CN112916772A - Inhaul cable machining equipment - Google Patents
Inhaul cable machining equipment Download PDFInfo
- Publication number
- CN112916772A CN112916772A CN202011490707.7A CN202011490707A CN112916772A CN 112916772 A CN112916772 A CN 112916772A CN 202011490707 A CN202011490707 A CN 202011490707A CN 112916772 A CN112916772 A CN 112916772A
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- Prior art keywords
- wire rope
- steel wire
- joint
- cylinder
- casting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F45/00—Wire-working in the manufacture of other particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
- B21F1/026—Straightening and cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F99/00—Subject matter not provided for in other groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/22—Moulds for peculiarly-shaped castings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D2/00—Arrangement of indicating or measuring devices, e.g. for temperature or viscosity of the fused mass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
Abstract
The invention discloses a stay cable processing device, which has the advantages that a patterned connector detection device, a casting module of a connector casting device and a connector deburring device are sequentially arranged at the same side of a steel wire rope cutting and patterning device, and the stay cable is conveyed by a stay cable conveying device and the casting connector is accurately displaced by a stay cable connector displacement device, so that the stay cable processing device integrates the functions of straightening, cutting, patterning, detecting, casting and deburring, the repeated transfer of materials is omitted, the production efficiency is improved, and the labor cost is reduced; meanwhile, the working procedure of joint detection is moved forward, and whether the position of the patterned joint meets the standard or not is determined in advance, so that the casting accuracy is ensured, and a product with reliable quality is obtained.
Description
Technical Field
The invention belongs to the technical field of automobile cable processing equipment, and particularly relates to cable processing equipment integrating straightening, cutting, patterning, joint detection, casting and deburring of a steel wire rope.
Background
An automobile cable is an important operating part of an automobile and generally comprises a steel wire rope, a hose, an operating end connector and an executing end connector at two ends of the steel wire rope, an operating end protective pipe sleeve and an executing end protective pipe sleeve which are provided with clamping grooves at two ends of the hose, a dustproof sleeve on the steel wire rope, a fixing piece on the hose and the like. The process of processing the stay cable joint comprises the following steps of cutting, patterning, casting and deburring, length detection is needed before products leave a factory, an initial production device can only finish one step independently, the occupied area of various devices is large, materials need to be transferred for multiple times, the labor cost is high, and the efficiency is not high enough; and before the decoration, the steel wire rope is not straightened, and the lengths of the cut stay cable steel wire ropes are inconsistent, so that the qualification rate of the product is unstable. Along with the development of control technology, in recent years, related technicians invent a cable processing equipment through creating and straighten the wire rope, cut and beat the flower and concentrate on an organic whole, the area occupied reduces, the material is transported the number of times and is saved twice, the cost of labor reduces, efficiency is promoted to some extent, wire rope has carried out the operation of flare-outing before beating the flower, the length uniformity is higher, the qualification rate of product has been promoted, nevertheless beat flower and casting situation different still can lead to the less than standard product length, still need carry out length detection behind casting device and burring device, and casting device, burring device and detection device still set up alone, consequently need further improvement.
Disclosure of Invention
The invention aims to solve the technical problem of providing the inhaul cable processing equipment which integrates straightening, cutting, patterning, joint detection, casting and deburring of a steel wire rope.
The technical scheme adopted by the invention for solving the technical problem is as follows: a stay cable processing device comprises a controller and a working platform, wherein a steel wire rope cutting and embossing device is arranged on one side of the working platform, a steel wire rope straightening device is arranged on the working platform, and the steel wire rope cutting and embossing device and the steel wire rope straightening device are respectively and electrically connected with the controller; the working platform is also provided with a pattern beating connector detection device, a casting module of a connector casting device and a connector deburring device on the same side of the steel wire rope cutting and pattern beating device;
the stay cable conveying device is used for sequentially conveying the cut-off and patterned stay cable from the steel wire rope to the patterned connector detection device, the casting module of the connector casting device and the connector deburring device and pushing the deburred stay cable away;
the cable joint shifting device is used for shifting the casting joint moved out of the lower casting die of the joint casting device to the upper part of the lower fixed die of the joint deburring device;
the pattern making connector detection device, the connector casting device, the connector deburring device, the inhaul cable conveying device and the inhaul cable connector shifting device are respectively and electrically connected with the controller.
Compared with the prior art, the processing equipment has the advantages that the patterning joint detection device, the casting module of the joint casting device and the joint deburring device are sequentially arranged at the same side of the steel wire rope cutting and patterning device, and the stay cable is conveyed by the stay cable conveying device and the casting joint is accurately displaced by the stay cable joint displacement device, so that the stay cable processing equipment integrates straightening, cutting, patterning, detection, casting and deburring functions, multiple material transfer is omitted, the production efficiency is improved, and the labor cost is reduced; meanwhile, the working procedure of joint detection is moved forward, and whether the position of the patterned joint meets the standard or not is determined in advance, so that the casting accuracy is ensured, and a product with reliable quality is obtained.
Preferably, the steel wire rope straightening device comprises a positioning module, a pushing cylinder, a supporting block and a steel wire rope clamping cylinder; the positioning module is fixed on the working platform and is far away from the steel wire rope cutting and embossing device, a connector positioning groove is formed in the upper end of the positioning module, the supporting block is fixed with the working platform and is close to the steel wire rope cutting and embossing device, a protrusion for placing a sheath is arranged on the supporting block, the pushing cylinder is fixed with the supporting block, the steel wire rope clamping cylinder is fixed with a piston rod of the pushing cylinder, the steel wire rope clamping cylinder comprises a longitudinal push rod and a positioning clamping block, and an upward gap is formed between the longitudinal push rod and the positioning clamping block; the steel wire rope clamping cylinder and the pushing cylinder are respectively and electrically connected with the controller. The joint positioning groove of the fixed die module is used for embedding a joint which is cast in advance of the inhaul cable, a base point is fixed for the accurate length of the steel wire rope, after the steel wire rope is clamped by the steel wire rope clamping cylinder, the steel wire rope clamping cylinder is pushed by the pushing cylinder to straighten the inhaul cable steel wire rope, and a foundation is laid for the length of the steel wire rope after the steel wire rope is cut off, patterned and cast to meet the standard.
Preferably, the cable transmission device comprises a first moving mechanism and a second moving mechanism; the first moving mechanism is used for conveying the beaten stay cable to be processed to the flower beating joint detection device and the joint casting device from the steel wire rope cutting and flower beating device; the first moving mechanism comprises a first lifting cylinder, a first longitudinal moving cylinder, a first steel wire rope clamp, a first connecting rod and a first supporting plate, the first steel wire rope clamp and the first supporting plate are fixed on the first connecting rod in a segmented mode, the first connecting rod is fixed with a lifting rod of the first lifting cylinder, and the first lifting cylinder is connected with a push rod of the first longitudinal moving cylinder; the second moving mechanism is used for conveying the patterned stay cable to be processed from the joint casting device to the joint deburring device and pushing away the deburred stay cable; the second moving mechanism comprises a second lifting cylinder, a second longitudinal moving cylinder, a second steel wire rope clamp, a second connecting rod and a second supporting plate, the second steel wire rope clamp and the second supporting plate are fixed on the second connecting rod in a segmented mode, the second connecting rod is fixed with the lifting rod of the second lifting cylinder, and the second lifting cylinder is connected with the push rod of the second longitudinal moving cylinder; the first lifting cylinder, the first longitudinal moving cylinder, the first steel wire rope clamp, the second lifting cylinder, the second longitudinal moving cylinder and the second steel wire rope clamp are respectively electrically connected with the controller. The first longitudinal moving cylinder and the second longitudinal moving cylinder are used for positioning and moving the stay cable, the first lifting cylinder and the second lifting cylinder are used for preventing the pliers of the steel wire rope pliers from touching the stay cable to be processed, the front part of the stay cable is in place, and the first lifting cylinder further has the function of moving the cast stay cable joint out of the lower casting die.
Preferably, the first lifting cylinder, the first longitudinal moving cylinder, the first connecting rod, the second lifting cylinder, the second longitudinal moving cylinder and the second connecting rod are arranged below the working platform, the first steel wire rope clamp is arranged between the steel wire rope cutting and embossing device and the working platform, and the second steel wire rope clamp is arranged between the joint casting device and the working platform; the working platform is provided with a long hole, and the first supporting plate and the second supporting plate penetrate out of the long hole and move in the long hole. The overall structure of the equipment is scientifically arranged, neat and orderly.
Preferably, a longitudinal laying strip is arranged beside the long hole, and V-shaped material stopping grooves are respectively arranged on the longitudinal laying strip at corresponding positions of the steel wire rope cutting and embossing device and the connector casting device. And the V-shaped material stopping groove is used for accurately stopping the material, so that the first moving mechanism and the second moving mechanism are conveniently butted.
Preferably, a liquid level detector is arranged in a smelting furnace of the joint casting device, a blanking frame is fixed above the smelting furnace, a retarding box is fixed on the blanking frame, an input shaft of the retarding box is in transmission connection with a driver fixed on the retarding box through ratchet wheels, a gear is fixed on an output shaft of the retarding box, a chain for lifting the zinc block is meshed with the gear, a collision block is arranged at the tail end of the chain, a touch switch of the collision block is arranged beside the gear, and the driver, the liquid level detector and the touch switch are respectively and electrically connected with a controller. When the liquid level detector detects that the liquid level of the zinc liquid is too low, the controller controls the driver to enable the gear to rotate quantitatively through the ratchet wheel ratchet and the buffer box, so that the zinc block lifted by the chain is driven to move downwards for a certain distance, the zinc block is immersed in the zinc liquid, and the zinc liquid is supplemented after the zinc block is melted; when the collision block at the tail end of the chain touches the touch switch, the controller reminds an operator to replace the zinc block.
Preferably, a support is fixed on a push rod of the stamping cylinder of the joint deburring device, and an air nozzle facing the upper moving die is fixed on the support. Go up the movable mould and connect the contact frequency height and contact time relatively longer with the casting of high temperature, lead to stamping cylinder's push rod to take place to warp for the high temperature of avoiding going up the movable mould, need go up the movable mould cooling and handle, also can cool down the casting joint simultaneously.
Preferably, the cable joint shifting device comprises a joint clamp, a longitudinal mover and a lifter, wherein two clamp claws are arranged on the joint clamp and are respectively used for grasping the steel wire rope and the burr, the clamp jaws of the two clamp claws are arranged downwards, and the joint clamp, the longitudinal mover and the lifter are respectively and electrically connected with the controller. The lifter is used for accurately placing the moved casting joint on a lower fixed die hole of the joint deburring device, and the phenomenon that the joint is too high and is damaged due to collision of the upper movable die and the lower fixed die under the impact of the upper movable die when being stamped is avoided.
Preferably, one end of the working platform, which is close to the joint deburring device, is provided with a downward sliding slope, and a stay cable blocking device is arranged above the downward sliding slope; the air outlet of the cooling fan faces to a joint of the inhaul cable intercepted on the downward sliding slope by the inhaul cable blocking device; the inhaul cable blocking device is electrically connected with the controller. The cooling device is used for cooling the casting joint, and avoids fire caused by the aggregation of the high-temperature casting joint.
Preferably, the inhaul cable blocking device comprises a stop lever at the bottom and a pushing cylinder, a push rod of the pushing cylinder is perpendicular to the downward sliding slope, and the pushing cylinder is electrically connected with the controller.
Drawings
Fig. 1 is a perspective view of the present invention.
FIG. 2 is a perspective view of a plurality of devices mounted on a work platform according to the present invention.
Fig. 3 is a schematic perspective view of the steel wire rope cutting and patterning device of the present invention.
Fig. 4 is a perspective view of the joint casting device and the joint deburring device of the present invention.
Fig. 5 is a perspective view of the cable joint shifting device of the present invention.
Detailed Description
The invention is described in further detail below with reference to the accompanying examples.
Fig. 1 shows a preferred embodiment of the cable processing apparatus, which includes a controller 1 and a working platform 2, wherein the working platform 2 is provided with a steel wire rope straightening device 3 for assembling a cable to be processed and tensioning a steel wire rope, and one side of the working platform 2 is provided with a steel wire rope cutting and patterning device 4, a patterning joint detection device 5, a casting module of a joint casting device 6, and a joint deburring device 7; the device also comprises a stay cable conveying device, a steel wire rope cutting and patterning device 4, a patterning joint detection device 5, a casting module of a joint casting device 6 and a joint deburring device 7, wherein the stay cable conveying device is used for conveying the patterned stay cable from the steel wire rope cutting and patterning device in sequence, and pushing the deburred stay cable away; the cable joint shifting device 9 is used for shifting the casting joint moved out of the lower casting mold 6.1 of the joint casting device 6 to the upper surface of the mold hole of the lower fixed mold 7.1 of the joint deburring device 7; the steel wire rope straightening device 3, the steel wire rope cutting and patterning device 4, the patterning joint detection device 5, the joint casting device 6, the joint deburring device 7, the inhaul cable conveying device and the inhaul cable joint shifting device 9 are respectively and electrically connected with the controller 1. The controller 1 adopts a PLC controller to carry out accurate control, so that the processing of the stay cable is orderly carried out.
The steel wire rope straightening device 3 is shown in fig. 2 and comprises a positioning module 3.1, a pushing cylinder 3.2, a supporting block 3.3, a steel wire rope clamping cylinder 3.4, a module transverse adjusting block 3.5 and a module longitudinal adjusting block 3.6. The positioning module 3.1 is far away from the steel wire rope cutting and embossing device 4, the positioning module 3.1 is adjustably fixed on the working platform 2 through a module transverse adjusting block 3.5 and a module longitudinal adjusting block 3.6, the upper end of the positioning module 3.1 is provided with a connector positioning groove 3.1.1 for embedding a connector which is used for cable advanced casting, the connector positioning groove 3.1.1 and the steel wire rope cutting and embossing device 4 are arranged on the same straight line through the position adjustment of the module longitudinal adjusting block 3.6, and the length of the steel wire rope can be accurately set through the position adjustment of the module transverse adjusting block 3.5; the supporting block 3.3 is fixed with the working platform 2 and is close to the steel wire rope cut-off embossing device 4, one end of the supporting block 3.3 is provided with a bulge 3.3.1 for placing a steel wire rope sheath, the push-up cylinder 3.2 is fixed with the supporting block 3.3, the steel wire rope clamping cylinder 3.4 is fixed with a piston rod of the push-up cylinder 3.2, a guide positioning structure is arranged between the push-up cylinder 3.2 and the supporting block 3.3, the steel wire rope clamping cylinder 3.4 comprises a positioning clamping block 3.4.1 and a longitudinal push rod 3.4.2, an upward gap 3.4.3 is arranged between the positioning clamping block 3.4.1 and the longitudinal push rod 3.4.2, the assembly of the steel wire rope is convenient, and the positioning clamping block 3.4.1 is used for positioning the steel wire rope and the steel wire rope; the steel wire rope clamping cylinder 3.4 and the pushing cylinder 3.2 are respectively electrically connected with the controller 1.
The wire rope cutting and embossing device 4 is shown in fig. 3 and comprises a wire rope clamping mechanism consisting of a fixed clamping block 4.1, a movable clamping block 4.2 and a driver 4.3 thereof, a cutting mechanism consisting of a cutting cylinder 4.5, a cutter 4.4 and a hinged rod (not shown in the figure) of the cutting cylinder and the cutter, and an embossing mechanism consisting of an embossing head 4.6 and an embossing cylinder 4.7. The fixed clamping block 4.1 is provided with a V-shaped rope groove 4.1.1, the clamping block groove 4.1.2 is arranged behind the rope groove 4.1.1, the steel wire rope is clamped by the movable clamping block 4.2 and the clamping block groove 4.1.2 which are matched after being embedded into the rope groove 4.1.1, the movable clamping block 4.2 consists of a body 4.2.1 and a fork block 4.2.2, the bottom of which is in a dovetail shape, and the upper part of the fork block 4.2.2 is embedded into the groove of the body 4.2.1. In addition, two sides of the steel wire rope cutting and patterning device 4 are provided with baffles for blocking the cut steel wire rope. The difference here with current cable processingequipment is that decide clamp splice 4.1 and move clamp splice 4.2 and be the vertical setting, makes wire rope cut the device 4 layouts more reasonable of beating flower, and the width reduces by a wide margin, makes cable conveyer's transmission distance reduce, and the transmission precision controllability is better.
The inhaul cable transmission device comprises a first moving mechanism and a second moving mechanism; the first moving mechanism is used for conveying the beaten stay rope to be processed to the flower beating joint detection device 5 and the joint casting device 6 from the steel wire rope cutting and flower beating device 4; the first moving mechanism comprises a first lifting cylinder (not shown in the figure), a first longitudinal moving cylinder (not shown in the figure), a first wire rope clamp 8.1, a first connecting rod (not shown in the figure) and a first supporting plate 8.2, the first wire rope clamp 8.1 and the first supporting plate 8.2 are fixed on the first connecting rod in a segmented mode, the first connecting rod is fixed with a lifting rod of the first lifting cylinder, and the first lifting cylinder is connected with a push rod of the first longitudinal moving cylinder; the second moving mechanism is used for transmitting the patterned stay cable to be processed from the joint casting device 6 to the joint deburring device 7 and pushing away the deburred stay cable; the second moving mechanism comprises a second lifting cylinder (not shown in the figure), a second longitudinal moving cylinder (not shown in the figure), a second wire rope clamp 8.3, a second connecting rod (not shown in the figure) and a second supporting plate 8.4, the second wire rope clamp 8.3 and the second supporting plate 8.4 are fixed on the second connecting rod in a segmented mode, the second connecting rod is fixed with a lifting rod of the second lifting cylinder, and the second lifting cylinder is connected with a push rod of the second longitudinal moving cylinder; the first lifting cylinder, the first longitudinal moving cylinder, the first wire rope clamp 8.1, the second lifting cylinder, the second longitudinal moving cylinder and the second wire rope clamp 8.3 are respectively electrically connected with the controller 1. The first lifting cylinder, the first longitudinal moving cylinder, the first connecting rod, the second lifting cylinder, the second longitudinal moving cylinder and the second connecting rod are arranged below the working platform 2, the first steel wire rope clamp 8.1 is arranged between the steel wire rope cutting and embossing device 4 and the working platform 2, the steel wire rope cutting and embossing device 4 is movably arranged to the joint casting device 6, the second steel wire rope clamp 8.3 is arranged between the joint casting device 6 and the working platform 2, and the steel wire rope clamp is movably arranged between the joint casting device 6 and the joint deburring device 7; the working platform 2 is provided with a long hole 2.3, and the first supporting plate 8.2 and the second supporting plate 8.4 penetrate out of the long hole 2.3 and move in the long hole 2.3. And a longitudinal laying strip 2.2 is arranged beside the long hole 2.3, and V-shaped material stopping grooves 2.2.1 are respectively arranged at the corresponding positions of the steel wire rope cutting and embossing device 4 and the joint casting device 6 of the longitudinal laying strip 2.2.
The joint casting device 6 comprises a casting module at the front part and a smelting structure at the rear part, and heat insulation cotton is laid on a partition plate between the smelting structure and the steel wire rope cutting and embossing device 4, the embossing joint detection device 5, the casting module of the joint casting device 6 and the joint deburring device 7, as shown in fig. 4. The casting module comprises a lower casting die 6.1, an upper casting die 6.2, a casting cylinder 6.3, a heat insulation block 6.4, a casting nozzle 6.8 and a casting nozzle moving cylinder 6.9, a heat insulation cushion block (not marked in the figure) is arranged below the lower casting die 6.1, the upper casting die 6.2 is fixed with the bottom surface of the heat insulation block 6.4, a water cooling coil pipe is arranged in the heat insulation block 6.4, the heat insulation block 6.4 is fixed with a push rod of the casting cylinder 6.3, and a heat insulation pipe is wrapped outside the casting nozzle 6.8 to prevent the casting nozzle 6.8 from being blocked due to heat loss of zinc liquid. The smelting structure comprises a smelting furnace 6.5, a hydraulic rod 6.6 and a liquid supply cylinder 6.7, a liquid level detector 6.18 is arranged in the smelting furnace 6.5, a blanking frame 6.10 is fixed above the smelting furnace 6.5, a retarding box 6.11 is fixed on the blanking frame 6.10, an input shaft of the retarding box 6.11 is in transmission connection with a driver 6.14 fixed on the retarding box 6.11 through a ratchet 6.12 and a ratchet 6.13, a gear 6.15 is fixed on an output shaft of the retarding box 6.11, a chain 6.16 for lifting a zinc block is meshed with the gear 6.15, a collision block (not shown in the figure) is arranged at the tail end of the chain, a touch switch (not shown in the figure) of the collision block is arranged beside the gear 6.15, the driver 6.14, the liquid level detector 6.18 and the touch switch are respectively and electrically connected with a controller 1, and the driver 6.. When the liquid level detector 6.18 cannot detect the temperature of the zinc liquid, the driver 6.14 drives the gear 6.15 to slowly rotate for a certain radian through the ratchet 6.13, the ratchet 6.12 and the buffer box 6.11, so that the zinc block with a certain length on the I-shaped clamp 6.17 at the head end below the chain 6.16 is slowly immersed into the zinc liquid to be melted so as to supplement the zinc liquid; when the collision block at the tail end of the chain 6.16 collides with the touch switch, the length of the zinc block is insufficient, and the controller 1 controls to give an alarm to prompt an operator to replace the zinc block.
The joint deburring device 7 comprises a lower fixed die 7.1, an upper movable die 7.2 and a stamping cylinder 7.3, a support 7.5 is fixed on a push rod of the stamping cylinder 7.3, and an air nozzle 7.4 facing the upper movable die 7.2 is fixed on the support 7.5. The air nozzle 7.4 sprays air to the upper moving die 7.2 for cooling, and the casting joint and the lower fixed die 7.1 can also be cooled during deburring.
The cable joint shifting device 9 comprises a joint clamp 9.1, a lifter 9.2 and a longitudinal mover 9.3, wherein the joint clamp 9.1, the lifter 9.2 and the longitudinal mover 9.3 are respectively and electrically connected with the controller 1. The joint pliers 9.1 are provided with two jaws which are respectively used for grasping the steel wire rope and the burr, the jaws are composed of a fixed jaw 9.1.1 and a movable jaw 9.1.2, a jaw 9.1.3 between the fixed jaw 9.1.1 and the movable jaw 9.1.2 is arranged downwards, and after the jaws are opened, the inhaul cable and the burr can fall down automatically under the action of gravity.
One end of the working platform 2, which is close to the joint deburring device 7, is provided with a downward sliding slope 2.1, and a stay cable blocking device 10 is arranged above the downward sliding slope 2.1; the cooling fan 11 is further included, and an air outlet 11.1 of the cooling fan 11 faces to a joint of a guy cable intercepted on the downward sliding slope 2.1 by the guy cable blocking device 10; the cable blocking device 10 is electrically connected to the controller 1. The inhaul cable blocking device 10 comprises a stop lever 10.1 at the bottom and a pushing cylinder 10.2, a push rod of the pushing cylinder 10.2 is perpendicular to a downward sliding slope 2.1, and the pushing cylinder 10.2 is electrically connected with the controller 1.
Here, the length of the long hole 2.3 extends to the upper part of the downward slope 2.1, one end, close to the downward slope 2.1, of the second supporting plate 8.4 is provided with a pushing block 8.4.1, and when the second moving mechanism moves to the joint deburring device 7, the pushing block 8.4.1 moves to the upper part of the downward slope 2.1, so that the guy cable which is processed at the last time is pushed out of the table top of the working platform 2 to the downward slope 2.1. The slope of the downslope ramp 2.1 is above 30 degrees.
Claims (10)
1. A stay cable processing device comprises a controller (1) and a working platform (2), wherein a steel wire rope straightening device (3) is arranged on the working platform (2), a steel wire rope cutting and patterning device (4) is arranged on one side of the working platform (2), and the steel wire rope straightening device (3) and the steel wire rope cutting and patterning device (4) are respectively and electrically connected with the controller (1); the method is characterized in that: the working platform (2) is also provided with a patterned connector detection device (5), a casting module of a connector casting device (6) and a connector deburring device (7) on the same side of the steel wire rope cutting and patterning device (4);
the stay cable conveying device is used for sequentially conveying the cut and patterned stay cable from the steel wire rope cutting and patterning device (4) to the patterned connector detection device (5), the casting module of the connector casting device (6) and the connector deburring device (7) and pushing the deburred stay cable away;
the cable joint shifting device (9) is used for shifting the casting joint moved out of the lower casting mold (6.1) of the joint casting device (6) to the upper part of the lower fixed mold (7.1) of the joint deburring device (7);
the flower beating joint detection device (5), the joint casting device (6), the joint deburring device (7), the inhaul cable conveying device and the inhaul cable joint shifting device (9) are electrically connected with the controller (1) respectively.
2. A cable processing apparatus according to claim 1, characterized in that: the steel wire rope straightening device (3) comprises a positioning module (3.1), a pushing cylinder (3.2), a supporting block (3.3) and a steel wire rope clamping cylinder (3.4); the positioning module (3.1) is fixed on the working platform (2) and is far away from the steel wire rope cutting and embossing device (4), the upper end of the positioning module (3.1) is provided with a connector positioning groove (3.1.1), the supporting block (3.3) is fixed with the working platform (2) and is close to the steel wire rope cutting and embossing device (4), the supporting block (3.3) is provided with a bulge (3.3.1) for placing a sheath, the pushing cylinder (3.2) is fixed with the supporting block (3.3), the steel wire rope clamping cylinder (3.4) is fixed with a piston rod of the pushing cylinder (3.2), the steel wire rope clamping cylinder (3.4) comprises a positioning clamping block (3.4.1) and a longitudinal push rod (3.4.2), and an upward gap (3.4.3) is arranged between the positioning clamping block (3.4.1) and the longitudinal push rod (3.4.2); the steel wire rope clamping cylinder (3.4) and the pushing cylinder (3.2) are respectively and electrically connected with the controller (1).
3. A cable processing apparatus according to claim 1, characterized in that: the inhaul cable transmission device comprises a first moving mechanism and a second moving mechanism;
the first moving mechanism is used for conveying the beaten stay cable to be processed to the flower beating joint detection device (5) and the joint casting device (6) from the steel wire rope cutting and flower beating device (4); the first moving mechanism comprises a first lifting cylinder, a first longitudinal moving cylinder, first steel wire rope pliers (8.1), a first connecting rod and a first supporting plate (8.2), the first steel wire rope pliers (8.1) and the first supporting plate (8.2) are fixed on the first connecting rod in a segmented mode, the first connecting rod is fixed with a lifting rod of the first lifting cylinder, and the first lifting cylinder is connected with a push rod of the first longitudinal moving cylinder;
the second moving mechanism is used for transmitting the patterned stay cable to be processed from the joint casting device (6) to the joint deburring device (7) and pushing away the deburred stay cable; the second moving mechanism comprises a second lifting cylinder, a second longitudinal moving cylinder, a second steel wire rope clamp (8.3), a second connecting rod and a second supporting plate (8.4), the second steel wire rope clamp (8.3) and the second supporting plate (8.4) are fixed on the second connecting rod in a segmented mode, the second connecting rod is fixed with the lifting rod of the second lifting cylinder, and the second lifting cylinder is connected with the push rod of the second longitudinal moving cylinder;
the first lifting cylinder, the first longitudinal moving cylinder, the first steel wire rope clamp (8.1), the second lifting cylinder, the second longitudinal moving cylinder and the second steel wire rope clamp (8.3) are respectively electrically connected with the controller (1).
4. A cable processing apparatus according to claim 3, characterized in that: the first lifting cylinder, the first longitudinal moving cylinder, the first connecting rod, the second lifting cylinder, the second longitudinal moving cylinder and the second connecting rod are arranged below the working platform (2), the first steel wire rope clamp (8.1) is arranged between the steel wire rope cutting and embossing device (4) and the working platform (2), and the second steel wire rope clamp (8.3) is arranged between the joint casting device (6) and the working platform (2); a long hole (2.3) is formed in the working platform (2), and the first supporting plate (8.2) and the second supporting plate (8.4) penetrate out of the long hole (2.3) and move in the long hole (2.3).
5. A cable processing apparatus as claimed in claim 4, wherein: and longitudinal laying strips (2.2) are arranged beside the long holes (2.3), and V-shaped material stopping grooves (2.2.1) are respectively arranged at corresponding positions of the steel wire rope cutting and embossing device (4) and the connector casting device (6) on the longitudinal laying strips (2.2).
6. A cable processing apparatus according to claim 1, characterized in that: a liquid level detector (6.18) is arranged in a smelting furnace (6.5) of the joint casting device (6), a blanking frame (6.10) is fixed above the smelting furnace (6.5), a speed changing gear box (6.11) is fixed on the blanking frame (6.10), an input shaft of the speed changing gear box (6.11) is in transmission connection with a driver (6.14) fixed on the speed changing gear box (6.11) through a ratchet (6.13) of a ratchet wheel (6.12), a gear (6.15) is fixed on an output shaft of the speed changing gear box (6.11), a chain (6.16) for pulling a zinc block is meshed with the gear (6.15), a collision block is arranged at the tail end of the chain, a touch switch of the collision block is arranged beside the gear (6.15), and the driver (6.14), the liquid level detector (6.18) and the touch switch are respectively and electrically connected with the controller (1).
7. A cable processing apparatus according to claim 1, characterized in that: a support (7.5) is fixed on a push rod of the stamping cylinder (7.3) of the joint deburring device (7), and an air nozzle (7.4) facing the upper moving die (7.2) is fixed on the support (7.5).
8. A cable processing apparatus according to claim 1, characterized in that: the cable joint shifting device (9) comprises joint pliers (9.1), a lifter (9.2) and a longitudinal mover (9.3), wherein two jaws are arranged on the joint pliers (9.1) and used for grasping a steel wire rope and burrs respectively, jaws (9.1.3) of the two jaws are arranged downwards, and the joint pliers (9.1), the lifter (9.2) and the longitudinal mover (9.3) are electrically connected with the controller (1) respectively.
9. A cable processing apparatus according to claim 1, characterized in that: one end of the working platform (2) close to the joint deburring device (7) is provided with a downward sliding slope (2.1), and a stay cable blocking device (10) is arranged above the downward sliding slope (2.1); the cooling fan (11) is further included, and an air outlet (11.1) of the cooling fan (11) faces to a joint of a guy cable intercepted on the downward sliding slope (2.1) by the guy cable blocking device (10); the inhaul cable blocking device (10) is electrically connected with the controller (1).
10. A cable processing apparatus according to claim 9, wherein: the inhaul cable blocking device (10) comprises a stop lever (10.1) and a pushing cylinder (10.2) at the bottom, a push rod of the pushing cylinder (10.2) is perpendicular to a downward sliding slope (2.1), and the pushing cylinder (10.2) is electrically connected with the controller (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011490707.7A CN112916772B (en) | 2020-12-17 | 2020-12-17 | Inhaul cable machining equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011490707.7A CN112916772B (en) | 2020-12-17 | 2020-12-17 | Inhaul cable machining equipment |
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| Publication Number | Publication Date |
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| CN112916772A true CN112916772A (en) | 2021-06-08 |
| CN112916772B CN112916772B (en) | 2023-03-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011490707.7A Active CN112916772B (en) | 2020-12-17 | 2020-12-17 | Inhaul cable machining equipment |
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| CN (1) | CN112916772B (en) |
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| CN109676382A (en) * | 2019-03-21 | 2019-04-26 | 宁波汽车软轴软管有限公司 | Drag-line processing unit (plant) |
| CN209578142U (en) * | 2019-02-25 | 2019-11-05 | 宁波汽车软轴软管有限公司 | Inhaul cable steel wire rope Casting Joint Burr removal mold and device |
| CN110844234A (en) * | 2019-12-13 | 2020-02-28 | 上海蓝恩控制系统有限公司 | Full-automatic joint die-casting, product labeling and terminal detection equipment |
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2020
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4096892A (en) * | 1977-02-28 | 1978-06-27 | International Telephone & Telegraph Corporation | Rigid coaxial cable cutting and scoring machine |
| CN104646648A (en) * | 2014-11-27 | 2015-05-27 | 宁波汽车软轴软管有限公司 | Automatic feed pouring device |
| CN105350366A (en) * | 2015-10-12 | 2016-02-24 | 北京工业大学 | Automobile stay cable steel wire rope automatic machining integrated machine |
| CN106799568A (en) * | 2017-03-06 | 2017-06-06 | 苏州科米隆机电有限公司 | Zip line automatic assembly line |
| CN208390965U (en) * | 2018-06-13 | 2019-01-18 | 无锡市道普威控制索有限公司 | A kind of wire rope standard mechanism of die casting machine |
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| CN110844234A (en) * | 2019-12-13 | 2020-02-28 | 上海蓝恩控制系统有限公司 | Full-automatic joint die-casting, product labeling and terminal detection equipment |
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|---|---|
| CN112916772B (en) | 2023-03-28 |
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