CN114972641A - Garbage yard storage pit material control platform and control method thereof - Google Patents
Garbage yard storage pit material control platform and control method thereof Download PDFInfo
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Abstract
The invention discloses a refuse dump pit storage material control platform and a control method thereof, wherein the platform layer comprises: the system comprises a business operation and management cockpit module, a hardware equipment management module and a scheduling control module; the service operation and management cockpit module is used for receiving a control instruction sent by an operator, and the scheduling control module sends a corresponding control signal to the hardware equipment management module according to the control instruction; finally, the hardware equipment management module configures operation parameters for the corresponding control equipment according to the control signals; therefore, the intelligent control module of the garbage crane in the application layer executes material operation at the corresponding position according to the operation parameters configured for the garbage crane of each garbage truck by the hardware equipment management module, and finally, automatic control of the garbage crane during material operation is realized. The platform and the method disclosed by the implementation improve the efficiency of garbage treatment and provide technical support for the intellectualization of garbage treatment.
Description
Technical Field
The invention belongs to the field of garbage disposal, and relates to a garbage yard pit storage material control platform and a control method thereof.
Background
Along with the increasing development of urbanization, the treatment capacity of garbage in cities is also increasing, the establishment of garbage receiving halls specially used for treating the garbage is also a choice of a plurality of cities, a plurality of garbage storage pits are arranged in each garbage receiving hall and used for specially receiving and fermenting the garbage, and the garbage in the garbage storage pits is put into a furnace for incineration so as to complete the treatment of the garbage.
At present, the treatment mode of the garbage materials in the garbage storage pit generally adopts a garbage crane to grab, pile and throw the materials and the like according to the fermentation condition of the garbage materials, and the garbage materials are effectively treated in the whole period of garbage receiving → storage pit fermentation → furnace throwing so as to ensure the orderly operation of a garbage incineration power plant.
The mode of manual record that most rubbish power plant rubbish pit storage material's information processing still adopted, few part power plants have realized simple automated control based on PLC programmable control combines DCS control system's mode, and the mode of manual record or simple automated control are not only inefficiency, and information processing ability is relatively weak moreover, can't satisfy the requirement of handling a large amount of rubbish material transportation data information.
Therefore, the prior art is subject to further improvement.
Disclosure of Invention
In view of the defects in the prior art, the invention aims to provide a garbage dump information processing platform and an information processing method thereof, which overcome the defects that the garbage material information processing in the garbage dump in the prior art is processed by manual recording or simple automatic control, and has high working strength and low efficiency.
First aspect, this embodiment provides a refuse dump storage pit material control platform, wherein, includes: a platform layer and an application layer in communication connection;
the platform layer comprises a business operation and management cockpit module, a hardware equipment management module and a scheduling control module;
the business operation and management cockpit module is used for receiving a control instruction sent by an operator and transmitting the control instruction to the scheduling control module; wherein the control instructions include: a control instruction for scheduling the garbage hanging position and material operation of the garbage truck;
the scheduling control module is used for receiving the control instruction and sending a corresponding control signal to the hardware equipment management module according to the control instruction;
the hardware equipment management module is used for receiving the control signal and configuring operation parameters for corresponding control equipment according to the control signal;
the application layer comprises: the intelligent control module of the garbage crane;
and the intelligent control module of the garbage crane is used for executing material operation at a corresponding position according to the operation parameters configured for the garbage crane of each garbage truck by the hardware equipment management module.
Optionally, the control platform further includes: the system comprises a three-dimensional digital garbage bin module and a data storage module;
the three-dimensional digital garbage bin module is used for acquiring three-dimensional scanning data of the garbage storage pit and generating a three-dimensional model of the garbage storage pit according to the three-dimensional scanning data;
the data storage module is used for acquiring and storing data information of the garbage storage pit and early warning information corresponding to the data information; wherein the data information comprises: the system comprises three-dimensional models of all the garbage storage pits in a garbage yard, material feeding and discharging data information of the garbage storage pits, and real-time and historical storage information of the garbage storage pit materials;
the dispatching control module is also used for acquiring the three-dimensional model of the garbage storage pits, monitoring the material processing state of each garbage storage pit in the three-dimensional model, and sending control information of a three-dimensional scanner or a position sensor or a distance sensor arranged on the garbage truck or the garbage pool according to the monitoring information.
Optionally, the control platform further includes: the auxiliary module is connected with each control device; the control apparatus includes: garbage trucks and garbage cranes;
the auxiliary module is used for acquiring the running state information of each control device, judging whether a preset alarm condition is met or not according to the running state information of the control devices, and giving an alarm when the preset alarm condition is met.
Optionally, the application layer further includes: operating the monitoring system;
the operation monitoring system is used for acquiring the position information of each garbage truck and the operation state of each garbage crane, and sending an abnormal warning and/or sending an emergency danger avoiding control instruction according to the position information of each garbage truck and the operation state of each garbage crane, wherein the abnormal operation warning and/or the emergency danger avoiding control instruction are sent if the abnormal operation warning and/or the emergency danger avoiding control instruction is sent, so that each garbage truck or each garbage crane is controlled to brake emergently or switch the working mode.
Optionally, the application layer further includes: a refuse receiving lobby control system;
the garbage receiving hall control system is used for acquiring the operation data of each garbage truck and the state information of the discharge door, and controlling the operation state of the garbage crane and the opening and closing state of the discharge doors according to the operation data and the state information of the discharge door.
Optionally, the data storage module includes a data entry sub-module, a data checking sub-module and a data analysis sub-module;
the data entry submodule is used for storing and updating data information of each garbage material;
and the data checking submodule is used for acquiring the three-dimensional model and the material grabbing data of the garbage crane and adjusting the operation parameters of the garbage crane according to the three-dimensional data corresponding to the three-dimensional model and the material grabbing data.
Optionally, the three-dimensional digital garbage bin module includes: a laser scanning unit and a data processing unit;
the laser scanning unit includes: a laser scanner mounted above each of the refuse storage pits;
the laser scanner is used for scanning a garbage storage pit area below the position of the laser scanner to acquire three-dimensional scanning data of each garbage storage pit;
and the data processing unit is used for acquiring the three-dimensional scanning data, establishing a three-dimensional model of each garbage storage pit according to the three-dimensional scanning data, and updating the three-dimensional model according to a received updating instruction or acquired real-time three-dimensional scanning data at preset time intervals.
In a second aspect, the embodiment further discloses a control method for the refuse dump pit material control platform, where the control method is applied to the refuse dump pit material control platform, and the control method includes:
the business operation and management cockpit module receives a control instruction sent by an operator and transmits the control instruction to the scheduling control module; wherein the control instructions include: a control instruction for scheduling the garbage hanging position and material operation of the garbage truck;
the dispatching control module receives the control instruction and sends a corresponding control signal to the hardware equipment management module according to the control instruction;
the hardware equipment management module receives the control signal and configures operation parameters for corresponding control equipment according to the control signal;
and the intelligent control module of the garbage crane is used for executing material operation at a corresponding position according to the operation parameters configured for the garbage crane of each garbage truck by the hardware equipment management module.
Optionally, the method further includes:
acquiring three-dimensional scanning data of the garbage storage pit by using a three-dimensional digital garbage bin module and generating a three-dimensional model of the garbage storage pit according to the three-dimensional scanning data;
the dispatching control module acquires the three-dimensional models of the garbage storage pits, monitors the material processing state of each garbage storage pit in the three-dimensional models, and sends control information of a three-dimensional scanner or a position sensor or a distance sensor arranged on the garbage truck or the garbage pool according to the monitoring information.
Optionally, the method further includes: the auxiliary module is connected with each control device; the control apparatus includes: garbage trucks and garbage cranes;
the auxiliary module is used for acquiring the running state information of each control device, judging whether a preset alarm condition is met or not according to the running state information of the control devices, and giving an alarm when the preset alarm condition is met.
The invention has the beneficial effects that the invention discloses a refuse dump pit storage material control platform and a control method thereof, the automation of refuse material control in the refuse dump is realized by arranging the control platform provided by the embodiment in the refuse dump, and specifically, the control platform comprises: the platform layer comprises a business operation and management cockpit module, a hardware equipment management module and a scheduling control module; receiving a control instruction sent by an operator by using a business operation and management cockpit module, and sending a corresponding control signal to the hardware equipment management module by using a scheduling control module according to the control instruction; finally, the hardware equipment management module configures operation parameters for the corresponding control equipment according to the control signal; therefore, the intelligent control module of the garbage crane in the application layer executes the material operation at the corresponding position according to the running parameters configured for the garbage crane of each garbage truck by the hardware equipment management module, finally realizes the automatic control of the garbage crane when executing the material operation, improves the garbage treatment efficiency, and provides technical support for the more intelligentization of the garbage treatment.
Drawings
FIG. 1 is a block diagram of a schematic structure of a material control platform of a storage pit of a refuse dump according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a material control platform of a storage pit of a refuse dump in an embodiment of the present invention;
FIG. 3 is a schematic diagram of an operation monitoring system in an application layer according to an embodiment of the present invention;
fig. 4 is a flowchart of an embodiment of a method for controlling materials in a material control platform of a refuse dump.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer and clearer, the present invention is further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Along with the problem of the progress garbage disposal of urbanization is increasing day by day, newly-built refuse dump in each place is used for to rubbish centralized processing, is provided with a plurality of rubbish pits in the refuse dump, and the garbage disposal step in each rubbish pit is generally: receiving → placing in a storage pit for fermentation → putting in a furnace for effective treatment in the whole period. Based on the fact that the amount of garbage in the existing garbage dump is large, the material treatment steps of the garbage dump are generally realized through manual guidance or simple automatic control, the manual guidance or the simple automatic control is not only low in efficiency, the operation of each garbage truck in the garbage dump is easy to jam or collide, and the garbage disposal affairs cannot be normally executed in the whole garbage dump due to vehicle accidents, so that the existing method for manually treating or simply and automatically controlling the garbage material treatment in the garbage dump cannot meet the requirements.
In order to overcome the above defects, the refuse yard pit material control platform and method provided by this embodiment implement intelligent control of the unloading hall, optimize scheduling, automatically and orderly guide and monitor the refuse transport vehicle to the designated unloading gate to complete unloading, reduce manual intervention on the unloading gate, and implement automation of various treatments in the refuse yard on the premise of ensuring safety of equipment facilities and personnel and under the conditions of normal refuse inventory and input quantity.
The control platform provided by the embodiment is arranged in the refuse dump, and the automation of refuse material control in the refuse dump is realized through a mode of combining a platform layer and an application layer, wherein the platform layer comprises a business operation and management cockpit module, a hardware equipment management module and a scheduling control module; each module of the platform layer is deployed on a computer server in an operation room or a central control room, the application layer comprises a control key point displayed for a user based on the function realization of each module of the platform layer, and hardware updating, upgrading and system expansion are realized through decoupling of the platform and the application.
In one embodiment, a business operation and management cockpit module is used for receiving a control instruction sent by an operator, and a scheduling control module sends a corresponding control signal to a hardware equipment management module according to the control instruction; finally, the hardware equipment management module configures operation parameters for the corresponding control equipment according to the control signal; therefore, the intelligent control module of the garbage crane in the application layer executes the material operation at the corresponding position according to the operation parameters configured for the garbage crane of each garbage truck by the hardware equipment management module, and finally, the automatic control of the garbage crane during the material operation is realized. The material control platform and the control method thereof not only improve the efficiency of garbage treatment and provide technical support for more intellectualization of garbage treatment, but also furthest exert the unit efficiency, reduce the power generation cost, optimize the material supply, save the labor cost and improve the economical efficiency of a power plant on the premise of ensuring the safe production of the power plant.
The invention will be explained in more detail with reference to the following specific application examples of the method of the invention and the accompanying drawings.
As shown in fig. 1, the present embodiment provides a garbage yard storage pit material control platform, wherein, includes: a platform layer 11 and an application layer 12.
The platform layer 11 comprises a business operation and management cockpit module 111, a hardware equipment management module 112 and a scheduling control module 113;
the business operation and management cockpit module 111 is configured to receive a control instruction sent by an operator, and transmit the control instruction to the scheduling control module 113; wherein the control instructions include: a control instruction for scheduling the garbage hanging position and material operation of the garbage truck;
the scheduling control module 113 is configured to receive the control instruction, and send a corresponding control signal to the hardware device management module according to the control instruction;
the hardware device management module 112 is configured to receive the control signal, and configure an operation parameter for a corresponding control device according to the control signal;
the application layer 12 includes: an intelligent control module 121 for the garbage crane;
the intelligent control module 121 for the garbage truck is configured to execute material operation at a corresponding position according to the operation parameters configured for the garbage truck of each garbage truck by the hardware device management module.
In this embodiment, an operator facing the service operation and management cockpit module may be an operator of each transaction or a manager of the hardware device, and provides a human-computer interface for each operator, the operator performs a human-computer interaction operation on the human-computer interface to send a control instruction, the information receiving unit of the service operation and management cockpit module receives the control instruction sent by the operator, and the control instruction is transmitted to the hardware device management module through the scheduling control module to realize control of the hardware. Specifically, the business operation and management cockpit module is arranged on a computer server of a garbage field operation room, an operator sends out an operation instruction of hardware in a mode of pressing a key or a touch screen or sending out a voice instruction and the like, the business operation and management cockpit module receives a control instruction sent out by the operator in any mode, transmits the control instruction sent out by the operator to the scheduling control module, and transmits the control instruction to the hardware equipment management module based on the scheduling control module.
As shown in fig. 2, the dispatch control module is a center of system control in the entire platform layer, and receives the control command transmitted by the service operation and management cockpit module, and forwards the control command to the hardware device management module. Specifically, the information received and transmitted by the mobile terminal includes: the system comprises information of dispatching and controlling the garbage truck, information of dispatching and controlling the garbage crane, information of dispatching and controlling each sensor, or information of controlling the three-dimensional scanner.
The hardware equipment management module stores hardware equipment information in various platforms, and is used for controlling hardware of the whole platform, including collecting the information of each hardware equipment, monitoring the running state information of each hardware equipment, configuring the running parameters of the hardware equipment and other matters related to the hardware.
In an implementation method, an operator can send a control instruction for stopping the unloading operation of any garbage crane to a scheduling control module, the scheduling control module receives the control instruction and then transmits the control instruction to a hardware equipment management module, and the hardware equipment management module controls the corresponding garbage crane to stop the current unloading operation according to the received control instruction.
For the control of better realization to rubbish material handling, control platform still includes: the system comprises a three-dimensional digital garbage bin module and a data storage module;
the three-dimensional digital garbage bin module is used for acquiring three-dimensional scanning data of the garbage storage pit and generating a three-dimensional model of the garbage storage pit according to the three-dimensional scanning data;
the data storage module is used for acquiring and storing data information of the garbage storage pit and early warning information corresponding to the data information; wherein the data information comprises: the system comprises three-dimensional models of all the garbage storage pits in a garbage yard, material feeding and discharging data information of the garbage storage pits, and real-time and historical storage information of the garbage storage pit materials;
the dispatching control module is also used for acquiring the three-dimensional model of the garbage storage pits, monitoring the material processing state of each garbage storage pit in the three-dimensional model, and sending control information of a three-dimensional scanner or a position sensor or a distance sensor arranged on the garbage truck or the garbage pool according to the monitoring information.
And the three-dimensional digital garbage bin module is used for establishing a three-dimensional model of each garbage storage pit in the garbage yard so as to monitor the real-time state of each garbage storage pit based on the three-dimensional module and record the real-time material information of each garbage storage pit.
Specifically, the three-dimensional digital garbage bin module comprises a laser scanning unit and a data processing unit;
the laser scanning unit includes: a laser scanner mounted above each of the refuse storage pits;
the laser scanner is used for scanning a garbage storage pit area below the position of the laser scanner to acquire three-dimensional scanning data of each garbage storage pit;
and the data processing unit is used for acquiring the three-dimensional scanning data, establishing a three-dimensional model of each garbage storage pit according to the three-dimensional scanning data, and updating the three-dimensional model according to a received updating instruction or acquired real-time three-dimensional scanning data at preset time intervals.
Firstly, scanning each garbage storage pit area by using a laser scanner arranged above each garbage storage pit, wherein the three-dimensional coordinate position in the whole area of the garbage storage pit is obtained and scanned in real time through a laser radar, and the three-dimensional profile of the materials in each garbage storage pit is obtained through data processing and splicing.
And secondly, converting the three-dimensional point cloud data into three-dimensional coordinate system data by data processing methods such as coordinate system conversion and the like, and generating a three-dimensional model of each garbage storage pit according to the three-dimensional coordinate coefficient data obtained by conversion.
Finally, according to the position and height information of the materials in each garbage storage pit; and dividing each grid in the three-dimensional model, and storing each grid data point to a data processing unit and updating in real time. The grid is formed by dividing materials in a garbage storage pit of a three-dimensional model of the whole cube into M multiplied by N small units in the horizontal direction X/Y axis.
And after the three-dimensional data garbage bin module creates a three-dimensional model of each garbage storage pit, the three-dimensional model is transmitted to the business operation and management cockpit module, and the business operation and management cockpit module displays the received three-dimensional model in real time.
On the basis that three-dimensional models of all the garbage storage pits are established based on the scanning of the three-dimensional digital garbage bin module, the dispatching control module receives the three-dimensional models sent by the three-dimensional data garbage bin module and the position states of materials in all the garbage storage pits in the three-dimensional models, and monitors the material states in the garbage storage pits in real time.
In order to better monitor the running state of each garbage truck and garbage crane, the control platform further comprises: the auxiliary module is connected with each control device; the control apparatus includes: garbage trucks and garbage cranes;
the auxiliary module is used for acquiring the running state information of each control device, judging whether a preset alarm condition is met or not according to the running state information of the control devices, and giving an alarm when the preset alarm condition is met.
The auxiliary module is connected with the three-dimensional data garbage bin module and the business operation and management driving cabin module, and is used for monitoring important parameters such as the running state of a garbage truck and a garbage crane, the real-time height of materials in a garbage storage pit, the fermentation degree of the materials and the like, judging the acquired parameter data according to preset alarm conditions, judging whether abnormity occurs or not, and controlling to send out an alarm if the abnormity occurs.
Specifically, the auxiliary module comprises two sub-modules of monitoring and alarming. The monitoring submodule monitors important parameters such as the garbage lifting state, the real-time height of garbage bin materials, the fermentation degree and the like, formulates a corresponding alarm rule, judges according to the rule and sends the identified abnormal parameters to the alarm submodule in time; and when the garbage bin is abnormal or the garbage hanging is abnormal, the alarm submodule automatically gives an alarm and records the alarm into the database for future reference. Such as: for example, the distance between two vehicles is 20mm, and alarming is carried out; for example, the alarm is given when the inclination angle of the grab bucket is more than 40 degrees, wherein 20mm or 40 degrees is an alarm rule and needs to be set in advance.
The three-dimensional digital garbage bin module is also used for receiving the monitoring information transmitted by the auxiliary module, transmitting the three-dimensional model to the business operation and management cockpit module for model display, and storing the grid and the model to the data management module.
Further, as shown in fig. 2, the application layer disclosed in this embodiment further includes: the system comprises an operation monitoring system, a garbage receiving hall control system and a garbage crane intelligent control system;
the operation monitoring system is used for acquiring the position information of each garbage truck and the operation state of each garbage crane, and sending an abnormal warning and/or sending an emergency danger avoiding control instruction according to the position information of each garbage truck and the operation state of each garbage crane, wherein the abnormal operation warning and/or the emergency danger avoiding control instruction are sent if the abnormal operation warning and/or the emergency danger avoiding control instruction is sent, so that each garbage truck or each garbage crane is controlled to brake emergently or switch the working mode.
The garbage receiving hall control system is used for acquiring the operation data of each garbage truck and the state information of the discharge door, and controlling the operation state of the garbage crane and the opening and closing state of the discharge doors according to the operation data and the state information of the discharge door.
As shown in fig. 3, the operation monitoring system includes: the equipment monitoring and alarming subsystem, the active defense subsystem and the emergency mode subsystem respectively and correspondingly monitor the garbage truck, judge whether the operation of the garbage truck and the garbage crane is abnormal, judge whether the operation between the garbage trucks, between the garbage truck and the garbage crane, between the garbage truck or the garbage crane and the wall body is abnormal, and monitor and alarm under emergency modes such as emergency braking and working mode switching under other emergency situations.
The equipment monitoring and warning subsystem comprises:
the unloading vehicle monitoring and abnormity warning unit is used for monitoring the garbage trucks and judging whether each garbage truck is abnormal or not;
the grab bucket monitoring and abnormity warning unit is used for monitoring the grab buckets on the garbage trucks and judging whether abnormity occurs or not;
the large and small car monitoring and abnormity warning unit is used for monitoring each garbage truck and judging whether the running state of each vehicle is abnormal or not;
the cable monitoring and abnormity warning unit is used for monitoring whether the cable in the garbage yard is abnormal or not and judging whether the cable is abnormal or not;
the active defense subsystem comprises:
the system comprises a grab bucket collision prevention unloading vehicle module, a receiving vehicle module and a warning module, wherein the grab bucket collision prevention unloading vehicle module is used for monitoring the distance between a grab bucket and an unloading vehicle, judging whether the distance value is lower than a preset distance threshold value or not, and if the distance value is lower than the preset distance threshold value, sending defense early warning;
the module is used for monitoring the distance between the grab bucket and the wall, judging whether the distance value is lower than a preset distance threshold value or not, and if the distance value is lower than the preset distance threshold value, sending defense early warning;
the module is used for detecting the height of the grab bucket, judging whether the height of the grab bucket is lower than the preset liquid level of the percolate, and if the height of the grab bucket is lower than the preset liquid level of the percolate, judging that the grab bucket is soaked with water and further sending out early warning;
and the module is used for detecting the distance between the big car and the small car, and early warning is given if the distance is lower than a preset value.
The emergency mode subsystem includes: and the subsystem is used for controlling each hardware device to emergently stop or switch the working mode when an emergency is met so as to reduce the loss caused by the emergency.
In addition, the operation monitoring system also has active safety defense, and the design of the equipment at the operation boundary or in the emergency, such as the design of anti-collision, is realized through a PLC control algorithm.
The garbage receiving hall control system monitors the traffic of each garbage truck in the garbage yard and the current unloading state of the garbage crane so as to realize the orderly operation of transportation, unloading and the like in the whole garbage yard.
The garbage receiving hall mainly manages the discharge doors to optimize a scheduling process, reduce manual intervention on the discharge doors and avoid mutual interference between the garbage truck and the garbage lifting grab bucket.
When the intelligent hall control system is applied specifically, the intelligent hall control system comprises: the automatic unloading device comprises an operation box with a PLC controller and an unloading door state display unit, wherein the state display unit is a red and green signal lamp and is installed above the unloading door for prompting whether the unloading can be carried out or not.
The intelligent hall control system is connected to the garbage crane control system, the garbage crane position, the garbage pile height of the discharge opening and the garbage fermentation degree of the discharge opening are obtained, and the opening and closing state of the discharge door and the display state of a red-green signal and the like are determined.
The intelligent hall control system is connected to the garbage crane control system, monitors the number of the garbage trucks entering the garbage yard, judges whether the number of the garbage trucks entering the garbage yard reaches the maximum value capable of being accommodated in the garbage yard, controls the garbage trucks to enter the garbage yard if the number of the garbage trucks entering the garbage yard is equal to the maximum value, and allows the garbage trucks to enter the garbage yard until the number of the garbage trucks in the garbage yard is lower than the maximum number capable of being accommodated. The maximum value of the garbage truck accommodated in the garbage yard is determined according to the size and the area of the garbage yard.
On the other hand, the current operation condition of each garbage crane is monitored, and the opening and closing of the discharge port door are controlled. When a certain discharge opening is in idle state, the scheduling control module sends scheduling information for controlling the opening of the door of the discharge opening after the vehicle for executing the discharging operation to the discharge opening reaches the preset distance of the discharge opening, so that the vehicle can conveniently perform the discharging operation to the corresponding discharge opening. And when this discharge opening has other vehicles to snatch the rubbish operation in the execution, then the door of controlling this discharge opening is in closed state, waits to snatch the rubbish operation of discharge opening and accomplishes the back, opens the door of discharge opening again to inform corresponding garbage truck to unload the operation.
After each garbage truck finishes unloading, the garbage truck leaves the garbage field according to the guidance of the display screen, the information receiving and processing module controls the entrance guard at the entrance to be opened according to the vehicle equipment information identified by the vehicle identification device, and the door is opened to allow the vehicle to leave the garbage field. Meanwhile, the vehicle identification equipment also records the number plate number of the vehicle leaving the field and the leaving time of the vehicle, and transmits the information such as the number plate number of the vehicle, the leaving time of the vehicle and the like to the information processing platform, and the information processing platform establishes a database to store the information so as to inquire the access information of each vehicle as required.
The intelligent control system of the garbage hall is connected with a garbage crane control system, the garbage crane control system is based on a platform layer function module, development and optimization are carried out through the control system, and a PLC (programmable logic controller) is combined with a control algorithm to realize an automatic control function of the garbage crane.
Further, the data storage module comprises a data entry sub-module, a data checking sub-module and a data analysis sub-module;
the data entry submodule is used for storing and updating data information of each garbage material;
and the data checking submodule is used for acquiring the three-dimensional model and the material grabbing data of the garbage crane and adjusting the operation parameters of the garbage crane according to the three-dimensional data corresponding to the three-dimensional model and the material grabbing data.
The data storage module in this embodiment is not only used for storing various data information related to the garbage materials, but also used for acquiring and storing the operation parameter information of garbage trucks, garbage cranes and the like.
When the system is applied specifically, the database storage module stores and updates various data information of the power plant in real time, and provides functions of garbage material data entry, storage maintenance, flexible modification, real-time query and the like.
A data entry submodule: the following data can be automatically read through data interaction, or a manual instruction under a special working condition is input into real-time data of material stacking information of the three-dimensional image scanning system, the material feeding in a certain working period, the position information of an inlet and an outlet of unloading, danger early warning and fault warning information during the operation of equipment and the like.
A check data submodule: the method is combined with real-time data updating of three-dimensional image scanning of a garbage pit and data of a grab bucket counter of a garbage crane, and is used for adjusting the falling depth and the grabbing and releasing frequency of the grab bucket in the final stage of a stack-falling or feeding link of a certain area by a scheduling control module, so that the safety of equipment is guaranteed.
The data query submodule: inquiring real-time storage conditions and historical storage information of different partitions of the garbage pit;
the method comprises the steps of presetting task allocation and path planning of a garbage crane transportation system, working hour statistics and stroke statistics of the garbage crane, path tracking information and historical processing amount of garbage materials such as throwing and transportation, equipment alarming, outage and maintenance records, on-duty information of operators, verification of equipment task allocation and manual instruction records.
A data analysis submodule: and analyzing the data, and generating reports such as a daily report, a weekly report and a monthly report according to the requirements.
The material control platform provided by the embodiment utilizes a platform and application form to construct a material management system, and the material management system can be directly applied to a garbage storage pit material management system scheme of a garbage power plant; the platform can greatly improve the production management efficiency of the power plant, and has a database structure for managing the garbage storage pit materials and an omnibearing and multilevel safe operation guarantee control system.
This embodiment is further explained below with reference to fig. 2:
after the three-dimensional module of each garbage storage pit is obtained and established by the three-dimensional digital garbage bin module, each three-dimensional model containing a plurality of grids is established according to a network division algorithm, a grid positioning algorithm, a grid analysis algorithm and the like, and data in the grids are updated according to scanned real-time data at preset intervals so as to dynamically display the three-dimensional models in real time.
The dispatching control module receives various instructions sent by the business operation and management cockpit module, forwards the corresponding instructions to the hardware equipment management module so as to realize that the hardware equipment executes corresponding operations according to the instructions, and is also used for monitoring the garbage storage pit in real time according to the three-dimensional model and sending control signals to the hardware equipment management module based on the monitoring condition so as to realize the control operation of each piece of hardware. Each hardware device includes: garbage trucks, garbage cranes, sensors or laser scanners, etc.
The auxiliary module monitors the key equipment and the key parameters and simultaneously monitors the three-dimensional model, judges whether to give an alarm according to a preset alarm rule, sends alarm information to the business operation and management cockpit module if necessary, and sends alarm information through the business operation and management cockpit module.
And the hardware equipment management module receives the control signal sent by the scheduling control module and controls the garbage crane, the sensor or the three-dimensional scanner and the like to execute corresponding control operation.
In addition, the data management module also receives the parameter information of the hardware equipment acquired by the hardware equipment module in real time, stores the parameter information and the like, and judges the import and export position information of feeding and unloading in a certain working period, and the danger early warning and fault warning information during the operation of the equipment according to the parameter information.
On the basis of disclosing the above system, the embodiment also discloses a control method of the refuse dump pit material control platform, which is applied to the refuse dump pit material control platform as shown in fig. 4, and the control method comprises the following steps:
step S1, the business operation and management cockpit module receives a control instruction sent by an operator and transmits the control instruction to the dispatching control module; wherein the control instructions include: a control instruction for scheduling the garbage hanging position and material operation of the garbage truck; the function of the business operation and management cockpit module is as described above.
Step S2, the dispatching control module receives the control instruction and sends out a corresponding control signal to the hardware equipment management module according to the control instruction; the function of the scheduling control module is as described in the above embodiments.
Step S3, the hardware device management module receives the control signal and configures operation parameters for the corresponding control device according to the control signal; the function of the hardware device management module is as described in the above embodiments.
And step S4, the intelligent control module of the garbage truck is used for executing the material operation at the corresponding position according to the operation parameters configured by the hardware equipment management module for the garbage truck of each garbage truck.
Further, the method further comprises:
acquiring three-dimensional scanning data of the garbage storage pit by using a three-dimensional digital garbage bin module and generating a three-dimensional model of the garbage storage pit according to the three-dimensional scanning data;
the dispatching control module acquires the three-dimensional models of the garbage storage pits, monitors the material processing state of each garbage storage pit in the three-dimensional models, and sends control information of a three-dimensional scanner or a position sensor or a distance sensor arranged on the garbage truck or the garbage pool according to the monitoring information.
Further, the method further comprises: the auxiliary module is connected with each control device; the control apparatus includes: garbage trucks and garbage cranes;
the auxiliary module is used for acquiring the running state information of each control device, judging whether a preset alarm condition is met or not according to the running state information of the control devices, and giving an alarm when the preset alarm condition is met.
The control platform and the control method thereof disclosed in the embodiment realize intelligent management through a software system and a hardware system by a platform + application architecture, and the control platform comprises 6 large functional modules: the system comprises a three-dimensional digital garbage bin module, a data management module, a business operation and management cockpit module, an auxiliary module, a scheduling control module and a hardware equipment management module, wherein the application of a hardware system comprises 4 major implementations: the system comprises a garbage receiving hall intelligent control system, a garbage crane control system, a safe operation guarantee system and a multi-system extension.
The control platform disclosed in this embodiment completes software platform instruction translation with the scheduling control module, realizes decoupling of software control and hardware system control, isolates software platform and hardware system application on a functional architecture, avoids interaction influence of instruction data, and realizes effective management of massive operation data. The operation monitoring system provides an active defense mechanism of an equipment system besides data control defense measures provided by an auxiliary module of the software platform, effectively combines intelligent and traditional control measures, and ensures the safe operation of the system in all directions and at multiple levels.
The invention discloses a refuse dump pit storage material control platform and a control method thereof, wherein the platform layer comprises: the system comprises a business operation and management cockpit module, a hardware equipment management module and a scheduling control module; the service operation and management cockpit module is used for receiving a control instruction sent by an operator, and the scheduling control module sends a corresponding control signal to the hardware equipment management module according to the control instruction; finally, the hardware equipment management module configures operation parameters for the corresponding control equipment according to the control signals; therefore, the intelligent control module of the garbage crane in the application layer executes material operation at the corresponding position according to the running parameters configured for the garbage crane of each garbage truck by the hardware equipment management module, and finally, automatic control of the garbage crane during material operation is realized. The platform and the method disclosed by the implementation improve the efficiency of garbage treatment and provide technical support for the intellectualization of garbage treatment.
It should be understood that equivalents and modifications of the technical solution and inventive concept thereof may occur to those skilled in the art, and all such modifications and alterations should fall within the scope of the appended claims.
Claims (10)
1. The utility model provides a refuse dump storage pit material control platform which characterized in that includes: a platform layer and an application layer in communication connection;
the platform layer comprises a business operation and management cockpit module, a hardware equipment management module and a scheduling control module;
the business operation and management cockpit module is used for receiving a control instruction sent by an operator and transmitting the control instruction to the scheduling control module; wherein the control instructions include: a control instruction for scheduling the garbage hanging position and material operation of the garbage truck;
the scheduling control module is used for receiving the control instruction and sending a corresponding control signal to the hardware equipment management module according to the control instruction;
the hardware equipment management module is used for receiving the control signal and configuring operation parameters for corresponding control equipment according to the control signal;
the application layer comprises: the intelligent control module of the garbage crane;
and the intelligent control module of the garbage crane is used for executing material operation at a corresponding position according to the operation parameters configured for the garbage crane of each garbage truck by the hardware equipment management module.
2. The refuse dump pit material control platform of claim 1, wherein the control platform further comprises: the system comprises a three-dimensional digital garbage bin module and a data storage module;
the three-dimensional digital garbage bin module is used for acquiring and obtaining three-dimensional scanning data of the garbage storage pit and generating a three-dimensional model of the garbage storage pit according to the three-dimensional scanning data;
the data storage module is used for acquiring and storing data information of the garbage storage pit and early warning information corresponding to the data information; wherein the data information comprises: the system comprises three-dimensional models of all the garbage storage pits in a garbage yard, material feeding and discharging data information of the garbage storage pits, and real-time and historical storage information of the garbage storage pit materials;
the dispatching control module is also used for acquiring the three-dimensional model of the garbage storage pits, monitoring the material processing state of each garbage storage pit in the three-dimensional model, and sending control information of a three-dimensional scanner or a position sensor or a distance sensor arranged on the garbage truck or the garbage pool according to the monitoring information.
3. The refuse dump pit material control platform of claim 2, wherein the control platform further comprises: the auxiliary module is connected with each control device; the control apparatus includes: garbage trucks and garbage cranes;
the auxiliary module is used for acquiring the running state information of each control device, judging whether a preset alarm condition is met or not according to the running state information of the control devices, and giving an alarm when the preset alarm condition is met.
4. The refuse dump pit material control platform according to claim 2 or 3, wherein the application layer further comprises: operating the monitoring system;
the operation monitoring system is used for acquiring the position information of each garbage truck and the operation state of each garbage crane, and sending an abnormal warning and/or sending an emergency danger avoiding control instruction according to the position information of each garbage truck and the operation state of each garbage crane, wherein the abnormal operation warning and/or the emergency danger avoiding control instruction are sent if the abnormal operation warning and/or the emergency danger avoiding control instruction is sent, so that each garbage truck or each garbage crane is controlled to brake emergently or switch the working mode.
5. The refuse dump pit material control platform of claim 2 or 3, wherein the application layer further comprises: a refuse receiving lobby control system;
the garbage receiving hall control system is used for acquiring the operation data of each garbage truck and the state information of the discharge door, and controlling the operation state of the garbage crane and the opening and closing state of the discharge doors according to the operation data and the state information of the discharge door.
6. The refuse dump pit material control platform of claim 2 or 3, wherein the data storage module comprises a data entry sub-module, a data check sub-module and a data analysis sub-module;
the data entry submodule is used for storing and updating data information of each garbage material;
and the data checking submodule is used for acquiring the three-dimensional model and the material grabbing data of the garbage crane and adjusting the operation parameters of the garbage crane according to the three-dimensional data corresponding to the three-dimensional model and the material grabbing data.
7. The refuse dump pit material control platform according to claim 2, wherein the three-dimensional digital refuse bin module comprises: a laser scanning unit and a data processing unit;
the laser scanning unit includes: a laser scanner mounted above each of the refuse storage pits;
the laser scanner is used for scanning a garbage storage pit area below the position of the laser scanner to acquire three-dimensional scanning data of each garbage storage pit;
and the data processing unit is used for acquiring the three-dimensional scanning data, establishing a three-dimensional model of each garbage storage pit according to the three-dimensional scanning data, and updating the three-dimensional model according to a received updating instruction or acquired real-time three-dimensional scanning data at preset time intervals.
8. A control method of a refuse dump pit material control platform, which is applied to the refuse dump pit material control platform according to any one of claims 1 to 7, the control method comprising:
the business operation and management cockpit module receives a control instruction sent by an operator and transmits the control instruction to the scheduling control module; wherein the control instructions include: a control instruction for scheduling the garbage hanging position and material operation of the garbage truck;
the dispatching control module receives the control instruction and sends a corresponding control signal to the hardware equipment management module according to the control instruction;
the hardware equipment management module receives the control signal and configures operation parameters for corresponding control equipment according to the control signal;
and the intelligent control module of the garbage crane is used for executing material operation at a corresponding position according to the operation parameters configured for the garbage crane of each garbage truck by the hardware equipment management module.
9. The control method according to claim 8, characterized in that the method further comprises:
acquiring three-dimensional scanning data of the garbage storage pit by using a three-dimensional digital garbage bin module and generating a three-dimensional model of the garbage storage pit according to the three-dimensional scanning data;
the dispatching control module acquires the three-dimensional models of the garbage storage pits, monitors the material processing state of each garbage storage pit in the three-dimensional models, and sends control information of a three-dimensional scanner or a position sensor or a distance sensor arranged on the garbage truck or the garbage pool according to the monitoring information.
10. The control method according to claim 8 or 9, characterized in that the method further comprises: the auxiliary module is connected with each control device; the control apparatus includes: garbage trucks and garbage cranes;
the auxiliary module is used for acquiring the running state information of each control device, judging whether a preset alarm condition is met or not according to the running state information of the control devices, and giving an alarm when the preset alarm condition is met.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116009471A (en) * | 2023-03-20 | 2023-04-25 | 广州环投从化环保能源有限公司 | Automatic control system for garbage crane |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116009471A (en) * | 2023-03-20 | 2023-04-25 | 广州环投从化环保能源有限公司 | Automatic control system for garbage crane |
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