CN110844234A - Full-automatic joint die-casting, product labeling and terminal detection equipment - Google Patents
Full-automatic joint die-casting, product labeling and terminal detection equipment Download PDFInfo
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- CN110844234A CN110844234A CN201911283326.9A CN201911283326A CN110844234A CN 110844234 A CN110844234 A CN 110844234A CN 201911283326 A CN201911283326 A CN 201911283326A CN 110844234 A CN110844234 A CN 110844234A
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- 238000001514 detection method Methods 0.000 title claims abstract description 73
- 238000004512 die casting Methods 0.000 title claims abstract description 42
- 238000002372 labelling Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 87
- 239000000463 material Substances 0.000 claims abstract description 21
- 238000012360 testing method Methods 0.000 claims abstract description 21
- 238000012546 transfer Methods 0.000 claims abstract description 15
- 229910000831 Steel Inorganic materials 0.000 claims description 80
- 239000010959 steel Substances 0.000 claims description 80
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 14
- 238000004049 embossing Methods 0.000 claims description 10
- 229910052742 iron Inorganic materials 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 5
- 230000002265 prevention Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000429 assembly Methods 0.000 abstract description 3
- 230000000712 assembly Effects 0.000 abstract description 3
- 238000010923 batch production Methods 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 description 33
- 230000007306 turnover Effects 0.000 description 25
- 230000008569 process Effects 0.000 description 11
- 238000006073 displacement reaction Methods 0.000 description 9
- 230000009471 action Effects 0.000 description 8
- 230000001939 inductive effect Effects 0.000 description 8
- 238000000059 patterning Methods 0.000 description 8
- 238000005520 cutting process Methods 0.000 description 7
- 238000010009 beating Methods 0.000 description 6
- 230000006698 induction Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000007648 laser printing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C3/00—Labelling other than flat surfaces
- B65C3/02—Affixing labels to elongated objects, e.g. wires, cables, bars, tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/02—Making uncoated products
- B21C23/04—Making uncoated products by direct extrusion
- B21C23/08—Making wire, bars, tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/02—Devices for moving articles, e.g. containers, past labelling station
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/26—Devices for applying labels
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/16—Auxiliary apparatus
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
Abstract
The invention discloses full-automatic joint die-casting, product labeling and terminal detection equipment, and belongs to the technical field of sleeve assemblies. It includes the equipment body, the equipment body draws power and stroke check out test set including material loading tilting mechanism, labeller, wire rope in advance prestretching mechanism, full-automatic tangent line to beat colored equipment, die casting machine, burring equipment, joint, material loading tilting mechanism, labeller, wire rope in advance prestretch mechanism, full-automatic tangent line to beat colored equipment and all set gradually one side at the equipment body, die casting machine, burring equipment, joint draw power and stroke check out test set gradually the opposite side at the equipment body. The invention can fully automatically complete the production line type production, saves the transfer time among all the working procedures, saves the labor, can realize the batch production and greatly improves the working efficiency.
Description
Technical Field
The invention relates to full-automatic joint die-casting, product labeling and terminal detection equipment, belongs to the technical field of sleeve assemblies, and particularly relates to an all-in-one machine capable of fully automatically completing two-dimensional code labeling of the end part of a sleeve cover of a sleeve assembly, steel wire rope tangent line embossing, joint die-casting deburring and final joint pull-out force and stroke detection.
Background
After the sleeve pipe both ends are moulded plastics, need penetrate the wire rope that one end has accomplished the die-casting, later need carry out the tangent line to other end wire rope and beat the flower to the installation work of cable is accomplished in the die-casting burring, pastes the two-dimensional code label again, still will carry out stroke detection etc. at last and satisfy customer's requirement with the joint pull-out force and the activity stroke of guaranteeing the cable.
At present, the wire cutting and the deburring of the steel wire rope are performed in one process, the die-casting and the deburring are performed in one process, the labeling and the stroke detection are performed in a terminal detection process, and the two processes are mutually independent and do not interfere with each other. This kind of installation mode needs more artifical participation operation, and the circulation of material all needs to expend time, and work efficiency is lower.
In order to improve the work efficiency and reduce the labor cost, the equipment integrating the functions of tangential line pattern making, die-casting deburring, labeling and stroke detection is necessary to be designed, and the flow line production is formed to make up for the defects in the prior art.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the utility model provides a full-automatic joint die-casting, product paste mark and terminal check out test set, it has solved at present wire rope's tangent line and has beaten the flower and be a process, and the die-casting burring is a process, pastes mark and stroke detection and is the terminal detection process, and two liang of mutual independence, each other noninterference. This kind of installation mode needs more artifical participation operation, and the circulation of material all needs to expend time, the lower problem of work efficiency.
The technical problem to be solved by the invention is realized by adopting the following technical scheme:
full-automatic joint die-casting, product paste mark and terminal check out test set, including the equipment body, the equipment body is including material loading tilting mechanism, labeller, wire rope prestretch the mechanism, full-automatic tangent line is beaten colored equipment, die casting machine, burring equipment, joint and is drawn and take off power and stroke check out test set, material loading tilting mechanism, labeller, wire rope prestretch the mechanism in advance, full-automatic tangent line is beaten colored equipment and all sets gradually one side at the equipment body, die casting machine, burring equipment, joint are drawn and are taken off power and stroke check out test set and all set gradually the opposite side at the equipment body.
As a preferable example, a three-axis robot body is further disposed between the wire rope pre-tensioning mechanism and the full-automatic thread cutting and embossing device, and a first wire rope gripper and two first sleeve grippers for gripping two ends of a sleeve are disposed on the three-axis robot body.
As a preferable example, the steel wire rope pre-tensioning mechanism comprises a support, a gripping and clamping device and a pre-tensioning device, the gripping and clamping device comprises a steel wire rope pre-tensioning gripping clamp, a gripping and clamping cylinder, a chute frame, a chain, a fixed pulley and a weight, the chute frame is fixedly arranged on one side of the support, the gripping and clamping cylinder is slidably arranged on the support, the gripping and clamping cylinder is also slidably sleeved with the chute frame, the movable end of the gripping and clamping cylinder is fixed with the steel wire rope pre-tensioning gripping clamp, the fixed pulley is arranged on the other side of the support, the chain is wound on the fixed pulley, the weight is fixed with one end of the chain, the other end of the chain is fixed with the fixed end of the gripping and clamping cylinder, the pre-tensioning device comprises a stop block and a pre-tensioning cylinder, the stop block is arranged on the support and is fixedly sleeved with the joint of the chain and the gripping and clamping cylinder, and one side of the stop block is, the fixed end of the pre-tensioning cylinder is fixed on the bracket and is close to the fixed pulley, and the movable end of the pre-tensioning cylinder is fixed with one side of the stop block.
Adopt above-mentioned scheme, the purpose prevents to prestrain the device and moves backward because the effect of the power of weight, when prestrain the cylinder pulling, the dog retreats, has not had the reaction force of dog, prestrain the device and moves backward along with the effort of weight, and is same, when prestrain the cylinder playback, can propelling movement dog resume home position, and the dog will promote the grab and press from both sides the device and reset.
As a preferred example, a six-axis robot body is further arranged between the full-automatic tangent line pattern forming equipment and the die casting machine, and two ends of the six-axis robot body are respectively provided with a second steel wire rope gripping clamp and two second sleeve gripping clamps which are respectively used for gripping two ends of a sleeve.
As a preferred example, a double-type three-axis robot body is arranged between the deburring device and the pulling-out force and stroke detecting device, and a third steel wire rope gripping clamp and two third casing gripping clamps which are respectively used for gripping two ends of a casing are arranged on the double-type three-axis robot body.
As a preferable example, one side of the deburring device is opposite to the full-automatic tangent embossing device, the deburring device is provided with a top block device and a pressing mechanism, the top block device is arranged at the bottom of the deburring equipment and comprises a top block and a bottom tool, the top block is in a joint-shaped long strip shape, the top block is movably sleeved on the bottom tool and extends out of the bottom tool, the bottom of the bottom tool is fixedly connected with a spring, the bottom end of the spring is fixed with the bottom of the deburring device, the pressing mechanism is arranged at the top of the deburring equipment and comprises a pressing block and a pressing tool, the pressing block is in a joint-shaped long strip shape, and the lower pressing block is positioned above the pressing tool, the top of the deburring equipment is fixedly connected with an air cylinder, and the movable end of the air cylinder is fixedly connected with the top of the lower pressing block.
As a preferable example, a tow chain conveying line is arranged in the middle of the pull-off force and stroke detection device, sleeve guide blocks for casing pipe erection are arranged at two ends of the tow chain conveying line, a steel wire rope guide block is further arranged at one side of the tow chain conveying line, the pull-off force and stroke detection device is further provided with a pull-off force testing mechanism and a stroke detection mechanism, the pull-off force testing mechanism comprises a steel wire rope pushing mechanism and a connector pulling mechanism, the steel wire rope pushing mechanism is divided into a left part and a right part which are respectively positioned at the outer side of the tow chain conveying line, a steel wire rope pushing gripper is arranged at one side of the steel wire rope guide block, a steel wire rope pushing cylinder for fixedly driving the steel wire rope pushing gripper is further arranged on the pull-off force and stroke detection device, a first connector pushing cylinder for fixedly driving the first connector pushing block and a drawing cylinder for driving the drawing gripper are further arranged at the other side of the pull-off force and stroke detection device respectively, the joint tension mechanism comprises a joint gripper and a joint gripper cylinder, a tool bracket for fixing the joint gripper cylinder is further arranged in the pull-off force and stroke detection device, the joint gripper is arranged on the tool bracket, the movable end of the joint gripper cylinder is also fixed with the joint gripper, the joint gripping clamp and the steel wire rope pushing gripping clamp are positioned on the same side of the pulling-out force and stroke detection equipment, the joint gripper is divided into an upper part and a lower part, the stroke detection mechanism comprises a second joint pushing block and a stroke detection block, the pulling-out force and stroke detection equipment is also respectively provided with a second joint pushing cylinder for fixedly driving a second joint pushing block and a stroke detection cylinder for driving a stroke detection block, the second joint pushing block and the first joint pushing block are located on the same side, located on the other side of the stroke detection block and close to the joint tension mechanism.
By adopting the scheme, the whole joint tension mechanism corresponds to the traction gripping clamp, and the joint tension mechanism and the traction gripping clamp simultaneously act on two ends of the steel wire rope on the sleeve assembly so as to ensure the accuracy of the test of the pull-out force.
As a preferable example, the two sides of the tail end of the drag chain conveying line are respectively provided with a blanking tool used for discharging the sleeve assembly from the drag chain conveying line, the blanking tool is an arc-shaped iron sheet, the radian of the arc-shaped iron sheet is larger than the bending radian of the drag chain on the drag chain conveying line, and the drag chain conveying line is oval.
Adopt above-mentioned scheme, when the thimble assembly on the tow chain transfer chain operates to this position, the unloading frock just in time is located the centre of the sleeve pipe guide block of thimble assembly and tow chain transfer chain, and when the tow chain transfer chain circulation one step again, the thimble assembly will be because of the existence of unloading frock and is broken away from the tow chain transfer chain, and then reaches the purpose of unloading.
As a preferable example, a laser printer body is further arranged at the tail end of the drag chain conveying line.
As a preferred example, two ends of the pulling-out force and stroke detection device are provided with anti-tilting tools for preventing the sleeve cover from tilting.
Adopt above-mentioned scheme, the preferred little iron sheet of proof warp rises frock to install directly over the casing lid, owing to just be directly over the casing lid, can effectively prevent the sleeve pipe because of the perk breaks away from the sleeve pipe guide block.
The invention has the beneficial effects that: the invention can fully automatically complete the production line type production, saves the transfer time among all the working procedures, saves the labor, can realize the batch production and greatly improves the working efficiency.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of portion A of FIG. 1;
FIG. 3 is a schematic structural diagram of portion B of FIG. 1;
FIG. 4 is a schematic view of another embodiment of the present invention;
FIG. 5 is a schematic structural view of portion C of FIG. 4;
FIG. 6 is a schematic structural diagram of a third perspective of the present invention;
FIG. 7 is a schematic structural view of portion D of FIG. 6;
FIG. 8 is a schematic structural view of portion E of FIG. 7;
FIG. 9 is a schematic view of the construction of the wire rope pretensioning mechanism according to the present invention;
FIG. 10 is a schematic diagram of the positions of the first joint pushing block, the stroke detection mechanism and the blanking tool on the whole device in the invention;
FIG. 11 is a schematic view of the position of the casing guide block, the wire rope guide block, the pulling grip clamp and the anti-tilting tool on the whole equipment in the invention;
FIG. 12 is a schematic view of the structure of portion F of FIG. 11;
FIG. 13 is a schematic view of the structure of portion G of FIG. 11;
fig. 14 is a schematic diagram of the position of the steel wire rope pushing gripper and the second joint pushing block on the whole equipment in the invention;
FIG. 15 is a schematic view of the position of the stroke detection block on the entire apparatus according to the present invention;
FIG. 16 is a schematic structural view of the pre-loading turnover mechanism before turning over;
FIG. 17 is a schematic view of the structure of portion H of FIG. 16;
FIG. 18 is a schematic structural view of portion I of FIG. 16;
FIG. 19 is a schematic structural view of the pre-loading turnover mechanism after being turned over;
FIG. 20 is a schematic view of part J of FIG. 19;
FIG. 21 is a schematic structural view of a full-automatic thread cutting and embossing apparatus according to the present invention;
FIG. 22 is a front view of the fully automatic thread cutting and embossing apparatus of the present invention;
FIG. 23 is a schematic view of the structure of portion K of FIG. 22;
FIG. 24 is a schematic structural view of the tangent line patterning workbench and the fixing tool after being combined;
FIG. 25 is a schematic view of the positions of the fixed plate of the chute frame, the first connecting fixture, the top fixed plate, the wire rope guide groove, and the wire rope insertion hole on the tangent patterning table and the fixing fixture according to the present invention;
FIG. 26 is a schematic structural view of the position of the frame pressing plate control device and the frame pressing plate on the tangent line patterning worktable and the fixing tool in the present invention;
FIG. 27 is a schematic diagram of the positions of a first displacement inductive switch, a second connecting tool, a second displacement inductive switch, a patterning control device, a third oil cylinder, a third connecting tool and a third displacement inductive switch on a tangent patterning workbench and a fixing tool in the invention;
FIG. 28 is a schematic view of the positions of the cutter tool, the blade, and the wire rope guide groove on the tangent line patterning table and the fixing tool in the present invention;
fig. 29 is a schematic structural view of another view angle after the tangent flower-making workbench and the fixing tool are combined in the invention.
In the figure: pre-feeding turnover mechanism 1, pre-feeding table 1.1, left end sleeve cover positioning slot 1.1.1, right end sleeve cover positioning slot 1.1.2, spring 1.1.3, pushing cylinder 1.1.4, sleeve cover top block 1.1.5, sleeve cover top end 1.1.5.1, sleeve top end 1.1.5.2, bottom plate 1.1.5.3, first connecting plate 1.1.5.4, sleeve support 1.1.6, turnover handle 1.1.7, slide block 1.2.1, fine adjusting nut 1.2, rotary fastening cylinder 1.2.3, rotary fastening press block 1.2.4, inductive switch 1.2.5, turnover shaft 1.2.6, second connecting plate 1.2.7, sliding plate 1.2.8, feeding table 1.3, U-shaped bracket 1.4, labeling machine 2, wire rope prestretching mechanism 3, gripping device 3.1, wire rope prestretching gripping clamp 3.1.1.1, gripping clamp 3.1.2.1, weight prestretching, chain prestretching frame 1.3.3, pulley prestretching frame 3.4, pulley prestretching frame 3.2.3.2, pulley prestretching device, chain guide block 3.4, wire rope prestretching mechanism 3.2.1.2.2, pulley prestretching mechanism 3.1.2, chain guide block 3.2.2, pulley prestretching device, chain guide 4, chain guide block 3.2.2.2.2.2.3, chain guide device, chain guide 4, chain guide block 3.2., A frame pressing plate 4.2.2, a frame pressing plate control device 4.2.3, a first oil cylinder 4.2.3.1, an annular connecting tool 4.2.3.2, a first displacement induction switch 4.2.3, a cutter tool 4.2.4, a blade 4.2.4.1, a cutter control device 4.2.5, a second oil cylinder 4.2.5.1, a second connecting tool 4.2.5.2, a second displacement induction switch 4.2.5.3, a patterning control device 4.2.6, a third connecting tool 4.2.6.2, a chute 4.2.6.2.1, a third displacement induction switch 4.2.6.3, a patterning module 4.2.7, a fixing tool 4.3, a base 4.3.1, a left chute frame 4.3.2, a right chute frame 4.3, a chute frame fixing plate 4.3.4, a first connecting tool 4.3.5, a top fixing plate 4.3.6, a middle fixing plate 4.3.7, a third oil cylinder fixing seat 4.3.8, a three-shaft robot body 5, a first sleeve pipe gripping clamp 5.1, a first steel wire clamp 5.2, a sixth shaft gripping tool body 6, a top clamping tool 4.8, a die casting machine, a top clamping block gripping clamp 1.8, a bottom clamping fixture 1.8, a die casting machine, a bottom clamping fixture 4.3.2, a bottom clamping fixture 4.3.3.2, a, The device comprises a pressing mechanism 8.2, a pressing block 8.2.1, a pressing tool 8.2.2, a two-grade three-axis robot body 9, a pull-out force and stroke detection device 10, a drag chain conveyor line 10.1, a sleeve guide block 10.1.1, a steel wire rope guide block 10.1.2, a pull-out force testing mechanism 10.2, a first connector pushing block 10.2.1, a steel wire rope pushing gripper 10.2.2, a traction gripper 10.2.3, a connector gripper 10.2.4, a stroke detection mechanism 10.3, a second connector pushing block 10.3.1, a stroke detection block 10.3.2, an anti-tilting tool 10.4, a blanking tool 10.5 and a laser printer body 11.
Detailed Description
In order to make the technical means, the original characteristics, the achieved purpose and the efficacy of the invention easy to understand, the invention is further described with reference to the specific drawings.
As shown in fig. 1-29, full-automatic joint die-casting, product subsides mark and terminal check out test set, including the equipment body, the equipment body is including material loading tilting mechanism 1 in advance, labeller 2, wire rope prestretches mechanism 3, full-automatic tangent line equipment of spending 4, die casting machine 7, burring equipment 8, connect and draw power of taking off and stroke check out test set 10, material loading tilting mechanism 1 in advance, labeller 2, wire rope prestretches mechanism 3, full-automatic tangent line equipment of spending 4 all sets gradually one side at the equipment body, die casting machine 7, burring equipment 8, connect and draw power of taking off and stroke check out test set 10 all sets gradually the opposite side at the equipment body.
A three-axis robot body 5 is further arranged between the steel wire rope pre-tensioning mechanism 3 and the full-automatic tangent line pattern beating equipment 4, and a first steel wire rope gripping clamp 5.2 and two first sleeve pipe gripping clamps 5.1 which are respectively used for gripping two ends of a sleeve pipe are arranged on the three-axis robot body 5.
The steel wire rope pre-tensioning mechanism 3 comprises a support 3.3, a gripping and clamping device 3.1 and a pre-tensioning device 3.2, the gripping and clamping device 3.1 comprises a steel wire rope pre-tensioning gripping clamp 3.1.1, a gripping and clamping cylinder 3.1.2, a sliding groove frame 3.1.3, a chain 3.1.4, a fixed pulley 3.1.5 and a weight 3.1.6, the sliding groove frame 3.1.3 is fixedly arranged on one side of the support 3.3, the gripping and clamping cylinder 3.1.2 is slidably arranged on the support 3.3, the gripping and clamping cylinder 3.1.2 is also slidably sleeved with the sliding groove frame 3.1.3, the movable end of the gripping and clamping cylinder 3.1.2 is fixed with the steel wire rope pre-tensioning gripping clamp 3.1.1.1, the fixed pulley 3.1.5 is fixedly arranged on the other side of the support 3.3, the chain 3.1.4 is wound on the fixed pulley 3.1.5, the weight 3.1.6 is fixedly connected with one end of the chain 3.1.4, the other end of the chain is fixedly connected with the gripping and clamping device 3.2, one side of the gripping and clamping cylinder 3.2, the gripping and the gripping device is connected with the gripping end of the gripping cylinder 3.3.1.2, the fixed end of the pre-tensioning cylinder 3.2.2 is fixed on the bracket 3.3 and is close to the fixed pulley 3.1.5, and the movable end of the pre-tensioning cylinder 3.2.2 is fixed with one side of the stop block 3.2.1.
The pre-tensioning device comprises a stop block 3.2.1 and a pre-tensioning cylinder 3.2.2, the stop block 3.2.1 is arranged on the support 3.3 and is fixedly sleeved with the joint of the chain 3.1.4 and the grabbing and clamping cylinder 3.1.2, one side of the stop block 3.2.1 is close to one side of the grabbing and clamping cylinder 3.1.2 and is sleeved with the joint of the chain 3.1.4 and the grabbing and clamping cylinder 3.1.2, the fixed end of the pre-tensioning cylinder 3.2.2 is fixed on the support 3.3 and is close to the fixed pulley 3.1.5, and the movable end of the pre-tensioning cylinder 3.2.2 is fixed with one side of the stop block 3.2.1.
Still be equipped with six robot bodies 6 between full-automatic tangent line equipment of spending 4 and the die casting machine 7 of spending, the both ends of six robot bodies 6 are equipped with respectively that second wire rope grabs and presss from both sides 6.1 and two second sleeve pipes that are used for snatching the sleeve pipe both ends are grabbed and are pressed from both sides 6.2.
A second-grade three-axis robot body 9 is arranged between the deburring device 8 and the pulling-out force and stroke detection device 10, and a third steel wire rope gripping clamp and two third sleeve gripping clamps which are respectively used for gripping two ends of a sleeve are arranged on the second-grade three-axis robot body 9.
One side of burring equipment 8 is relative with full-automatic tangent line equipment of spending 4, be equipped with kicking block device 8.1 and pushing down mechanism 8.2 on the burring equipment 8, kicking block device 8.1 is established in the bottom of burring equipment 8, kicking block device 8.1 includes kicking block 8.1.1 and bottom frock 8.1.2, kicking block 8.1.1 is the long strip of joint shape, kicking block 8.1.1 activity cup joints on bottom frock 8.1.2 and stretches out bottom frock 8.1.2, the bottom fixedly connected with spring of bottom frock 8.1.2, the bottom of spring is fixed mutually with the bottom of burring equipment 8, pushing down the mechanism establishes at the top of burring equipment 8, pushing down mechanism 8.2.2 includes pushing down block 8.2.1 and pushing down frock 8.2.2, pushing down block 8.2.1 is the long strip of joint shape, and cooperate with kicking block 8.1.1, pushing down block 8.2.1 is located and pushes down frock 8.2.2.2.2.2 tops, the top fixed connection of burring equipment 8, the top of the movable end is connected with the cylinder and pushes down the fixed cylinder and is.
The middle part of the pull-off force and stroke detection device 10 is provided with a drag chain conveying line 10.1, two ends of the drag chain conveying line 10.1 are provided with sleeve guide blocks 10.1.1 for supporting sleeves, one side of the drag chain conveying line 10.1 is also provided with a steel wire rope guide block 10.1.2, the pull-off force and stroke detection device 10 is also provided with a pull-off force testing mechanism 10.2 and a stroke detection mechanism 10.3, the pull-off force testing mechanism 10.2 comprises a steel wire rope pushing mechanism and a connector pulling mechanism, the steel wire rope pushing mechanism is divided into a left part and a right part which are respectively positioned at the outer side of the drag chain conveying line 10.1, one side of the steel wire rope guide block 10.1.2 is provided with a steel wire rope pushing gripper 10.2.2, the pull-off force and stroke detection device 10 is also provided with a steel wire rope pushing cylinder for fixedly driving the steel wire rope pushing gripper 10.2.2, the other side is provided with a first connector block 10.2.1 and a pulling gripper 10.2.3, the pull-off force and stroke detection device 10 is also provided with a first connector pushing cylinder 10.2.3 for fixedly driving the first connector pusher block 10, the joint pulling force mechanism comprises a joint grabbing clamp 10.2.4 and a joint grabbing clamp 10.2.4 air cylinder, a tool support used for fixing the joint grabbing clamp 10.2.4 air cylinder is further arranged in the pulling-out force and stroke detection device 10, the joint grabbing clamp 10.2.4 is installed on the tool support, the movable end of the joint grabbing clamp 10.2.4 air cylinder is further fixed with the joint grabbing clamp 10.2.4, the joint grabbing clamp 10.2.4 and the steel wire rope pushing grabbing clamp 10.2.2 are located on the same side of the pulling-out force and stroke detection device 10, the joint grabbing clamp 10.2.4 is divided into an upper portion and a lower portion, the stroke detection mechanism 10.3 comprises a second joint pushing block 10.3.1 and a stroke detection block 10.3.2, the pulling-out force and stroke detection device 10 is further provided with a second joint pushing air cylinder used for fixedly driving the second joint pushing block 10.3.1 and a stroke detection air cylinder used for driving the stroke detection block 10.3.2, the second joint pushing block 10.3.1 and the first joint pushing block 10.2.1 are located on the same side, and located on the other side of the stroke detection block 10.3.2, and are close to the joint.
The terminal both sides of tow chain transfer chain 10.1 are equipped with respectively and are used for the thimble assembly to follow the unloading frock 10.5 that the tow chain transfer chain was unloaded, and unloading frock 10.5 is the arc iron sheet, and the radian of arc iron sheet is greater than the tow chain radian of buckling on the tow chain transfer chain, and tow chain transfer chain 10.1 is oval.
By adopting the scheme, when the sleeve assembly on the drag chain conveyor line 10.1 is operated to the position, the blanking tool 10.5 is just positioned between the sleeve assembly and the sleeve guide block 10.1.1 of the drag chain conveyor line 10.1, and when the drag chain conveyor line 10.1 is rotated one step, the sleeve assembly can be separated from the drag chain conveyor line 10.1 due to the existence of the blanking tool 10.5, so that the purpose of blanking is achieved.
The tail end of the drag chain conveyor line 10.1 is also provided with a laser printer body 11.
And the two ends of the pulling-out force and stroke detection equipment 10 are also provided with anti-tilting tools 10.4 for preventing the sleeve cover from tilting.
The pre-feeding turnover mechanism 1 comprises a pre-feeding platform 1.1, a turnover shaft mechanism, a feeding platform 1.3 and a U-shaped support 1.4, wherein the pre-feeding platform 1.1 is positioned at one side of the feeding platform 1.3, the pre-feeding platform 1.1 is rotationally connected with the U-shaped support 1.4 through the turnover shaft mechanism, the number of the pre-feeding platforms 1.1 is two, one of the pre-feeding tables 1.1 is provided with a left end sleeve cover positioning clamping groove 1.1.1, the other pre-feeding table 1.1 is provided with a right end sleeve cover positioning clamping groove 1.1.2, the middle position of the U-shaped support 1.4 is also fixedly provided with a sleeve support piece 1.1.6, the bottom of the left end sleeve cover positioning clamping groove 1.1.1 is fixed at one side of the top of one of the pre-feeding tables 1.1, the right end sleeve cover positioning clamping groove 1.1.2 is in sliding connection with the other side of the top of the other pre-feeding table 1.1 through a spring 1.1.3, the sleeve support piece 1.1.6 is positioned between the two pre-feeding tables 1.1, and the bottoms of the left end sleeve cover positioning clamping groove 1.1.1 and the right end sleeve cover positioning clamping groove 1.1.2 are also respectively provided with a pushing mechanism.
The pushing mechanism comprises a pushing cylinder 1.1.4, a sleeve cover top block 1.1.5, the sleeve cover top block 1.1.5 comprises a bottom plate 1.1.5.3, a first connecting plate 1.1.5.4, a sleeve cover ejecting end portion 1.1.5.1 and a sleeve ejecting end portion 1.1.5.2, a fixed end of the pushing cylinder 1.1.4 is fixedly sleeved with the bottom plate 1.1.5.3, a telescopic end of the pushing cylinder 1.1.4 is fixed with the first connecting plate 1.1.5.4, the bottoms of the sleeve cover ejecting end portion 1.1.5.1 and the sleeve ejecting end portion 1.1.5.2 are fixed with the first connecting plate 1.1.5.4, the sleeve cover ejecting end portion 1.1.5.1 is located on one side of the sleeve ejecting end portion 1.1.5.2, and when the sleeve cover is installed on the left end sleeve cover positioning clamping groove 1.1.1 and/or the right end sleeve cover positioning clamping groove 1.1.2, the sleeve cover abuts against the sleeve ejecting end portion 1.1.5.1, and the sleeve abuts against the sleeve ejecting end portion 1.1.5.2.
Adopt above-mentioned scheme, the purpose is to start propelling movement cylinder 1.1.4, and propelling movement cylinder 1.1.4 promotes bottom plate 1.1.5.3 upward movement to promote first connecting plate 1.1.5.4 upward movement, promote sleeve cover ejecting end portion 1.1.5.1 and sleeve pipe ejecting end portion 1.1.5.2 upward movement together then, thereby ejecting in following left end sleeve cover locator card groove 1.1.1 and/or right-hand member sleeve cover locator card groove 1.1.2 respectively with the both ends of sleeve pipe assembly, thereby accomplish the unloading.
The pre-feeding table 1.1 is fixedly connected with one end of a spring 1.1.3, and a positioning clamping groove 1.1.2 of a sleeve cover at the right end is fixed with the spring 1.1.3.
Adopt above-mentioned scheme, the purpose is to have elastic connection between material loading platform 1.1 and right-hand member casing cap positioning slot 1.1.2 in advance, and the purpose is for making the thimble assembly place and to have elastic buffering on left end casing cap positioning slot 1.1.1 and right-hand member casing cap positioning slot 1.1.2, then effectual protection thimble assembly not damaged.
The turnover shaft mechanism comprises a turnover shaft 1.2.6, a sliding block 1.2.1 and a fine adjustment nut 1.2.2, wherein a left sleeve cover positioning clamping groove 1.1.1 and a right sleeve cover positioning clamping groove 1.1.2 are respectively positioned in the U-shaped bracket 1.4, two ends of the turnover shaft 1.2.6 are sequentially fixed with the U-shaped bracket 1.4, a fixed block is fixedly sleeved at the middle position of the turnover shaft 1.2.6 and is rotatably connected with one end of the fine adjustment nut 1.2.2, a sliding plate 1.2.8 is sleeved at the other end of the fine adjustment nut 1.2.2 by screw thread, the sliding plate 1.2.8 is movably sleeved on the turnover shaft 1.2.6, a hand wheel is fixedly connected at the other end of the fine adjustment nut 1.2.2, the sliding plate 1.2.8 and the hand wheel are close to the right sleeve cover positioning clamping groove 1.1.2.2, the sliding block 1.2.1 is sleeved on the turnover shaft 1.2.6, the sliding clamping groove 1.2.1.1, the sliding block 1, the connecting plate is fixedly connected with one side of each sliding block 1.2.1, and the top of the second sleeve cover positioning clamping groove 1.7, or the left sleeve 1.2.2.2 is respectively connected with the left sleeve cover positioning clamping groove or the left, the bottom of the second connecting plate 1.2.7 is also fixedly provided with a turnover handle 1.1.7.
By adopting the scheme, firstly, the hand wheel is rotated to drive the fine adjustment nut 1.2.2 to move along with the hand wheel, and the sliding plate 1.2.8 and the fine adjustment nut 1.2.2 are in threaded sleeve joint, so that the sliding plate 1.2.8 moves on the turnover shaft 1.2.6, the sliding distance of the sliding block 1.2.1 connected with the right sleeve cover positioning clamping groove 1.1.2 through the second connecting plate 1.2.7 on the turnover shaft 1.2.6 is limited, and then the distance between the left sleeve cover positioning clamping groove 1.1.1 and the right sleeve cover positioning clamping groove 1.1.2 is changed, so that the sleeve assemblies with different lengths can be pre-loaded on the pre-loading platform 1.1;
the two ends of the U-shaped support 1.4 are respectively fixed with a rotary fastening cylinder 1.2.3, the telescopic end of the rotary fastening cylinder 1.2.3 is fixedly connected with a rotary fastening pressing block 1.2.4, each end of the U-shaped support 1.4 is also fixedly provided with an inductive switch 1.2.5, and the inductive switches 1.2.5 are respectively positioned on one side of the rotary fastening cylinder 1.2.3.
Adopt above-mentioned scheme, the purpose utilizes inductive switch 1.2.5 to sense in advance behind material loading platform 1.1 and the compound die of material loading platform 1.3, and propelling movement cylinder 1.1.4 starts to drive both ends sleeve cover kicking block simultaneously and push up to the thimble assembly, shift the thimble assembly to material loading platform 1.3 by material loading platform 1.1 in advance.
The shape of the sleeve cover ejecting end 1.1.5.1 is matched with that of the sleeve cover, the sleeve ejecting end 1.1.5.2 is strip-shaped, and the sleeve cover ejecting end 1.1.5.1 and the sleeve ejecting end 1.5.2 are fixed into a whole.
By adopting the scheme, the purpose of ejecting the end 1.1.5.1 out of the sleeve cover is to prevent the sleeve cover from falling off and not to damage the sleeve cover; the sleeve ejection end part 1.1.5.2 is designed to be a long strip shape, the purpose is to eject two ends of the sleeve assembly in time, the two ends of the sleeve assembly are convenient to eject out, in addition, the sleeve cover ejection end part 1.1.5.1 and the sleeve ejection end part 1.1.5.2 are designed to be an integrated mechanism, the purpose is synchronous work, and the consistency of pushing and pressing the sleeve assembly is ensured.
The joint of the turnover shaft 1.2.6 and the sliding block 1.2.1 is flat, so that the sliding force of the turnover shaft and the sliding block can be improved, and deviation can be prevented.
Left end casing lid positioning groove 1.1.1 establishes to a mould multicavity, and right-hand member casing lid positioning groove 1.1.2 is independent parallel structure, can guarantee that mutually support mutually and mutually noninterference again when thimble assembly material loading.
When the turnover shaft mechanism is turned over for 180 degrees, the fixing block is separated from the sleeve supporting piece, and when the turnover mechanism is not turned over, the bottom of the fixing block is in lap joint with the sleeve supporting piece.
The working principle of the pre-feeding turnover mechanism 1 is as follows:
firstly, one end of a sleeve assembly which finishes the previous procedure is placed in a right sleeve cover positioning clamping groove 1.1.2 on a pre-feeding table 1.1, then the other end of the sleeve assembly is placed in a left sleeve cover positioning clamping groove 1.1.1, and a sleeve cover ejection end 1.1.5.1 inside the bottom right sleeve cover positioning clamping groove 1.1.2 and/or the left sleeve cover positioning clamping groove 1.1.1 of the sleeve assembly is contacted with a sleeve ejection end 1.1.5.2, and the middle position of the sleeve assembly is supported on a sleeve support 1.1.6;
II, after the sleeve assembly is completely filled on the pre-feeding table 1.1, holding the overturning handle 1.1.7 with two hands to overturn 180 degrees along the overturning shaft 1.2.6, so that the position of the overturned sleeve assembly is also overturned by 180 degrees relative to the position before overturning, so that the pre-feeding table 1.1 and the feeding table 1.3 are matched, and then rotating the fastening pressing block 1.2.4 to press down the matched positions at two ends between the pre-feeding table 1.1 and the feeding table 1.3 under the action of the rotating and fixing mechanism 1.2.3, so that the pre-feeding table 1.1 and the feeding table 1.3 are pressed and matched;
III, utilizing inductive switch 1.2.5 to sense in advance behind material loading platform 1.1 and the compound die of material loading platform 1.3, propelling movement cylinder 1.1.4 starts to drive both ends sleeve pipe lid kicking block 1.1.5 simultaneously and push up to the thimble assembly, shift the thimble assembly to material loading platform 1.3 by material loading platform 1.1 in advance, thereby accomplish the material loading operation.
Full-automatic tangent line equipment 4 of spending flowers includes tangent line workstation 4.2 of spending flowers, tangent line workstation 4.2 of spending flowers is equipped with middle arch, cubic guidance nature base 4.2.1 that both sides flush, tangent line workstation 4.2 of spending flowers still is equipped with fixed frock 4.3, be equipped with guidance nature base 4.2.1 both sides and be equipped with frame clamp plate 4.2.2 and cutter frock 4.2.4 respectively, frame clamp plate 4.2.2 and cutter frock 4.2.4 are the cuboid structure, frame clamp plate 4.2.2 top still is equipped with frame clamp plate controlling means 4.2.3, cutter frock 4.2.4 is close to frame clamp plate 4.2.2 one side and is equipped with blade 4.2.4.1 through the nut fastening, cutter frock 4.2.4 is equipped with wire rope guide way 4.2.2 along blade 4.2.4.1 effort direction, cutter frock 4.2.4 top still is equipped with the cutter controlling means 4.2.5 that is used for driving blade 4.2.4.1 to move, one side parallel of guidance nature base 4.2.1 is provided with the module of spending flowers 54, 4.2.6 one side of beating flowers.
The fixed tool 4.3 comprises a base 4.3.1, a left chute frame 4.3.2, a right chute frame 4.3.3, a chute frame fixing plate 4.3.4, a top fixing plate 4.3.6, a middle fixing plate 4.3.7 and a first connecting tool 4.3.5 for connecting the top fixing plate 4.3.6 and the middle fixing plate 4.3.7, wherein the chute frame fixing plate 4.3.4 is positioned at the front side of the left chute frame 4.3.2 and the right chute frame 4.3.3, the left chute frame 4.3.2 and the right chute frame 4.3.3 are fixed on the base 4.3.1 through the chute frame fixing plate 4.3.4, the tops of the left chute frame 4.3.2 and the right chute frame 4.3.3 are fixedly connected with the top fixing plate 4.3.6 together, and the end parts of the middle fixing plate 4.3.7 and the top fixing plate 4.3.6 are connected and fixed on the chute frame fixing plate 4.3.4 through the first connecting tool 4.3.5.
By adopting the scheme, the fixing device can effectively fix the first oil cylinder 4.2.3.1 and the second oil cylinder 4.2.5.1 in the processes of cutting and embossing.
The frame pressing plate control device 4.2.3 comprises a first oil cylinder 4.2.3.1 and an annular connecting tool 4.2.3.2, the first oil cylinder 4.2.3.1 is fixedly sleeved on the top fixing plate 4.3.6, the movable end of the first oil cylinder 4.2.3.1 is located at the bottom of the top fixing plate 4.3.6 and is fastened with the annular connecting tool 4.2.3.2 through nuts, two ends of the annular connecting tool 4.2.3.2 are respectively connected with the left sliding groove frame 4.3.2 and the right sliding groove frame 4.3.3 in a sliding mode, two ends of the frame pressing plate 4.2.2 are also connected with the left sliding groove frame 4.3.2 and the right sliding groove frame 4.3.3 in a sliding mode and are located at the bottom of the annular connecting tool 4.2.3.2, and the bottom of the annular connecting tool 4.2.3.2 is fastened with the top of the frame pressing plate 4.2.2 through nuts.
By adopting the scheme, the purpose is to drive the first oil cylinder 4.2.3.1, and the telescopic movable end of the first oil cylinder 4.2.3.1 drives two sides of the annular connecting tool 4.2.3.2 to respectively slide on the left chute frame 4.3.2 and the right chute frame 4.3.3, so that the frame pressing plate 4.2.2 is driven to slide on the left chute frame 4.3.2 and the right chute frame 4.3.3.
The cutter control device 4.2.5 comprises a second oil cylinder 4.2.5.1 and a second connecting tool 4.2.5.2, the second oil cylinder 4.2.5.1 is fixedly sleeved on the middle fixing plate 4.3.7, the bottom of the movable end of the second oil cylinder 4.2.5.1 is fastened with the second connecting tool 4.2.5.2 through nuts, two ends of the second connecting tool 4.2.5.2 are also respectively connected with the left sliding groove frame 4.3.2 and the right sliding groove frame 4.3.3 in a sliding manner, the bottom of the second connecting tool 4.2.5.2 is fastened with the blade 4.2.4.1 through nuts, the blade 4.2.4.1 is square, and the blade 4.2.4.1 is divided into an upper part and a lower part.
By adopting the scheme, the purpose is to drive the second oil cylinder 4.2.5.1, the telescopic structure of the movable end of the second oil cylinder 4.2.5.1 drives the two sides of the second connecting tool 4.2.5.2 to slide on the left chute frame 4.3.2 and the right chute frame 4.3.3 respectively, so that the blade 4.2.4.1 is driven to slide on the left chute frame 4.3.2 and the right chute frame 4.3.3, and then the sleeve pipe is tangent.
The top fixedly connected with third hydro-cylinder fixing base 4.3.8 of base 4.3.1, spout 4.2.6.2.1 has still been seted up on base 4.3.1, control device 4.2.6 of beating flower includes third hydro-cylinder 4.2.6.1 and third connection frock 4.2.6.2, the fixed cover of third hydro-cylinder 4.2.6.1 is established on third hydro-cylinder fixing base 4.3.8, the expansion end of third hydro-cylinder 4.2.6.1 passes through the nut and the one side fastening of third connection frock 4.2.6.2, and the bottom of third connection frock 4.2.6.2 passes through slider and spout 4.2.6.2.1 sliding connection, and third connection frock 4.2.6.2 is located between third hydro-cylinder fixing base 4.3.8 and the fixed frock 4.3, one side of third connection frock 4.2.6.2 passes through the nut and fastens with the module 4.2.7 of beating flower, the module 4.2.7 of beating flower is the frock that the side has protruding cuboid, be equipped with wire rope on the arch of cuboid frock and stretch into hole 4.2.7.1, and wire rope stretches into hole 4.2.7.1 aperture and is greater than the wire rope diameter.
By adopting the scheme, the purpose is to drive the third oil cylinder 4.2.6.1, the third connecting tool 4.2.6.2 is driven by the extension and retraction of the movable end of the third oil cylinder 4.2.6.1 to slide in the sliding groove 4.2.6.2.1 on the base 4.3.1, so that the pattern making module 4.2.7 is driven to move on the base 4.3.1, and then the sleeve is subjected to pattern making operation.
The guiding base 4.2.1 is provided with a steel wire rope guiding groove 4.2.1.1, and the frame pressing plate 4.2.2 is provided with a steel wire rope groove matched with the guiding base 4.2.1.
Furthermore, the wire rope slot is matched with a wire rope guide slot 4.2.1.1 on the guide base 4.2.1.
By adopting the scheme, the aim is that the sleeve assembly is driven to move forwards by the three-axis robot body 4.1, the steel wire rope in the sleeve assembly is sent into the steel wire rope guide groove 4.2.1.1 of the guiding base 4.2.1 of the tangent flower-making workbench 4.2, after the steel wire rope is sensed to be in place, under the action of the frame pressing plate control device 4.2.3, the frame pressing plate 4.2.2 presses downwards along the left sliding groove frame 4.3.2 and the right sliding groove frame 4.3.3 and the guiding base 4.2.1 is matched with the mold, the steel wire rope is pressed tightly, and the movement of the steel wire rope is prevented.
The frame pressure plate control device 4.2.3 is also provided with a first displacement induction switch 4.2.3.3, the cutter control device 4.2.5 is provided with a second displacement induction switch 4.2.5.3, and the flower beating control device 4.2.6 is provided with a third displacement induction switch 4.2.6.3.
The working principle of the full-automatic thread cutting and embossing device 4 is as follows:
i, after the sleeve assembly finishes a pre-tightening process, triggering a three-axis robot body 5 to move upwards, grabbing two ends of the sleeve assembly through a first sleeve grabbing clamp 5.1 and a steel wire rope grabbing clamp 5.2 at two ends, lifting and translating to the right opposite side of a tangent flower printing workbench 4.2, then descending to the same horizontal plane with the tangent flower printing workbench 4.2, driving the sleeve assembly to move forwards by the three-axis robot body 4.1, and sending a steel wire rope in the sleeve assembly into a steel wire rope guide groove 4.2.1.1 of a guide base 4.2.1 of the tangent flower printing workbench 4.2;
II, after the steel wire rope is sensed to be in place, under the action of a rack pressing plate control device 4.2.3, a rack pressing plate 4.2.2 presses down along a left sliding groove rack 4.3.2 and a right sliding groove rack 4.3.3 to be matched with a guiding base 4.2.1, the steel wire rope is pressed tightly to prevent the steel wire rope from moving, meanwhile, a cutter tool 4.2.4 moves down along the left sliding groove rack 4.3.2 and the right sliding groove rack 4.3.3 under the action of a cutter control device 4.2.5, a protruding part of a blade 4.2.4.1 close to the guiding base 4.2.1 is cut off, the steel wire rope is cut off according to the required length, the cutting line is completed, the rear cutter tool 4.2.4 returns to the initial position, and the rack pressing plate 4.2.2 returns;
III, No. one triaxial robot body 5 is with the length that wire rope forward sent need was beaten flower, frame clamp plate 4.2.2 pushes down once more, beat flower module 4.2.7 and move to the wire rope end along bottom spout 4.2.6.2.1 according to movable stroke under the effect of controller 4.2.6 that beats flower, the wire rope tip gets into and beats flower module 4.2.7 protruding wire rope and stretch into hole 4.2.7.1, the wire rope tip receives the extrusion, thereby accomplish and beat flower, beat flower module 4.2.7 and frame clamp plate 4.2.2 and retreat to the initial position, triaxial robot body 4.1 shifts wire rope to next station.
The model of die casting machine 7 is LB-75A, and the model of laser printer 11 is HYDP-20, and the model of six robot body 6 is: anchuan GP25, the model of the three-axis robot body 5 of the first model and the model of the three-axis robot body 9 of the second model are BO-126 × 85, and the model of the labeling machine 2 is CAB.
The drag chain conveyor line 10.1 is prior art and its specific structure is not described herein.
The working principle is as follows: when the device is used, a worker places the sleeve assembly with one end subjected to die casting on the pre-feeding turnover mechanism 1, the rear sleeve assembly is displaced to the position right in front of the labeling machine 2 along with the pre-feeding turnover mechanism 1, and the labeling machine 2 is matched with the pre-feeding turnover mechanism 1 to adhere the two-dimensional code label to the sleeve cover one by one at a time;
when the sleeve pipe component is moved to the steel wire rope pre-tensioning mechanism 3, the pre-tensioning cylinder 3.2.2 pushes the stop block 3.2.1 to be connected with the gripping and clamping device 3.1, the steel wire rope pre-tensioning gripping clamp 3.1.1 is combined with the sliding groove frame 3.1.3 to grasp the steel wire rope, the stop block 3.2.1 retreats under the action of the pre-tensioning cylinder 3.2.2, the gripping and clamping cylinder 3.1.2 drives the steel wire rope pre-tensioning gripping clamp 3.1.1 to retreat to the stop block 3.2.1 position under the action of the weight 3.1.6, the pre-tensioning work of the steel wire rope is completed, synchronously, the first sleeve pipe gripping clamp 5.1 and the first steel wire rope gripping clamp 5.2 at two ends grab the sleeve pipe component before the first robot body 5, the steel wire rope pre-tensioning gripping clamp 3.1.1 is loosened, and the sleeve pipe component is transferred to the positive face-to-face of the full-automatic thread embossing device 4 under the action of the first robot;
each part of the steel wire rope prestretching mechanism 3 is reset to an initial state, after a full-automatic tangent line embossing process is completed, the first robot body 5 puts the sleeve pipe assembly down onto the six-axis robot body 6, the first sleeve pipe grippers 5.1 and the first steel wire rope grippers 5.2 at two ends of the first robot body 5 are all loosened, and the second sleeve pipe grippers 6.1 and the second steel wire rope 6.2 at two ends of the six-axis robot body 6 grip the sleeve pipe assembly and move towards the die casting machine 7;
meanwhile, the direction of the sleeve assembly is turned, the knurling end is aligned to the die casting machine 7, and the knurling end is sent into the die casting machine 7, so that the die casting of the joint is completed;
then the six-axis robot body 6 transfers the sleeve assembly to a two-number three-axis robot body 9, the two-number three-axis robot body 9 brings the sleeve assembly to the position right ahead of the deburring device 8, a joint at one end of the sleeve assembly, namely a tangent line knurling end, is placed on the top block 8.1.1, the top pressing mechanism 8.2 moves downwards, the lower pressing block 8.2.1 is matched with the top block 8.1.1, the joint is placed between the lower pressing block 8.2.1 and the top block 8.1.1, the lower pressing tool 8.2.2 continues to move downwards under the driving of the cylinder to drive the bottom tool 8.1.2 together to remove burrs on the periphery of the joint, and the lower pressing tool 8.2.2 and the bottom tool 8.1.2 are reset and pressed downwards again to ensure that the burrs are removed completely;
the sleeve assembly is conveyed to a drag chain conveying line 10.1 by a third sleeve gripper and a third steel wire rope gripper on a No. two three-axis robot body 9 and is respectively fixed by a sleeve guide block 10.1.1 at two ends and a steel wire rope guide block 10.1.2 on the drag chain conveying line 10.1, along with the cyclic motion of the drag chain conveying line 10.1, the sleeve assembly is transferred to a pull-off force testing mechanism 10.2, a first joint pushing cylinder is started, a joint end is pushed to a sleeve cover by the first joint pushing block 10.2.1, the movable stroke is shown at the other end of the sleeve assembly, the steel wire rope pushing cylinder is started, a steel wire rope is sent back to a specified stroke amount by a steel wire rope pushing gripper 10.2.2 at the other end, then the pulling cylinder is started, the pulling gripper 10.2.3 grips the exposed steel wire rope, meanwhile, the joint gripper 10.2.4 grips the joint and acts opposite to the pulling gripper 10.2.3, so as to achieve the purpose of measuring the pull-off force, the joint gripper cylinder is started, the joint gripper 10.2.4 and the pulling gripper 10.2.3 are synchronously, the drag chain conveying line 10.1 continuously moves to bring the sleeve assembly to a stroke detection station, a second joint pushing cylinder is started, a second joint pushing block 10.3.1 is pushed against the joint in the front, the stroke detection cylinder is started on the other side, the stroke detection block 10.3.2 is pushed in the front, the sleeve assembly slides to the joint from the end part of the sleeve cover along the steel wire rope, the stroke length of the steel wire rope is measured, after the process is finished, the stroke detection block 10.3.2 and the second joint pushing block 10.3.1 are synchronously released, the sleeve assembly continuously moves to the laser printer 11 station, and laser printing is finished;
and finally, under the action of a sleeve assembly blanking tool 10.5, the finished product leaves the drag chain conveying line 10.1, and the stay cable is manufactured.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. Full-automatic joint die-casting, product paste mark and terminal check out test set, its characterized in that: including the equipment body, the equipment body draws power and stroke check out test set including material loading tilting mechanism, labeller, wire rope prestretch mechanism, full-automatic tangent line to beat colored equipment, die casting machine, burring equipment, joint in advance, material loading tilting mechanism, labeller, wire rope prestretch mechanism, full-automatic tangent line to beat colored equipment and all set gradually one side at the equipment body, die casting machine, burring equipment, joint draw power and stroke check out test set all set gradually the opposite side at the equipment body.
2. The full-automatic joint die-casting, product labeling and terminal detection device of claim 1, wherein: a three-axis robot body I is further arranged between the steel wire rope pre-tensioning mechanism and the full-automatic tangent line embossing equipment, and a first steel wire rope gripping clamp and two first sleeve gripping clamps which are used for gripping two ends of a sleeve are arranged on the three-axis robot body I.
3. The full-automatic joint die-casting, product labeling and terminal detection device of claim 1, wherein: the steel wire rope pre-tensioning mechanism comprises a support, a gripping and clamping device and a pre-tensioning device, the gripping and clamping device comprises a steel wire rope pre-tensioning gripping clamp, a gripping and clamping cylinder, a chute frame, a chain, a fixed pulley and a weight, the chute frame is fixedly arranged on one side of the support, the gripping and clamping cylinder is slidably arranged on the support, the gripping and clamping cylinder is also slidably sleeved with the chute frame, the movable end of the gripping and clamping cylinder is fixed with the steel wire rope pre-tensioning gripping clamp, the fixed pulley is arranged on the other side of the support, the chain is wound on the fixed pulley, the weight is fixed with one end of the chain, the other end of the chain is fixed with the end of the fixed end of the gripping and clamping cylinder, the pre-tensioning device comprises a stop block and a pre-tensioning cylinder, the stop block is arranged on the support and is fixedly sleeved with the joint of the chain and the gripping and clamping cylinder, one side of the stop block is close to one side of the gripping and, and is close to the fixed pulley, and the movable end of the pre-tensioning cylinder is fixed with one side of the stop block.
4. The full-automatic joint die-casting, product labeling and terminal detection device of claim 1, wherein: still be equipped with six robot bodies between full-automatic tangent line equipment of spending and the die casting machine, the both ends of six robot bodies are equipped with second wire rope respectively and grab the clamp with two second sleeves that are used for grabbing the sleeve pipe both ends respectively and grab the clamp.
5. The full-automatic joint die-casting, product labeling and terminal detection device of claim 1, wherein: a two-type three-axis robot body is arranged between the deburring device and the pulling-out force and stroke detection device, and a third steel wire rope gripping clamp and two third sleeve gripping clamps which are respectively used for gripping two ends of a sleeve are arranged on the two-type three-axis robot body.
6. The full-automatic joint die-casting, product labeling and terminal detection device of claim 1, wherein: one side of burring equipment is relative with full-automatic tangent line equipment of spending, be equipped with kicking block device and pushing down the mechanism on the burring equipment, the kicking block device is established in the bottom of burring equipment, the kicking block device includes kicking block and bottom frock, the kicking block is the long banding of joint shape, the kicking block activity is cup jointed on the bottom frock and is stretched out the bottom frock, the bottom fixedly connected with spring of bottom frock, the bottom of spring is fixed with the bottom of burring equipment, pushing down the mechanism and establishing the top at burring equipment, pushing down the mechanism and including briquetting and pushing down the frock down, the briquetting is for connecting the long banding of shape down, and cooperatees with the kicking block, the briquetting is located pushes down the frock top down, the top fixedly connected with cylinder of burring equipment, the cylinder expansion end links to each other with the top of briquetting down is fixed.
7. The full-automatic joint die-casting, product labeling and terminal detection device of claim 1, wherein: the middle part of the pull-off force and stroke detection device is provided with a tow chain conveying line, two ends of the tow chain conveying line are provided with sleeve guide blocks for supporting sleeves, one side of the tow chain conveying line is also provided with a steel wire rope guide block, the pull-off force and stroke detection device is also provided with a pull-off force testing mechanism and a stroke detection mechanism, the pull-off force testing mechanism comprises a steel wire rope pushing mechanism and a connector pulling mechanism, the steel wire rope pushing mechanism is divided into a left part and a right part which are respectively positioned at the outer sides of the tow chain conveying line, one side of the steel wire rope guide block is provided with a steel wire rope pushing gripper, the pull-off force and stroke detection device is also provided with a steel wire rope pushing cylinder for fixedly driving the steel wire rope pushing gripper, the other side of the pull-off force and stroke detection device is provided with a first connector pushing cylinder for fixedly driving the first connector pushing block and a drawing cylinder for driving the drawing gripper, the joint tension mechanism comprises a joint gripper and a joint gripper cylinder, a tool bracket for fixing the joint gripper cylinder is further arranged in the pull-off force and stroke detection device, the joint gripper is arranged on the tool bracket, the movable end of the joint gripper cylinder is also fixed with the joint gripper, the joint gripping clamp and the steel wire rope pushing gripping clamp are positioned on the same side of the pulling-out force and stroke detection equipment, the joint gripper is divided into an upper part and a lower part, the stroke detection mechanism comprises a second joint pushing block and a stroke detection block, the pulling-out force and stroke detection equipment is also respectively provided with a second joint pushing cylinder for fixedly driving a second joint pushing block and a stroke detection cylinder for driving a stroke detection block, the second joint pushing block and the first joint pushing block are located on the same side, located on the other side of the stroke detection block and close to the joint tension mechanism.
8. The full-automatic joint die-casting, product labeling and terminal detection device of claim 7, wherein: the end both sides of tow chain transfer chain are equipped with respectively and are used for the thimble assembly to follow the unloading frock that the tow chain transfer chain was unloaded, the unloading frock is the arc iron sheet, the radian of arc iron sheet is greater than the tow chain radian of buckling on the tow chain transfer chain, just the tow chain transfer chain is oval.
9. The full-automatic joint die-casting, product labeling and terminal detection device of claim 7, wherein: and the tail end of the drag chain conveying line is also provided with a laser printer body.
10. The full-automatic joint die-casting, product labeling and terminal detection device of claim 7, wherein: and the two ends of the pulling-out force and stroke detection equipment are also provided with tilting prevention tools for preventing the sleeve cover from tilting.
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| CN110844234B (en) | 2024-06-11 |
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