CN112459395A - High-strength wear-resistant floor and construction method thereof - Google Patents
High-strength wear-resistant floor and construction method thereof Download PDFInfo
- Publication number
- CN112459395A CN112459395A CN202011452754.2A CN202011452754A CN112459395A CN 112459395 A CN112459395 A CN 112459395A CN 202011452754 A CN202011452754 A CN 202011452754A CN 112459395 A CN112459395 A CN 112459395A
- Authority
- CN
- China
- Prior art keywords
- coating
- layer
- treatment
- mortar
- construction method
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/12—Flooring or floor layers made of masses in situ, e.g. seamless magnesite floors, terrazzo gypsum floors
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/12—Flooring or floor layers made of masses in situ, e.g. seamless magnesite floors, terrazzo gypsum floors
- E04F15/14—Construction of joints, e.g. dividing strips
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Road Paving Structures (AREA)
- Floor Finish (AREA)
Abstract
The invention discloses a high-strength wear-resistant floor and a construction method thereof, wherein the floor comprises a base layer, a bottom coating, a transition layer, a middle coating, a mortar layer and a surface layer from bottom to top, and the construction method of the floor comprises the following steps: (1) the method comprises the following steps of (1) base layer treatment, (2) base coat treatment, (3) transition layer treatment, (4) middle coat treatment, (5) mortar layer treatment, (6) surface layer treatment and (7) expansion joint treatment. The floor is sequentially paved in multiple layers, is good in integrity, has the advantages of excellent high toughness, load resistance, water resistance, wear resistance and the like, expansion joints are treated by a special process, the anti-cracking and anti-damage capacity is greatly improved, and the service life of the floor is effectively prolonged.
Description
Technical Field
The invention belongs to the technical field of terrace construction, and particularly relates to a high-strength wear-resistant terrace and a construction method thereof.
Background
The terrace is a ground which is constructed and treated by using specific materials and processes and presents certain decoration and functionality. The terrace is a part of a bottom room, which is contacted with a soil layer, bears the load of the bottom room, and has certain strength and rigidity, and has the performances of moisture resistance, water resistance, heat preservation and wear resistance. The stratum has a close relationship with the outdoor site of the building, and the relationship between the terrace and the platform, the step and the site along the edge of the building needs to be processed, so that the building is clearly connected with the site and is harmonious integrally.
The terrace is suitable for places with higher requirements on sanitary conditions, such as hospital ground, food factory workshop ground, pharmaceutical factory workshop ground, experimental building ground, machine room ground and the like; ground that is resistant to impact, corrosion and abrasion is required such as underground car parks, factory storehouses (forklift areas), and the like. The terraces include various types, such as epoxy self-leveling terraces, carborundum wear-resistant terraces, epoxy terrazzo terraces, cement-based terrazzo, epoxy color sand terraces, epoxy anti-static terraces, epoxy anti-slip terraces, polyurea anti-corrosion terraces, polyurethane terraces, silicon PU terraces, concrete sealing curing agent terraces and the like.
Disclosure of Invention
The invention provides a high-strength wear-resistant floor and a construction method thereof, aiming at improving the existing floor process and improving the strength and wear resistance of the existing floor.
Therefore, the invention adopts the following technical scheme:
the utility model provides a wear-resisting terrace of high strength and construction method thereof, the terrace includes basic unit, under coat, transition layer, floating coat, mortar layer and surface course from making progress down, and the construction method of terrace includes following step:
(1) base layer treatment: after the strength of the base layer concrete reaches above C25, milling, grinding and dust collection treatment are carried out, the milling depth is 4-6 mm, and the milled base layer surface is compact and has no sand, cracks and hollows;
(2) and (3) treatment of a base coating: after the base layer treatment is finished, coating a base coat; the primer coating material is epoxy resin and bonding glue, and the volume ratio is 10: 1, mixing, scraping the base coat material to make the base coat material evenly coated, and then curing for 10-15 hours;
(3) and (3) transition layer treatment: after the maintenance of the base coat is finished, adding 50-mesh quartz sand into the epoxy resin, and uniformly stirring to form a mixture, wherein the mixing ratio is 2: 1, uniformly coating the mixture above a base coat, wherein the coating thickness is controlled to be 3-6 mm;
(4) intermediate coating treatment: the middle coating is made of the same materials and in the same mixing proportion as the transition layer, after the transition layer is dried and solidified, the mixture of the middle coating is coated above the transition layer, after the transition layer is dried and solidified, glass fiber cloth is laid, and after the middle coating is dried and solidified, the surface of the middle coating is polished to be flat and free of obvious particles;
(5) treating a mortar layer: the mortar layer material is a mixture of vinyl corrosion-resistant mortar or epoxy resin mortar and quartz sand, the mixture is smeared on the middle coating, after the mortar layer is dried and solidified, epoxy putty is applied, sand holes and air holes are sealed, and finally, the mortar layer material is polished to be flat;
(6) surface layer treatment: the surface material is coated with epoxy resin material or polyurethane material, the material is uniformly coated by a roller, and after the first coating is dried, a second surface coating is constructed; scraping and troweling the self-leveling surface coating by using a trowel;
(7) treating an expansion joint: cutting the expansion joint, laying epoxy resin mortar around the expansion joint, filling PE foam in the expansion joint, and finally installing elastic sealant on the expansion joint.
Further, milling is performed in the step (1) by using a grinding machine.
Further, the bottom coating in the step (2) adopts a roll coating or blade coating process.
Further, a paver is used for paving the mortar layer in the step (5).
The invention has the beneficial effects that: the floor is sequentially paved in multiple layers, is good in integrity, has the advantages of excellent high toughness, load resistance, water resistance, wear resistance and the like, expansion joints are treated by a special process, the anti-cracking and anti-damage capacity is greatly improved, and the service life of the floor is effectively prolonged.
Detailed Description
The invention will be further illustrated with reference to specific examples:
the utility model provides a wear-resisting terrace of high strength and construction method thereof, the terrace includes basic unit, under coat, transition layer, floating coat, mortar layer and surface course from making progress down, and the construction method of terrace includes following step:
(1) base layer treatment: after the strength of the base layer concrete reaches above C25, milling, grinding and dust collection are carried out by using a grinding machine, wherein the milling depth is 4-6 mm, so that the milled base layer surface is compact and has no sand, cracks and hollows;
(2) and (3) treatment of a base coating: after the base layer treatment is finished, coating a base coat; the primer coating material is epoxy resin and bonding glue, and the volume ratio is 10: 1, mixing, namely scraping the bottom coating material to ensure that the bottom coating material is uniformly coated, adopting a roll coating or blade coating process, and then curing for 10-15 hours;
(3) and (3) transition layer treatment: after the maintenance of the base coat is finished, adding 50-mesh quartz sand into the epoxy resin, and uniformly stirring to form a mixture, wherein the mixing ratio is 2: 1, uniformly coating the mixture above a base coat, wherein the coating thickness is controlled to be 3-6 mm;
(4) intermediate coating treatment: the middle coating is made of the same materials and in the same mixing proportion as the transition layer, after the transition layer is dried and solidified, the mixture of the middle coating is coated above the transition layer, after the transition layer is dried and solidified, glass fiber cloth is laid, and after the middle coating is dried and solidified, the surface of the middle coating is polished to be flat and free of obvious particles;
(5) treating a mortar layer: the mortar layer material is a mixture of vinyl corrosion-resistant mortar or epoxy resin mortar and quartz sand, the mixture is smeared on the middle coating by using a spreading machine, after the mortar layer is dried and solidified, epoxy putty is applied, sand holes and air holes are sealed, and finally, the mortar layer material is polished to be flat;
(6) surface layer treatment: the surface material is coated with epoxy resin material or polyurethane material, the material is uniformly coated by a roller, and after the first coating is dried, a second surface coating is constructed; scraping and troweling the self-leveling surface coating by using a trowel;
(7) treating an expansion joint: cutting the expansion joint, laying epoxy resin mortar around the expansion joint, filling PE foam in the expansion joint, and finally installing elastic sealant on the expansion joint.
It should be noted that the above are only some embodiments of the present invention, and it should be noted that, for those skilled in the art, many modifications and substitutions can be made without departing from the technical principle of the present invention, and these modifications and substitutions should also be regarded as the protection scope of the present invention.
Claims (4)
1. The utility model provides a wear-resisting terrace of high strength and construction method thereof, its characterized in that, the terrace is from upwards containing basic unit, under coat, transition layer, floating coat, mortar layer and surface course down, and the construction method of terrace includes following step:
(1) base layer treatment: after the strength of the base layer concrete reaches above C25, milling, grinding and dust collection treatment are carried out, the milling depth is 4-6 mm, and the milled base layer surface is compact and has no sand, cracks and hollows;
(2) and (3) treatment of a base coating: after the base layer treatment is finished, coating a base coat; the primer coating material is epoxy resin and bonding glue, and the volume ratio is 10: 1, mixing, scraping the base coat material to make the base coat material evenly coated, and then curing for 10-15 hours;
(3) and (3) transition layer treatment: after the maintenance of the base coat is finished, adding 50-mesh quartz sand into the epoxy resin, and uniformly stirring to form a mixture, wherein the mixing ratio is 2: 1, uniformly coating the mixture above a base coat, wherein the coating thickness is controlled to be 3-6 mm;
(4) intermediate coating treatment: the middle coating is made of the same materials and in the same mixing proportion as the transition layer, after the transition layer is dried and solidified, the mixture of the middle coating is coated above the transition layer, after the transition layer is dried and solidified, glass fiber cloth is laid, and after the middle coating is dried and solidified, the surface of the middle coating is polished to be flat and free of obvious particles;
(5) treating a mortar layer: the mortar layer material is a mixture of vinyl corrosion-resistant mortar or epoxy resin mortar and quartz sand, the mixture is smeared on the middle coating, after the mortar layer is dried and solidified, epoxy putty is applied, sand holes and air holes are sealed, and finally, the mortar layer material is polished to be flat;
(6) surface layer treatment: the surface material is coated with epoxy resin material or polyurethane material, the material is uniformly coated by a roller, and after the first coating is dried, a second surface coating is constructed; scraping and troweling the self-leveling surface coating by using a trowel;
(7) treating an expansion joint: cutting the expansion joint, laying epoxy resin mortar around the expansion joint, filling PE foam in the expansion joint, and finally installing elastic sealant on the expansion joint.
2. The high-strength wear-resistant terrace and the construction method thereof according to claim 1, wherein in the step (1), milling is performed by using a grinding machine.
3. The high-strength wear-resistant terrace and the construction method thereof according to claim 1, wherein the bottom coating in the step (2) adopts a roll coating or blade coating process.
4. The high-strength wear-resistant terrace and the construction method thereof according to claim 1, wherein a paver is used to lay the mortar layer in the step (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011452754.2A CN112459395A (en) | 2020-12-11 | 2020-12-11 | High-strength wear-resistant floor and construction method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011452754.2A CN112459395A (en) | 2020-12-11 | 2020-12-11 | High-strength wear-resistant floor and construction method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112459395A true CN112459395A (en) | 2021-03-09 |
Family
ID=74801458
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011452754.2A Pending CN112459395A (en) | 2020-12-11 | 2020-12-11 | High-strength wear-resistant floor and construction method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112459395A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113235863A (en) * | 2021-05-17 | 2021-08-10 | 中铁九局集团第七工程有限公司 | Epoxy terrace construction method for preventing cracking and settlement |
| CN113503057A (en) * | 2021-08-13 | 2021-10-15 | 中南粮油食品科学研究院有限公司 | Granary air-tightness and heat-insulation transformation method |
| CN113982219A (en) * | 2021-12-07 | 2022-01-28 | 广东南粤体育材料有限公司 | Weather-resistant epoxy terrace and construction method |
| CN115162668A (en) * | 2022-07-21 | 2022-10-11 | 中亿丰建设集团股份有限公司 | High-solid-content and high-wear-resistance hangar terrace construction process and terrace |
| CN115612390A (en) * | 2022-09-29 | 2023-01-17 | 深圳陆城装饰设计工程有限公司 | High emulsification polyurethane mortar terrace coating structure |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102561659A (en) * | 2012-02-25 | 2012-07-11 | 福州皇家地坪有限公司 | Tin-titanium noise reduction floor and manufacturing method thereof |
| CN103388394A (en) * | 2012-05-11 | 2013-11-13 | 烟台市达洁地坪工程有限责任公司 | Antistatic type epoxy floor and manufacturing method thereof |
| CN105178562A (en) * | 2015-08-11 | 2015-12-23 | 上海克瑞伯得新型建材有限公司 | Inorganic crystal grindstone integrated terrace system and construction process thereof |
| CN205955129U (en) * | 2016-08-24 | 2017-02-15 | 杭州赛特高分子科技有限公司 | High tenacity, high strength epoxy terrace |
| CN106884535A (en) * | 2017-01-20 | 2017-06-23 | 南通苏宝建筑节能科技有限公司 | A kind of construction technology of imitative stone material Self-leveling waterproof mortar |
| CN206438722U (en) * | 2017-01-04 | 2017-08-25 | 东莞市东升地坪材料有限公司 | Epoxide terrace |
| CN108343213A (en) * | 2018-01-13 | 2018-07-31 | 银广厦集团有限公司 | A kind of underground parking garage epoxy resin mortar abrasion-proof terrace and construction method |
| CN108612547A (en) * | 2018-06-30 | 2018-10-02 | 厦门防水博士建筑工程有限公司 | A kind of tunnel repair system with underground pipe gallery percolating water |
| CN111962348A (en) * | 2020-07-18 | 2020-11-20 | 北京住总第一开发建设有限公司 | Concrete floor construction process |
-
2020
- 2020-12-11 CN CN202011452754.2A patent/CN112459395A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102561659A (en) * | 2012-02-25 | 2012-07-11 | 福州皇家地坪有限公司 | Tin-titanium noise reduction floor and manufacturing method thereof |
| CN103388394A (en) * | 2012-05-11 | 2013-11-13 | 烟台市达洁地坪工程有限责任公司 | Antistatic type epoxy floor and manufacturing method thereof |
| CN105178562A (en) * | 2015-08-11 | 2015-12-23 | 上海克瑞伯得新型建材有限公司 | Inorganic crystal grindstone integrated terrace system and construction process thereof |
| CN205955129U (en) * | 2016-08-24 | 2017-02-15 | 杭州赛特高分子科技有限公司 | High tenacity, high strength epoxy terrace |
| CN206438722U (en) * | 2017-01-04 | 2017-08-25 | 东莞市东升地坪材料有限公司 | Epoxide terrace |
| CN106884535A (en) * | 2017-01-20 | 2017-06-23 | 南通苏宝建筑节能科技有限公司 | A kind of construction technology of imitative stone material Self-leveling waterproof mortar |
| CN108343213A (en) * | 2018-01-13 | 2018-07-31 | 银广厦集团有限公司 | A kind of underground parking garage epoxy resin mortar abrasion-proof terrace and construction method |
| CN108612547A (en) * | 2018-06-30 | 2018-10-02 | 厦门防水博士建筑工程有限公司 | A kind of tunnel repair system with underground pipe gallery percolating water |
| CN111962348A (en) * | 2020-07-18 | 2020-11-20 | 北京住总第一开发建设有限公司 | Concrete floor construction process |
Non-Patent Citations (1)
| Title |
|---|
| 许长平: "《油漆工》", 31 December 2008, 中国环境科学出版社 * |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113235863A (en) * | 2021-05-17 | 2021-08-10 | 中铁九局集团第七工程有限公司 | Epoxy terrace construction method for preventing cracking and settlement |
| CN113503057A (en) * | 2021-08-13 | 2021-10-15 | 中南粮油食品科学研究院有限公司 | Granary air-tightness and heat-insulation transformation method |
| CN113982219A (en) * | 2021-12-07 | 2022-01-28 | 广东南粤体育材料有限公司 | Weather-resistant epoxy terrace and construction method |
| CN115162668A (en) * | 2022-07-21 | 2022-10-11 | 中亿丰建设集团股份有限公司 | High-solid-content and high-wear-resistance hangar terrace construction process and terrace |
| CN115612390A (en) * | 2022-09-29 | 2023-01-17 | 深圳陆城装饰设计工程有限公司 | High emulsification polyurethane mortar terrace coating structure |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112459395A (en) | High-strength wear-resistant floor and construction method thereof | |
| CA2170775C (en) | High gloss, hardened concrete floors and method | |
| US8381483B1 (en) | Terrazzo process for existing concrete surfaces | |
| CN105587102B (en) | A kind of wet construction method to the wet type high abrasion terrace that paves | |
| CN106884535A (en) | A kind of construction technology of imitative stone material Self-leveling waterproof mortar | |
| CN102251455A (en) | Vibration-free anti-slip lane and construction method thereof | |
| CN107246123A (en) | A kind of terrace composite coating and its preparation technology | |
| US20230373860A1 (en) | Paver adhesive and method of laying pavers using same | |
| CN113738082A (en) | Epoxy terrazzo wet-paving process | |
| CN113638569A (en) | Semi-outdoor color terrace construction method | |
| CN105178562A (en) | Inorganic crystal grindstone integrated terrace system and construction process thereof | |
| US20070044685A1 (en) | Mosaic marble flooring and driveway system | |
| CN204940039U (en) | Plant stone Bridge Surface Paving by Cement structure for one kind | |
| CN216921186U (en) | Ground structure of golden millstone | |
| KR200385757Y1 (en) | A new epoxy resin pavement system and porous solid tile using basaltic screenings | |
| CN209742297U (en) | Terrace coating structure of carborundum wear-resistant paint for garage | |
| CN112727136A (en) | Waterproof renovation process for outdoor stadium stand | |
| CN208996389U (en) | A kind of compound floor structure | |
| CN218562887U (en) | Super wear-resisting self-leveling terrace structure | |
| CN216616691U (en) | Panel structure of mating formation | |
| US20220177381A1 (en) | Glass overlay for concrete | |
| KR101007065B1 (en) | Construction method of elastic pedestrian passage | |
| CA3166803A1 (en) | Paver adhesive and method of laying pavers using same | |
| KR19990034105A (en) | Plastering method using color silica | |
| CN206174408U (en) | Compress various sand terrace |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210309 |
|
| RJ01 | Rejection of invention patent application after publication |