CN110844234B - Full-automatic joint die-casting, product labeling and terminal detection equipment - Google Patents
Full-automatic joint die-casting, product labeling and terminal detection equipment Download PDFInfo
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- CN110844234B CN110844234B CN201911283326.9A CN201911283326A CN110844234B CN 110844234 B CN110844234 B CN 110844234B CN 201911283326 A CN201911283326 A CN 201911283326A CN 110844234 B CN110844234 B CN 110844234B
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- wire rope
- cylinder
- sleeve
- steel wire
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- 238000001514 detection method Methods 0.000 title claims abstract description 78
- 238000004512 die casting Methods 0.000 title claims abstract description 39
- 238000002372 labelling Methods 0.000 title claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 84
- 230000007306 turnover Effects 0.000 claims abstract description 33
- 238000004049 embossing Methods 0.000 claims abstract description 22
- 238000005520 cutting process Methods 0.000 claims abstract description 17
- 229910000831 Steel Inorganic materials 0.000 claims description 81
- 239000010959 steel Substances 0.000 claims description 81
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 14
- 238000012360 testing method Methods 0.000 claims description 14
- 229910052742 iron Inorganic materials 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000003825 pressing Methods 0.000 description 38
- 230000009471 action Effects 0.000 description 10
- 238000006073 displacement reaction Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 6
- 230000001939 inductive effect Effects 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000012840 feeding operation Methods 0.000 description 2
- 238000000059 patterning Methods 0.000 description 2
- 238000000429 assembly Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000007648 laser printing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C3/00—Labelling other than flat surfaces
- B65C3/02—Affixing labels to elongated objects, e.g. wires, cables, bars, tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/02—Making uncoated products
- B21C23/04—Making uncoated products by direct extrusion
- B21C23/08—Making wire, bars, tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/02—Devices for moving articles, e.g. containers, past labelling station
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/26—Devices for applying labels
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/16—Auxiliary apparatus
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
Abstract
The invention discloses full-automatic joint die casting, product labeling and terminal detection equipment, and belongs to the technical field of sleeve components. The device comprises a device body, wherein the device body comprises a pre-feeding turnover mechanism, a labeling machine, a wire rope pre-tensioning mechanism, a full-automatic wire cutting and embossing device, a die casting machine, a deburring device, a joint pulling-off force and a stroke detection device, wherein the pre-feeding turnover mechanism, the labeling machine, the wire rope pre-tensioning mechanism and the full-automatic wire cutting and embossing device are all sequentially arranged on one side of the device body, and the die casting machine, the deburring device, the joint pulling-off force and the stroke detection device are all sequentially arranged on the other side of the device body. The invention can complete the production in a full-automatic flow line manner, saves the circulation time among the working procedures, saves labor, can realize mass production and greatly improves the working efficiency.
Description
Technical Field
The invention relates to full-automatic joint die casting, product labeling and terminal detection equipment, belongs to the technical field of sleeve components, and in particular relates to an integrated machine capable of fully automatically completing sleeve cover end two-dimensional code labeling, wire rope tangent line embossing, joint die casting deburring, final joint pull-out force and stroke detection work of a sleeve component.
Background
After injection molding of the two ends of the sleeve, the steel wire rope with one end subjected to die casting needs to be penetrated, then the other end of the steel wire rope needs to be subjected to tangential line embossing, the installation work of the inhaul cable is finished through die casting and deburring, a two-dimensional code label is attached, and finally stroke detection and the like are performed to ensure that the joint pulling-out force and the movable stroke of the inhaul cable meet the requirements of customers.
At present, the wire cutting and embossing of the steel wire rope is one procedure, the die casting and deburring is one procedure, the labeling and stroke detection are terminal detection procedures, and the wire cutting and embossing are independent from each other and do not interfere with each other. The installation mode requires more manual participation and operation, and the circulation of materials is time-consuming, so that the working efficiency is low.
In order to improve the working efficiency and reduce the labor cost, it is necessary to design a device integrating tangential line pattern punching, die casting deburring, labeling and stroke detection into a whole, so as to form assembly line production to make up the defects of the prior art.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: the full-automatic joint die-casting, product labeling and terminal detection equipment is provided, the problems that the conventional wire rope tangent line pattern is formed into one process, die-casting deburring is formed into one process, labeling and stroke detection are terminal detection processes, and the labeling and stroke detection processes are mutually independent and do not interfere with each other are solved. The installation mode requires more manual participation and operation, and the circulation of materials is time-consuming and has lower working efficiency.
The technical problems to be solved by the invention are realized by adopting the following technical scheme:
Full-automatic joint die-casting, product subsides mark and terminal check out test set, including the equipment body, the equipment body is including the material loading tilting mechanism in advance, labeller, wire rope prestretches mechanism, full-automatic tangent line and beats colored equipment, die casting machine, burring equipment, joint and draw and take off power and stroke check out test set, material loading tilting mechanism in advance, labeller, wire rope prestretches mechanism, full-automatic tangent line and beats colored equipment and all set gradually in one side of equipment body, die casting machine, burring equipment, joint draw and take off power and stroke check out test set all set gradually in the opposite side of equipment body.
As a preferable example, a first triaxial robot body is further arranged between the wire rope pretensioning mechanism and the full-automatic wire cutting and embossing equipment, and a first wire rope grabbing clamp and two first sleeve grabbing clamps respectively used for grabbing two ends of the sleeve are arranged on the first triaxial robot body.
As a preferred example, the wire rope pretensioning mechanism comprises a bracket, a grip device and a pretensioning device, the grip device comprises a wire rope pretensioning grip, a grip cylinder, a chute frame, a chain, a fixed pulley and a weight, the chute frame is fixedly arranged on one side of the bracket, the grip cylinder is slidably arranged on the bracket, the grip cylinder is also slidably sleeved with the chute frame, the movable end of the grip cylinder is fixed with the wire rope pretensioning grip, the fixed pulley is arranged on the other side of the bracket, the chain is wound on the fixed pulley, the weight is fixed with one end of the chain, the other end of the chain is fixed with the fixed end of the grip cylinder, the pretensioning device comprises a stop block and a pretensioning cylinder, the stop block is arranged on the bracket and fixedly sleeved with the joint of the chain and the grip cylinder, one side of the stop block is close to one side of the grip cylinder, the fixed end of the grip cylinder is fixedly arranged on the bracket and close to the fixed pulley, and the movable end of the pretensioning cylinder is fixedly arranged with one side of the stop block.
By adopting the scheme, the aim is to prevent the pre-tensioning device from moving backwards due to the action of the weight, when the pre-tensioning cylinder pulls, the stop block retreats, no reaction force of the stop block exists, the pre-tensioning device moves backwards along with the action force of the weight, and similarly, when the pre-tensioning cylinder returns, the stop block is pushed to return to the original position, and the stop block pushes the clamping device to return.
As a preferable example, a six-axis robot body is further arranged between the full-automatic wire cutting and embossing device and the die casting machine, and two ends of the six-axis robot body are respectively provided with a second steel wire rope grabbing clamp and two second sleeve grabbing clamps respectively used for grabbing two ends of the sleeve.
As a preferable example, a two-number triaxial robot body is arranged between the deburring device and the pulling-out force and stroke detection device, and a third steel wire rope grabbing clamp and two third sleeve grabbing clamps respectively used for grabbing two ends of the sleeve are arranged on the two-number triaxial robot body.
As a preferred example, one side of burring equipment is relative with full-automatic tangent line knurling equipment, be equipped with kicking piece device and pushing down the mechanism on the burring equipment, the bottom at the burring equipment is established to kicking piece device, kicking piece device includes kicking piece and bottom frock, the kicking piece is the long strip of joint shape, the kicking piece activity cup joints on the bottom frock and stretches out the bottom frock, the bottom fixedly connected with spring of bottom frock, the bottom of spring is fixed mutually with the bottom of burring equipment, pushing down the mechanism and establishing at the top of burring equipment, pushing down the mechanism and including pushing down the briquetting and pushing down the frock, the briquetting is the long strip of joint shape down, and cooperatees with the kicking piece, the briquetting is located pushing down the frock top down, the top fixedly connected with cylinder of burring equipment, the cylinder end links to each other with the top of briquetting down.
As a preferable example, the pull-out force and travel detection device is provided with a drag chain conveying line in the middle, sleeve guide blocks for supporting sleeves are arranged at two ends of the drag chain conveying line, one side of the drag chain conveying line is also provided with a steel wire rope guide block, the pull-out force and travel detection device is also provided with a pull-out force test mechanism and a travel detection mechanism, the pull-out force test mechanism comprises a steel wire rope pushing mechanism and a joint tension mechanism, the steel wire rope pushing mechanism is divided into a left part and a right part which are respectively positioned at the outer side of the drag chain conveying line, one side of the steel wire rope guide block is provided with a steel wire rope pushing grab clamp, the pull-out force and travel detection device is also provided with a steel wire rope pushing cylinder for fixing and driving the steel wire rope pushing grab clamp, the other side of the drag chain conveying line is provided with a first joint pushing block and a traction grab clamp, the pull-out force and travel detection device is also respectively provided with a first joint pushing cylinder for fixing and driving the traction grab clamp to grab, the joint tension mechanism comprises a joint grabbing clamp and a joint grabbing clamp cylinder, the pulling-out force and stroke detection equipment is also provided with a tool support for fixing the joint grabbing clamp cylinder, the joint grabbing clamp is arranged on the tool support, the movable end of the joint grabbing clamp cylinder is also fixed with the joint grabbing clamp, the joint grabbing clamp and the steel wire rope pushing grabbing clamp are positioned on the same side of the pulling-out force and stroke detection equipment, the joint grabbing clamp is divided into an upper part and a lower part, the stroke detection mechanism comprises a second joint pushing block and a stroke detection block, the pulling-out force and stroke detection equipment is also respectively provided with a second joint pushing cylinder for fixedly driving the second joint pushing block and a stroke detection cylinder for driving the stroke detection block, the second joint pushing block and the first joint pushing block are positioned on the same side, and the stroke detection block is positioned on the other side and is close to the joint tension mechanism.
By adopting the scheme, the whole joint tension mechanism corresponds to the traction grabbing clamp, and the whole joint tension mechanism and the traction grabbing clamp simultaneously act on the two ends of the steel wire rope on the sleeve assembly to ensure the accuracy of the test of the pulling-out force.
As a preferable example, the two sides of the tail end of the drag chain conveying line are respectively provided with a blanking tool for discharging the sleeve assembly from the drag chain conveying line, the blanking tool is an arc-shaped iron sheet, the radian of the arc-shaped iron sheet is larger than the bending radian of the drag chain on the drag chain conveying line, and the drag chain conveying line is elliptical.
By adopting the scheme, when the sleeve assembly on the drag chain conveying line runs to the position, the blanking fixture is just positioned between the sleeve assembly and the sleeve guide block of the drag chain conveying line, and when the drag chain conveying line flows one step again, the sleeve assembly is separated from the drag chain conveying line due to the existence of the blanking fixture, so that the purpose of blanking is achieved.
As a preferred example, a laser printer body is further arranged on the tail end of the drag chain conveying line.
As a preferable example, both ends of the pulling-out force and stroke detecting device are also provided with anti-tilting tools for preventing the sleeve cover from tilting.
By adopting the scheme, the tilting-prevention tool is preferably provided with a small iron sheet and is arranged right above the sleeve cover, and the sleeve can be effectively prevented from being separated from the sleeve guide block due to tilting because the tilting-prevention tool is just right above the sleeve cover.
The beneficial effects of the invention are as follows: the invention can complete the production in a full-automatic flow line manner, saves the circulation time among the working procedures, saves labor, can realize mass production and greatly improves the working efficiency.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of the portion A of FIG. 1;
FIG. 3 is a schematic view of the portion B in FIG. 1;
FIG. 4 is a schematic view of another view of the present invention;
FIG. 5 is a schematic view of the portion C in FIG. 4;
FIG. 6 is a schematic view of a third view of the present invention;
FIG. 7 is a schematic diagram of the portion D in FIG. 6;
FIG. 8 is a schematic view of the portion E in FIG. 7;
FIG. 9 is a schematic diagram of a wire rope pretensioning mechanism according to the present invention;
FIG. 10 is a schematic diagram of the positions of the first joint pushing block, the stroke detection mechanism and the blanking fixture on the whole equipment;
FIG. 11 is a schematic view of the position of the sleeve guide block, the wire rope guide block, the pulling grip, and the anti-lift tool on the whole device according to the present invention;
FIG. 12 is a schematic view of the structure of the portion F in FIG. 11;
FIG. 13 is a schematic view of the portion G of FIG. 11;
FIG. 14 is a schematic view of the position of a wire rope pushing grip and a second connector pushing block on the whole device;
FIG. 15 is a schematic view of the position of the travel sensing block throughout the device in accordance with the present invention;
FIG. 16 is a schematic diagram of the structure of the pre-feeding turnover mechanism before turnover in the present invention;
FIG. 17 is a schematic view of the H portion of FIG. 16;
FIG. 18 is a schematic view of the portion I of FIG. 16;
FIG. 19 is a schematic diagram showing the structure of the pre-feeding turnover mechanism after turnover according to the present invention;
FIG. 20 is a schematic view of the portion J of FIG. 19;
FIG. 21 is a schematic structural view of a full-automatic thread cutting and embossing apparatus according to the present invention;
FIG. 22 is a front view of a full automatic thread cutting and embossing apparatus of the present invention;
FIG. 23 is a schematic view of the structure of the portion K in FIG. 22;
FIG. 24 is a schematic view of the structure of the combination of the tangential embossing table and the fixture of the present invention;
FIG. 25 is a schematic view of the positions of a chute frame fixing plate, a first connecting fixture, a top fixing plate, a wire rope guide groove, and a wire rope extending hole on a tangential embossing workbench and a fixing fixture;
FIG. 26 is a schematic structural view of a platen control device and platen on a tangential patterning table and a fixture according to the present invention;
FIG. 27 is a schematic diagram of the positions of a first displacement sensor switch, a second connection tool, a second displacement sensor switch, a pattern making control device, a third oil cylinder, a third connection tool and a third displacement sensor switch on a tangential pattern making workbench and a fixed tool;
FIG. 28 is a schematic view of the position of the cutter tooling, the blade, and the wire rope guide groove on the tangential embossing workbench and the fixed tooling in the present invention;
fig. 29 is a schematic structural view of another view angle of the tangential embossing workbench and the fixing tool of the present invention after combination.
In the figure: the pre-feeding turnover mechanism 1, the pre-feeding table 1.1, the left end sleeve cover positioning clamping groove 1.1.1, the right end sleeve cover positioning clamping groove 1.1.2, the spring 1.1.3, the pushing cylinder 1.1.4, the sleeve cover jacking block 1.1.5, the sleeve cover jacking end 1.1.5.1, the sleeve jacking end 1.1.5.2, the bottom plate 1.1.5.3, the first connecting plate 1.1.5.4, the sleeve support 1.1.6, the turnover handle 1.1.7, the sliding block 1.2.1, the fine-tuning nut 1.2.2, the rotary fastening cylinder 1.2.3, the rotary fastening pressing block 1.2.4, the inductive switch 1.2.5, The turnover shaft 1.2.6, the second connecting plate 1.2.7, the sliding plate 1.2.8, the feeding table 1.3, the U-shaped bracket 1.4, the labeling machine 2, the steel wire rope pre-tensioning mechanism 3, the clamping device 3.1, the steel wire rope pre-tensioning clamping 3.1.1, the clamping cylinder 3.1.2, the chute bracket 3.1.3, the chain 3.1.4, the fixed pulley 3.1.5, the weight 3.1.6, the pre-tensioning device 3.2, the stop block 3.2.1, the pre-tensioning cylinder 3.2.2, the bracket 3.3, the full-automatic cutting and embossing equipment 4, the cutting and embossing worktable 4.2, the guiding base 4.2.1, the steel wire rope guiding groove 4.2.1.1.1, The frame pressing plate 4.2.2, the frame pressing plate control device 4.2.3, the first oil cylinder 4.2.3.1, the annular connecting tool 4.2.3.2, the first displacement sensing switch 4.2.3.3, the cutter tool 4.2.4, the blade 4.2.4.1, the cutter control device 4.2.5, the second oil cylinder 4.2.5.1, the second connecting tool 4.2.5.2, the second displacement sensing switch 4.2.5.3, the flower making control device 4.2.6, the third connecting tool 4.2.6.2, the chute 4.2.6.2.1, the third displacement sensing switch 4.2.6.3, the flower making module 4.2.7, Fixed tooling 4.3, a base 4.3.1, a left chute frame 4.3.2, a right chute frame 4.3.3, a chute frame fixing plate 4.3.4, a first connecting tooling 4.3.5, a top fixing plate 4.3.6, a middle fixing plate 4.3.7, a third oil cylinder fixing seat 4.3.8, a first three-axis robot body 5, a first sleeve grabbing clamp 5.1, a first steel wire rope grabbing clamp 5.2, a six-axis robot body 6, a second sleeve grabbing clamp 6.1, a second steel wire rope grabbing clamp 6.2, a die casting machine 7, a deburring device 8, a top block device 8.1, a top block 8.1.1, a bottom tooling 8.1.2, a pressing mechanism 8.2, The device comprises a pressing block 8.2.1, a pressing tool 8.2.2, a two-number triaxial robot body 9, a pulling-out force and stroke detection device 10, a drag chain conveying line 10.1, a sleeve guide block 10.1.1, a steel wire rope guide block 10.1.2, a pulling-out force testing mechanism.2, a first joint pushing block 10.2.1, a steel wire rope pushing grabbing clamp 10.2.2, a pulling grabbing clamp 10.2.3, a joint grabbing clamp 10.2.4, a stroke detection mechanism 10.3, a second joint pushing block 10.3.1, a stroke detection block 10.3.2, an anti-tilting tool 10.4, a blanking tool 10.5 and a laser printer body 11.
Detailed Description
The invention will be further described with reference to the following detailed drawings, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1-29, the full-automatic joint die casting, product labeling and terminal detection equipment comprises an equipment body, wherein the equipment body comprises a pre-feeding turnover mechanism 1, a labeling machine 2, a wire rope pre-tensioning mechanism 3, a full-automatic wire cutting and embossing equipment 4, a die casting machine 7, a deburring equipment 8, a joint pulling-out force and stroke detection equipment 10, the pre-feeding turnover mechanism 1, the labeling machine 2, the wire rope pre-tensioning mechanism 3 and the full-automatic wire cutting and embossing equipment 4 are sequentially arranged on one side of the equipment body, and the die casting machine 7, the deburring equipment 8, the joint pulling-out force and the stroke detection equipment 10 are sequentially arranged on the other side of the equipment body.
A first steel wire rope grabbing clamp 5.2 and two first sleeve grabbing clamps 5.1 which are respectively used for grabbing two ends of the sleeve are arranged on the first triaxial robot body 5.
The steel wire rope pre-tensioning mechanism 3 comprises a bracket 3.3, a clamping device 3.1 and a pre-tensioning device 3.2, the clamping device 3.1 comprises a steel wire rope pre-tensioning clamping 3.1.1, a clamping cylinder 3.1.2, a chute frame 3.1.3, a chain 3.1.4, a fixed pulley 3.1.5 and a weight 3.1.6, the chute frame 3.1.3 is fixedly arranged on one side of the bracket 3.3, the clamping cylinder 3.1.2 is slidably arranged on the bracket 3.3, the clamping cylinder 3.1.2 is also slidably sleeved with the chute frame 3.1.3, the movable end of the clamping cylinder 3.1.2 is fixedly connected with the steel wire rope pre-tensioning clamping 3.1.1, the fixed pulley 3.1.5 is fixedly arranged on the other side of the bracket 3.3, the chain 3.1.4 is wound on the fixed pulley 3.1.5, the weight 3.1.6 is fixed with one end of the chain 3.1.4, the other end of the chain 3.1.4 is fixed with the fixed end of the clamping cylinder 3.1.2, the pre-tensioning device comprises a stop block 3.2.1 and a pre-tensioning cylinder 3.2.2, the stop block 3.2.1 is arranged on the bracket 3.3 and fixedly sleeved at the joint of the chain 3.1.4 and the clamping cylinder 3.1.2, one side of the stop block 3.2.1 is close to one side of the clamping cylinder 3.1.2, the fixed end of the pre-tensioning cylinder 3.2.2 is fixed on the bracket 3.3 and close to the fixed pulley 3.1.5, and the movable end of the pre-tensioning cylinder 3.2.2 is fixed with one side of the stop block 3.2.1.
The pretensioning device comprises a stop block 3.2.1 and a pretensioning cylinder 3.2.2, wherein the stop block 3.2.1 is arranged on a support 3.3 and is fixedly sleeved with a joint of a chain 3.1.4 and the pinch grabbing cylinder 3.1.2, one side of the stop block 3.2.1 is close to one side of the pinch grabbing cylinder 3.1.2 and is sleeved with a joint of the chain 3.1.4 and the pinch grabbing cylinder 3.1.2, the fixed end of the pretensioning cylinder 3.2.2 is fixed on the support 3.3 and is close to a fixed pulley 3.1.5, and the movable end of the pretensioning cylinder 3.2.2 is fixed with one side of the stop block 3.2.1.
Six robot bodies 6 are further arranged between the full-automatic tangent line pattern making equipment 4 and the die casting machine 7, and two ends of the six robot bodies 6 are respectively provided with a second steel wire rope grabbing clamp 6.1 and two second sleeve grabbing clamps 6.2 which are respectively used for grabbing two ends of the sleeve.
A two-number three-axis robot body 9 is arranged between the deburring device 8 and the pulling-out force and stroke detection device 10, and a third steel wire rope grabbing clamp and two third sleeve grabbing clamps respectively used for grabbing two ends of the sleeve are arranged on the two-number three-axis robot body 9.
One side of the deburring device 8 is opposite to the full-automatic tangential line pattern forming device 4, the deburring device 8 is provided with a jacking block device 8.1 and a pressing mechanism 8.2, the jacking block device 8.1 is arranged at the bottom of the deburring device 8, the jacking block device 8.1 comprises a jacking block 8.1.1 and a bottom tool 8.1.2, the jacking block 8.1.1 is in a joint-shaped strip shape, the jacking block 8.1.1 is movably sleeved on the bottom tool 8.1.2 and extends out of the bottom tool 8.1.2, the bottom of the bottom tool 8.1.2 is fixedly connected with a spring, the bottom of the spring is fixedly connected with the bottom of the deburring device 8, the pressing mechanism is arranged at the top of the deburring device 8, the pressing mechanism 8.2 comprises a pressing block 8.2.1 and a pressing tool 8.2.2, the pressing block 8.2.1 is in a joint-shaped strip shape and is matched with the jacking block 8.1.1, the pressing block 8.2.1 is positioned above the pressing tool 8.2.2, the top of the deburring device 8 is fixedly connected with a movable end of the top of the deburring device 8 and is fixedly connected with a cylinder of the pressing block 8.2.
The middle part of the pull-out force and travel detection device 10 is provided with a drag chain conveying line 10.1, two ends of the drag chain conveying line 10.1 are provided with sleeve guide blocks 10.1.1 for supporting sleeve pipes, one side of the drag chain conveying line 10.1 is also provided with a steel wire rope guide block 10.1.2, the pull-out force and travel detection device 10 is also provided with a pull-out force test mechanism 10.2 and a travel detection mechanism 10.3, the pull-out force test mechanism 10.2 comprises a steel wire rope pushing mechanism and a joint pulling mechanism, the steel wire rope pushing mechanism is divided into a left part and a right part which are respectively positioned at the outer side of the drag chain conveying line 10.1, one side of the steel wire rope guide block 10.1.2 is provided with a steel wire rope pushing clamp 10.2.2, the other side of the pull-out force and travel detection device 10 is also provided with a steel wire rope pushing cylinder for fixing and driving the steel wire rope pushing clamp 10.2.2, the other side of the pull-out force and travel detection device 10 is also provided with a first joint pushing cylinder for fixing and driving the first joint pushing block 10.2.1 and the pulling clamp 10.2.3, the pull cylinder for driving the first joint pushing block 10.2.1 is respectively, the joint tension mechanism comprises a joint grabbing clamp 10.2.4 and a joint grabbing clamp 10.2.4 cylinder, a tool support for fixing the joint grabbing clamp 10.2.4 cylinder is further arranged in the pulling-out force and stroke detection device 10, a joint grabbing clamp 10.2.4 is arranged on the tool support, the movable end of the joint grabbing clamp 10.2.4 cylinder is further fixed with a joint grabbing clamp 10.2.4, a joint grabbing clamp 10.2.4 and a steel wire rope pushing grabbing clamp 10.2.2 are positioned on the same side of the pulling-out force and stroke detection device 10, the joint grabbing clamp 10.2.4 is divided into an upper part and a lower part, the stroke detection mechanism 10.3 comprises a second joint pushing block 10.3.1 and a stroke detection block 10.3.2, the pulling-out force and stroke detection device 10 is further provided with a second joint pushing cylinder for fixedly driving the second joint pushing block 10.3.1 and a stroke detection cylinder for driving the stroke detection block 10.3.2 respectively, the second joint pushing block 10.3.1 and the first joint pushing block 10.2.1 are positioned on the same side, and the stroke detection block 10.3.2 is positioned on the other side and is close to the joint tension mechanism.
The unloading frock 10.5 that is used for the sleeve pipe subassembly to follow drag chain transfer chain to unload is equipped with respectively to the terminal both sides of drag chain transfer chain 10.1, and unloading frock 10.5 is the arc iron sheet, and the radian of arc iron sheet is greater than drag chain bending radian on the drag chain transfer chain, and drag chain transfer chain 10.1 is oval.
By adopting the scheme, when the sleeve assembly on the drag chain conveying line 10.1 is operated to the position, the blanking fixture 10.5 is just positioned between the sleeve assembly and the sleeve guide block 10.1.1 of the drag chain conveying line 10.1, and when the drag chain conveying line 10.1 flows one step again, the sleeve assembly is separated from the drag chain conveying line 10.1 due to the existence of the blanking fixture 10.5, so that the purpose of blanking is achieved.
The tail end of the drag chain conveying line 10.1 is also provided with a laser printer body 11.
Both ends of the pulling-out force and stroke detection equipment 10 are also provided with tilting prevention tools 10.4 for preventing the sleeve cover from tilting.
The pre-feeding turnover mechanism 1 comprises a pre-feeding table 1.1, a turnover shaft mechanism, a feeding table 1.3 and a U-shaped support 1.4, wherein the pre-feeding table 1.1 is positioned on one side of the feeding table 1.3, the pre-feeding table 1.1 is rotationally connected with the U-shaped support 1.4 through the turnover shaft mechanism, the number of the pre-feeding tables 1.1 is two, one pre-feeding table 1.1 is provided with a left end sleeve cover positioning clamping groove 1.1.1, the other pre-feeding table 1.1 is provided with a right end sleeve cover positioning clamping groove 1.1.2, the middle position of the U-shaped support 1.4 is fixedly provided with a sleeve support piece 1.1.6, the bottom of the left end sleeve cover positioning clamping groove 1.1.1 is fixed on one side of the top of one pre-feeding table 1.1, the right end sleeve cover positioning clamping groove 1.1.2 is in sliding connection with the other side of the top of the other pre-feeding table 1.1 through a spring 1.1.3, the sleeve support piece 1.6 is positioned between the two pre-feeding tables 1.1.1.1.6, and the left end sleeve support piece 1.1.1.6 is positioned between the two pre-feeding tables 1.1.1.1.1, and the left end sleeve positioning groove is also fixedly arranged on the middle position of the bottom of the U-shaped support piece 1.4, and the left end sleeve positioning mechanism is respectively.
The pushing mechanism comprises a pushing cylinder 1.1.4 and a sleeve cover top block 1.1.5, wherein the sleeve cover top block 1.1.5 comprises a bottom plate 1.1.5.3, a first connecting plate 1.1.5.4, a sleeve cover top end 1.1.5.1 and a sleeve top end 1.1.5.2, a fixed end of the pushing cylinder 1.1.4 is fixedly sleeved with the bottom plate 1.1.5.3, a telescopic end of the pushing cylinder 1.1.4 is fixed with the first connecting plate 1.1.5.4, bottoms of the sleeve cover top end 1.1.5.1 and the sleeve top end 1.1.5.2 are both fixed with the first connecting plate 1.1.5.4, the sleeve cover top end 1.1.5.1 is positioned on one side of the sleeve top end 1.1.5.2, and when the sleeve cover is mounted on the left sleeve cover positioning clamping groove 1.1.1.1 and/or the right sleeve cover positioning clamping groove 1.1.2, the sleeve cover is abutted with the sleeve cover top end 1.1.5.1, and the sleeve is abutted with the sleeve top end 1.1.5.2.
By adopting the scheme, the purpose is to start the pushing cylinder 1.1.4, the pushing cylinder 1.1.4 pushes the bottom plate 1.1.5.3 to move upwards, so that the first connecting plate 1.1.5.4 is pushed to move upwards, and then the sleeve cover ejection end 1.1.5.1 and the sleeve ejection end 1.1.5.2 are pushed to move upwards together, so that two ends of the sleeve assembly are respectively ejected out of the left sleeve cover positioning clamping groove 1.1.1 and/or the right sleeve cover positioning clamping groove 1.1.2, and discharging is completed.
The pre-feeding table 1.1 is fixedly connected with one end of the spring 1.1.3, and the right-end sleeve cover positioning clamping groove 1.1.2 is fixedly connected with the spring 1.1.3.
By adopting the scheme, the purpose is that elastic connection exists between the pre-feeding table 1.1 and the right-end sleeve cover positioning clamping groove 1.1.2, and the purpose is that elastic buffering exists on the left-end sleeve cover positioning clamping groove 1.1.1 and the right-end sleeve cover positioning clamping groove 1.1.2 for placing the sleeve assembly, so that the sleeve assembly is effectively protected from being damaged.
The turnover shaft mechanism comprises a turnover shaft 1.2.6, sliding blocks 1.2.1 and fine tuning nuts 1.2.2, wherein the left end sleeve cover positioning clamping groove 1.1.1 and the right end sleeve cover positioning clamping groove 1.1.2 are respectively located in a U-shaped support, the two ends of the turnover shaft 1.2.6 are sequentially fixed with the U-shaped support 1.4, the middle position of the turnover shaft 1.2.6 is fixedly sleeved with fixing blocks, the fixing blocks are further rotatably connected with one end of the fine tuning nuts 1.2.2, the other end of each fine tuning nut 1.2.2 is in threaded sleeve connection with a sliding plate 1.2.8, the sliding plate 1.2.8 is further movably sleeved on the turnover shaft 1.2.6, the other end of each fine tuning nut 1.2.2 is fixedly connected with a hand wheel, the sliding plate 1.2.8 and the hand wheel are close to the right end sleeve cover positioning clamping groove 1.1.2, the sliding plates 1.2.1 are in sliding sleeve connection with the turnover shaft 1.2.6, the number of the sliding blocks 1.2.1 is two, one side of each sliding block 1.2.1 is fixedly connected with the second end sleeve cover 1.7.1.7, and the bottom of each handle is fixedly connected with the second end sleeve 1.7.1.7.1.7.
By adopting the scheme, firstly, the hand wheel is rotated to drive the fine adjustment nut 1.2.2 to move along with the hand wheel, and the sliding plate 1.2.8 is in threaded sleeve connection with the fine adjustment nut 1.2.2, so that the sliding plate 1.2.8 moves on the turnover shaft 1.2.6, and then the sliding distance of the sliding block 1.2.1 connected with the right end sleeve cover positioning clamping groove 1.1.2 through the second connecting plate 1.2.7 on the turnover shaft 1.2.6 is limited, and then the distance between the left end sleeve cover positioning clamping groove 1.1.1 and the right end sleeve cover positioning clamping groove 1.1.2 is changed, so that the sleeve assemblies with different lengths can be satisfied to perform pre-feeding operation on the pre-feeding table 1.1;
The two ends of the U-shaped support 1.4 are also fixedly provided with rotary fastening cylinders 1.2.3, the telescopic ends of the rotary fastening cylinders 1.2.3 are fixedly connected with rotary fastening pressing blocks 1.2.4, each end of the U-shaped support 1.4 is also fixedly provided with an inductive switch 1.2.5, and the inductive switches 1.2.5 are respectively positioned on one side of the rotary fastening cylinders 1.2.3.
By adopting the scheme, the purpose is to utilize inductive switch 1.2.5 to sense and advance charging table 1.1 and charging table 1.3 compound die after, push cylinder 1.1.4 starts to drive both ends sleeve lid kicking block and prop up to the sleeve assembly simultaneously, shift the sleeve assembly from advance charging table 1.1 to charging table 1.3.
The sleeve cap top 1.1.5.1 is shaped to match the sleeve cap, the sleeve top 1.1.5.2 is shaped as a strip, and the sleeve cap top 1.1.5.1 and the sleeve top 1.5.2 are fixed as a whole.
By adopting the scheme, the purpose of the sleeve cover top end 1.1.5.1 is to prevent the sleeve cover from falling off and not damaging the sleeve cover; the sleeve ejection end part 1.1.5.2 is designed to be long, so that the sleeve assembly is convenient to eject the two ends of the sleeve assembly in time, and in addition, the sleeve cover ejection end part 1.1.5.1 and the sleeve ejection end part 1.1.5.2 are designed into an integrated mechanism, so that synchronous work is realized, and the consistency of pushing the sleeve assembly is ensured.
The joint of the turnover shaft 1.2.6 and the sliding block 1.2.1 is flat, so that the sliding force of the turnover shaft and the sliding block can be improved, and deviation is prevented.
The left end sleeve cover positioning clamping groove 1.1.1 is arranged into a plurality of cavities, and the right end sleeve cover positioning clamping groove 1.1.2 is of an independent parallel structure, so that the cooperation and non-interference of the sleeve assembly during feeding can be ensured.
When the turnover shaft mechanism turns 180 degrees, the fixed block is separated from the sleeve supporting piece, and when the turnover mechanism does not turn over, the bottom of the fixed block is overlapped with the sleeve supporting piece.
The working principle of the pre-feeding turnover mechanism 1 is specifically as follows:
Firstly, one end of a sleeve component which completes the previous procedure is firstly placed in a right sleeve cover positioning clamping groove 1.1.2 on a pre-feeding table 1.1, then the other end of the sleeve component is placed in a left sleeve cover positioning clamping groove 1.1.1, the sleeve cover ejection end 1.1.5.1 in the bottom right sleeve cover positioning clamping groove 1.1.2 and/or the left sleeve cover positioning clamping groove 1.1.1 is contacted with the sleeve ejection end 1.1.5.2, and the middle position of the sleeve component is supported on a sleeve supporting piece 1.1.6;
II, after all the pre-feeding table 1.1 is filled with the sleeve components, the overturning handles 1.1.7 are held by hands, so that the pre-feeding table1 is overturned 180 degrees along the overturning shaft 1.2.6, the position of the sleeve components after overturning is overturned 180 degrees relative to the position of the sleeve components before overturning, the pre-feeding table 1.1 and the feeding table 1.3 are clamped, then the rotary fastening pressing block 1.2.4 is pressed down at the clamping positions of the two ends between the pre-feeding table 1.1 and the feeding table 1.3 under the action of the rotary fixing mechanism 1.2.3, and the pre-feeding table 1.1 and the feeding table 1.3 are pressed tightly;
III, then, after the induction switch 1.2.5 is used for inducing the die assembly of the pre-feeding table 1.1 and the feeding table 1.3, the pushing cylinder 1.1.4 is started, so that the sleeve assembly is driven to be simultaneously propped against the sleeve assembly by the sleeve cover jacking blocks 1.1.5 at the two ends, and the sleeve assembly is transferred to the feeding table 1.3 from the pre-feeding table 1.1, so that the feeding operation is completed.
The full-automatic tangent line pattern making equipment 4 comprises a tangent line pattern making workbench 4.2, wherein the tangent line pattern making workbench 4.2 is provided with a middle bulge, two sides of the tangent line pattern making workbench are flush with a blocky guiding base 4.2.1, the tangent line pattern making workbench 4.2 is also provided with a fixing tool 4.3, two sides of the guiding base 4.2.1 are respectively provided with a frame pressing plate 4.2.2 and a cutter tool 4.2.4, the frame pressing plate 4.2.2 and the cutter tool 4.2.4 are both in cuboid structures, the top of the frame pressing plate 4.2.2 is also provided with a frame pressing plate control device 4.2.3, one side, adjacent to the frame pressing plate 4.2.2, of the cutter tool 4.2.4 is provided with a blade 4.2.4.1 through nut fastening, the cutter tool 4.2.4 is provided with a steel wire rope guiding groove 4.2.2 along the acting force direction of the blade 4.2.4.1, the cutter tool 4.2.4 is also provided with a cutter control device 4.2.5 used for driving the blade 4.2.4.1 to move, one side of the guiding base 4.2.1 is provided with a pattern making module 4.2.7 in parallel, and one side of the pattern making module 4.2.7 is provided with a pattern making control device 4.2.6.
The fixing tools 4.3 comprise a base 4.3.1, a left chute frame 4.3.2, a right chute frame 4.3.3, a chute frame fixing plate 4.3.4, a top fixing plate 4.3.6, a middle fixing plate 4.3.7 and a first connecting tool 4.3.5 for connecting the top fixing plate 4.3.6 and the middle fixing plate 4.3.7, the chute frame fixing plate 4.3.4 is located at the front side of the left chute frame 4.3.2 and the right chute frame 4.3.3, the left chute frame 4.3.2 and the right chute frame 4.3.3 are fixed on the base 4.3.1 through chute frame fixing plates 4.3.4, the tops of the left chute frame 4.3.2 and the right chute frame 4.3.3 are fixedly connected with the top fixing plate 4.3.6 together, and the ends of the middle fixing plate 4.3.7 and the top fixing plate 4.3.6 are connected and fixed on the chute frame fixing plate 4.3.4 through the first connecting tools 4.3.5.
By adopting the scheme, the fixing device can be used for effectively fixing the first oil cylinder 4.2.3.1 and the second oil cylinder 4.2.5.1 in the cutting and embossing process.
The frame pressing plate control device 4.2.3 comprises a first oil cylinder 4.2.3.1 and an annular connecting tool 4.2.3.2, the first oil cylinder 4.2.3.1 is fixedly sleeved on the top fixing plate 4.3.6, the movable end of the first oil cylinder 4.2.3.1 is located at the bottom of the top fixing plate 4.3.6 and is fastened with the annular connecting tool 4.2.3.2 through a nut, two ends of the annular connecting tool 4.2.3.2 are respectively in sliding connection with the left sliding groove frame 4.3.2 and the right sliding groove frame 4.3.3, two ends of the frame pressing plate 4.2.2 are also in sliding connection with the left sliding groove frame 4.3.2 and the right sliding groove frame 4.3.3, and located at the bottom of the annular connecting tool 4.2.3.2, and the bottom of the annular connecting tool 4.2.3.2 is fastened with the top of the frame pressing plate 4.2.2 through the nut.
By adopting the scheme, the purpose is to drive the first oil cylinder 4.2.3.1, the expansion of the movable end of the first oil cylinder 4.2.3.1 drives the two sides of the annular connecting tool 4.2.3.2 to slide on the left chute frame 4.3.2 and the right chute frame 4.3.3 respectively, so that the frame pressing plate 4.2.2 is driven to slide on the left chute frame 4.3.2 and the right chute frame 4.3.3.
The cutter control device 4.2.5 comprises a second oil cylinder 4.2.5.1 and a second connecting tool 4.2.5.2, the second oil cylinder 4.2.5.1 is fixedly sleeved on a middle fixing plate 4.3.7, the bottom of the movable end of the second oil cylinder 4.2.5.1 is fastened with the second connecting tool 4.2.5.2 through nuts, two ends of the second connecting tool 4.2.5.2 are also respectively in sliding connection with the left chute frame 4.3.2 and the right chute frame 4.3.3, the bottom of the second connecting tool 4.2.5.2 is fastened with a blade 4.2.4.1 through nuts, the shape of the blade 4.2.4.1 is square, and the blade 4.2.4.1 is divided into an upper part and a lower part.
By adopting the scheme, the purpose is to drive the second oil cylinder 4.2.5.1, the expansion and contraction of the movable end of the second oil cylinder 4.2.5.1 drives the two sides of the second connecting tool 4.2.5.2 to slide on the left chute frame 4.3.2 and the right chute frame 4.3.3 respectively, so that the blade 4.2.4.1 is driven to slide on the left chute frame 4.3.2 and the right chute frame 4.3.3, and then tangential operation is carried out on the sleeve.
The top fixedly connected with third hydro-cylinder fixing base 4.3.8 of base 4.3.1, still seted up spout 4.2.6.2.1 on the base 4.3.1, the control device that beats flowers 4.2.6 includes third hydro-cylinder 4.2.6.1 and third connection frock 4.2.6.2, third hydro-cylinder 4.2.6.1 fixed cover is established on third hydro-cylinder fixing base 4.3.8, the third hydro-cylinder 4.2.6.1 expansion end passes through the nut and fastens with one side of third connection frock 4.2.6.2, and the bottom of third connection frock 4.2.6.2 passes through slider and spout 4.2.6.2.1 sliding connection, and third connection frock 4.2.6.2 is located between third hydro-cylinder fixing base 4.3.8 and the fixed frock 4.3, one side of third connection frock 4.2.6.2 passes through the nut and fastens with the module 4.2.7 that beats flowers, it has bellied cuboid frock to beat flowers module 4.2.7, be equipped with wire rope and stretch into hole 4.2.7.1 on the arch of cuboid frock, and wire rope stretches into hole 4.2.7.1 aperture more than the wire rope diameter.
By adopting the scheme, the purpose is to drive the third oil cylinder 4.2.6.1, the expansion and contraction of the movable end of the third oil cylinder 4.2.6.1 drives the third connecting tool 4.2.6.2 to slide in the sliding groove 4.2.6.2.1 on the base 4.3.1, so that the pattern making module 4.2.7 is driven to move on the base 4.3.1, and then pattern making operation is carried out on the sleeve.
The guiding base 4.2.1 is provided with a steel wire rope guiding groove 4.2.1.1, and the pressing plate 4.2.2 is provided with a steel wire rope groove matched with the guiding base 4.2.1.
Further, the wire rope slot is matched with the wire rope guide slot 4.2.1.1 on the guide base 4.2.1.
By adopting the scheme, the three-axis robot body 4.1 drives the sleeve assembly to move forwards, the steel wire rope in the sleeve assembly is fed into the steel wire rope guide groove 4.2.1.1 of the guide base 4.2.1 of the tangent line patterning workbench 4.2, after the steel wire rope is sensed to be in place, the frame pressing plate 4.2.2 is pressed down along the left chute frame 4.3.2 and the right chute frame 4.3.3 under the action of the frame pressing plate control device 4.2.3, and the steel wire rope is tightly pressed to prevent the steel wire rope from moving.
The first displacement sensing switch 4.2.3.3 is also arranged on the pressing plate supporting control device 4.2.3, the second displacement sensing switch 4.2.5.3 is arranged on the cutter control device 4.2.5, and the third displacement sensing switch 4.2.6.3 is arranged on the flower making control device 4.2.6.
The operating principle of the full-automatic thread cutting and embossing device 4 is as follows:
I, after the sleeve assembly completes the pre-tightening procedure, triggering the triaxial robot body 5 to go up before grabbing the two ends of the sleeve assembly through the first sleeve grabbing clamp 5.1 and the steel wire grabbing clamp 5.2 at the two ends, lifting and translating the sleeve assembly to the right opposite side of the tangent line pattern forming workbench 4.2, then lowering the sleeve assembly to the same horizontal plane as the tangent line pattern forming workbench 4.2, driving the sleeve assembly to move forward by the triaxial robot body 4.1, and conveying the steel wire rope in the sleeve assembly into the steel wire rope guide groove 4.2.1 of the guiding base 4.2.1 of the tangent line pattern forming workbench 4.2;
II, after the steel wire rope is sensed to be in place, under the action of a frame pressing plate control device 4.2.3, the frame pressing plate 4.2.2 presses down along the left chute frame 4.3.2 and the right chute frame 4.3.3 and clamps the guide base 4.2.1 to tightly press the steel wire rope, so that the steel wire rope is prevented from moving, meanwhile, the cutter tool 4.2.4 moves down along the left chute frame 4.3.2 and the right chute frame 4.3 under the action of the cutter control device 4.2.5, the blade 4.2.4.1 is cut off closely to the protruding part of the guide base 4.2.1, the steel wire rope is cut off according to the required length, the tangent line is completed, the cutter tool 4.2.4 returns to the initial position, and the frame pressing plate 4.2.2 returns;
III, one triaxial robot body 5 is with wire rope forward to move the length that needs to beat the flower, and frame clamp plate 4.2.2 pushes down again, and the flower module 4.2.7 is moved to the wire rope end according to movable stroke along bottom spout 4.2.6.2.1 under the effect of flower controlling means 4.2.6, and wire rope end gets into the wire rope on the arch of flower module 4.2.7 and stretches into hole 4.2.7.1, and the wire rope end receives the extrusion to accomplish the flower, flower module 4.2.7 and frame clamp plate 4.2.2 return to initial position, triaxial robot body 4.1 shifts the wire rope to next station.
The model of the die casting machine 7 is LB-75A, the model of the laser printer 11 is HYDP-20, and the model of the six-axis robot body 6 is: an Chuan GP25, the model of the first three-axis robot body 5 and the model of the second three-axis robot body 9 are BO-126 x 85, and the model of the labeling machine 2 is CAB.
The drag chain conveyor line 10.1 is already known in the art and the specific construction thereof is not described herein.
Working principle: when the two-dimensional code label labeling machine is used, a worker places a sleeve assembly with one end subjected to die casting on the pre-feeding turnover mechanism 1, the rear sleeve assembly moves to the right front of the labeling machine 2 along with the pre-feeding turnover mechanism 1, and the labeling machine 2 pastes the two-dimensional code label on a sleeve cover at a frequency of one piece at a time under the cooperation of the pre-feeding turnover mechanism 1;
When the sleeve assembly is displaced to the steel wire rope pre-tensioning mechanism 3, the pre-tensioning cylinder 3.2.2 pushes the stop block 3.2.1 to be connected with the grabbing clamp device 3.1, the steel wire rope pre-tensioning grabbing clamp 3.1.1 is combined to grab the steel wire rope along the sliding groove frame 3.1.3, the stop block 3.2.1 is retracted under the action of the pre-tensioning cylinder 3.2.2, the grabbing clamp cylinder 3.1.2 drives the steel wire rope pre-tensioning grabbing clamp 3.1.1 to retract to the position of the stop block 3.2.1 under the action of the weight 3.1.6, the pre-tensioning work of the steel wire rope is completed, the first sleeve grabbing clamp 5.1 and the first steel wire rope grabbing clamp 5.2 at two ends are used for grabbing the sleeve assembly synchronously before the first steel wire rope grabbing clamp 5.2, and then the steel wire rope pre-tensioning grabbing clamp 3.1.1 is released, and the sleeve assembly is transferred to the right opposite face of the full-automatic tangent line pattern making equipment 4 under the action of the first robot body 5;
after the full-automatic thread cutting and pattern making process is completed, before the six-axis robot body 6 is arranged, the first robot body 5 lowers the sleeve assembly onto the six-axis robot body 6, and the first sleeve grabbing clamps 5.1 and the first steel wire grabbing clamps 5.2 at the two ends of the first robot body 5 are all loosened, the second sleeve grabbing clamps 6.1 and the second steel wire rope 6.2 at the two ends of the six-axis robot body 6 grab the sleeve assembly and move to the die casting machine 7;
Simultaneously, the direction of the sleeve component is turned, the knurling end is aligned to the die casting machine 7, and the knurling end is sent into the die casting machine 7, so that the die casting of the joint is completed;
The six-axis robot body 6 transfers the sleeve assembly to the two-number three-axis robot body 9, the two-number three-axis robot body 9 brings the sleeve assembly to the right front of the deburring device 8, a joint at one end of the sleeve assembly, namely a tangential line knurling end, is placed on the top block 8.1.1, the top pressing mechanism 8.2 moves downwards, the pressing block 8.2.1 is matched with the top block 8.1.1, the joint is placed between the pressing block 8.2.1 and the top block 8.1.1, the pressing tool 8.2.2 continues to move downwards under the driving of a cylinder to drive the bottom tool 8.1.2 together, burrs at the periphery of the joint are removed, and the rear pressing tool 8.2.2 and the bottom tool 8.1.2 are restored and pressed downwards again to ensure that the burrs are removed completely;
The sleeve component is transferred to the drag chain conveying line 10.1 by utilizing a third sleeve grabbing clamp and a third steel wire grabbing clamp on the two-number triaxial robot body 9 and is respectively fixed by two end sleeve guide blocks 10.1.1 and steel wire guide blocks 10.1.2 on the drag chain conveying line 10.1, the sleeve component is transferred to the pull-out force testing mechanism 10.2 along with the cyclic motion of the drag chain conveying line 10.1, a first joint pushing cylinder is started, the first joint pushing block 10.2.1 pushes a joint end to a sleeve cover, the movable stroke is presented at the other end of the sleeve component, the steel wire pushing cylinder is started, the steel wire pushing grabbing clamp 10.2.2 at the other end of the rear is used for sending the steel wire back to a designated stroke amount, then a pulling cylinder is started, the pulling grabbing clamp 10.2.3 is used for grabbing the exposed steel wire, simultaneously, the joint grabbing clamp 10.2.4 clamps the joint and acts against the traction grabbing clamp 10.2.3, so that the purpose of measuring the pulling-out force is achieved, a joint grabbing clamp cylinder is started, the joint grabbing clamp 10.2.4 and the traction grabbing clamp 10.2.3 are synchronously loosened and reset, the drag chain conveying line 10.1 continues to move, a sleeve assembly is brought to a stroke detection station, a second joint pushing cylinder is started, the joint is supported on the second joint pushing block 10.3.1 in front, a stroke detection cylinder is started on the other side, the stroke detection block 10.3.2 is started, the end part of a sleeve cover slides towards the joint along a steel wire rope, the stroke length of the steel wire rope is measured, and after the completion, the stroke detection block 10.3.2 and the second joint pushing block 10.3.1 are synchronously loosened, the sleeve assembly continues to move to the station of the laser printer 11, and laser printing is completed;
finally, under the action of the sleeve assembly blanking tool 10.5, the finished product leaves the drag chain conveying line 10.1, and the inhaul cable manufacturing is completed.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be appreciated by persons skilled in the art that the present invention is not limited to the embodiments described above, but is capable of numerous variations and modifications without departing from the spirit and scope of the invention as hereinafter claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. Full-automatic joint die-casting, product subsides mark and terminal check out test set, its characterized in that: the device comprises a device body, wherein the device body comprises a pre-feeding turnover mechanism, a labeling machine, a wire rope pre-tensioning mechanism, full-automatic wire cutting and embossing equipment, a die casting machine, deburring equipment, joint pulling-off force and stroke detection equipment, the pre-feeding turnover mechanism, the labeling machine, the wire rope pre-tensioning mechanism and the full-automatic wire cutting and embossing equipment are all sequentially arranged on one side of the device body, and the die casting machine, the deburring equipment, the joint pulling-off force and the stroke detection equipment are sequentially arranged on the other side of the device body; the steel wire rope pre-tensioning mechanism comprises a bracket, a clamping device and a pre-tensioning device, wherein the clamping device comprises a steel wire rope pre-tensioning clamping, a clamping cylinder, a chute frame, a chain, a fixed pulley and a weight, the chute frame is fixedly arranged on one side of the bracket, the clamping cylinder is slidably arranged on the bracket, the clamping cylinder is also slidably sleeved with the chute frame, the movable end of the clamping cylinder is fixed with the steel wire rope pre-tensioning clamping, the fixed pulley is arranged on the other side of the bracket, the chain is wound on the fixed pulley, the weight is fixed with one end of the chain, the other end of the chain is fixed with the fixed end of the clamping cylinder, the pre-tensioning device comprises a stop block and a pre-tensioning cylinder, the stop block is arranged on the bracket, the connecting part of the chain and the clamping cylinder is fixedly sleeved with one side of the stop block, the fixed end of the pre-tensioning cylinder is fixedly arranged on the bracket and is close to the fixed pulley, and the movable end of the pre-tensioning cylinder is fixedly connected with one side of the stop block;
A first steel wire rope grabbing clamp and two first sleeve grabbing clamps respectively used for grabbing two ends of the sleeve are arranged on the first triaxial robot body.
2. The full-automatic joint die-casting, product labeling and terminal detection device according to claim 1, wherein: six robot bodies are further arranged between the full-automatic tangent line pattern making equipment and the die casting machine, and two ends of each six robot body are respectively provided with a second steel wire rope grabbing clamp and two second sleeve grabbing clamps respectively used for grabbing two ends of the sleeve.
3. The full-automatic joint die-casting, product labeling and terminal detection device according to claim 1, wherein: be equipped with two number triaxial robot bodies between burring equipment and pulling out power and the stroke check out test set, be equipped with third wire rope on the two number triaxial robot bodies and grab the clamp and two third sleeve pipe that are used for grabbing sleeve pipe both ends respectively and grab the clamp.
4. The full-automatic joint die-casting, product labeling and terminal detection device according to claim 1, wherein: one side of burring equipment is relative with full-automatic tangent line knurling equipment, be equipped with kicking block device and pushing down the mechanism on the burring equipment, the bottom at the burring equipment is established to kicking block device, kicking block device includes kicking block and bottom frock, the kicking block is the joint shape rectangular shape, the kicking block activity cup joints on the bottom frock and stretches out the bottom frock, the bottom fixedly connected with spring of bottom frock, the bottom of spring is fixed mutually with the bottom of burring equipment, pushing down the mechanism and establishing the top at the burring equipment, pushing down the mechanism and including briquetting and pushing down the frock, the briquetting is the joint shape rectangular shape, and cooperatees with the kicking block down, the briquetting is located pushing down the frock top, the top fixedly connected with cylinder of burring equipment, the cylinder expansion end links to each other with the top of briquetting down.
5. The full-automatic joint die-casting, product labeling and terminal detection device according to claim 1, wherein: the pull-out force and travel detection equipment is provided with a drag chain conveying line in the middle, two ends of the drag chain conveying line are provided with sleeve guide blocks for supporting sleeve pipes, one side of the drag chain conveying line is also provided with a steel wire rope guide block, the pull-out force and travel detection equipment is also provided with a pull-out force test mechanism and a travel detection mechanism, the pull-out force test mechanism comprises a steel wire rope pushing mechanism and a joint pulling mechanism, the steel wire rope pushing mechanism is divided into a left part and a right part which are respectively positioned at the outer side of the drag chain conveying line, one side of the steel wire rope guide block is provided with a steel wire rope pushing grab clamp, the pull-out force and travel detection equipment is also provided with a steel wire rope pushing cylinder for fixedly driving the steel wire rope pushing grab clamp, the other side of the drag chain conveying line is provided with a first joint pushing block and a traction grab clamp, the pull-out force and travel detection equipment is also respectively provided with a first joint pushing cylinder for fixedly driving the first joint pushing block and a traction cylinder for driving the traction grab to grab, the joint tension mechanism comprises a joint grabbing clamp and a joint grabbing clamp cylinder, the pulling-out force and stroke detection equipment is also provided with a tool support for fixing the joint grabbing clamp cylinder, the joint grabbing clamp is arranged on the tool support, the movable end of the joint grabbing clamp cylinder is also fixed with the joint grabbing clamp, the joint grabbing clamp and the steel wire rope pushing grabbing clamp are positioned on the same side of the pulling-out force and stroke detection equipment, the joint grabbing clamp is divided into an upper part and a lower part, the stroke detection mechanism comprises a second joint pushing block and a stroke detection block, the pulling-out force and stroke detection equipment is also respectively provided with a second joint pushing cylinder for fixedly driving the second joint pushing block and a stroke detection cylinder for driving the stroke detection block, the second joint pushing block and the first joint pushing block are positioned on the same side, and the stroke detection block is positioned on the other side and is close to the joint tension mechanism.
6. The full-automatic joint die-casting, product labeling and terminal detection device according to claim 5, wherein: the automatic unloading device is characterized in that unloading tools for unloading the sleeve assembly from the drag chain conveying line are respectively arranged on two sides of the tail end of the drag chain conveying line, the unloading tools are arc-shaped iron sheets, the radian of each arc-shaped iron sheet is larger than the bending radian of the drag chain on the drag chain conveying line, and the drag chain conveying line is elliptical.
7. The full-automatic joint die-casting, product labeling and terminal detection device according to claim 5, wherein: and a laser printer body is further arranged at the tail end of the drag chain conveying line.
8. The full-automatic joint die-casting, product labeling and terminal detection device according to claim 5, wherein: and the two ends of the pulling-out force and stroke detection equipment are also provided with anti-tilting tools for preventing the sleeve cover from tilting.
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| CN201911283326.9A CN110844234B (en) | 2019-12-13 | 2019-12-13 | Full-automatic joint die-casting, product labeling and terminal detection equipment |
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| CN201911283326.9A CN110844234B (en) | 2019-12-13 | 2019-12-13 | Full-automatic joint die-casting, product labeling and terminal detection equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112067445B (en) * | 2020-09-15 | 2024-06-04 | 上海声佳汽车零部件有限公司 | Three-section type pressure pipe assembly comprehensive detector |
| CN112916772B (en) * | 2020-12-17 | 2023-03-28 | 宁波汽车软轴软管有限公司 | Inhaul cable machining equipment |
| CN113857453B (en) * | 2021-09-30 | 2023-05-09 | 无锡共成控制线有限公司 | Die-casting assembly line for two ends of lifter zipper |
| CN116117623B (en) * | 2023-04-17 | 2023-07-25 | 宁波吉烨汽配模具有限公司 | Deburring device for metal die castings of new energy automobiles |
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