CN110844430A - Tile warehouse turnover system and tile turnover method - Google Patents
Tile warehouse turnover system and tile turnover method Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
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Abstract
Description
技术领域technical field
本发明属于瓷砖存储设备技术领域,尤其涉及一种瓷砖仓库周转系统及其瓷砖周转方法。The invention belongs to the technical field of tile storage equipment, and in particular relates to a tile warehouse turnover system and a tile turnover method thereof.
背景技术Background technique
瓷砖,是以耐火的金属氧化物及半金属氧化物,经由研磨、混合、压制、施釉、烧结之过程,而形成的一种耐酸碱的瓷质或石质等,建筑或装饰材料,称之为瓷砖。其原材料多由粘土、石英砂等等混合而成。Ceramic tile is a kind of acid and alkali-resistant porcelain or stone, etc., which is formed by grinding, mixing, pressing, glazing, and sintering of refractory metal oxides and semi-metal oxides. It is a building or decorative material. It's tiles. Its raw materials are mostly mixed with clay, quartz sand, etc.
传统的瓷砖存储设备包括多个用于储存瓷砖的瓷砖货架,随着科技的发展,人们研发出用于取料或放料的叉车以取代人工搬运进行瓷砖周转,然而,现有技术中,由于叉车中的用于承载瓷砖的载料臂大多数都是只有升降功能,需要通过叉车前后移动以实现瓷砖的水平移动,在取料或放料时,操作比较繁琐,周转效率慢,而且叉车由于使用载料臂来装载瓷砖,因此其载重上限低而且无法将瓷砖移载至高位,瓷砖货架无法进行多层设计,导致瓷砖仓库的容量小影响周转效率,甚至由于载料臂并没有限位瓷砖的部件,因此存在瓷砖掉落的风险,具有安全隐患。Traditional tile storage equipment includes multiple tile racks for storing tiles. With the development of technology, people have developed forklifts for reclaiming or discharging materials to replace manual handling for tile turnover. However, in the prior art, due to Most of the loading arms used to carry tiles in the forklift only have the lifting function, which needs to be moved back and forth by the forklift to achieve the horizontal movement of the tiles. When reclaiming or unloading, the operation is cumbersome and the turnover efficiency is slow. The loading arm is used to load the tiles, so the upper limit of the load is low and the tiles cannot be moved to a high position. The tile rack cannot be designed with multiple layers, resulting in the small capacity of the tile warehouse, which affects the turnover efficiency, even because the loading arm does not limit the tiles. Therefore, there is a risk of falling tiles, which is a safety hazard.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种瓷砖仓库周转系统及其瓷砖周转方法,旨在解决现有技术中的瓷砖周转仓库采用叉车进行瓷砖周转,周转效率低的技术问题。The purpose of the present invention is to provide a tile warehouse turnover system and a tile turnover method thereof, which aims to solve the technical problem that the tile turnover warehouse in the prior art uses a forklift to perform the tile turnover, and the turnover efficiency is low.
为实现上述目的,本发明实施例提供的一种瓷砖仓库周转系统,包括瓷砖货架、瓷砖移载装置和瓷砖包装出货流水线;相邻两所述瓷砖货架之间设有过道,所述瓷砖货架包括多个沿所述过道的长度方向并列布置的瓷砖载体,所述瓷砖载体上设有多个沿其高度方向堆叠布置的开口型腔,所述开口型腔用于容纳瓷砖并且所述开口型腔的开口朝向所述过道;所述瓷砖移载装置包括第一导轨、水平驱动机构、竖直驱动机构、导向立架、移动座和瓷砖移动载具,所述第一导轨设于所述过道内且沿所述过道的长度方向设置,所述导向立架与所述第一导轨滑动适配,所述水平驱动机构的输出端与所述导向立架驱动连接以驱动所述导向立架沿所述第一导轨移动,所述移动座与所述导向立架滑动连接,所述竖直驱动机构设于所述导向立架上,所述竖直驱动机构的输出端与所述移动座驱动连接以驱动所述移动座沿所述导向立架的高度方向移动,所述瓷砖移动载具滑动连接于所述移动座上,所述瓷砖移动载具用于在所述导向立架和所述开口型腔之间往复运动以转送瓷砖;所述瓷砖包装出货流水线设于所述导向立架的移动路径上并用于包装瓷砖并出货。In order to achieve the above purpose, the embodiment of the present invention provides a tile warehouse turnover system, including tile racks, tile transfer devices and tile packaging and shipping lines; an aisle is provided between two adjacent tile racks, and the tile racks It includes a plurality of tile carriers arranged side by side along the length direction of the aisle, the tile carrier is provided with a plurality of open cavities stacked along its height direction, the open cavities are used for accommodating tiles and the open type The opening of the cavity faces the aisle; the tile transfer device includes a first guide rail, a horizontal drive mechanism, a vertical drive mechanism, a guide stand, a moving seat and a tile moving carrier, and the first guide rail is provided in the aisle Inside and along the length direction of the aisle, the guide stand is slidably adapted to the first guide rail, and the output end of the horizontal drive mechanism is drivingly connected with the guide stand to drive the guide stand along the The first guide rail moves, the moving base is slidably connected to the guide stand, the vertical drive mechanism is arranged on the guide stand, and the output end of the vertical drive mechanism drives the moving stand connected to drive the moving seat to move along the height direction of the guide stand, the tile moving carrier is slidably connected to the moving seat, and the tile moving carrier is used for moving between the guide stand and the guide stand. The reciprocating movement between the opening cavities is used to transfer the tiles; the tile packaging and shipping line is arranged on the moving path of the guide stand and is used for packaging and shipping the tiles.
可选地,所述水平驱动机构包括安装横梁、齿条、齿轮、连接轴、连接架和第一驱动组件,所述齿条沿所述第一导轨的长度方向设置,所述安装横梁设于所述导向立架的底部,所述导向立架的底部设有用于与所述第一导轨滚动适配的第一导轮,所述安装横梁设于所述导向立架的底部,所述连接架设于所述导向立架上,所述齿轮设于所述连接架上,所述齿轮与所述齿条啮合,所述连接轴转动连接在所述连接架上,所述齿轮与所述连接轴紧配连接,所述第一驱动组件的输出端与所述连接轴驱动连接。Optionally, the horizontal drive mechanism includes a mounting beam, a rack, a gear, a connecting shaft, a connecting frame and a first drive assembly, the rack is arranged along the length direction of the first guide rail, and the mounting beam is arranged at The bottom of the guide stand, the bottom of the guide stand is provided with a first guide wheel for rolling fit with the first guide rail, the mounting beam is provided on the bottom of the guide stand, the connection It is erected on the guide stand, the gear is arranged on the connecting frame, the gear is meshed with the rack, the connecting shaft is rotatably connected to the connecting frame, and the gear is connected to the connection The shaft is tightly fitted and connected, and the output end of the first driving component is drivingly connected with the connecting shaft.
可选地,所述竖直驱动机构包括第二导轨、第二驱动组件和第二传动组件,所述第二导轨设于所述导向立架上且所述第二导轨沿竖直方向设置,所述移动座的端部滑动连接有第二导轮,所述第二导轮与所述第二导轨滚动适配,所述第二驱动组件的输出端通过所述第二传动组件与所述移动座驱动连接以驱动所述移动座沿所述第二导轨的长度方向移动。Optionally, the vertical drive mechanism includes a second guide rail, a second drive assembly and a second transmission assembly, the second guide rail is arranged on the guide stand and the second guide rail is arranged in a vertical direction, The end of the moving base is slidably connected with a second guide wheel, the second guide wheel is rollingly matched with the second guide rail, and the output end of the second drive assembly is connected to the second guide wheel through the second transmission assembly. The moving base is drivingly connected to drive the moving base to move along the length direction of the second guide rail.
可选地,所述竖直驱动机构还包括用于校正所述移动座的动平衡的配重组件;所述配重组件包括配重件、第一链条、第三导轨、第一传动座和连接板,所述第三导轨设于所述导向立架上,所述第三导轨沿所述第二导轨的长度方向设置,所述连接板与所述移动座固定连接,所述连接板与所述第三导轨滑动适配,所述配重件与所述第三导轨滑动适配,所述第一传动座设于所述导向立架的上端,所述第一链条与所述第一传动座转动连接,所述第一链条的两端分别与所述配重件和所述连接板连接,所述配重件与所述连接板的移动方向始终相反。Optionally, the vertical drive mechanism further includes a counterweight assembly for correcting the dynamic balance of the moving base; the counterweight assembly includes a counterweight, a first chain, a third guide rail, a first transmission seat and a connecting plate, the third guide rail is arranged on the guide stand, the third guide rail is arranged along the length direction of the second guide rail, the connecting plate is fixedly connected with the moving base, and the connecting plate is connected with The third guide rail is slidably matched, the counterweight is slidably matched with the third guide rail, the first transmission seat is arranged on the upper end of the guide stand, and the first chain and the first The transmission base is rotatably connected, the two ends of the first chain are respectively connected with the counterweight and the connecting plate, and the moving directions of the counterweight and the connecting plate are always opposite.
可选地,所述第二传动组件包括第二链条、第二传动座、第三传动座和链条夹,所述第二传动座和第三传动座分别设于所述导向立架的上端和下端,所述第二驱动件与所述第二传动座驱动连接,所述链条分别与所述第二传动座和第三传动座紧配连接,所述链条夹设于所述第二链条上,所述链条夹与所述移动座固定连接。Optionally, the second transmission assembly includes a second chain, a second transmission seat, a third transmission seat and a chain clip, the second transmission seat and the third transmission seat are respectively provided on the upper end and the upper end of the guide stand. At the lower end, the second driving member is drivingly connected with the second transmission base, the chain is tightly connected with the second transmission base and the third transmission base respectively, and the chain is clamped on the second chain , the chain clip is fixedly connected with the moving base.
可选地,所述导向立架包括底座、安装架和横梁,所述安装架的数量为两个,两个所述安装架对称地设置在所述底座的上端两侧,所述横梁的数量为多个,多个所述横梁设于间隔布置在两个所述安装架之间,各所述横梁的两端分别与所述安装架连接,所有所述横梁相互平行以形成多个分别与多个所述开口型腔对齐的开口。所述水平驱动机构设于所述底座上,所述竖直驱动机构设于所述安装架上,所述移动座滑动连接于两个所述安装架之间。Optionally, the guide stand includes a base, an installation frame and a beam, the number of the installation frames is two, and the two installation frames are symmetrically arranged on both sides of the upper end of the base, and the number of the beams is There are a plurality of the beams, and a plurality of the beams are arranged at intervals between the two mounting frames, the two ends of the beams are respectively connected with the mounting frames, and all the beams are parallel to each other to form a plurality of beams respectively connected to the mounting frame. A plurality of said opening cavities are aligned with openings. The horizontal driving mechanism is arranged on the base, the vertical driving mechanism is arranged on the mounting frame, and the moving base is slidably connected between the two mounting frames.
可选地,所述移动座上设有用于配合所述横梁限位所述移动座的限位组件;所述限位组件包括安装座、第三驱动件和限位摆臂,所述安装座设于所述移动座上,所述安装座设有凹槽,所述限位摆臂枢接在所述凹槽内,第三驱动件枢接在所述移动座上,所述第三驱动件的输出端与所述限位摆臂的自由端枢接以用于驱动所述限位摆臂的自由端旋转,使所述限位摆臂的自由端与所述横梁的上端面抵接。Optionally, the movable seat is provided with a limit component for cooperating with the beam to limit the movable seat; the limit component includes a mounting seat, a third driving member and a limit swing arm, the mounting seat It is arranged on the moving seat, the mounting seat is provided with a groove, the limit swing arm is pivoted in the groove, the third driving member is pivoted on the moving seat, and the third driving The output end of the piece is pivotally connected with the free end of the limit swing arm to drive the free end of the limit swing arm to rotate, so that the free end of the limit swing arm is in contact with the upper end surface of the beam .
可选地,所述开口型腔内设有用于装载瓷砖的支撑架,所述支撑架和所述开口型腔的底壁之间设有用于容纳所述瓷砖移动载具的间隙。Optionally, a support frame for loading tiles is arranged in the open cavity, and a gap for accommodating the tile moving carrier is provided between the support frame and the bottom wall of the open cavity.
可选地,所述瓷砖移动载具包括本体、移动机构和升降机构,所述本体设于移动座上,所述移动机构的输出端与所述本体驱动连接以驱动所述本体往返运动于所述开口型腔和所述移动座之间,所述升降机构用于抬顶装载于所述支撑架上的瓷砖或放置瓷砖于所述支撑架上。Optionally, the tile moving carrier includes a main body, a moving mechanism and a lifting mechanism, the main body is arranged on the moving base, and the output end of the moving mechanism is drivingly connected with the main body to drive the main body to move back and forth between the moving parts. Between the open cavity and the moving base, the lifting mechanism is used to lift the tiles loaded on the support frame or place the tiles on the support frame.
本发明实施例提供的瓷砖仓库周转系统的上述一个或多个技术方案至少具有如下技术效果之一:在需要存放瓷砖时,将待存放瓷砖放置在瓷砖移动载具上;水平驱动机构驱动导向立架沿第一导轨移动至过道的预设位置,竖直驱动机构驱动移动座沿导向立架移动至预设高度以使设置在移动座上的瓷砖移动载具对齐预设的开口型腔,瓷砖移动载具移动至开口型腔内的预设位置并将瓷砖移载至开口型腔内;空载的瓷砖移动载具复位。The above one or more technical solutions of the tile warehouse turnover system provided by the embodiment of the present invention have at least one of the following technical effects: when tiles need to be stored, the tiles to be stored are placed on the tile moving carrier; the horizontal drive mechanism drives the guide vertical The rack moves to a preset position in the aisle along the first guide rail, and the vertical drive mechanism drives the moving base to move to a preset height along the guide stand to make the tile moving carrier set on the moving base align with the preset opening cavity, and the ceramic tile The mobile carrier moves to a preset position in the open cavity and transfers the tiles into the open cavity; the empty tile mobile carrier resets.
在需要出货瓷砖时,水平驱动机构驱动导向立架沿第一导轨移动至过道的预设位置,竖直驱动机构驱动移动座沿导向立架移动至预设高度以使设置在移动座上的瓷砖移动载具对齐预设的开口型腔,瓷砖移动载具移动至开口型腔内的预设位置并将设置在开口型腔内的待出货瓷砖移载至其本体上,瓷砖移动载具移动至移动座上,竖直移动机构驱动移动座移动至导向立架的下端,水平移动机构驱动导向立架移动至瓷砖包装出货流水线上,瓷砖包装出货流水线将移动至瓷砖包装出货流水线上的瓷砖进行下料操作并包装,将完成包装的瓷砖进行出货操作。When the tiles need to be shipped, the horizontal drive mechanism drives the guide stand to move to a preset position in the aisle along the first guide rail, and the vertical drive mechanism drives the moving base to move along the guide stand to a preset height so that the The tile moving carrier is aligned with the preset opening cavity, the tile moving carrier moves to a preset position in the opening cavity and transfers the tiles to be shipped in the opening cavity to its body, and the tile moving carrier Move to the moving seat, the vertical moving mechanism drives the moving seat to move to the lower end of the guide stand, the horizontal moving mechanism drives the guide stand to move to the tile packaging and shipping line, and the tile packaging and shipping line will move to the tile packaging and shipping line. The upper tiles are unloaded and packaged, and the packaged tiles will be shipped out.
相较于现有技术中的瓷砖仓库周转系统采用叉车来进行瓷砖的存放或出货的方式,存在由于叉车的托臂具有输送距离短和承载能力弱的缺点,导致瓷砖仓库的存放空间小,周转效率慢,而且存在安全隐患的技术问题,本发明实施例提供的瓷砖仓库周转系统采用水平移动机构、竖直移动机构和瓷砖移动载具相互配合取代叉车来实现瓷砖的输出和存放,解决了输送距离端和承载能力弱的问题,提高该瓷砖周转仓库的瓷砖容量和周转效率。Compared with the way in which the tile warehouse turnover system in the prior art uses a forklift to store or ship tiles, there is a short transportation distance and weak carrying capacity of the forklift arm, resulting in a small storage space for the tile warehouse. The turnover efficiency is slow, and there are technical problems of potential safety hazards. The tile warehouse turnover system provided by the embodiment of the present invention adopts the horizontal moving mechanism, the vertical moving mechanism and the tile moving vehicle to cooperate with each other to replace the forklift to realize the output and storage of tiles, which solves the problem. The problem of weak conveying distance and carrying capacity improves the tile capacity and turnover efficiency of the tile turnover warehouse.
为了实现上述目的,本发明实施例提供一种瓷砖仓库周转系统的瓷砖周转方法,由上述的瓷砖仓库周转系统执行,包括以下步骤:In order to achieve the above purpose, the embodiment of the present invention provides a tile turnover method of a tile warehouse turnover system, which is executed by the above-mentioned ceramic tile warehouse turnover system, and includes the following steps:
S100:将待存放瓷砖放置在瓷砖移动载具上;水平驱动机构驱动导向立架沿第一导轨移动至过道的预设位置,竖直驱动机构驱动移动座沿导向立架移动至预设高度以使设置在移动座上的瓷砖移动载具对齐预设的开口型腔,瓷砖移动载具移动至开口型腔内的预设位置并将瓷砖移载至开口型腔内;空载的瓷砖移动载具移动至移动座上;S100: Place the tiles to be stored on the tile moving carrier; the horizontal drive mechanism drives the guide stand to move to a preset position in the aisle along the first guide rail, and the vertical drive mechanism drives the moving seat to move along the guide stand to a preset height to The tile moving carrier set on the moving base is aligned with the preset opening cavity, the tile moving carrier moves to the preset position in the opening cavity and transfers the tiles into the opening cavity; the unloaded tile moving carrier Move the tool to the mobile seat;
S200:水平驱动机构驱动导向立架沿第一导轨移动至过道的预设位置,竖直驱动机构驱动移动座沿导向立架移动至预设高度以使设置在移动座上的瓷砖移动载具对齐预设的开口型腔,瓷砖移动载具移动至开口型腔内的预设位置并将设置在开口型腔内的待出货瓷砖移载至其本体上,瓷砖移动载具移动至移动座上,竖直移动机构驱动移动座移动至导向立架的下端,水平移动机构驱动导向立架移动至瓷砖包装出货流水线上,瓷砖包装出货流水线将移动至瓷砖包装出货流水线上的瓷砖进行下料操作并包装,将完成包装的瓷砖进行出货操作;S200: The horizontal drive mechanism drives the guide stand to move to a preset position in the aisle along the first guide rail, and the vertical drive mechanism drives the moving base to move along the guide stand to a preset height to align the tile moving carriers arranged on the moving stand A preset open cavity, the tile moving carrier moves to a preset position in the open cavity and transfers the tiles to be shipped set in the open cavity to its body, and the tile moving carrier moves to the moving seat , the vertical moving mechanism drives the moving base to move to the lower end of the guide stand, the horizontal moving mechanism drives the guide stand to move to the tile packing and shipping line, and the tile packing and shipping line will move the tiles on the tile packing and shipping line for unloading. Material operation and packaging, and the packaged tiles will be shipped out;
S300:循环步骤S100~S200,即能完成该瓷砖仓库周转系统的瓷砖的周转。S300: Steps S100 to S200 are repeated, that is, the turnover of tiles in the tile warehouse turnover system can be completed.
本发明实施例提供的瓷砖仓库周转系统的周转方法的上述一个或多个技术方案至少具有如下技术效果之一:相较于现有技术中的瓷砖仓库周转系统采用叉车来进行瓷砖的存放或出货的方式,存在由于叉车的托臂具有输送距离短和承载能力弱的缺点,导致瓷砖仓库的存放空间小,周转效率慢,而且存在安全隐患的技术问题,本发明实施例提供的瓷砖仓库周转系统采用水平移动机构、竖直移动机构和瓷砖移动载具相互配合取代叉车来实现瓷砖的输出和存放,解决了输送距离端和承载能力弱的问题,提高该瓷砖周转仓库的瓷砖容量和周转效率。The above one or more technical solutions of the turnover method of the tile warehouse turnover system provided by the embodiment of the present invention have at least one of the following technical effects: compared with the tile warehouse turnover system in the prior art, a forklift is used to store or unload the tiles. In the way of goods, there are technical problems that due to the short conveying distance and weak carrying capacity of the forklift arm, the storage space of the tile warehouse is small, the turnover efficiency is slow, and there are technical problems of potential safety hazards. The system adopts the horizontal moving mechanism, vertical moving mechanism and tile moving vehicle to replace the forklift to realize the output and storage of tiles, which solves the problem of weak conveying distance and bearing capacity, and improves the tile capacity and turnover efficiency of the tile turnover warehouse. .
进一步,由于该周转方式用于出货时,瓷砖在出货之前进行包装,因此在瓷砖处于周转移动过程中,瓷砖处于无包装状态,而传统的瓷砖仓库中的瓷砖大多数都是已经完成包装在进行存放,存在瓷砖在移动的过程中,取料装置容易划伤包装的外表面,影响产品质量的技术问题,本发明提供瓷砖仓库周转系统的周转方式在出货时再进行瓷砖包装,有效地保证了瓷砖的产品质量。Further, since this turnover method is used for shipping, the tiles are packaged before shipping, so during the turnover movement of the tiles, the tiles are in an unpackaged state, while most of the tiles in the traditional tile warehouse have been packaged. In the process of storage, there is a technical problem that the reclaiming device is easy to scratch the outer surface of the package during the movement of the tiles, which affects the quality of the product. To ensure the product quality of tiles.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only for the present invention. In some embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本发明实施例提供的瓷砖仓库周转系统的结构示意图。FIG. 1 is a schematic structural diagram of a tile warehouse turnover system provided by an embodiment of the present invention.
图2为本发明实施例提供的瓷砖移载装置的结构示意图。FIG. 2 is a schematic structural diagram of a tile transfer device according to an embodiment of the present invention.
图3为本发明实施例提供的瓷砖移动载具的结构示意图。FIG. 3 is a schematic structural diagram of a tile moving carrier provided by an embodiment of the present invention.
图4为图2中的B的放大图。FIG. 4 is an enlarged view of B in FIG. 2 .
图5为图2中的A的放大图。FIG. 5 is an enlarged view of A in FIG. 2 .
图6为图2中的C的放大图。FIG. 6 is an enlarged view of C in FIG. 2 .
图7为本发明实施例提供的瓷砖货架的结构示意图。FIG. 7 is a schematic structural diagram of a tile rack provided by an embodiment of the present invention.
图8为图7中的D的放大图。FIG. 8 is an enlarged view of D in FIG. 7 .
图9为本发明实施例提供的瓷砖仓库转轴系统的瓷砖周转方法的流程图。FIG. 9 is a flowchart of a tile turnover method of a tile warehouse rotating shaft system provided by an embodiment of the present invention.
其中,图中各附图标记:Among them, each reference sign in the figure:
10—瓷砖货架 20—瓷砖移载装置 11—瓷砖载体10—
12—开口型腔 21—第一导轨 22—水平驱动机构12—
23—竖直驱动机构 24—导向立架 25—移动座23—
26—瓷砖移动载具 221—安装横梁 222—齿条26—
223—齿轮 224—连接轴 225—连接架223—gear 224—connecting
226—第一驱动组件 231—第二导轨 232—第二驱动组件226—the
233—第二传动组件 227—第一导轮 235—配重组件233—
2351—配重件 2352—第一链条 2353—第三导轨2351—
2354—第一传动座 2613—引导组件 2331—第二链条2354—the
2332—第二传动座 2334—链条夹 2626—制动组件2332—
241—底座 242—安装架 243—横梁241—base 242—mounting
251—限位组件 2511—安装座 2512—第三驱动件251—Limiting component 2511—Mounting seat 2512—Third driving part
2513—限位摆臂 13—支撑架 131—底部2513—
132—支撑件 133—载物件 111—立杆组132—
112—第一横杆 113—第二横杆 114—加强架112—the
115—固定座 1311—连接梁 1312—支撑梁115—fixed
261—本体 262—移动机构 263—升降机构261—
2621—第四驱动组件 2622—滚轮组件 2631—第五驱动组件2621—
2632—托台 2611—连接件 2612—底板2632—
2623—连接尾板 2624—驱动轴 2625—第三导轮2623—
2616—安装梁 2617—补强板。2616—
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图1~9描述的实施例是示例性的,旨在用于解释本发明的实施例,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to FIGS. 1 to 9 are exemplary, and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.
在本发明实施例的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical" "," "horizontal", "top", "bottom", "inside", "outside", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, which are only for the convenience of describing the embodiments of the present invention and simplification It is described, rather than indicated or implied, that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明实施例的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
在本发明实施例中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明实施例中的具体含义。In the embodiments of the present invention, unless otherwise expressly specified and limited, terms such as “installation”, “connection”, “connection”, and “fixation” should be understood in a broad sense. For example, it may be a fixed connection or a It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of the two elements or the interaction relationship between the two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the embodiments of the present invention according to specific situations.
在本发明的一个实施例中,如图1~9所示,提供一种瓷砖仓库周转系统,包括瓷砖货架10、瓷砖移载装置20和瓷砖包装出货流水线(附图未标记);相邻两所述瓷砖货架10之间设有过道,所述瓷砖货架10包括多个沿所述过道的长度方向并列布置的瓷砖载体11,所述瓷砖载体11上设有多个沿其高度方向堆叠布置的开口型腔12,所述开口型腔12用于容纳瓷砖并且所述开口型腔12的开口朝向所述过道;所述瓷砖移载装置20包括第一导轨21、水平驱动机构22、竖直驱动机构23、导向立架24、移动座25和瓷砖移动载具26,所述第一导轨21设于所述过道内且沿所述过道的长度方向设置,所述导向立架24与所述第一导轨21滑动适配,所述水平驱动机构22的输出端与所述导向立架24驱动连接以驱动所述导向立架24沿所述第一导轨21移动,所述移动座25与所述导向立架24滑动连接,所述竖直驱动机构23设于所述导向立架24上,所述竖直驱动机构23的输出端与所述移动座25驱动连接以驱动所述移动座25沿所述导向立架24的高度方向移动,所述瓷砖移动载具26滑动连接于所述移动座25上,所述瓷砖移动载具26用于在所述导向立架24和所述开口型腔12之间往复运动以转送瓷砖;所述瓷砖包装出货流水线设于所述导向立架24的移动路径上并用于包装瓷砖并出货。In one embodiment of the present invention, as shown in Figures 1 to 9, a tile warehouse turnover system is provided, including a
具体地,该瓷砖周转系统的工作原理:在需要存放瓷砖时,将待存放瓷砖放置在瓷砖移动载具26上;水平驱动机构22驱动导向立架24沿第一导轨21移动至过道的预设位置,竖直驱动机构23驱动移动座25沿导向立架24移动至预设高度以使设置在移动座25上的瓷砖移动载具26对齐预设的开口型腔12,瓷砖移动载具26移动至开口型腔12内的预设位置并将瓷砖移载至开口型腔12内;空载的瓷砖移动载具26复位。Specifically, the working principle of the tile turnover system: when the tiles need to be stored, the tiles to be stored are placed on the
在需要出货瓷砖时,水平驱动机构22驱动导向立架24沿第一导轨21移动至过道的预设位置,竖直驱动机构23驱动移动座25沿导向立架24移动至预设高度以使设置在移动座25上的瓷砖移动载具26对齐预设的开口型腔12,瓷砖移动载具26移动至开口型腔12内的预设位置并将设置在开口型腔12内的待出货瓷砖移载至其本体261上,瓷砖移动载具26移动至移动座25上,竖直驱动机构23驱动移动座25移动至导向立架24的下端,水平驱动机构22驱动导向立架24移动至瓷砖包装出货流水线上,瓷砖包装出货流水线将移动至瓷砖包装出货流水线上的瓷砖进行下料操作并包装,将完成包装的瓷砖进行出货操作。When the tiles need to be shipped, the
相较于现有技术中的瓷砖仓库周转系统采用叉车来进行瓷砖的存放或出货的方式,存在由于叉车的托臂具有输送距离短和承载能力弱的缺点,导致瓷砖仓库的存放空间小,周转效率慢,而且存在安全隐患的技术问题,本发明实施例提供的瓷砖仓库周转系统采用水平驱动机构22、竖直驱动机构23和瓷砖移动载具26相互配合取代叉车来实现瓷砖的输出和存放,解决了输送距离端和承载能力弱的问题,提高该瓷砖周转仓库的瓷砖容量和周转效率。Compared with the way in which the tile warehouse turnover system in the prior art uses a forklift to store or ship tiles, there is a short transportation distance and weak carrying capacity of the forklift arm, resulting in a small storage space for the tile warehouse. The turnover efficiency is slow, and there are technical problems of potential safety hazards. The tile warehouse turnover system provided by the embodiment of the present invention adopts the
在本发明的另一个实施例中,如图1~6所示,所述水平驱动机构22包括安装横梁221、齿条222、齿轮223、连接轴224、连接架225和第一驱动组件226,所述齿条222沿所述第一导轨21的长度方向设置,所述安装横梁221设于所述导向立架24的底端,所述导向立架24的底端设有用于与所述第一导轨21滚动适配的第一导轮227,所述安装横梁221设于所述导向立架24的底端,所述连接架225设于所述导向立架24上,所述齿轮223设于所述连接架225上,所述齿轮223与所述齿条222啮合,所述连接轴224转动连接在所述连接架225上,所述齿轮223与所述连接轴224紧配连接,所述第一驱动组件226的输出端与所述连接轴224驱动连接。In another embodiment of the present invention, as shown in FIGS. 1 to 6 , the
具体地,水平驱动机构22的工作原理:由于齿条222沿第一导轨21的长度方向设置,在需要驱动导向立架24至过道的预设位置时,第一驱动组件226驱动连接轴224旋转,带动齿轮223旋转,由于齿轮223和齿条222呈啮合状态,齿条222通过齿轮223和连接架225对导向立架24产生推力,导向立架24通过第一导论沿第一导轨21滚动,实现水平移动;采用齿轮223和齿条222作为传动部件,该部件的结构简单便于安装,既能保证导向立架24的稳定移动,又能够提高设备的制作效率。Specifically, the working principle of the horizontal drive mechanism 22: Since the
在本实施例中,所述导向立架24呈长方体状的立式框架结构,所述第一导轨21、所述齿轮223、所述连接架225和所述齿条222的数量均为两个,两条所述第一导轨21分别设于所述导向立架24的底端两侧,所述连接架225分别设于所述安装横梁221的两端,两个所述齿轮223分别紧配连接在所述连接轴224的两端并分别与两个所述齿条222啮合,所述导轮的数量为四个,四个所述导轮分别设于所述导向立架24的底端的四个角的位置并均匀分布在两个所述第一导轨21上;所述第一驱动组件226包括第一减速机(附图未标记)和传动机构(附图未标记),所述第一减速机的输出端通过所述传动机构与所述连接轴224驱动连接,所述传动机构可以是联轴器,联轴器为技术成型和技术成熟的结构,本实施例不再赘述;具体地,由于采用了两组第一导轨21和齿条—齿轮结构来分别引导和驱动导向立架24,有利于提高导向立架24的移动稳定性,减少导向立架24在移动过程中的抖动幅度,进而减少瓷砖振动幅度,保证瓷砖质量。In this embodiment, the guide stand 24 is a vertical frame structure in the shape of a cuboid, and the number of the
在本发明的另一个实施例中,如图1~6所示,所述竖直驱动机构23包括第二导轨231、第二驱动组件232和第二传动组件233,所述第二导轨231设于所述导向立架24上且所述第二导轨231沿竖直方向设置,所述移动座25的端部转动连接有第二导轮(附图未标记),所述第二导轮与所述第二导轨231滚动适配,所述第二驱动组件232的输出端通过所述第二传动组件233与所述移动座25驱动连接以驱动所述移动座25沿所述第二导轨231的长度方向移动;具体地,该竖直驱动机构23的工作原理:由于第二导轨231沿竖直方向设置,而开口型腔12为层层堆叠,因此,在需要将移动座25驱动至预设的高度以靠近对应的开口型腔12时,第二驱动组件232通过第二传动组件233驱动移动座25沿第二导轨231移动至预设高度以对齐对应的开口型腔12,该结构能够充分取代叉车,实现高层货架的瓷砖取料或存放,有利于提高瓷砖仓库的容纳空间,提高该瓷砖仓库周转系统的实用性。In another embodiment of the present invention, as shown in FIGS. 1 to 6 , the vertical drive mechanism 23 includes a
在本发明的另一个实施例中,如图1~6所示,所述竖直驱动机构23还包括用于校正所述移动座25的动平衡的配重组件235;所述配重组件235包括配重件2351、第一链条2352、第三导轨2353、第一传动座2354和连接板(附图未标记),所述第三导轨2353设于所述导向立架24上,所述第三导轨2353沿所述第二导轨231的长度方向设置,所述连接板与所述移动座25固定连接,所述连接板与所述第三导轨2353滑动适配,所述配重件2351与所述第三导轨2353滑动适配,所述第一传动座2354设于所述导向立架24的上端,所述第一链条2352与所述第一传动座2354转动连接,所述第一链条2352的两端分别与所述配重件2351和所述连接板连接,所述配重件2351与所述连接板的移动方向始终相反,所述配重件2351为工业配重块,所述配重件2351呈自由状态,所述第一传动座2354可以是链轮座,链轮座为技术成型和技术成熟的结构,本实施例不再赘述,将其搭配第一链条2352实现配重件2351的传动,保证传动效果,在本实施例中,所述配重组件235的数量为两组,两组所述配重组件235分别与所述连接板的两端连接,采用两组配重组件235以进一步提高移动座25的动平衡校正效果。In another embodiment of the present invention, as shown in FIGS. 1 to 6 , the vertical drive mechanism 23 further includes a
具体地,该配重组件235的动平衡校正原理:由于配重件2351通过与第一传动转动连接的第一链条2352与连接板驱动连接,而连接板眼第三导轨2353滑动并与移动座25连接,因此在移动座25经竖直驱动机构23驱动作升降移动的过程中,配重件2351受重力影响始终通过连接板对移动座25产生竖直向上的作用力,该作用于始终与设置在移动座25上的瓷砖移动载具26和瓷砖的重力方向相反,进而产生抵消效果,实现动平衡校正,有利于防止瓷砖和瓷砖移动载具26的重量过大,超出竖直驱动机构23的驱动承受范围,导致设备损坏,延长该瓷砖仓库周转系统的使用寿命。Specifically, the dynamic balance correction principle of the
在本发明的另一个实施例中,如图1~6所示,所述第二传动组件233包括第二链条2331、第二传动座2332、第三传动座(附图未标记)和链条夹2334,所述第二传动座2332和第三传动座分别设于所述导向立架24的上端和下端,所述第二驱动组件232与所述第二传动座2332驱动连接,在本发明的其余实施例中,所述第二驱动组件232可以与所述第三传动座驱动连接;所述链条分别与所述第二传动座2332和第三传动座紧配连接,所述链条夹2334设于所述第二链条2331上,所述链条夹2334与所述移动座25固定连接,所述第二传动座2332和所述第三传动座均可以是链轮座;具体地,第二传动组件233的传动原理:由于第二传动座2332通过第二链条2331与第三传动座转动连接,第二驱动组件232通过第二传动座2332驱动第二链条2331旋转,设置在第二链条2331上的链条夹2334由于与移动座25固定连接,因此移动座25随第二链条2331旋转而上升或下降至预设位置,该方式取代传统的叉车悬臂起重方式,极大的提高了负载效果,进而提高该瓷砖仓库系统的周转效率。In another embodiment of the present invention, as shown in FIGS. 1 to 6 , the
在本实施例中,如图1~6所示,所述第二传动组件233的数量为两组,两组所述第二传动组件233分别设于所述导向立架24的两端,所述移动座25的两端分别与两组所述第二传动组件233的输出端连接,所述第二驱动组件232为伺服电机,所述第二驱动组件232通过换向传动机构分别与两个所述第二传动组件233的驱动连接;具体地,采用两组第二传动组件233来同时驱动移动座25移动,进一步地提高该竖直驱动机构23的驱动力,保证移动座25在竖直方向的稳定移动。In this embodiment, as shown in FIGS. 1 to 6 , the number of the
在本发明的另一个实施例中,如图1~6所示,所述导向立架24包括底座241、安装架242和横梁243,所述安装架242的数量为两个,两个所述安装架242对称地设置在所述底座241的上端两侧,所述横梁243的数量为多个,多个所述横梁243设于间隔布置在两个所述安装架242之间,各所述横梁243的两端分别与所述安装架242连接,所有所述横梁243相互平行以形成多个分别与多个所述开口型腔12对齐的开口;所述水平驱动机构22设于所述底座241上,所述竖直驱动机构23设于所述安装架242上,所述移动座25滑动连接于两个所述安装架242之间;具体地,由于两个安装架242对称设置,两个安装架242形成用于以引导移动座25移动的引导槽(附图未标记),多个横梁243沿引导槽的长度方向设置以形成所述开口;该结构的结构简单,制作方便,又能够确保为移动座25的升降提供足够的移动空间,有效地取代了采用叉车上下料的周转方式,提高周转效率和瓷砖仓库的容纳量。In another embodiment of the present invention, as shown in FIGS. 1 to 6 , the guide stand 24 includes a base 241 , a mounting bracket 242 and a
在本发明的另一个实施例中,如图1~6所示,所述移动座25上设有用于配合所述横梁243限位所述移动座25的限位组件251;所述限位组件251包括安装座2511、第三驱动件2512和限位摆臂2513,所述安装座2511设于所述移动座25上,所述安装座2511设有凹槽(附图未标记),所述限位摆臂2513枢接在所述凹槽内且所述限位摆臂2513的自由端延伸至所述凹槽的外侧,第三驱动件2512枢接在所述移动座25上,所述第三驱动件2512的输出端与所述限位摆臂2513的自由端枢接以用于驱动所述限位摆臂2513的自由端旋转,使所述限位摆臂2513的自由端与所述横梁243的上端面抵接,所述第三驱动件2512可以是气缸,在本实施例中,所述限位组件251的数量为四组,四组所述限位组件251分别设于所述移动座25的四个角的位置上;具体地,该限位组件251的工作原理:当移动座25移动至预设的高度并与对应的横梁243对齐后,第三驱动件2512驱动限位摆臂2513旋转,使自由端旋转至开口的外侧并与横梁243的上端抵接,进而起到防止移动座25意外下降的作用,实现限位功能,提高该瓷砖仓库周转系统的安全性。In another embodiment of the present invention, as shown in FIGS. 1 to 6 , the movable seat 25 is provided with a limit component 251 for cooperating with the
在本发明的另一个实施例中,如图7~8所示,所述瓷砖货架10还包括用于支撑瓷砖的支撑架13,所述支撑架13包括底部131、支撑件132和载物件133,所述底部131设于所述开口型腔12内,所述支撑件132设于所述底部131上,所述载物件133设于所述支撑件132上,所述载物件133用于装载瓷砖,所述载物件133和所述底部131之间设有用于避让取料装置的输出端的间隙。In another embodiment of the present invention, as shown in FIGS. 7-8 , the
具体地,由于载物件133、支撑件132和底部131之间形成了间隙,在需要取出瓷砖或存放瓷砖时,取料装置的输出端伸入间隙内对设置装载于载物件133上的瓷砖进行取料操作或将瓷砖放置在载物件133上,相较于现有技术中的瓷砖货架10在使用时,瓷砖直接防止在其底壁上,存在难以取料,影响瓷砖仓库周转效率的技术问题,本发明实施例提供的瓷砖货架10采用支撑架13结构,通过间隙使取料装置更加便捷的进行取料,有效地提高了瓷砖仓库的周转效率,具有更高的市场口碑。Specifically, since a gap is formed between the
在本发明的另一个实施例中,如图7~8所示,所述瓷砖载体11包括立杆组111、第一横杆112和第二横杆113,所述立杆组111数量为两列,两列所述立杆组111对称设置且各列所述立杆组111的立杆竖直地间隔布置,所述立杆组111由多个竖直地并列设置的立杆组111成,所述第一横杆112和所述第二横杆113的数量为多个,所述第一横杆112连接于两列所述立杆组111之间,所述第二横杆113连接于所述立杆组111中的相邻两立杆之间以形成所述开口型腔12,所述底部131连接于两个所述第一横杆112之间;具体地,通过第一横杆112、第二横杆113和立杆组111连接组成该瓷砖载体11,杆与杆间隔设置,具有延展性,有利于提高该载体的结构强度,进而延长该瓷砖载体11的使用寿命。In another embodiment of the present invention, as shown in FIGS. 7-8 , the
在本发明的另一个实施例中,如图7~8所示,各列所述立杆组111和所述第二横杆113之间设置有用于增强该瓷砖载体11的结构强度的加强架114,有利于延长该瓷砖载体11的使用寿命,提高产品的市场口碑。In another embodiment of the present invention, as shown in FIGS. 7-8 , a reinforcing frame for enhancing the structural strength of the
在本发明的另一个实施例中,如图7~8所示,所述立杆组111的各立杆的底端设有用于提高该瓷砖载体11的稳定性的固定座115,立杆通过固定座115与地面连接,能够保证立杆处于竖直状态,提高其稳定性。In another embodiment of the present invention, as shown in FIGS. 7 to 8 , the bottom end of each vertical rod of the
在本发明的另一个实施例中,如图7~8所示,所述底部131包括连接梁1311和支撑梁1312,所述连接梁1311的数量为两个,各所述连接梁1311的两端分别与所述第一横杆112固定连接,所述支撑梁1312的数量为多个,所有所述支撑梁1312均连接于两个所述连接梁1311之间以形成所述开口型腔12的底壁,相邻两所述支撑梁1312之间设有间隔,所述连接梁1311、所述支撑梁1312和所述第一横杆112处于同一水平面上;具体地,由于多个支撑梁1312间隔设置两个连接梁1311之间以形成该开口型腔12的底壁,瓷砖通过支撑件132和载物件133作用于该底部131时,作用力有多个支撑梁1312分摊,而相邻支撑梁1312之间设有间隙,有利于支撑梁1312在受力发生的形变抵消在该间隙中,进一步地延长该瓷砖载体11的使用寿命。In another embodiment of the present invention, as shown in FIGS. 7 to 8 , the bottom 131 includes a connecting
在本发明的另一个实施例中,如图7~8所示,所述支撑件132的数量为多个,多个所述支撑件132均匀布置在两个所述连接梁1311上,所述载物件133的数量为两个,两个所述载物件133分别与两个所述连接梁1311上的支撑件132连接,相邻两所述支撑件132呈间隔设置;具体地,由于载物件133通过多个支撑件132与连接梁1311连接,而相邻支撑件132之间设有间隙,有利于支撑件132在受力发生的形变抵消在该间隙中,进一步地延长该瓷砖载体11的使用寿命。In another embodiment of the present invention, as shown in FIGS. 7-8 , the number of the
在本发明的另一个实施例中,如图7~8所示,所述支撑件132和所述载物件133均呈棱柱型结构,所述支撑件132和所述载物件133为钢条;支撑件132和载物件133由钢条制作而成的棱柱状结构有利于提高该支撑件132和载物件133的结构强度,使该支撑件132和载物件133更加耐用。In another embodiment of the present invention, as shown in FIGS. 7-8 , both the
在本发明的另一个实施例中,如图7~8所示,所述开口型腔12的底壁上设有第四导轨121,所述第四导轨121与所有所述支撑梁1312连接,所述第四导轨121与所述瓷砖移动载具26滑动适配;采用导轨引导该瓷砖移动载具26移动,有利于提高瓷砖移动载具26的移动稳定性以及定位的精准度。In another embodiment of the present invention, as shown in FIGS. 7-8 , the bottom wall of the
在本发明的另一个实施例中,如图7~8所示,所述第四导轨121的数量为两组,两组所述第四导轨121相互平行且沿所述开口型腔12的长度方向设置,采用双导轨结构进一步提高瓷砖移动载具26的移动稳定性。In another embodiment of the present invention, as shown in FIGS. 7-8 , the number of the
在本发明的另一个实施例中,如图2~4所示,所述瓷砖移动载具26包括本体261、移动机构262和升降机构263,所述本体261设于移动座25上,所述移动机构262的输出端与所述本体261驱动连接以驱动所述本体261往返运动于所述开口型腔12和所述移动座25之间,所述升降机构263用于抬顶装载于所述支撑架13上的瓷砖或放置瓷砖于所述支撑架13上。In another embodiment of the present invention, as shown in FIGS. 2 to 4 , the
在本实施例中,所述移动机构262包括第四驱动组件2621和滚轮组件2622,所述滚轮组件2622的数量为两组,两组所述滚轮组件2622分别设于所述本体261的两端并且所述滚轮组件2622的输出端延伸至所述本体261的下方,所述第四驱动组件2621的输出端与其中一所述滚轮组件2622驱动连接;所述升降机构263包括第五驱动组件2631和用于装载瓷砖的托台2632,所述托台2632滑动连接在所述本体261上,所述第五驱动组件2631的输出端与所述托台2632驱动连接以用于驱动所述托台2632升降。In this embodiment, the moving
具体地,该瓷砖移动载具26的工作原理:在需要存放瓷砖时,第四驱动组件2621驱动滚轮组件2622的滚轮运动,使该本体261、设置在本体261上的升降机构263以及装载于升降机构263的输出端上的瓷砖在瓷砖仓库内移动,升降机构263驱动瓷砖上升,第四驱动组件2621驱动本体261移动至预设瓷砖货架10上,升降机构263驱动瓷砖下降,将瓷砖放置在瓷砖货架10上;在需要取出瓷砖时,升降机构263先抬顶瓷砖,第四驱动组件2621驱动本体261带动升降机构263和瓷砖移动至瓷砖仓库的外侧,实现取货;相较于现有技术中采用叉车移载瓷砖的移载方式,存在移载距离短,瓷砖周转效率低的技术问题,本发明提供的瓷砖移动载具26能够消除移载距离的局限性,有效地提高瓷砖移载效率,进而瓷砖的周转速度。Specifically, the working principle of the tile moving carrier 26: when the tiles need to be stored, the
在本发明的另一个实施例中,如图2~4所示,所述本体261包括连接件2611和底板2612,所述连接件2611的数量为两个,两个连接件2611对称设置,所述底板2612连接于两个所述连接件2611之间,第五驱动组件2631设于所述底板2612上,所述托台2632与所述底板2612滑动连接;具体地,两个连接件2611通过底板2612连接以形成该本体261,该结构简单,便于制作,有利于提高该本体261的制作效率。In another embodiment of the present invention, as shown in FIGS. 2 to 4 , the
在本发明的另一个实施例中,如图2~4所示,所述滚轮组件2622包括连接尾板2623、驱动轴2624和第三导轮2625,所述连接尾板2623的两端分别与两个所述连接件2611的端部连接,所述连接尾板2623设有型腔,所述驱动轴2624转动连接于所述型腔内,所述第三导轮2625的数量为两个,两个所述第三导轮2625分别紧配连接在所述驱动轴2624的两端,所述第三导轮2625用于与所述第四导轨121滚动适配,所述第四驱动组件2621的输出端与所述驱动轴2624驱动连接;所述连接尾板2623呈匚型;具体地,滚轮组件2622的工作原理:通过转动连接在连接尾板2623上的驱动轴2624带动第三导轮2625旋转,该结构简单,便于设计,而且稳定性强。In another embodiment of the present invention, as shown in FIGS. 2-4 , the
在本发明的另一个实施例中,如图2~4所示,所述连接尾板2623上设有用于制动所述第三导轮2625的制动组件2626,所述制动组件2626包括安装板(附图未标记)和电极制动器(附图未标记),所述安装板设于所述连接尾板2623上且位于所述第三导轮2625的一侧,所述电极制动器设于所述安装板上,电极制动器为技术成型和技术成熟的结构,本实施例不再赘述;采用电极制动器实现第三导轮2625制动,有利于提高该瓷砖移动载具26的灵敏度,进而提高该瓷砖移动载具26的定位精度,提高取货或上货的准确性。In another embodiment of the present invention, as shown in FIGS. 2 to 4 , the connecting
在本发明的另一个实施例中,如图2~4所示,所述第五驱动组件2631包括驱动座(附图未标记)和升降器(附图未标记),所述驱动座设于所述底板2612上,所述升降器设于所述驱动座上,所述托台2632设于所述升降器的输出端;所述升降器为丝杆涡轮升降器;具体地,第五驱动组件2631的工作原理:设置在驱动座上的升降器驱动托台2632上升或下降,以实现瓷砖的上升或下降,相对于叉车移载瓷砖的方式,具有更高的承载力和移载距离,极大地提高了瓷砖周转效率。In another embodiment of the present invention, as shown in FIGS. 2 to 4 , the
在本发明的另一个实施例中,如图2~4所示,所述底板2612上设有用于引导所述托台2632升降的引导组件2613,所述引导组件2613包括滑杆(附图未标记)和滑套(附图未标记),所述滑套固定设于所述底板2612上,所述滑杆滑动连接在所述滑套内且所述滑杆的一端延伸至所述滑套的外侧并与所述托台2632的底端固定连接;采用滑套和滑杆组成的引导组件2613对托台2632进行引导有利于提高该托台2632在移动时的稳定性,防止瓷砖在上升或下降的过程中抖动偏位,保证产品质量。In another embodiment of the present invention, as shown in FIGS. 2-4 , the
在本发明的另一个实施例中,如图2~4所示,所述底板2612包括安装梁2616和补强板2617,所述安装梁2616的两端分别与两个所述连接件2611连接,所述驱动座设置在所述安装梁2616上,所述补强板2617的数量为四个,四个所述补强板2617呈两两对称结构设于所述安装梁2616的两端,各所述补强板2617的一端与所述连接件2611连接,各所述补强板2617的另一端与所述安装梁2616连接,所述补强板2617与所述滑套固定连接;所述补强板2617的形状呈三角形结构,采用该安装梁2616和补强板2617形成该底板2612结构,既减少底板2612的材料成本,又能保证底板2612的结构强度,进而降低该瓷砖移载装置20的生产成本。In another embodiment of the present invention, as shown in FIGS. 2 to 4 , the
在本发明的另一个实施例中,如图2~4所示,所述引导组件2613的数量为四组,四组所述引导组件2613分别设于四个所述补强板2617上;具体地,采用四组引导组件2613能够进一步地提高托台2632的移动稳定性。In another embodiment of the present invention, as shown in FIGS. 2 to 4 , the number of the
在本发明的另一个实施例中,如图2~4所示,所述第四驱动组件2621包括第四驱动件(附图未标记)和传动机构(附图未标记),所述第四驱动件的输出端通过所述传动机构与所述滚轮组件2622驱动连接,所述第四驱动件为三相异步电动机;采用三相异步电机保证为驱动轴2624提供稳定的扭矩力,保证瓷砖移动载具26能够稳定工作。In another embodiment of the present invention, as shown in FIGS. 2 to 4 , the
如图9所示,本发明的另一个实施例提供一种瓷砖仓库周转系统的瓷砖周转方法,由上述的瓷砖仓库周转系统执行,包括以下步骤:As shown in Figure 9, another embodiment of the present invention provides a tile turnover method of a tile warehouse turnover system, which is executed by the above-mentioned ceramic tile warehouse turnover system, including the following steps:
S100:将待存放瓷砖放置在瓷砖移动载具26上;水平驱动机构22驱动导向立架24沿第一导轨21移动至过道的预设位置,竖直驱动机构23驱动移动座25沿导向立架24移动至预设高度以使设置在移动座25上的瓷砖移动载具26对齐预设的开口型腔12,瓷砖移动载具26移动至开口型腔12内的预设位置并将瓷砖移载至开口型腔12内;空载的瓷砖移动载具26移动至移动座25上;S100: Place the tiles to be stored on the
S200:水平驱动机构22驱动导向立架24沿第一导轨21移动至过道的预设位置,竖直驱动机构23驱动移动座25沿导向立架24移动至预设高度以使设置在移动座25上的瓷砖移动载具26对齐预设的开口型腔12,瓷砖移动载具26移动至开口型腔12内的预设位置并将设置在开口型腔12内的待出货瓷砖移载至其本体261上,瓷砖移动载具26移动至移动座25上,竖直驱动机构23驱动移动座25移动至导向立架24的下端,水平驱动机构22驱动导向立架24移动至瓷砖包装出货流水线上,瓷砖包装出货流水线将移动至瓷砖包装出货流水线上的瓷砖进行下料操作并包装,将完成包装的瓷砖进行出货操作;S200 : the
S300:循环步骤S100~S200,即能完成该瓷砖仓库周转系统的瓷砖的周转。S300: Steps S100 to S200 are repeated, that is, the turnover of tiles in the tile warehouse turnover system can be completed.
具体地,相较于现有技术中的瓷砖仓库周转系统采用叉车来进行瓷砖的存放或出货的方式,存在由于叉车的托臂具有输送距离短和承载能力弱的缺点,导致瓷砖仓库的存放空间小,周转效率慢,而且存在安全隐患的技术问题,本发明实施例提供的瓷砖仓库周转系统采用水平驱动机构22、竖直驱动机构23和瓷砖移动载具26相互配合取代叉车来实现瓷砖的输出和存放,解决了输送距离端和承载能力弱的问题,提高该瓷砖周转仓库的瓷砖容量和周转效率。Specifically, compared with the way in which the tile warehouse turnover system in the prior art uses a forklift to store or ship tiles, there are disadvantages of short conveying distance and weak bearing capacity due to the forklift’s supporting arm, which leads to the storage of tiles in the tile warehouse. The space is small, the turnover efficiency is slow, and there are technical problems of potential safety hazards. The tile warehouse turnover system provided by the embodiment of the present invention adopts the
进一步地,由于该周转方式用于出货时,瓷砖在出货之前进行包装,因此在瓷砖处于周转移动过程中,瓷砖处于无包装状态,而传统的瓷砖仓库中的瓷砖大多数都是已经完成包装在进行存放,存在瓷砖在移动的过程中,取料装置容易划伤包装的外表面,影响产品质量的技术问题,本发明提供瓷砖仓库周转系统的周转方式在出货时再进行瓷砖包装,有效地保证了瓷砖的产品质量。Further, since this turnover method is used for shipping, the tiles are packaged before shipping, so during the turnover process of the tiles, the tiles are in an unpackaged state, while most of the tiles in the traditional tile warehouse have been completed. When the package is stored, there is a technical problem that the reclaiming device is easy to scratch the outer surface of the package during the movement of the tiles, which affects the quality of the product. The invention provides a turnover method of the tile warehouse turnover system. Effectively ensure the product quality of ceramic tiles.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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