CN110842385A - Test equipment and control method of test equipment - Google Patents
Test equipment and control method of test equipment Download PDFInfo
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- CN110842385A CN110842385A CN201911112143.0A CN201911112143A CN110842385A CN 110842385 A CN110842385 A CN 110842385A CN 201911112143 A CN201911112143 A CN 201911112143A CN 110842385 A CN110842385 A CN 110842385A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups B23K1/00 - B23K28/00
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups B23K1/00 - B23K28/00 relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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Abstract
本发明提供了一种测试设备和测试设备的控制方法,测试设备,包括焊料组件、夹具、焊接测试组件、加热组件和进给组件;焊料组件用于提供焊料;夹具用于固定样件;焊接测试组件包括焊针和拉力传感器,拉力传感器与焊针相连接;加热组件在焊接时与焊针相连接;进给组件与焊接测试组件相连接,用于带动焊针在焊料组件和夹具之间运动。通过该测试设备测试焊盘的强度,确保焊盘强度符合设计要求,并且可减少人工测试所产生的误差,使得测试结果更加准确。通过测试设备将焊针与焊盘焊接,可提升焊针与焊盘之间的焊接强度,确保焊针可带动焊盘脱离基板,提升试验的成功率。
The invention provides a test equipment and a control method of the test equipment. The test equipment includes a solder component, a fixture, a welding test component, a heating component and a feeding component; the solder component is used for providing solder; the fixture is used for fixing a sample; welding The test assembly includes a solder pin and a tension sensor, and the tension sensor is connected with the solder pin; the heating element is connected with the solder pin during soldering; the feeding component is connected with the solder test component for driving the solder pin between the solder component and the fixture sports. The strength of the pad is tested by the test equipment to ensure that the strength of the pad meets the design requirements, and the error caused by manual testing can be reduced, so that the test result is more accurate. Soldering the solder pins to the pads through the test equipment can improve the welding strength between the solder pins and the solder pads, ensure that the solder pins can drive the solder pads away from the substrate, and improve the success rate of the test.
Description
技术领域technical field
本发明涉及印刷电路板测试技术领域,具体而言,涉及一种测试设备和测试设备的控制方法。The invention relates to the technical field of printed circuit board testing, and in particular, to a testing device and a control method of the testing device.
背景技术Background technique
目前,印制电路板使用无卤素基板是微电子制造业发展方向,使用无卤素基板导致印制电路板韧性降低,易产生焊盘坑裂现象。为确保印刷电路板的焊盘的强度,需要对焊盘进行强度测试。At present, the use of halogen-free substrates for printed circuit boards is the development direction of the microelectronics manufacturing industry. The use of halogen-free substrates reduces the toughness of printed circuit boards and is prone to pad cracking. In order to ensure the strength of the pads of the printed circuit board, the pads need to be tested for strength.
在相关技术中,测试焊盘强度方式主要以人工为主,但人工测试会导致测试误差增大,影响测试结果。In the related art, the method of testing the strength of the pads is mainly manual, but manual testing will lead to an increase in test errors and affect the test results.
发明内容SUMMARY OF THE INVENTION
本发明旨在至少解决现有技术或相关技术中存在的技术问题之一。The present invention aims to solve at least one of the technical problems existing in the prior art or related technologies.
为此,本发明的第一方面提出一种测试设备。To this end, a first aspect of the present invention proposes a testing device.
本发明的第二方面提出一种测试设备的控制方法。A second aspect of the present invention provides a control method of a testing device.
有鉴于此,本发明的第一方面提供了一种测试设备,包括焊料组件、夹具、焊接测试组件、加热组件和进给组件;焊料组件用于提供焊料;夹具用于固定样件;焊接测试组件包括焊针和拉力传感器,拉力传感器与焊针相连接;加热组件在焊接时与焊针相连接;进给组件与焊接测试组件相连接,用于带动焊针在焊料组件和夹具之间运动。In view of this, a first aspect of the present invention provides a test equipment, including a solder component, a fixture, a solder test component, a heating component and a feed component; the solder component is used for providing solder; the fixture is used for fixing the sample; The component includes a solder pin and a tension sensor, the tension sensor is connected with the solder pin; the heating component is connected with the solder pin during soldering; the feed component is connected with the solder test component, which is used to drive the solder pin to move between the solder component and the fixture .
本发明所提供的测试设备,将待测试的样件安装于夹具上,控制焊针滑动至焊料组件处,以沾取焊料,沾取焊料后焊针滑动至夹具处,并对准样件上焊盘的位置,焊针向焊盘运动,与焊盘接触后加热焊针,以将焊针与焊盘相焊接,焊接完成后,焊针向上滑动,带动焊盘脱离样件的基板,在焊盘脱离基板的过程中,通过拉力传感器测试焊盘脱离基板所需的拉力,进而判断焊盘的强度是否合格。通过该测试设备测试焊盘的强度,确保焊盘强度符合设计要求,并且可减少人工测试所产生的误差,使得测试结果更加准确。通过测试设备将焊针与焊盘焊接,可提升焊针与焊盘之间的焊接强度,确保焊针可带动焊盘脱离基板,提升试验的成功率。In the testing equipment provided by the present invention, the sample to be tested is mounted on the fixture, and the soldering pin is controlled to slide to the solder assembly to dip the solder. After dipping the solder, the soldering pin slides to the fixture and aligns the specimen with The position of the pad, the solder pin moves to the pad, and the solder pin is heated after contact with the pad to weld the solder pin and the pad. During the process that the pad is separated from the substrate, the tensile force required for the pad to be separated from the substrate is tested by the tension sensor, and then the strength of the pad is judged whether it is qualified. The strength of the pad is tested by the test equipment to ensure that the strength of the pad meets the design requirements, and the error caused by manual testing can be reduced, so that the test result is more accurate. Soldering the solder pins and the pads through the testing equipment can improve the welding strength between the solder pins and the solder pads, ensure that the solder pins can drive the solder pads away from the substrate, and improve the success rate of the test.
夹具为老虎钳或压板。The fixture is a vise or a pressure plate.
样件为印刷电路板。The prototype is a printed circuit board.
焊料为锡膏。The solder is solder paste.
焊针为金属材质的焊针,进而便于导热。The soldering pin is a metallic soldering pin, which facilitates heat conduction.
测试设备还包括显微镜,显微镜朝向夹具设置。The test equipment also includes a microscope, which is positioned towards the fixture.
另外,本发明提供的上述技术方案中的测试设备还可以具有如下附加技术特征:In addition, the test equipment in the above-mentioned technical solution provided by the present invention may also have the following additional technical features:
在本发明的一个技术方案中,测试设备还包括冷却组件,冷却组件设置于焊针的侧方,用于冷却焊针上的焊料。In one technical solution of the present invention, the testing equipment further includes a cooling component, which is disposed on the side of the soldering pin and is used for cooling the solder on the soldering pin.
在该技术方案中,测试设备设置有冷却组件,在焊接焊针和焊盘过程中,加速焊料的冷却速度,提升测试的速率,并且提升焊针和焊盘之间的焊接强度。In this technical solution, the testing equipment is provided with a cooling component, in the process of soldering the solder pins and the pads, the cooling speed of the solder is accelerated, the testing speed is increased, and the welding strength between the solder pins and the solder pads is improved.
在本发明的一个技术方案中,冷却组件包括软管,软管的一端与气源相连接,另一端朝向焊针。In a technical solution of the present invention, the cooling assembly includes a hose, one end of the hose is connected to the gas source, and the other end faces the welding needle.
在该技术方案中,冷却组件设置有软管,软管由气源获得高压气体,再吹响焊点,进而实现对焊料的冷却。该种冷却方式简单方便,便于控制。In this technical solution, the cooling component is provided with a hose, and the hose obtains high-pressure gas from an air source, and then blows the solder joint, thereby cooling the solder. This cooling method is simple, convenient and easy to control.
在本发明的一个技术方案中,焊料组件包括支座、针管和活塞;针管设置于支座上,用于盛放焊料,针管的一端设置有出料口;活塞由针管的另一端插入针管内,用于将针管内的焊料由出料口挤出。In one technical solution of the present invention, the solder assembly includes a support, a needle tube and a piston; the needle tube is arranged on the support for holding solder, and one end of the needle tube is provided with a discharge port; the piston is inserted into the needle tube from the other end of the needle tube , used to extrude the solder in the needle tube from the outlet.
在该技术方案中,焊料放置于针管内,活塞可推动针管内的焊料由出料口挤出,进而便于焊针沾取焊料。In this technical solution, the solder is placed in the needle tube, and the piston can push the solder in the needle tube to be extruded from the discharge port, thereby facilitating the soldering needle to pick up the solder.
在本发明的一个技术方案中,焊接测试组件包括支柱和隔热部件;支柱与进给组件相连接;隔热部件与支柱的下端相连接,并与拉力传感器相连接,焊针插接于隔热部件上。In a technical solution of the present invention, the welding test assembly includes a support column and a heat insulation component; the support column is connected with the feeding component; the heat insulation component is connected with the lower end of the support column and connected with the tension sensor, and the welding pin is inserted into the spacer on hot parts.
在该技术方案中,隔热部件将焊针与支柱分隔,避免热量由焊针传递至拉力传感器,避免热量影响拉力传感器的测试精度,并且可使得热量集中在焊针上,提升加热组件的效率。In this technical solution, the heat-insulating component separates the welding pin from the pillar, preventing heat from being transferred from the welding pin to the tension sensor, preventing the heat from affecting the test accuracy of the tension sensor, and allowing the heat to concentrate on the welding pin, improving the efficiency of the heating assembly .
隔热部件为隔热管,隔热管套设于支柱上,焊针插接于支柱上,拉力传感器与隔热管的外壁相连接。The heat insulating component is a heat insulating pipe, the heat insulating pipe is sleeved on the pillar, the welding pin is inserted on the pillar, and the tension sensor is connected with the outer wall of the heat insulating pipe.
在本发明的一个技术方案中,测试设备还包括基座和支架;基座设置有工作平台,焊料组件和夹具设置于工作平台上;支架与基座相连接,进给组件与支架相连接。In a technical solution of the present invention, the testing equipment further includes a base and a support; the base is provided with a working platform, and the solder assembly and the fixture are arranged on the working platform; the support is connected with the base, and the feeding assembly is connected with the support.
在该技术方案中,通过设置基座和支架,实现对各个组件的支撑,以便于对各个部件进行定位,便于对焊针运动位置的进行控制。In this technical solution, by arranging the base and the bracket, the support of each component is realized, so as to facilitate the positioning of each component, and to facilitate the control of the movement position of the welding needle.
在本发明的一个技术方案中,进给组件包括横向滑轨和横向滑块;横向滑轨与支架相连接;横向滑块套设于横向滑轨上,可沿横向滑轨滑动。In one technical solution of the present invention, the feeding assembly includes a transverse sliding rail and a transverse sliding block; the transverse sliding rail is connected with the bracket; the transverse sliding block is sleeved on the transverse sliding rail and can slide along the transverse sliding rail.
在该技术方案中,横向滑轨和横向滑块相配合,使得焊针可横向滑动,进而便于对印刷电路板进行测试。In this technical solution, the horizontal sliding rail and the horizontal sliding block are matched, so that the solder pins can slide horizontally, thereby facilitating the testing of the printed circuit board.
在本发明的一个技术方案中,进给组件还包括纵向滑轨和纵向滑块;纵向滑轨与横向滑块相连接;纵向滑块套设于纵向滑轨上,并与焊接测试组件相连接,可沿纵向滑轨滑动。In a technical solution of the present invention, the feeding assembly further includes a longitudinal sliding rail and a longitudinal sliding block; the longitudinal sliding rail is connected with the transverse sliding block; the longitudinal sliding block is sleeved on the longitudinal sliding rail and is connected with the welding test assembly , which can slide along the longitudinal rail.
在该技术方案中,纵向滑轨和纵向滑块相配合,使得焊针可纵向滑动,便于焊针向焊盘移动,并带动焊盘脱离基板。In this technical solution, the longitudinal slide rail and the longitudinal slider are matched, so that the solder pins can slide longitudinally, which facilitates the movement of the solder pins to the pads and drives the pads away from the substrate.
在本发明的一个技术方案中,测试设备还包括驱动组件,驱动组件包括至少两个驱动部件,分别驱动横向滑块和纵向滑块滑动。In one technical solution of the present invention, the testing equipment further includes a drive assembly, and the drive assembly includes at least two drive components, which respectively drive the transverse slider and the longitudinal slider to slide.
在本发明的一个技术方案中,测试设备还包括清洁组件,清洁组件与焊料组件并列设置,清洁组件包括壳体、滚刷和驱动部件,滚刷插接于壳体上,可相对壳体转动,驱动部件与滚刷相连接,以驱动滚刷转动。In one technical solution of the present invention, the testing equipment further includes a cleaning assembly, the cleaning assembly and the solder assembly are arranged in parallel, the cleaning assembly includes a casing, a roller brush and a driving part, the roller brush is inserted into the casing and can rotate relative to the casing , the driving part is connected with the roller brush to drive the roller brush to rotate.
在该技术方案中,清洁组件可用于清洁和回收焊针上的残料,避免残留在焊针上的焊料影响下次对印刷电路板的测试。In this technical solution, the cleaning component can be used to clean and recover the residual material on the solder pins, so as to prevent the solder remaining on the solder pins from affecting the next test of the printed circuit board.
在需要清洁焊针时,先加热焊针,使得焊针上的残料融化,再通过滚刷清除焊针上的焊料,使得焊料落入壳体内,壳体为可拆卸结构,即壳体包括本体和拆卸部,拆卸部卡接于本体上,在清理回收的残料时,可拆下拆卸部,以便于清理壳体内的残料。When it is necessary to clean the solder pins, first heat the solder pins to melt the residual material on the solder pins, and then remove the solder on the solder pins with a roller brush, so that the solder falls into the housing. The housing is a detachable structure, that is, the housing includes The main body and the dismantling part, the dismantling part is clamped on the main body, and the dismantling part can be dismantled when cleaning the recovered residual materials, so as to facilitate the cleaning of the residual materials in the shell.
本发明的第二方面提供了一种测试设备的控制方法,包括:控制焊针运动至焊料组件处沾取焊料;控制焊针运动至夹具处,并控制焊针与样件的焊盘定位;控制焊针向焊盘运动,使得焊针与焊盘相接触;加热焊针,以使焊针和焊盘相焊接;控制焊针向上运动,以带动焊盘脱离样件的基板,并通过拉力传感器测试出焊盘与基板相分离所需的拉力。A second aspect of the present invention provides a method for controlling testing equipment, including: controlling the movement of a solder pin to a solder component to pick up solder; controlling the solder pin to move to a fixture, and controlling the solder pin and the pad positioning of the sample; Control the movement of the solder pins to the pads so that the solder pins contact the pads; heat the solder pins to weld the solder pins and the solder pads; control the solder pins to move upward to drive the solder pads away from the substrate of the sample, and pass the tension The sensor measures the pulling force required to separate the pad from the substrate.
在该技术方案中,将待测试的样件安装于夹具上,控制焊针滑动至焊料组件处,以沾取焊料,沾取焊料后焊针滑动至夹具处,并对准样件上焊盘的位置,焊针向焊盘运动,与焊盘接触后加热焊针,以将焊针与焊盘相焊接,焊接完成后,焊针向上滑动,带动焊盘脱离样件的基板,在焊盘脱离基板的过程中,通过拉力传感器测试焊盘脱离基板所需的拉力,进而判断焊盘的强度是否合格。通过该测试设备的控制方法测试焊盘的强度,确保焊盘强度符合设计要求,并且可减少人工测试所产生的误差,使得测试结果更加准确。通过测试设备的控制方法将焊针与焊盘焊接,可提升焊针与焊盘之间的焊接强度,确保焊针可带动焊盘脱离基板,提升试验的成功率。In this technical solution, the sample to be tested is installed on the fixture, and the solder pin is controlled to slide to the solder component to pick up the solder. After the solder is picked up, the solder pin slides to the fixture and aligns the pad on the sample. position, the solder pin moves to the pad, and after contact with the pad, the solder pin is heated to weld the solder pin and the pad. In the process of separating from the substrate, the tensile force required for the pad to be separated from the substrate is tested by the tension sensor, and then the strength of the pad is judged whether it is qualified. The strength of the pad is tested by the control method of the test equipment, so as to ensure that the strength of the pad meets the design requirements, and the error caused by manual testing can be reduced, so that the test result is more accurate. Soldering the solder pins to the pads through the control method of the test equipment can improve the welding strength between the solder pins and the solder pads, ensure that the solder pins can drive the solder pads away from the substrate, and improve the success rate of the test.
在本发明的一个技术方案中,在加热焊针,以使焊针和焊盘相焊接之后,测试设备的控制方法还包括:控制冷却组件向焊针吹气。In one technical solution of the present invention, after heating the solder pins to weld the solder pins and the pads, the control method of the testing equipment further includes: controlling the cooling component to blow air to the solder pins.
在该技术方案中,在焊接焊针和焊盘过程中,加速焊料的冷却速度,提升测试的速率,并且提升焊针和焊盘之间的焊接强度。In this technical solution, in the process of soldering the solder pins and the pads, the cooling speed of the solder is accelerated, the test rate is increased, and the soldering strength between the solder pins and the solder pads is improved.
在本发明的一个技术方案中,在控制焊针向上运动,以带动焊盘脱离样件的基板,并通过拉力传感器测试出焊盘与基板相分离所需的拉力之后,测试设备的控制方法还包括:控制焊针运动至清洁组件处;加热焊针,以使焊针上的残料落入清洁组件内。In a technical solution of the present invention, after controlling the upward movement of the soldering pins to drive the soldering pads away from the substrate of the prototype, and testing the tensile force required for the soldering pads to be separated from the substrate through the tensile force sensor, the control method of the testing equipment is further Including: controlling the movement of the soldering pin to the cleaning component; heating the soldering pin so that the residual material on the soldering pin falls into the cleaning component.
在该技术方案中,回收焊针上的残料,避免残留在焊针上的焊料影响下次对印刷电路板的测试。In this technical solution, the residual material on the solder pins is recovered to prevent the solder remaining on the solder pins from affecting the next test of the printed circuit board.
在本发明的一个技术方案中,在控制焊针运动至焊料组件处沾取焊料之前,测试设备的控制方法还包括:控制焊针和夹具复位。In a technical solution of the present invention, before controlling the movement of the solder pins to the solder component to pick up the solder, the control method of the testing equipment further includes: controlling the solder pins and the fixture to reset.
在该技术方案中,对样件进行测试之前,先将焊针和夹具复位,便于对焊针进行控制,使得焊针与焊盘定位更加准确,进而提升印刷电路板测试的准确性。In this technical solution, before the sample is tested, the solder pins and the fixture are reset to facilitate the control of the solder pins, so that the solder pins and the pads can be positioned more accurately, thereby improving the accuracy of the printed circuit board test.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:
图1示出了根据本发明的一个实施例的测试设备的结构示意图;1 shows a schematic structural diagram of a testing device according to an embodiment of the present invention;
图2为图1所示的根据本发明的一个实施例的测试设备在A处的局部放大图;FIG. 2 is a partial enlarged view of the test equipment at A according to an embodiment of the present invention shown in FIG. 1;
图3示出了根据本发明的一个实施例的焊料组件的结构示意图;FIG. 3 shows a schematic structural diagram of a solder assembly according to an embodiment of the present invention;
图4示出了根据本发明的一个实施例的焊接测试组件的结构示意图;FIG. 4 shows a schematic structural diagram of a welding test assembly according to an embodiment of the present invention;
图5示出了根据本发明的另一个实施例的测试设备的结构示意图;FIG. 5 shows a schematic structural diagram of a testing device according to another embodiment of the present invention;
图6示出了根据本发明的另一个实施例的清洁组件的结构示意图;FIG. 6 shows a schematic structural diagram of a cleaning assembly according to another embodiment of the present invention;
图7示出了根据本发明的另一个实施例的清洁组件的爆炸图;Figure 7 shows an exploded view of a cleaning assembly according to another embodiment of the present invention;
图8示出了根据本发明的一个实施例的测试设备的控制方法的流程图;FIG. 8 shows a flowchart of a control method of a testing device according to an embodiment of the present invention;
图9示出了根据本发明的另一个实施例的测试设备的控制方法的流程图;Fig. 9 shows the flow chart of the control method of the test equipment according to another embodiment of the present invention;
图10示出了根据本发明的再一个实施例的测试设备的控制方法的流程图;10 shows a flowchart of a control method of a testing device according to yet another embodiment of the present invention;
图11示出了根据本发明的再一个实施例的测试设备的控制方法的流程图。FIG. 11 shows a flowchart of a control method of a testing device according to still another embodiment of the present invention.
其中,图1至图7中的附图标记与部件名称之间的对应关系为:Wherein, the corresponding relationship between the reference numerals and component names in Fig. 1 to Fig. 7 is:
1焊料组件,12支座,14针管,16活塞,18出料口,2夹具,3焊接测试组件,32焊针,34拉力传感器,36支柱,4进给组件,5样件,6冷却组件,7驱动组件,8清洁组件,82壳体,822本体,824拆卸部,84滚刷。1 Solder Assembly, 12 Stands, 14 Needle Tubes, 16 Pistons, 18 Outlets, 2 Fixtures, 3 Solder Test Components, 32 Solder Pins, 34 Tension Sensors, 36 Posts, 4 Feed Components, 5 Samples, 6 Cooling Components , 7 drive components, 8 cleaning components, 82 housing, 822 body, 824 disassembly, 84 roller brush.
具体实施方式Detailed ways
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和具体实施方式对本发明进行进一步的详细描述。需要说明的是,在不冲突的情况下,本发明的实施例及实施例中的特征可以相互组合。In order to understand the above objects, features and advantages of the present invention more clearly, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present invention and the features in the embodiments may be combined with each other under the condition of no conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用其他不同于在此描述的其他方式来实施,因此,本发明的保护范围并不受下面公开的具体实施例的限制。Many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited by the specific details disclosed below. Example limitations.
下面参照图1至图11描述根据本发明一些实施例所述测试设备和测试设备的控制方法。The test equipment and the control method of the test equipment according to some embodiments of the present invention will be described below with reference to FIGS. 1 to 11 .
在本发明第一方面实施例中,如图1和图2所示,本发明提供了一种测试设备,包括焊料组件1、夹具2、焊接测试组件3、加热组件和进给组件4;焊料组件1用于提供焊料;夹具2用于固定样件5;焊接测试组件3包括焊针32和拉力传感器34,拉力传感器34与焊针32相连接;加热组件在焊接时与焊针32相连接;进给组件4与焊接测试组件3相连接,用于带动焊针32在焊料组件1和夹具2之间运动。In the embodiment of the first aspect of the present invention, as shown in FIG. 1 and FIG. 2 , the present invention provides a test equipment, including a
在该实施例中,测试设备将待测试的样件5安装于夹具2上,控制焊针32滑动至焊料组件1处,以沾取焊料,沾取焊料后焊针32滑动至夹具2处,并对准样件5上焊盘的位置,焊针32向焊盘运动,与焊盘接触后加热焊针32,以将焊针32与焊盘相焊接,焊接完成后,焊针32向上滑动,带动焊盘脱离样件5的基板,在焊盘脱离基板的过程中,通过拉力传感器34测试焊盘脱离基板所需的拉力,进而判断焊盘的强度是否合格。通过该测试设备测试焊盘的强度,确保焊盘强度符合设计要求,并且可减少人工测试所产生的误差,使得测试结果更加准确。通过测试设备将焊针32与焊盘焊接,可提升焊针32与焊盘之间的焊接强度,确保焊针32可带动焊盘脱离基板,提升试验的成功率。In this embodiment, the test equipment installs the sample 5 to be tested on the
夹具2为老虎钳、压板、吸盘或粘贴板,固定形式包含夹紧,压紧,吸紧或者粘紧等。The
样件5为印刷电路板。Sample 5 is a printed circuit board.
焊料形式包括固态和液态焊锡或者锡膏等。Solder forms include solid and liquid solder or solder paste.
焊针32为金属材质的焊针32,进而便于导热。The soldering pins 32 are soldering
测试设备还包括显微镜,显微镜朝向夹具2设置。The test equipment also includes a microscope, which is positioned towards the
在本发明的一个实施例中,如图1和图2所示,测试设备还包括冷却组件6,冷却组件6设置于焊针32的侧方,用于冷却焊针32上的焊料。In one embodiment of the present invention, as shown in FIG. 1 and FIG. 2 , the testing equipment further includes a
在该实施例中,测试设备设置有冷却组件6,在焊接焊针32和焊盘过程中,加速焊料的冷却速度,提升测试的速率,并且提升焊针32和焊盘之间的焊接强度。In this embodiment, the testing equipment is provided with a
在本发明的一个实施例中,如图1所示,冷却组件6包括软管,软管的一端与气源相连接,另一端朝向焊针32。In one embodiment of the present invention, as shown in FIG. 1 , the cooling
在该实施例中,冷却组件6设置有软管,软管由气源获得高压气体,再吹响焊点,进而实现对焊料的冷却。该种冷却方式简单方便,便于控制。In this embodiment, the cooling
在本发明的一个实施例中,如图3所示,焊料组件1包括支座12、针管14和活塞16;针管14设置于支座12上,用于盛放焊料,针管14的一端设置有出料口18;活塞16由针管14的另一端插入针管14内,用于将针管14内的焊料由出料口18挤出。In an embodiment of the present invention, as shown in FIG. 3 , the
在该实施例中,焊料放置于针管14内,活塞16可推动针管14内的焊料由出料口18挤出,进而便于焊针32沾取焊料。In this embodiment, the solder is placed in the
在本发明的一个实施例中,如图4所示,焊接测试组件3包括支柱36和隔热部件;支柱36与进给组件4相连接;隔热部件与支柱36的下端相连接,并与拉力传感器34相连接,焊针32插接于隔热部件上。In one embodiment of the present invention, as shown in FIG. 4 , the
在该实施例中,隔热部件将焊针32与支柱36分隔,避免热量由焊针32传递至拉力传感器34,避免热量影响拉力传感器34的测试精度,并且可使得热量集中在焊针32上,提升加热组件的效率。In this embodiment, the heat insulating member separates the solder pins 32 from the
隔热部件为隔热管,隔热管套设于支柱36上,焊针32插接于支柱36上,拉力传感器34与隔热管的外壁相连接。The heat insulating component is a heat insulating tube, the heat insulating tube is sleeved on the
在本发明的一个实施例中,测试设备还包括基座和支架;基座设置有工作平台,焊料组件1和夹具2设置于工作平台上;支架与基座相连接,进给组件4与支架相连接。In one embodiment of the present invention, the test equipment further includes a base and a support; the base is provided with a working platform, and the
在该实施例中,通过设置基座和支架,实现对各个组件的支撑,以便于对各个部件进行定位,便于对焊针32运动位置的进行控制。In this embodiment, by arranging the base and the bracket, each component is supported, so as to facilitate the positioning of each component, and to facilitate the control of the movement position of the
在本发明的一个实施例中,进给组件4包括横向滑轨和横向滑块;横向滑轨与支架相连接;横向滑块套设于横向滑轨上,可沿横向滑轨滑动。In one embodiment of the present invention, the feeding
在该实施例中,横向滑轨和横向滑块相配合,使得焊针32可横向滑动,进而便于对印刷电路板进行测试。In this embodiment, the lateral sliding rail and the lateral sliding block are matched, so that the solder pins 32 can slide laterally, thereby facilitating the testing of the printed circuit board.
在本发明的一个实施例中,进给组件4还包括纵向滑轨和纵向滑块;纵向滑轨与横向滑块相连接;纵向滑块套设于纵向滑轨上,并与焊接测试组件3相连接,可沿纵向滑轨滑动。In an embodiment of the present invention, the feeding
在该实施例中,纵向滑轨和纵向滑块相配合,使得焊针32可纵向滑动,便于焊针32向焊盘移动,并带动焊盘脱离基板。In this embodiment, the longitudinal slide rail and the longitudinal slider are matched, so that the solder pins 32 can slide longitudinally, which facilitates the solder pins 32 to move toward the pads and drive the pads to separate from the substrate.
在本发明的一个实施例中,如图4和图5所示,测试设备还包括驱动组件7,驱动组件7包括至少两个驱动部件,分别驱动横向滑块和纵向滑块滑动。In an embodiment of the present invention, as shown in FIG. 4 and FIG. 5 , the testing device further includes a
驱动组件7为气缸或电机。The
在本发明的一个实施例中,如图5所示,测试设备还包括清洁组件8,清洁组件8与焊料组件并列设置,清洁组件8包括壳体82、滚刷84和驱动部件,滚刷84插接于壳体82上,可相对壳体82转动,驱动部件与滚刷84相连接,以驱动滚刷84转动。In one embodiment of the present invention, as shown in FIG. 5 , the testing equipment further includes a
在该实施例中,清洁组件8可用于清洁和回收焊针32上的残料,避免残留在焊针32上的焊料影响下次对印刷电路板的测试。In this embodiment, the
如图6和图7所示,在需要清洁焊针32时,先加热焊针32,使得焊针32上的残料融化,再通过滚刷84清除焊针32上的焊料,使得焊料落入壳体82内,壳体82为可拆卸结构,即壳体82包括本体822和拆卸部824,拆卸部824卡接于本体822上,在清理回收的残料时,可拆下拆卸部824,以便于清理壳体82内的残料。As shown in FIG. 6 and FIG. 7 , when the solder pins 32 need to be cleaned, the solder pins 32 are first heated to melt the residual material on the solder pins 32 , and then the solder on the solder pins 32 is removed by the roller brush 84 so that the solder falls into the Inside the casing 82, the casing 82 is a detachable structure, that is, the casing 82 includes a main body 822 and a disassembly part 824, the disassembly part 824 is clamped on the main body 822, and the disassembly part 824 can be removed when cleaning the recovered residual materials, In order to clean the residual material in the casing 82 .
在本发明第二方面实施例中,如图8所示,本发明提供了一种测试设备的控制方法,包括:In the embodiment of the second aspect of the present invention, as shown in FIG. 8 , the present invention provides a control method of a test equipment, including:
步骤102,控制焊针运动至焊料组件处沾取焊料;Step 102, controlling the movement of the solder pins to the solder components to pick up solder;
步骤104,控制焊针运动至夹具处,并控制焊针与样件的焊盘定位;Step 104, controlling the soldering pin to move to the fixture, and controlling the soldering pin and the pad positioning of the sample;
步骤106,控制焊针向焊盘运动,使得焊针与焊盘相接触;Step 106, controlling the soldering pin to move toward the pad, so that the soldering pin is in contact with the soldering pad;
步骤108,加热焊针,以使焊针和焊盘相焊接;Step 108, heating the soldering pins, so that the soldering pins and the pads are welded;
步骤110,控制焊针向上运动,以带动焊盘脱离样件的基板,并通过拉力传感器测试出焊盘与基板相分离所需的拉力。Step 110 , control the upward movement of the solder pins to drive the pads away from the substrate of the prototype, and test the tensile force required for the pads to be separated from the substrate through a tension sensor.
在该实施例中,将待测试的样件安装于夹具上,控制焊针滑动至焊料组件处,以沾取焊料,沾取焊料后焊针滑动至夹具处,并对准样件上焊盘的位置,焊针向焊盘运动,与焊盘接触后加热焊针,以将焊针与焊盘相焊接,焊接完成后,焊针向上滑动,带动焊盘脱离样件的基板,在焊盘脱离基板的过程中,通过拉力传感器测试焊盘脱离基板所需的拉力,进而判断焊盘的强度是否合格。通过该测试设备的控制方法测试焊盘的强度,确保焊盘强度符合设计要求,并且可减少人工测试所产生的误差,使得测试结果更加准确。通过测试设备的控制方法将焊针与焊盘焊接,可提升焊针与焊盘之间的焊接强度,确保焊针可带动焊盘脱离基板,提升试验的成功率。In this embodiment, the sample to be tested is mounted on the fixture, and the solder pins are controlled to slide to the solder component to pick up the solder. After the solder is picked up, the solder pins slide to the fixture and align with the pads on the sample. position, the solder pin moves to the pad, and after contact with the pad, the solder pin is heated to weld the solder pin and the pad. In the process of separating from the substrate, the tensile force required for the pad to be separated from the substrate is tested by the tension sensor, and then the strength of the pad is judged whether it is qualified. The strength of the pad is tested by the control method of the test equipment, so as to ensure that the strength of the pad meets the design requirements, and the error caused by manual testing can be reduced, so that the test result is more accurate. Soldering the solder pins to the pads through the control method of the test equipment can improve the welding strength between the solder pins and the solder pads, ensure that the solder pins can drive the solder pads away from the substrate, and improve the success rate of the test.
在本发明的一个实施例中,如图9所示,测试设备的控制方法包括:In one embodiment of the present invention, as shown in FIG. 9 , the control method of the test equipment includes:
步骤202,控制焊针运动至焊料组件处沾取焊料;
步骤204,控制焊针运动至夹具处,并控制焊针与样件的焊盘定位;
步骤206,控制焊针向焊盘运动,使得焊针与焊盘相接触;
步骤208,加热焊针,以使焊针和焊盘相焊接;
步骤210,控制冷却组件向焊针吹气;
步骤212,控制焊针向上运动,以带动焊盘脱离样件的基板,并通过拉力传感器测试出焊盘与基板相分离所需的拉力。
在该实施例中,在焊接焊针和焊盘过程中,加速焊料的冷却速度,提升测试的速率,并且提升焊针和焊盘之间的焊接强度。In this embodiment, in the process of soldering the solder pins and the pads, the cooling rate of the solder is accelerated, the testing rate is increased, and the soldering strength between the solder pins and the solder pads is improved.
在本发明的一个实施例中,如图10所示,测试设备的控制方法包括:In an embodiment of the present invention, as shown in FIG. 10 , the control method of the test equipment includes:
步骤302,控制焊针运动至焊料组件处沾取焊料;
步骤304,控制焊针运动至夹具处,并控制焊针与样件的焊盘定位;
步骤306,控制焊针向焊盘运动,使得焊针与焊盘相接触;
步骤308,加热焊针,以使焊针和焊盘相焊接;
步骤310,控制焊针向上运动,以带动焊盘脱离样件的基板,并通过拉力传感器测试出焊盘与基板相分离所需的拉力;
步骤312,控制焊针运动至清洁组件处;
步骤314,加热焊针,以使焊针上的残料落入清洁组件内。
在该实施例中,回收焊针上的残料,避免残留在焊针上的焊料影响下次对印刷电路板的测试。加热焊针后,焊针上的焊料在重力的作用下落入清洁组件内;或通过滚刷,使得焊针焊针上的焊料落入清洁组件内,也可手动清理焊针上的焊料。In this embodiment, the residual material on the solder pins is recovered to prevent the solder remaining on the solder pins from affecting the next test of the printed circuit board. After heating the soldering pin, the solder on the soldering pin falls into the cleaning component under the action of gravity; or through the roller brush, the solder on the soldering pin of the soldering pin falls into the cleaning component, or the solder on the soldering pin can be cleaned manually.
在本发明的一个实施例中,如图11所示,测试设备的控制方法包括:In one embodiment of the present invention, as shown in FIG. 11 , the control method of the test equipment includes:
步骤402,控制焊针和夹具复位;
步骤404,控制焊针运动至焊料组件处沾取焊料;
步骤406,控制焊针运动至夹具处,并控制焊针与样件的焊盘定位;
步骤408,控制焊针向焊盘运动,使得焊针与焊盘相接触;
步骤410,加热焊针,以使焊针和焊盘相焊接;
步骤412,控制焊针向上运动,以带动焊盘脱离样件的基板,并通过拉力传感器测试出焊盘与基板相分离所需的拉力。
在该实施例中,对样件进行测试之前,先将焊针和夹具复位,便于对焊针进行控制,使得焊针与焊盘定位更加准确,进而提升印刷电路板测试的准确性。In this embodiment, before testing the sample, the solder pins and the fixture are reset to facilitate the control of the solder pins, so that the solder pins and the pads can be positioned more accurately, thereby improving the accuracy of the printed circuit board test.
在本发明的描述中,术语“多个”则指两个或两个以上,除非另有明确的限定,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制;术语“连接”、“安装”、“固定”等均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, the term "plurality" refers to two or more than two, unless otherwise expressly defined, the orientation or positional relationship indicated by the terms "upper", "lower" etc. is based on the drawings. The orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention; The terms "connected", "installed", "fixed", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or through the middle media are indirectly connected. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本发明的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本发明的至少一个实施例或示例中。在本发明中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of the present invention, the terms "one embodiment," "some embodiments," "a specific embodiment," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in the present invention. at least one embodiment or example of . In the present invention, schematic representations of the above terms do not necessarily refer to the same embodiment or instance. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims (10)
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