'. When the operator presses the "accept" button, the console updates the status of the task in the database to "accepted in progress". In any state, as long as the task state in the console is changed, the console can update the state of the corresponding task in the database, so that the interface application program can conveniently acquire the latest real-time task running condition.
⑤ System Log Module
The console records important process data and information in the operation of the console in a database, wherein the process data and the information are divided into six types of remote control: and remotely controlling the ROCS service of the console, wherein the service log of the console comprises the records of the service logic of the console, the opening and closing of a service end of the console, the communication setting configuration of a client, the control of the console and the like.
The system log module adopts the OPCServer as a data source to increase data and stability of data acquisition, and improves the operation efficiency of the console by using a subscription mechanism of the OPCServer. By adopting an Oracle database, an operation task ACCS, a fault maintenance task and log logs of the operation and track crane information of a console ROCS are stored in the database, so that the database can be searched and checked according to a date-time mode and can be provided for maintenance personnel to perform query and statistics.
1) Remote control console ROCS service: the service log of the control console comprises the records of the service logic of the control console, the opening and closing of the service end of the control console, the communication setting configuration of the client, the control of the operation console and the like.
2) A database: the database log contains all records of the console for storing, inserting and updating the database.
3) And OPC service: the OPCServer log includes a record of all pairs of write operations by the console, subscription reminders for changes in values at particular points.
4) Media: the media log includes all communication records of console, server, voice server, and video matrix.
5) Remote data terminal (DataView): the remote data terminal log comprises all records of logging in and logging out of the DataView, switching the mode of the operating console, actively connecting the crane, canceling and terminating the remote task and the like and the records of communicating with the DataView.
6) Error: the error log contains a record of all faults in the console's operation.
⑥ external interface module
The external interface module supports external equipment of a remote control system, and the external equipment comprises storage equipment, multimedia equipment and the like.
The method mainly comprises the following functions:
1) an operation table;
2) a multimedia device;
3) a storage device;
4) detecting and maintaining equipment;
the remote control system comprises an external interface, the external interface is connected with external equipment, the console is preset for automatic operation, and the crane is connected with the console in an automatic operation state and is connected with the console in a manual operation state. In addition, the remote control system of the storage yard crane further comprises a storage device and a multimedia device, wherein the console stores the operation tasks in the storage device and displays the operation tasks through the multimedia device.
At present, an external interface of a control console mainly comprises two communication objects, namely a remote data terminal DataView and a control console client. The console service and the console client communicate by adopting a TCP technology. The method is mainly used for configuration of a client setting server of the control console, and comprises OPCServer, CCTV service, a voice server, connection configuration of video matrixes, rules of the control console for distributing the operation console, logic of video and voice switching of the control console and the like. The communication between the console service and the remote data terminal DataView adopts a remote object mechanism based on Microsoft Remoting technology. The method is mainly used for functions of logging in and logging out of DataView, switching operating platform modes, actively connecting a crane, canceling and terminating remote tasks and the like.
⑦ ROCS client
The remote monitoring and scheduling of the bridge and the AGV are realized. The ROCS client has the function of displaying the digital information of the operation state of the storage yard in real time, and can control the handling equipment through input equipment such as a handle, a keyboard and the like. The ROCS client can interact with the database to check the wharf running log according to corresponding query conditions.
The console ROCS is developed by adopting Windows service and client modes, and can be respectively deployed in different computers of the same local area network, and one server can be matched with a plurality of clients, so that the flexibility of the console is improved. The ROCS client is a Windows application program and can modify some data sources used by the ROCS Server, such as OPC Server configuration parameters, video matrix serial port configuration parameters, Ethernet port configuration parameters and the like. The ROCS client can also observe the states of remote tasks and an ROS operation panel when the ROCS Service runs, can adjust the priority of the remote tasks, and can configure video distribution rules, voice distribution rules, RCS distribution rules and the like used by the ROCS Service.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (4)

1. An intelligent loading and unloading control system for a railway station container is characterized in that the intelligent loading and unloading control system RYECS is responsible for receiving an instruction from a railway station management system RYMS, automatically planning an operation route of mechanical equipment, controlling the equipment to operate, commanding the equipment to complete operation, and simultaneously feeding back an operation state and a result of a related operation task to the railway station management system RYMS, and specifically comprises the following steps:
an equipment control system ECS for controlling automated load and unload equipment level events and processes;
the remote control system ROCS is used for enabling technicians to monitor the running condition of the whole storage yard and can carry out manual operation on the storage yard machine;
the plant control system ECS comprises:
the equipment management layer MS is responsible for receiving the order of the intelligent loading and unloading control system RYECS about the automatic loading and unloading equipment, forming an executable code and sending the executable code to the field equipment control layer CS, and is also responsible for reasonably scheduling the safe operation of the cart and the trolley to realize the full-automatic operation;
and the field device control layer CS is used for acting on a single device, receiving the instruction from the device management layer MS, splitting the instruction into specific execution steps and parameters, and sending the command to the bottommost hardware layer.
2. The intelligent handling control system for containers in a railway yard of claim 1, wherein the equipment management layer MS comprises a task decomposition module, a task scheduling module, a time estimation module, an instruction control module, an equipment management module, a stacking management module, a switching area management module, a security control module, a real-time communication module, and an exception handling module.
3. The intelligent handling control system for containers in a railway yard according to claim 1, wherein the remote control system ROCS comprises a remote task management module, a remote operation management module, a media management module, a data communication interaction module, a system log module, an external interface module and a ROCS client.
4. The intelligent handling control system for containers in a rail yard according to claim 1, wherein said field device control layer CS comprises a bridge device control layer and a rail track crane control layer.
CN201911079370.8A 2019-11-07 2019-11-07 Intelligent loading and unloading control system for railway station container Pending CN110844790A (en)

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