CN204940039U - Plant stone Bridge Surface Paving by Cement structure for one kind - Google Patents

Plant stone Bridge Surface Paving by Cement structure for one kind Download PDF

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CN204940039U
CN204940039U CN201520363361.2U CN201520363361U CN204940039U CN 204940039 U CN204940039 U CN 204940039U CN 201520363361 U CN201520363361 U CN 201520363361U CN 204940039 U CN204940039 U CN 204940039U
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layer
stone
cement concrete
pavement
bridge deck
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韩森
张东省
李俊
刘亚敏
任万艳
徐鸥明
牛冬瑜
陈德
胡魁
孙培
李微
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Changan University
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Changan University
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Abstract

一种植石水泥混凝土桥面铺装结构,在水泥混凝土结构层的上表面设置有石料层,石料层上表面设置有防水粘结层,防水粘结层的上表面设置沥青铺装层。石料层在石料粒径为4.75~26.5mm内选取单一粒径级配的石料以5~20Kg/m2的石料密度撒布。石料层的厚度设置为2.75~13mm。本实用新型将植石技术应用于水泥混凝土桥面铺装体系中,在水泥混凝土层和沥青层之间铺筑植石材料层。植石混凝土桥面铺装结构利用植石在水泥混凝土桥面板表面形成的丰富纹理构造,有效地改善水泥混凝土桥面铺装结构的层间粘接性能和层间抗剪切性能、耐久性强、适用性度高、节省用料、安全环保。

A stone planting cement concrete bridge deck pavement structure, a stone layer is arranged on the upper surface of the cement concrete structure layer, a waterproof adhesive layer is arranged on the upper surface of the stone layer, and an asphalt pavement layer is arranged on the upper surface of the waterproof adhesive layer. In the stone layer, stones with a single particle size distribution within the particle size of 4.75-26.5mm are selected and scattered at a stone density of 5-20Kg /m2. The thickness of the stone layer is set at 2.75-13mm. The utility model applies the planting stone technology to the cement concrete bridge deck pavement system, and paves a planting stone material layer between the cement concrete layer and the asphalt layer. The pavement structure of planted stone concrete bridge utilizes the rich texture structure formed by planted stone on the surface of the cement concrete bridge deck to effectively improve the interlayer bonding performance and interlayer shear resistance of the cement concrete bridge deck pavement structure, and has strong durability , high applicability, material saving, safety and environmental protection.

Description

一种植石水泥混凝土桥面铺装结构A stone cement concrete bridge deck pavement structure

技术领域technical field

本实用新型属于公路工程技术领域,具体涉及到一种植石水泥混凝土桥面铺装结构。The utility model belongs to the technical field of highway engineering, and in particular relates to a stone planting cement concrete bridge deck pavement structure.

背景技术Background technique

水泥混凝土桥面板与沥青混合料铺装层组成的桥面铺装体系中,层间结构是最为薄弱的部分,层间结合优劣是影响桥面铺装体系使用寿命的关键要素。对于水泥混凝土桥面铺装结构,水泥混凝土面板应与沥青铺装层粘结良好,二者宜协同受力,不应彼此成为独立的受力结构层,因此水泥混凝土桥面铺装结构层间粘结情况直接决定着整个铺装结构的粘结性能。In the bridge deck pavement system composed of cement concrete bridge deck and asphalt mixture pavement layer, the interlayer structure is the weakest part, and the quality of interlayer bonding is the key factor affecting the service life of the bridge deck pavement system. For the cement concrete bridge deck pavement structure, the cement concrete deck should be well bonded to the asphalt pavement layer. The bonding condition directly determines the bonding performance of the entire pavement structure.

目前常用的水泥混凝土桥面板表面处理方法主要有三种:喷洒防水粘结层、布加强筋和表面粗糙处理。在水泥混凝土桥面板表面喷洒防水粘结层,可增强沥青铺装层与水泥混凝土面板之间粘结力;在水泥混凝土桥面板表面植入锚筋,同样可改善沥青铺装层与水泥混凝土桥面板体之间的结合,阻止铺装层间脱离和滑移。At present, there are three main surface treatment methods for cement concrete bridge decks: spraying waterproof adhesive layer, fabric reinforcing ribs and surface roughening. Spraying a waterproof bonding layer on the surface of the cement concrete bridge deck can enhance the bonding force between the asphalt pavement and the cement concrete deck; implanting anchor bars on the surface of the cement concrete bridge deck can also improve the relationship between the asphalt pavement and the cement concrete bridge The combination between the panels prevents detachment and slippage between pavement layers.

对于水泥混凝土桥面板表面粗糙处理方面,喷砂清理、抛丸处理、酸蚀和露石处理等是国外目前比较认可的技术。发达国家的这些处理技术对当地铺装层体系适应性强,但对于我国不同区域交通特性变化大、铺装层相对较薄弱的现状,这些技术适用性较差。For the rough surface treatment of cement concrete bridge decks, sandblasting, shot blasting, acid etching and exposed stone treatment are relatively recognized technologies abroad. These treatment technologies in developed countries are highly adaptable to the local pavement system, but for the current situation that the traffic characteristics in different regions of my country vary greatly and the pavement is relatively weak, these technologies have poor applicability.

我国水泥混凝土桥面板表面粗糙处理仍延用传统的工艺,如凿毛、拉毛等,这些方法多为人工施工,投入产出比差,无法满足当前我国桥梁建设发展的需要。当前较多铺装工程采用铣刨机铣刨的方法,但是经过铣刨机施工后,铣刨掉的包括砂浆和部分骨料,且部分松动骨料若未能及时处理,桥面板和铺装层之间粘结将会存在隐患。此外铣刨处理多为纵向,横向摩阻效果较差。The surface roughening of cement concrete bridge decks in my country still uses traditional techniques, such as chiseling and roughening. These methods are mostly manual construction, and the input-output ratio is poor, which cannot meet the needs of the current development of bridge construction in our country. At present, many pavement projects adopt the milling method of milling machine, but after the milling machine construction, the milling off includes mortar and some aggregates, and if some loose aggregates are not processed in time, the bridge deck and pavement Adhesion between layers will be a hidden danger. In addition, the milling process is mostly longitudinal, and the transverse friction effect is poor.

露石工艺不会损坏桥面整体结构,同时形成丰富的表面纹理,能有效解决传统粗糙处理工艺存在的问题。从2000年初至今,长安大学对露石水泥混凝土路面的理论分析、施工工艺、相关材料以及对人工、机械化施工技术均进行全面系统的研究,并结合全国多个省市地区科研项目,铺筑露石水泥混凝土路面实体工程,其路用性能得到验证。但是露石工艺施工过程中需要使用露石剂,在铺装完成后需要水力冲刷,使施工造价提高,而且冲刷造成泥浆的浪费和对环境的污染。The exposed stone process will not damage the overall structure of the bridge deck, and at the same time form a rich surface texture, which can effectively solve the problems existing in the traditional rough treatment process. From the beginning of 2000 to the present, Chang'an University has carried out comprehensive and systematic research on the theoretical analysis, construction technology, related materials and manual and mechanized construction technology of exposed stone cement concrete pavement, combined with scientific research projects in many provinces, cities and regions across the country, paving exposed stone concrete pavement. Stone cement concrete pavement entity project, its road performance has been verified. However, during the construction process of exposed stone technology, it is necessary to use exposed stone agent, and after the pavement is completed, hydraulic flushing is required, which increases the construction cost, and the flushing causes waste of mud and pollution to the environment.

发明内容Contents of the invention

本实用新型所要解决的技术问题在于克服常规水泥混凝土桥面板表面处理方法的缺陷,提供一种工程造价低、耐久性强、施工方便、安全环保的植石水泥混凝土桥面铺装结构。The technical problem to be solved by the utility model is to overcome the defects of conventional cement concrete bridge deck surface treatment methods, and provide a planted stone cement concrete bridge deck pavement structure with low engineering cost, strong durability, convenient construction, safety and environmental protection.

解决上述技术问题所采用的技术方案是:The technical scheme adopted to solve the above-mentioned technical problems is:

在水泥混凝土结构层的上表面设置有石料层,石料层上表面设置有防水粘结层,防水粘结层的上表面设置沥青铺装层。A stone layer is arranged on the upper surface of the cement concrete structure layer, a waterproof adhesive layer is arranged on the upper surface of the stone layer, and an asphalt pavement layer is arranged on the upper surface of the waterproof adhesive layer.

本实用新型的石料层在石料粒径为4.75~26.5mm内选取单一粒径级配的石料以5~20Kg/m2的石料密度撒布。In the stone layer of the utility model, stones with a single particle size distribution within the stone particle size of 4.75-26.5mm are selected and scattered with a stone density of 5-20Kg/m 2 .

本实用新型的石料层的厚度设置为2.75~13mm。The thickness of the stone material layer of the utility model is set at 2.75-13mm.

本实用新型将植石技术应用于水泥混凝土桥面铺装体系中,在水泥混凝土层和沥青层之间铺筑植石材料层。植石混凝土桥面铺装结构利用植石在水泥混凝土桥面板表面形成的丰富纹理构造,有效地改善水泥混凝土桥面铺装结构的层间粘接性能和层间抗剪切性能、耐久性强、适用性度高、节省用料、安全环保。The utility model applies the planting stone technology to the cement concrete bridge deck pavement system, and paves a planting stone material layer between the cement concrete layer and the asphalt layer. The pavement structure of planted stone concrete bridge utilizes the rich texture structure formed by planted stone on the surface of the cement concrete bridge deck to effectively improve the interlayer bonding performance and interlayer shear resistance of the cement concrete bridge deck pavement structure, and has strong durability , High applicability, material saving, safety and environmental protection.

附图说明Description of drawings

图1是本实用新型的一个实施例的结构示意图。Fig. 1 is a schematic structural view of an embodiment of the utility model.

具体实施方式detailed description

现结合附图和实施例对本实用新型进行进一步说明,但本实用新型不局限于下述的实施方式。The utility model is now further described in conjunction with the accompanying drawings and examples, but the utility model is not limited to the following embodiments.

实施例1Example 1

在图1中,本实用新型的植石水泥混凝土桥面铺装结构由下至上由水泥混凝土结构层1、石料层2、防水粘结层3、沥青铺装层4构成。In Fig. 1, the cement concrete bridge deck pavement structure of the utility model is composed of a cement concrete structure layer 1, a stone material layer 2, a waterproof bonding layer 3, and an asphalt pavement layer 4 from bottom to top.

按照《公路水泥混凝土路面施工技术细则》(JTG/TF30—2011)中对水泥混凝土拌合物搅拌、运输与施工的要求,依次完成浇筑、摊铺、振捣、整平、养生工序完成水泥混凝土结构层1的铺筑,在未初凝的水泥混凝土结构层1上表面铺设石料层2,以14±1Kg/m2的撒布密度均匀铺撒粒径为13.2~16mm的石料,通过辊轴振动设备对石料层进行振压成型,同时交替使用整平板对石料层2的上表面校平以保证石料层2上表面的平整度,避免出现局部过压或少压的情况,用钢尺测量石料层2的厚度,当石料层2的厚度达到9.8~13mm范围内时停止振压成型,完成石料层2的铺设,对铺设完成发的石料层2静置养生3天后在石料层2上用洒布车均匀喷洒2~3次防水粘结材料并静置24小时形成防水粘结层3,静置24小时后在防水粘结层3上表面铺设沥青铺装层4。In accordance with the "Technical Rules for Construction of Highway Cement Concrete Pavement" (JTG/TF30-2011) on the mixing, transportation and construction of cement concrete mixture, the pouring, paving, vibrating, leveling and curing processes are completed in sequence to complete the cement concrete For the paving of the structure layer 1, the stone layer 2 is laid on the upper surface of the cement concrete structure layer 1 without initial setting, and the stone material with a particle size of 13.2-16mm is evenly spread at a spreading density of 14 ±1Kg/m2, and the stone is vibrated by the roller shaft. The equipment vibrates and forms the stone layer, and at the same time alternately uses the leveling plate to level the upper surface of the stone layer 2 to ensure the flatness of the upper surface of the stone layer 2, avoid local overpressure or underpressure, and measure the stone with a steel ruler When the thickness of the stone layer 2 reaches the range of 9.8-13mm, stop the vibration molding, and complete the laying of the stone layer 2. After the laying of the stone layer 2, the stone layer 2 is left standing for 3 days and then sprinkled on the stone layer 2. The cloth vehicle evenly sprays the waterproof bonding material 2 to 3 times and stands still for 24 hours to form a waterproof bonding layer 3, and after standing for 24 hours, pave the asphalt pavement layer 4 on the upper surface of the waterproof bonding layer 3.

实施例2Example 2

在未初凝的水泥混凝土结构层1上表面铺设石料层2,以6±1Kg/m2的撒布密度均匀铺撒粒径为4.75~9.5mm的石料,通过辊轴振动设备对石料层进行振压成型,同时交替使用整平板对石料层2的上表面校平以保证石料层2上表面的平整度,避免出现局部过压或少压的情况,用钢尺测量石料层2的厚度,当石料层2的厚度达到2.75~8.5mm范围内时停止振压成型,完成石料层2的铺设,对铺设完成发的石料层2静置养生3天后在石料层2上用洒布车均匀喷洒2~3次防水粘结材料并静置24小时形成防水粘结层3,静置24小时后在防水粘结层3上表面铺设沥青铺装层4。Lay the stone layer 2 on the upper surface of the cement concrete structure layer 1 that has not been initially set, evenly spread the stones with a particle size of 4.75-9.5mm at a spreading density of 6 ±1Kg/m2, and vibrate the stone layer through roller shaft vibration equipment At the same time, alternately use the leveling plate to level the upper surface of the stone layer 2 to ensure the flatness of the upper surface of the stone layer 2, avoid local overpressure or underpressure, and measure the thickness of the stone layer 2 with a steel ruler. When the thickness of the stone layer 2 reaches the range of 2.75 to 8.5mm, stop the vibration molding, and complete the laying of the stone layer 2. After the laying of the stone layer 2, let it stand for 3 days and then spray 2 evenly on the stone layer 2 with a sprinkler. ~3 times of waterproof bonding material and standing for 24 hours to form waterproof bonding layer 3, after standing for 24 hours, pave asphalt pavement layer 4 on the upper surface of waterproof bonding layer 3.

其他路面层以及路面层的铺筑方法与实施例1相同。The paving method of other pavement layers and pavement layers is the same as that of Embodiment 1.

实施例3Example 3

在未初凝的水泥混凝土结构层1上表面铺设石料层2,以19±1Kg/m2的撒布密度均匀铺撒粒径为19~26.5mm的石料,通过辊轴振动设备对石料层进行振压成型,同时交替使用整平板对石料层2的上表面校平以保证石料层2上表面的平整度,避免出现局部过压或少压的情况,用钢尺测量石料层2的厚度,当石料层2的厚度达到3.5~12mm范围内时停止振压成型,完成石料层2的铺设,对铺设完成发的石料层2静置养生3天后在石料层2上用洒布车均匀喷洒2~3次防水粘结材料并静置24小时形成防水粘结层3,静置24小时后在防水粘结层3上表面铺设沥青铺装层4。Lay the stone layer 2 on the upper surface of the cement concrete structure layer 1 that has not been initially set, evenly spread the stones with a particle size of 19-26.5mm at a spreading density of 19±1Kg/m2, and vibrate the stone layer through roller shaft vibration equipment At the same time, alternately use the leveling plate to level the upper surface of the stone layer 2 to ensure the flatness of the upper surface of the stone layer 2, avoid local overpressure or underpressure, and measure the thickness of the stone layer 2 with a steel ruler. When the thickness of the stone layer 2 reaches the range of 3.5-12 mm, stop the vibration molding, and complete the laying of the stone layer 2. After the stone layer 2 has been laid, it is left to stand for 3 days and then evenly sprayed on the stone layer 2 with a sprinkler. The waterproof bonding material is used 3 times and left to stand for 24 hours to form a waterproof bonding layer 3. After standing for 24 hours, an asphalt pavement layer 4 is laid on the upper surface of the waterproof bonding layer 3.

其他路面层以及路面层的铺筑方法与实施例1相同。The paving method of other pavement layers and pavement layers is the same as that of Embodiment 1.

Claims (2)

1. plant stone Bridge Surface Paving by Cement structure for one kind, it is characterized in that: the upper surface of cement concrete constructions layer (1) is provided with stone layer (2), stone layer (2) upper surface is provided with water-proof tack coat (3), and the upper surface of water-proof tack coat (3) arranges asphalt mixture surfacing (4); Above-mentioned stone layer (2) is choose the building stones of single particle size grating in 4.75 ~ 26.5mm with 5 ~ 20Kg/m at building stones particle diameter 2building stones density spreading.
2. according to claim 1ly plant stone Bridge Surface Paving by Cement structure, it is characterized in that: the thickness of described stone layer (2) is set to 2.75 ~ 13mm.
CN201520363361.2U 2015-05-29 2015-05-29 Plant stone Bridge Surface Paving by Cement structure for one kind Expired - Fee Related CN204940039U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104878672A (en) * 2015-05-29 2015-09-02 长安大学 Stone-planted cement concrete bridge deck paving structure and method
CN107059529A (en) * 2017-01-16 2017-08-18 湖南大学 Embedding stone structure and construction method between ultra-high performance concrete surface and upper layer
CN107513940A (en) * 2017-09-13 2017-12-26 苏交科集团股份有限公司 A kind of thin-layer bituminous paving structure of cement concrete bridge deck environment-friendly type and its construction method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104878672A (en) * 2015-05-29 2015-09-02 长安大学 Stone-planted cement concrete bridge deck paving structure and method
CN107059529A (en) * 2017-01-16 2017-08-18 湖南大学 Embedding stone structure and construction method between ultra-high performance concrete surface and upper layer
CN107513940A (en) * 2017-09-13 2017-12-26 苏交科集团股份有限公司 A kind of thin-layer bituminous paving structure of cement concrete bridge deck environment-friendly type and its construction method

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