CN110835998A - Method for improving epoxy construction efficiency of cast-in-situ floor waffle holes - Google Patents

Method for improving epoxy construction efficiency of cast-in-situ floor waffle holes Download PDF

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Publication number
CN110835998A
CN110835998A CN201911159372.8A CN201911159372A CN110835998A CN 110835998 A CN110835998 A CN 110835998A CN 201911159372 A CN201911159372 A CN 201911159372A CN 110835998 A CN110835998 A CN 110835998A
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CN
China
Prior art keywords
epoxy
hole
waffle
coating
balloon
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911159372.8A
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Chinese (zh)
Inventor
王孟
赵斌
高鹏
田元超
吴博
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Shanghai Baoye Group Corp Ltd
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Shanghai Baoye Group Corp Ltd
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Filing date
Publication date
Application filed by Shanghai Baoye Group Corp Ltd filed Critical Shanghai Baoye Group Corp Ltd
Priority to CN201911159372.8A priority Critical patent/CN110835998A/en
Publication of CN110835998A publication Critical patent/CN110835998A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F21/00Implements for finishing work on buildings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/02Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/12Flooring or floor layers made of masses in situ, e.g. seamless magnesite floors, terrazzo gypsum floors

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Working Measures On Existing Buildindgs (AREA)

Abstract

The invention relates to the field of electronic factory building construction, in particular to a method for improving epoxy construction efficiency of a cast-in-situ floor waffle hole; the method is characterized in that: polishing the concrete base layer on the upper surface of the waffle hole by using a grinding machine or a double-sided stone grinding machine; ensuring the integral flatness of the concrete base layer on the upper surface of the waffle hole to be +/-8 mm/2 m; performing epoxy primary coating construction to play a role in curing; after the bottom coat is solidified, inflating the PVC balloon and embedding the PVC balloon into the waffle hole; after the PVC balloon is embedded, firstly, coating epoxy resin with quartz sand trowel to scrape epoxy quartz mortar twice, after the mortar layer is solidified, coating epoxy soil twice, sealing the sand hole and the air hole, and taking out the PVC balloon after the middle coating is solidified; polishing the epoxy middle coat, and coating the epoxy surface twice. Compared with the traditional method for leveling the waffle hole opening by only relying on manpower, the method greatly improves the working efficiency and effectively ensures the quality of epoxy construction.

Description

Method for improving epoxy construction efficiency of cast-in-situ floor waffle holes
Technical Field
The invention relates to the field of electronic factory building construction, in particular to a method for improving epoxy construction efficiency of a cast-in-place floor waffle hole.
Background
At present, the state strongly supports the semiconductor industry, and the construction projects of various electronic factory buildings are inexhaustible. Most of electronic factory buildings relate to the construction of clean rooms, and new technologies such as waffle cylinders are applied. For the epoxy construction of the waffle cone floor floors and the bottom surfaces, the traditional construction method comprises the following steps: the hole of the waffle hole is leveled only manually, the manual work efficiency is only 8-10 holes/day/person, and the hole is arc-shaped, so the hole is uneven after leveling, and more than 90% of the epoxy mortar can cause the phenomenon of sagging of the inner wall of the waffle hole in the troweling process, so the hole is extremely difficult to clean. The process completely depends on great labor resources to carry out careful polishing, cleaning and repairing work on the upper and lower holes of the waffle hole, so that the epoxy flatness of the hole of the waffle hole can meet the requirement as much as possible, but the process is usually done with half the effort and cannot achieve the expected effect.
Disclosure of Invention
The invention aims to overcome the defects and provide a cast-in-place construction method capable of effectively improving the work efficiency and quality of the bottom layer and surface layer epoxy construction of the waffle hole.
In order to achieve the above object, the present invention is realized by:
a method for improving epoxy construction efficiency of cast-in-situ floor waffle holes comprises
Step 1, checking the flatness of the floor and ceiling of a concrete building by using a 2-meter guiding rule, recording a clearance value, and marking the over-high positions and over-low positions of the floor and ceiling of the building;
step 2, polishing the concrete base layer on the upper surface of the waffle hole by using a grinding machine or a double-sided stone grinding machine, polishing key points if the concrete base layer is too high in the step 1, and repairing the too low parts by using quartz sand to ensure that the integral flatness of the concrete base layer on the upper surface of the waffle hole is +/-8 mm/2 m;
step 3, performing epoxy primer coating construction, and adopting roller coating or blade coating to fully soak the concrete to play a role in curing;
step 4, after the bottom coat is solidified, inflating a PVC balloon with a lifting ring or a handle and a wall thickness of not less than 0.5mm, and embedding the PVC balloon into the waffle hole, wherein the PVC balloon is customized according to the diameter of the waffle hole, the diameter of the balloon is slightly larger than the diameter of the waffle hole when the inflation amount reaches 80%, and the lifting ring is upward during embedding;
step 5, after embedding the PVC balloon, firstly coating epoxy resin with a quartz sand trowel to scrape epoxy quartz mortar twice, after the mortar layer is solidified, coating epoxy soil twice, sealing the sand hole and the air hole, and taking out the PVC balloon after the middle coating is solidified;
step 6, polishing the epoxy primer coat, and coating the epoxy primer coat on the epoxy primer coat;
and 7, finishing the operation.
Compared with the traditional method for leveling the waffle hole opening by only relying on manpower, the method greatly improves the working efficiency and effectively ensures the quality of epoxy construction. The method is characterized in that the special manual treatment of the waffle holes is not needed, the construction can be carried out according to the normal epoxy procedure by filling PVC balloons into the waffle holes, the work efficiency is 300-350 square meters/day/person, and the method has a dramatic progress compared with the efficiency of 8-10 holes/day/person in the traditional process.
Detailed Description
The invention is further illustrated by the following specific examples.
A method for improving epoxy construction efficiency of cast-in-situ floor waffle holes comprises
Step 1, checking the flatness of the floor and ceiling of a concrete building by using a 2-meter guiding rule, recording a clearance value, and marking the over-high positions and over-low positions of the floor and ceiling of the building;
step 2, polishing the concrete base layer on the upper surface of the waffle hole by using a grinding machine or a double-sided stone grinding machine, polishing key points if the concrete base layer is too high in the step 1, and repairing the too low parts by using quartz sand to ensure that the integral flatness of the concrete base layer on the upper surface of the waffle hole is +/-8 mm/2 m;
step 3, performing epoxy primer coating construction, and adopting roller coating or blade coating to fully soak the concrete to play a role in curing;
step 4, after the bottom coat is solidified, inflating a PVC balloon with a lifting ring or a handle and a wall thickness of not less than 0.5mm, and embedding the PVC balloon into the waffle hole, wherein the PVC balloon is customized according to the diameter of the waffle hole, the diameter of the balloon is slightly larger than the diameter of the waffle hole when the inflation amount reaches 80%, and the lifting ring is upward during embedding;
step 5, after embedding the PVC balloon, firstly coating epoxy resin with a quartz sand trowel to scrape epoxy quartz mortar twice, after the mortar layer is solidified, coating epoxy soil twice, sealing the sand hole and the air hole, and taking out the PVC balloon after the middle coating is solidified;
step 6, polishing the epoxy primer coat, and coating the epoxy primer coat on the epoxy primer coat;
and 7, finishing the operation.
Compared with the traditional method for leveling the waffle hole opening by only relying on manpower, the method greatly improves the working efficiency and effectively ensures the quality of epoxy construction. The method is characterized in that the special manual treatment of the waffle holes is not needed, the construction can be carried out according to the normal epoxy procedure by filling PVC balloons into the waffle holes, the work efficiency is 300-350 square meters/day/person, and the method has a dramatic progress compared with the efficiency of 8-10 holes/day/person in the traditional process.

Claims (1)

1. A method for improving the epoxy construction efficiency of a cast-in-situ floor waffle hole is characterized by comprising the following steps: comprises that
Step 1, checking the flatness of the floor and ceiling of a concrete building by using a 2-meter guiding rule, recording a clearance value, and marking the over-high positions and over-low positions of the floor and ceiling of the building;
step 2, polishing the concrete base layer on the upper surface of the waffle hole by using a grinding machine or a double-sided stone grinding machine, polishing key points if the concrete base layer is too high in the step 1, and repairing the too low parts by using quartz sand to ensure that the integral flatness of the concrete base layer on the upper surface of the waffle hole is +/-8 mm/2 m;
step 3, performing epoxy primer coating construction, and adopting roller coating or blade coating to fully soak the concrete to play a role in curing;
step 4, after the bottom coat is solidified, inflating a PVC balloon with a lifting ring or a handle and a wall thickness of not less than 0.5mm, and embedding the PVC balloon into the waffle hole, wherein the PVC balloon is customized according to the diameter of the waffle hole, the diameter of the balloon is slightly larger than the diameter of the waffle hole when the inflation amount reaches 80%, and the lifting ring is upward during embedding;
step 5, after embedding the PVC balloon, firstly coating epoxy resin with a quartz sand trowel to scrape epoxy quartz mortar twice, after the mortar layer is solidified, coating epoxy soil twice, sealing the sand hole and the air hole, and taking out the PVC balloon after the middle coating is solidified;
step 6, polishing the epoxy primer coat, and coating the epoxy primer coat on the epoxy primer coat;
and 7, finishing the operation.
CN201911159372.8A 2019-11-22 2019-11-22 Method for improving epoxy construction efficiency of cast-in-situ floor waffle holes Pending CN110835998A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911159372.8A CN110835998A (en) 2019-11-22 2019-11-22 Method for improving epoxy construction efficiency of cast-in-situ floor waffle holes

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911159372.8A CN110835998A (en) 2019-11-22 2019-11-22 Method for improving epoxy construction efficiency of cast-in-situ floor waffle holes

Publications (1)

Publication Number Publication Date
CN110835998A true CN110835998A (en) 2020-02-25

Family

ID=69577041

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201911159372.8A Pending CN110835998A (en) 2019-11-22 2019-11-22 Method for improving epoxy construction efficiency of cast-in-situ floor waffle holes

Country Status (1)

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CN (1) CN110835998A (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6061993A (en) * 1995-10-13 2000-05-16 Safety Rail System As Construction module, method for producing such modules and the use of the module
CN102433996A (en) * 2011-09-29 2012-05-02 中国建筑第八工程局有限公司 Method for constructing wafer board with SMC (Sheet Molding Compound) hole forming mould
CN107023104A (en) * 2017-06-05 2017-08-08 中建八局第建设有限公司 A kind of wafer board construction technology for clean room
CN107130796A (en) * 2017-06-05 2017-09-05 中建八局第建设有限公司 A kind of clean room wafer board flatness control methods
CN108756035A (en) * 2018-05-31 2018-11-06 上海宝冶集团有限公司 A kind of waffle board construction method that whole cylinder is removable
CN109184148A (en) * 2018-09-30 2019-01-11 信息产业电子第十设计研究院科技工程股份有限公司 A kind of toilet's wafer board wafer cone flooring epoxy construction improvement engineering method
CN109322501A (en) * 2018-11-14 2019-02-12 中建八局第建设有限公司 A kind of aperture SMC epoxy construction protecting device
CN209443812U (en) * 2018-11-14 2019-09-27 中建八局第一建设有限公司 A kind of aperture SMC epoxy construction protecting device

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6061993A (en) * 1995-10-13 2000-05-16 Safety Rail System As Construction module, method for producing such modules and the use of the module
CN102433996A (en) * 2011-09-29 2012-05-02 中国建筑第八工程局有限公司 Method for constructing wafer board with SMC (Sheet Molding Compound) hole forming mould
CN107023104A (en) * 2017-06-05 2017-08-08 中建八局第建设有限公司 A kind of wafer board construction technology for clean room
CN107130796A (en) * 2017-06-05 2017-09-05 中建八局第建设有限公司 A kind of clean room wafer board flatness control methods
CN108756035A (en) * 2018-05-31 2018-11-06 上海宝冶集团有限公司 A kind of waffle board construction method that whole cylinder is removable
CN109184148A (en) * 2018-09-30 2019-01-11 信息产业电子第十设计研究院科技工程股份有限公司 A kind of toilet's wafer board wafer cone flooring epoxy construction improvement engineering method
CN109322501A (en) * 2018-11-14 2019-02-12 中建八局第建设有限公司 A kind of aperture SMC epoxy construction protecting device
CN209443812U (en) * 2018-11-14 2019-09-27 中建八局第一建设有限公司 A kind of aperture SMC epoxy construction protecting device

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Application publication date: 20200225