CN110833169B - Tower type starter propagation device without center column for soy sauce - Google Patents
Tower type starter propagation device without center column for soy sauce Download PDFInfo
- Publication number
- CN110833169B CN110833169B CN201911279104.XA CN201911279104A CN110833169B CN 110833169 B CN110833169 B CN 110833169B CN 201911279104 A CN201911279104 A CN 201911279104A CN 110833169 B CN110833169 B CN 110833169B
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- China
- Prior art keywords
- reinforced concrete
- prestressed
- cylinder wall
- layers
- prestressed reinforced
- Prior art date
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- 239000007858 starting material Substances 0.000 title claims abstract description 33
- 235000013555 soy sauce Nutrition 0.000 title claims abstract description 16
- 239000011150 reinforced concrete Substances 0.000 claims abstract description 57
- 238000005192 partition Methods 0.000 claims abstract description 35
- 239000000463 material Substances 0.000 claims abstract description 33
- 230000002787 reinforcement Effects 0.000 claims description 19
- 229910001220 stainless steel Inorganic materials 0.000 claims description 6
- 238000009826 distribution Methods 0.000 abstract description 18
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000004140 cleaning Methods 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 13
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 239000010935 stainless steel Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 244000082204 Phyllostachys viridis Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 238000010411 cooking Methods 0.000 description 2
- 238000000855 fermentation Methods 0.000 description 2
- 230000004151 fermentation Effects 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- 240000004713 Pisum sativum Species 0.000 description 1
- 235000010582 Pisum sativum Nutrition 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/50—Soya sauce
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Landscapes
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Soy Sauces And Products Related Thereto (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Abstract
The invention discloses a soy sauce column-free tower-type starter propagation device, which comprises a reinforced concrete cylinder wall, wherein the reinforced concrete cylinder wall is internally divided into a plurality of layers of starter propagation chambers by a plurality of layers of prestressed reinforced concrete partition boards, the prestressed reinforced concrete partition boards are fixedly provided with starter disks, the starter disks are provided with horizontal material distribution systems, the centers of the layers of prestressed reinforced concrete partition boards are respectively provided with a through hole, a vertical material conveying pipe sequentially penetrates through the through holes of the layers of prestressed reinforced concrete partition boards, and the vertical material distribution pipes convey materials in the vertical material conveying pipes to the horizontal material distribution systems. The invention occupies small area and saves land resources; the materials are vertically conveyed downwards by adopting a vertical conveying pipe, so that the energy consumption and the possibility of pipe blockage are reduced; the material leakage is not easy, the cleaning is convenient, and the product quality is improved; the manufacturing cost is low, and the maintenance is convenient after the fault occurs; increasing the durability of the structure.
Description
Technical Field
The invention relates to the field of soy sauce manufacturing, in particular to a soy sauce column-free tower-type starter propagation device which is suitable for industrial soy sauce starter propagation production.
Background
The soy sauce is used as a common seasoning for thousands of years, and the traditional soy sauce is prepared by cooking and cooling crops such as peas, soybeans and the like at high temperature, mixing with yeast seeds for natural fermentation, filling the fermented crops into a container and adding salt water for airing, so that the soy sauce occupies a large area, has long brewing time, is unstable in quality during fermentation, is easy to stain with miscellaneous bacteria (such as mould), has quite low efficiency and cannot meet the requirement of industrialized production of the soy sauce.
Along with the development of society, a soy sauce single-layer yeast starter propagation technology is developed, and yeast with better quality can be produced through temperature and humidity control. But still has the defects of large occupied area, low yeast output efficiency, large energy consumption and the like.
The multilayer tower type starter propagation technology is generally that 4 starter propagation discs are arranged on each layer, a concrete center column is arranged in the center of each starter propagation disc, 2-4 layers are formed, and 8-16 starter propagation discs are arranged in total. Compared with single-layer starter propagation, the efficiency is greatly improved, the productivity is increased by tens of times, the land and energy are saved, and great progress is made. However, there are problems in that the occupation area of 4 curved plates per layer is still too large; the material distribution mode is horizontal transportation material distribution, so that the energy consumption is high, the material distribution is not easy to arrange uniformly, and the material is easy to leak to the lower part of the curved plate; the curved plate rotates along with the combination machine, and as materials are arranged on the curved plate, the weight of the curved plate is large, the energy consumption is increased, and the abrasion to the joint is large; qu Pan is motion, and has high requirements on strength and precision of the curved plate; the cleaning is inconvenient, dead angles are easy to appear near the concrete center column, and the quality of the yeast is unfavorable; the tower type starter propagation with the concrete center column needs a stainless steel lining and a stainless steel suspended ceiling, so that the manufacturing cost is high; repair is difficult after problems (such as water leakage) occur in the stainless steel lining.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provide a soy sauce column-free tower-type starter propagation device. The starter propagation device with different layers can be provided according to different capacity requirements, so that the purposes of saving land, reducing energy consumption, improving product quality and being convenient to use are achieved.
The above object of the present invention is achieved by the following technical solutions:
the utility model provides a soy sauce does not have tower system of center post song device, includes reinforced concrete section of thick bamboo wall, separates into multilayer system song room by multilayer prestressed reinforced concrete baffle in the reinforced concrete section of thick bamboo wall, fixedly is provided with the bent dish on the prestressed reinforced concrete baffle, is provided with horizontal distribution system on the bent dish, and through-holes have all been seted up at the center of each layer prestressed reinforced concrete baffle, and perpendicular conveying pipeline runs through the through-hole of each layer prestressed reinforced concrete baffle in proper order, and the material in the perpendicular conveying pipeline is carried horizontal distribution system to perpendicular distribution pipeline.
As described above, the axillary angle is arranged between the edge of the top surface of the prestressed reinforced concrete partition and the inner wall of the reinforced concrete cylinder wall, and the axillary angle is arranged between the edge of the bottom surface of the prestressed reinforced concrete partition and the inner wall of the reinforced concrete cylinder wall.
The curved plate is fixedly arranged on the cross beam, and the cross beam is fixedly arranged on the prestressed reinforced concrete partition plate through the upright post.
The end part of the cross beam is connected with the embedded part of the cylinder wall, and the embedded part of the cylinder wall is connected with embedded bars arranged on the inner wall of the reinforced concrete cylinder wall.
The prestressed reinforcement is distributed in the prestressed reinforced concrete partition plate and is divided into a plurality of groups, each prestressed reinforcement in each group of prestressed reinforcement is arranged in parallel, and the prestressed reinforcements in different groups are distributed in a star-shaped cross manner.
The prestressed reinforcement is connected with the partition embedded part, and the bottom end of the upright post is connected with the partition embedded part.
The curved disc as described above is a stainless steel mesh.
Compared with the prior art, the invention has the following advantages:
1. the occupied area is small, and the land resources are saved;
2. the materials are vertically conveyed downwards by adopting a vertical conveying pipe, so that the energy consumption and the possibility of pipe blockage are reduced;
3. the material leakage is not easy, the cleaning is convenient, and the product quality is improved;
4. the manufacturing cost is low, and the maintenance is convenient after the fault occurs;
5. and the crack and deflection of the prestressed reinforced concrete partition plate are limited by adopting a prestressing technology, so that the durability of the structure is improved.
Drawings
FIG. 1 is a schematic plan view of a single tower version of the invention;
FIG. 2 is a schematic cross-sectional view of a single tower version of the invention;
FIG. 3 is a schematic view of a prestressed reinforcement in the form of a single tower according to the present invention;
FIG. 4 is a schematic plan view of a double tower version of the invention;
fig. 5 is a schematic cross-sectional view of a double tower version of the invention.
In the figure: 1-a reinforced concrete cylinder wall; 2-a prestressed reinforced concrete partition; 3-axillary angle; 4-a curved disc; 5-stand columns; 6, a cross beam; 7-a partition board embedded part; 8, embedding a cylinder wall; 9-a horizontal distribution system; 10-through holes; 11-a vertical distribution pipeline; 12-prestress steel bars; 13-a starter propagation chamber; 14-vertical feed conveyor pipe.
Detailed Description
The present invention will be further described in detail below in conjunction with the following examples, for the purpose of facilitating understanding and practicing the present invention by those of ordinary skill in the art, it being understood that the examples described herein are for the purpose of illustration and explanation only and are not intended to limit the invention.
As shown in fig. 1 to 3, a soy sauce column-free tower-type starter propagation device comprises a reinforced concrete cylinder wall 1, wherein the reinforced concrete cylinder wall 1 is divided into a plurality of layers of starter propagation chambers 13 by a plurality of layers of prestressed reinforced concrete partition boards 2, a starter disk 4 is fixedly arranged on the prestressed reinforced concrete partition boards 2, a horizontal distribution system 9 is arranged on the starter disk 4, through holes 10 are formed in the centers of the layers of prestressed reinforced concrete partition boards 2, a vertical material conveying pipe 14 sequentially penetrates through the through holes 10 of the layers of prestressed reinforced concrete partition boards 2, and a vertical material conveying pipeline 11 conveys materials in the vertical material conveying pipe 14 to the horizontal material conveying system 9.
The reinforced concrete cylinder wall 1 is provided with an auxiliary building, auxiliary equipment such as air compression equipment, power distribution equipment, cooking equipment, duty room, bucket elevator and the like can be placed in the auxiliary building, the reinforced concrete cylinder wall 1 can be divided into a seed room, a feeding room and the like by the prestressed reinforced concrete partition board 2 above the multi-layer starter room 13, raw materials are lifted to the auxiliary building through the bucket elevator, after the auxiliary building is soaked, cooked and the like, the raw materials are conveyed to the feeding room through the bucket elevator and conveyed to the seed room, after the seed room raw materials and the seed starter are stirred and mixed, the raw materials are conveyed to each layer of starter room 13 through the vertical conveying pipe 14, and the raw materials are fully fermented and conveyed to a lower process in the starter room 13.
The horizontal material distribution system 9 is an existing device, the inner side of the horizontal material distribution system 9 can rotate around a hollow cylinder, the hollow cylinder is fixedly arranged in the center of the prestressed reinforced concrete partition plate 2, the vertical material conveying pipe 14 penetrates through the hollow cylinder, the outer side of the horizontal material distribution system 9 can be driven by a driving device, and the horizontal material distribution system 9 rotates around the hollow cylinder under the driving of the driving device. The material conveyed to the curved plate 4 by the horizontal material distribution system 9 is conveyed for 2 to 3 times.
An axillary angle 3 is arranged between the edge of the top surface of the prestressed reinforced concrete partition plate 2 and the inner wall of the reinforced concrete cylinder wall 1, and an axillary angle 3 is arranged between the edge of the bottom surface of the prestressed reinforced concrete partition plate 2 and the inner wall of the reinforced concrete cylinder wall 1. The purpose of the axillary angle 3 is to ensure enough bearing capacity of the reinforced concrete cylinder wall 1 when the prestressed reinforcement 12 is tensioned
The curved plate 4 is fixedly arranged on the cross beam 6, and the cross beam 6 is fixedly arranged on the prestressed reinforced concrete partition plate 2 through the upright post 5.
The end of the beam 6 is connected with a cylinder wall embedded part 8, and the cylinder wall embedded part 8 is connected with embedded bars arranged on the inner wall of the reinforced concrete cylinder wall 1.
The prestressed reinforcement 12 is distributed in the prestressed reinforced concrete partition 2, the prestressed reinforcement 12 is divided into a plurality of groups, each prestressed reinforcement 12 in each group of prestressed reinforcement 12 is arranged in parallel, and the prestressed reinforcements 12 of different groups are distributed in a star-shaped cross manner.
The prestressed reinforcement 12 is connected with the partition board embedded part 7, and the bottom end of the upright post 5 is connected with the partition board embedded part 7.
The curved plate 4 is a stainless steel wire mesh. Not only can the weight of the materials on the curved plate 4 be ensured, but also sufficient ventilation can be ensured, and the growth of microorganisms is promoted.
Example 2:
as shown in fig. 4 and 5, there are two reinforced concrete cylinder walls 1 of a soy sauce tower-type starter propagation device without a central column, the two reinforced concrete cylinder walls 1 are respectively arranged at two sides of an auxiliary building, four starter propagation chambers 12 are respectively arranged in each reinforced concrete cylinder wall 1, which is equivalent to two starter propagation discs at each layer, and if all the reinforced concrete cylinder walls are vertically arranged, the height of a house is too high, and the construction is uneconomical.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Claims (1)
1. The soy sauce centerless column tower type starter propagation device comprises a reinforced concrete cylinder wall (1), and is characterized in that the reinforced concrete cylinder wall (1) is divided into a plurality of layers of starter propagation chambers (13) by a plurality of layers of prestressed reinforced concrete partition boards (2), a starter disk (4) is fixedly arranged on the prestressed reinforced concrete partition boards (2), a horizontal distributing system (9) is arranged on the starter disk (4), through holes (10) are formed in the centers of all the layers of prestressed reinforced concrete partition boards (2), vertical material conveying pipes (14) sequentially penetrate through the through holes (10) of all the layers of prestressed reinforced concrete partition boards (2), the vertical material conveying pipes (11) convey materials in the vertical material conveying pipes (14) to the horizontal distributing system (9),
an axillary angle (3) is arranged between the top surface edge of the prestressed reinforced concrete partition plate (2) and the inner wall of the reinforced concrete cylinder wall (1), an axillary angle (3) is arranged between the bottom surface edge of the prestressed reinforced concrete partition plate (2) and the inner wall of the reinforced concrete cylinder wall (1),
the curved plate (4) is fixedly arranged on the cross beam (6), the cross beam (6) is fixedly arranged on the prestressed reinforced concrete partition board (2) through the upright post (5),
the end part of the beam (6) is connected with a cylinder wall embedded part (8), the cylinder wall embedded part (8) is connected with embedded bars arranged on the inner wall of the reinforced concrete cylinder wall (1),
the prestressed reinforced concrete partition plate (2) is internally provided with prestressed reinforcements (12), the prestressed reinforcements (12) are divided into a plurality of groups, each prestressed reinforcement (12) in each group of prestressed reinforcements (12) is arranged in parallel, the prestressed reinforcements (12) in different groups are distributed in a star-shaped cross way,
the prestressed reinforcement (12) is connected with the partition board embedded part (7), the bottom end of the upright post (5) is connected with the partition board embedded part (7),
the curved plate (4) is a stainless steel wire net.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911279104.XA CN110833169B (en) | 2019-12-13 | 2019-12-13 | Tower type starter propagation device without center column for soy sauce |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911279104.XA CN110833169B (en) | 2019-12-13 | 2019-12-13 | Tower type starter propagation device without center column for soy sauce |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110833169A CN110833169A (en) | 2020-02-25 |
| CN110833169B true CN110833169B (en) | 2024-02-27 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911279104.XA Active CN110833169B (en) | 2019-12-13 | 2019-12-13 | Tower type starter propagation device without center column for soy sauce |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110833169B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101279148A (en) * | 2008-05-23 | 2008-10-08 | 中国铝业股份有限公司 | Settling tank |
| CN104046560A (en) * | 2014-06-25 | 2014-09-17 | 诸暨市沃思环保技术有限公司 | Disc type starter propagation equipment |
| CN208485299U (en) * | 2018-05-24 | 2019-02-12 | 武汉德毅环保新材料有限公司 | A kind of powder feeding device |
| CN208599425U (en) * | 2018-07-31 | 2019-03-15 | 宁夏盈氟金和科技有限公司 | Hydrogen fluoride gas pre-purification equipment |
| CN211353813U (en) * | 2019-12-13 | 2020-08-28 | 中国轻工业武汉设计工程有限责任公司 | Tower starter propagation device of soy sauce no center post |
-
2019
- 2019-12-13 CN CN201911279104.XA patent/CN110833169B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101279148A (en) * | 2008-05-23 | 2008-10-08 | 中国铝业股份有限公司 | Settling tank |
| CN104046560A (en) * | 2014-06-25 | 2014-09-17 | 诸暨市沃思环保技术有限公司 | Disc type starter propagation equipment |
| CN208485299U (en) * | 2018-05-24 | 2019-02-12 | 武汉德毅环保新材料有限公司 | A kind of powder feeding device |
| CN208599425U (en) * | 2018-07-31 | 2019-03-15 | 宁夏盈氟金和科技有限公司 | Hydrogen fluoride gas pre-purification equipment |
| CN211353813U (en) * | 2019-12-13 | 2020-08-28 | 中国轻工业武汉设计工程有限责任公司 | Tower starter propagation device of soy sauce no center post |
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| Publication number | Publication date |
|---|---|
| CN110833169A (en) | 2020-02-25 |
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