CN110833169A - Tower starter propagation device of soy sauce no center post - Google Patents
Tower starter propagation device of soy sauce no center post Download PDFInfo
- Publication number
- CN110833169A CN110833169A CN201911279104.XA CN201911279104A CN110833169A CN 110833169 A CN110833169 A CN 110833169A CN 201911279104 A CN201911279104 A CN 201911279104A CN 110833169 A CN110833169 A CN 110833169A
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- China
- Prior art keywords
- reinforced concrete
- prestressed
- soy sauce
- center
- partition plate
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 235000013555 soy sauce Nutrition 0.000 title claims description 19
- 239000007858 starting material Substances 0.000 title description 8
- 239000011150 reinforced concrete Substances 0.000 claims abstract description 55
- 239000000463 material Substances 0.000 claims abstract description 34
- 238000005192 partition Methods 0.000 claims abstract description 30
- 230000002787 reinforcement Effects 0.000 claims description 19
- 239000004744 fabric Substances 0.000 claims description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims description 6
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 4
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 4
- 239000011425 bamboo Substances 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 241001330002 Bambuseae Species 0.000 claims 2
- 238000009826 distribution Methods 0.000 abstract description 17
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 238000004140 cleaning Methods 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 13
- 238000005516 engineering process Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 244000082204 Phyllostachys viridis Species 0.000 description 2
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 2
- 238000010411 cooking Methods 0.000 description 2
- 238000000855 fermentation Methods 0.000 description 2
- 230000004151 fermentation Effects 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- 240000004713 Pisum sativum Species 0.000 description 1
- 235000010582 Pisum sativum Nutrition 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/50—Soya sauce
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Landscapes
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Soy Sauces And Products Related Thereto (AREA)
Abstract
The invention discloses a soy sauce center-column-free tower type koji making device, which comprises a reinforced concrete cylinder wall, wherein the reinforced concrete cylinder wall is internally divided into a multilayer koji making chamber by a plurality of layers of prestressed reinforced concrete partition plates, a koji tray is fixedly arranged on each prestressed reinforced concrete partition plate, a horizontal material distribution system is arranged on each koji tray, a through hole is formed in the center of each layer of prestressed reinforced concrete partition plate, a vertical material conveying pipe sequentially penetrates through the through holes of each layer of prestressed reinforced concrete partition plate, and a vertical material distribution pipeline conveys materials in the vertical material conveying pipe to the horizontal material distribution system. The invention has small floor area and saves land resources; materials are vertically and downwards transported by adopting a vertical material conveying pipe, so that the energy consumption and the possibility of pipeline blockage are reduced; the material is not easy to leak, the cleaning is convenient, and the product quality is improved; the cost is low, and the maintenance is convenient after the fault occurs; increasing the durability of the structure.
Description
Technical Field
The invention relates to the field of soy sauce manufacturing, in particular to a tower-type starter propagation device without a central column for soy sauce, which is suitable for industrialized starter propagation production of soy sauce.
Background
Soy sauce has been used as a common seasoning for thousands of years, and the traditional soy sauce is prepared by cooking and cooling crops such as peas, soybeans and the like at high temperature, mixing with yeast seeds for natural fermentation, putting the fermented mixture into a container, adding salt water for airing, wherein the traditional soy sauce has large floor area, long brewing time, unstable quality during fermentation, easy contamination of mixed bacteria (such as mold), very low efficiency and incapability of meeting the requirements of industrial production of soy sauce.
With the development of society, the technology of making soy sauce single-layer koji trays is developed, and koji seeds with better quality can be produced by controlling temperature and humidity. But still has the disadvantages of large occupied area, low yeast-discharging efficiency, large energy consumption and the like.
The multilayer tower type koji making technology generally comprises 4 koji trays on each layer, wherein a concrete center column is arranged in the center of each koji tray, and the number of the koji trays is 2-4, and is 8-16. Compared with single-layer starter propagation, the efficiency is greatly improved, the productivity is increased by tens of times, the land and the energy are saved, and great progress is made. But has the following problems that the floor area is still overlarge due to 4 curved plates on each layer; the material distribution mode is horizontal material distribution transportation, so that the energy consumption is high, the material distribution is not easy to be uniform, and the material leakage is easy to occur below the bent disc; the crank disk rotates along with the combined machine, and because the crank disk is provided with materials, the crank disk has large weight, increases energy consumption and has large abrasion on a connecting part; the curved plate is in motion, and the requirements on the strength and the precision of the curved plate are high; the cleaning is inconvenient, dead corners are easy to appear near the concrete center column, and the quality of the yeast seeds is not good; the tower-type starter propagation with the concrete central column needs a stainless steel lining and a stainless steel ceiling, so the manufacturing cost is high; the stainless steel lining is difficult to repair after problems (such as water leakage) occur.
Disclosure of Invention
The invention aims to provide a tower type starter propagation device without a central column for soy sauce, aiming at the problems in the prior art. Can provide starter propagation devices with different layers according to different productivity requirements, and achieve the purposes of saving land, reducing energy consumption, improving product quality and being convenient to use.
The above object of the present invention is achieved by the following technical solutions:
the utility model provides a tower system song device of soy sauce no center post, includes reinforced concrete section of thick bamboo wall, is separated into multilayer system bent room by multilayer prestressed reinforced concrete baffle in the reinforced concrete section of thick bamboo wall, and the fixed bent dish that is provided with on the prestressed reinforced concrete baffle is provided with horizontal cloth system on the bent dish, and the through hole has all been seted up at the center of each layer prestressed reinforced concrete baffle, and perpendicular conveying pipeline runs through the through hole of each layer prestressed reinforced concrete baffle in proper order, and the horizontal cloth system is carried to the material in the perpendicular conveying pipeline to perpendicular cloth pipeline.
An axillary angle is arranged between the edge of the top surface of the prestressed reinforced concrete partition board and the inner wall of the reinforced concrete cylinder wall, and an axillary angle is arranged between the edge of the bottom surface of the prestressed reinforced concrete partition board and the inner wall of the reinforced concrete cylinder wall.
The bent disc is fixedly arranged on the cross beam, and the cross beam is fixedly arranged on the prestressed reinforced concrete partition plate through the upright post.
The end part of the beam is connected with the cylinder wall embedded part, and the cylinder wall embedded part is connected with the embedded steel bars arranged on the inner wall of the reinforced concrete cylinder wall.
The prestressed reinforcement is distributed in the prestressed reinforced concrete partition board and divided into a plurality of groups, each prestressed reinforcement in each group of prestressed reinforcements is arranged in parallel, and the prestressed reinforcements in different groups are distributed in a star-shaped cross manner.
The prestressed reinforcement is connected with the partition plate embedded part, and the bottom end of the upright post is connected with the partition plate embedded part.
The curved disc is a stainless steel wire mesh.
Compared with the prior art, the invention has the following advantages:
1. the occupied area is small, and the land resources are saved;
2. materials are vertically and downwards transported by adopting a vertical material conveying pipe, so that the energy consumption and the possibility of pipeline blockage are reduced;
3. the material is not easy to leak, the cleaning is convenient, and the product quality is improved;
4. the cost is low, and the maintenance is convenient after the fault occurs;
5. and the prestressed technology is adopted to limit the cracks and deflection of the prestressed reinforced concrete partition plate and increase the durability of the structure.
Drawings
FIG. 1 is a schematic plan view of a single column form of the invention;
FIG. 2 is a schematic cross-sectional view of a single column form of the present invention;
FIG. 3 is a schematic view of a single tower form of the present invention;
FIG. 4 is a schematic plan view of a double column form of the invention;
FIG. 5 is a schematic cross-sectional view of a double column form of the present invention.
In the figure: 1-reinforced concrete cylinder wall; 2-prestressed reinforced concrete partition boards; 3-axillary horn; 4-a curved plate; 5-upright column; 6-a cross beam; 7-a spacer insert; 8-embedding the parts on the cylinder wall; 9-horizontal material distribution system; 10-a through hole; 11-vertical distribution pipes; 12-prestressed reinforcement; 13-a koji making chamber; 14-vertical feed conveyor pipe.
Detailed Description
The present invention will be described in further detail with reference to examples for the purpose of facilitating understanding and practice of the invention by those of ordinary skill in the art, and it is to be understood that the present invention has been described in the illustrative embodiments and is not to be construed as limited thereto.
As shown in fig. 1 to 3, a soy sauce center-column-free tower type koji making device comprises a reinforced concrete cylinder wall 1, the reinforced concrete cylinder wall 1 is internally divided into a multilayer koji making chamber 13 by a plurality of layers of prestressed reinforced concrete partition plates 2, a koji tray 4 is fixedly arranged on each prestressed reinforced concrete partition plate 2, a horizontal material distribution system 9 is arranged on each koji tray 4, a through hole 10 is formed in the center of each layer of prestressed reinforced concrete partition plate 2, a vertical material conveying pipe 14 sequentially penetrates through the through holes 10 of each layer of prestressed reinforced concrete partition plate 2, and a vertical material distribution pipeline 11 conveys materials in the vertical material conveying pipe 14 to the horizontal material distribution system 9.
The auxiliary building is arranged beside the reinforced concrete cylinder wall 1, auxiliary equipment such as air compression equipment, power distribution equipment, cooking equipment, a duty room and a bucket elevator can be placed in the auxiliary building, the reinforced concrete cylinder wall 1 is positioned above the multi-layer koji making chamber 13 and can be divided into a koji making chamber, a feeding chamber and the like by a prestressed reinforced concrete partition plate 2, raw materials are lifted to the auxiliary building by the bucket elevator, are conveyed to the feeding chamber by the bucket elevator after the auxiliary building is soaked, cooked and the like, are conveyed to the koji making chamber by the feeding chamber, are stirred and mixed with the koji making chamber, are conveyed to the koji making chamber 13 of each layer by a vertical conveying pipe 14, and are fully fermented and conveyed to a lower process in the koji making chamber 13.
The horizontal material distribution system 9 is an existing device, the inner side of the horizontal material distribution system 9 can rotate around a hollow cylinder, the hollow cylinder is fixedly arranged in the center of the prestressed reinforced concrete partition plate 2, the vertical material conveying pipe 14 penetrates through the hollow cylinder, the outer side of the horizontal material distribution system 9 can be driven by a driving device, and the horizontal material distribution system 9 rotates around the hollow cylinder under the driving of the driving device. The materials conveyed to the bent disc 4 by the horizontal material distribution system 9 are conveyed for 2-3 times.
An axillary angle 3 is arranged between the edge of the top surface of the prestressed reinforced concrete partition board 2 and the inner wall of the reinforced concrete cylinder wall 1, and an axillary angle 3 is arranged between the edge of the bottom surface of the prestressed reinforced concrete partition board 2 and the inner wall of the reinforced concrete cylinder wall 1. The purpose of the armpit angle 3 is to ensure the enough bearing capacity of the reinforced concrete cylinder wall 1 when the prestressed reinforcement 12 is stretched
The bent disc 4 is fixedly arranged on the cross beam 6, and the cross beam 6 is fixedly arranged on the prestressed reinforced concrete partition plate 2 through the upright post 5.
The end part of the cross beam 6 is connected with the cylinder wall embedded part 8, and the cylinder wall embedded part 8 is connected with the embedded steel bars arranged on the inner wall of the reinforced concrete cylinder wall 1.
The prestressed reinforcement 12 is connected with the partition plate embedded part 7, and the bottom end of the upright post 5 is connected with the partition plate embedded part 7.
The curved disc 4 is a stainless steel wire mesh. Not only can ensure that the bent disc 4 bears the weight of the materials, but also can ensure sufficient ventilation and promote the growth of microorganisms.
Example 2:
as shown in figures 4 and 5, the tower type soy sauce koji making device without the central column is characterized in that two reinforced concrete cylinder walls 1 are respectively arranged at two sides of an auxiliary building, four koji making chambers 12 are respectively arranged in each reinforced concrete cylinder wall 1, which is equivalent to that each layer has two koji trays and has four layers, and if all the layers are vertically arranged, the height of a house is too high, so that the construction is not economical.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (7)
1. The utility model provides a tower system song device of soy sauce no center post, including reinforced concrete section of thick bamboo wall (1), a serial communication port, be separated for multilayer system bent room (13) by multilayer prestressed reinforced concrete baffle (2) in reinforced concrete section of thick bamboo wall (1), fixed being provided with bent dish (4) on prestressed reinforced concrete baffle (2), be provided with horizontal cloth system (9) on bent dish (4), through hole (10) have all been seted up at the center of each layer prestressed reinforced concrete baffle (2), perpendicular conveying pipeline (14) run through hole (10) of each layer prestressed reinforced concrete baffle (2) in proper order, horizontal cloth system (9) are carried with the material in the perpendicular conveying pipeline (14) to perpendicular cloth pipeline (11).
2. The soy sauce no-center-post tower type koji making device according to claim 1, wherein an axillary angle (3) is arranged between the top surface edge of the prestressed reinforced concrete partition plate (2) and the inner wall of the reinforced concrete cylinder wall (1), and an axillary angle (3) is arranged between the bottom surface edge of the prestressed reinforced concrete partition plate (2) and the inner wall of the reinforced concrete cylinder wall (1).
3. The soy sauce no-center-column tower type koji making device according to claim 1, wherein the koji tray (4) is fixedly arranged on a cross beam (6), and the cross beam (6) is fixedly arranged on the prestressed reinforced concrete partition plate (2) through a stand column (5).
4. The soy sauce no-center-column tower type koji making device according to claim 3, wherein the end of the cross beam (6) is connected with the cylinder wall embedded part (8), and the cylinder wall embedded part (8) is connected with embedded steel bars arranged on the inner wall of the reinforced concrete cylinder wall (1).
5. The soy sauce no-center-column tower type koji making device according to claim 3, wherein the prestressed reinforced concrete partition plate (2) is internally distributed with prestressed reinforcements (12), the prestressed reinforcements (12) are divided into a plurality of groups, the prestressed reinforcements (12) in each group of prestressed reinforcements (12) are arranged in parallel, and the prestressed reinforcements (12) in different groups are distributed in a star-shaped cross manner.
6. A soy sauce no-center-column tower type koji making device according to claim 5, wherein the prestressed reinforcement (12) is connected with the partition plate embedded part (7), and the bottom end of the upright post (5) is connected with the partition plate embedded part (7).
7. The soy sauce center-column-free tower-type koji making device according to claim 1, wherein the koji tray (4) is a stainless steel wire mesh.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911279104.XA CN110833169B (en) | 2019-12-13 | 2019-12-13 | Tower type starter propagation device without center column for soy sauce |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911279104.XA CN110833169B (en) | 2019-12-13 | 2019-12-13 | Tower type starter propagation device without center column for soy sauce |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110833169A true CN110833169A (en) | 2020-02-25 |
| CN110833169B CN110833169B (en) | 2024-02-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911279104.XA Active CN110833169B (en) | 2019-12-13 | 2019-12-13 | Tower type starter propagation device without center column for soy sauce |
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| Country | Link |
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| CN (1) | CN110833169B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101279148A (en) * | 2008-05-23 | 2008-10-08 | 中国铝业股份有限公司 | Settling tank |
| CN104046560A (en) * | 2014-06-25 | 2014-09-17 | 诸暨市沃思环保技术有限公司 | Disc type starter propagation equipment |
| CN208485299U (en) * | 2018-05-24 | 2019-02-12 | 武汉德毅环保新材料有限公司 | A kind of powder feeding device |
| CN208599425U (en) * | 2018-07-31 | 2019-03-15 | 宁夏盈氟金和科技有限公司 | Hydrogen fluoride gas pre-purification equipment |
| CN211353813U (en) * | 2019-12-13 | 2020-08-28 | 中国轻工业武汉设计工程有限责任公司 | Tower starter propagation device of soy sauce no center post |
-
2019
- 2019-12-13 CN CN201911279104.XA patent/CN110833169B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101279148A (en) * | 2008-05-23 | 2008-10-08 | 中国铝业股份有限公司 | Settling tank |
| CN104046560A (en) * | 2014-06-25 | 2014-09-17 | 诸暨市沃思环保技术有限公司 | Disc type starter propagation equipment |
| CN208485299U (en) * | 2018-05-24 | 2019-02-12 | 武汉德毅环保新材料有限公司 | A kind of powder feeding device |
| CN208599425U (en) * | 2018-07-31 | 2019-03-15 | 宁夏盈氟金和科技有限公司 | Hydrogen fluoride gas pre-purification equipment |
| CN211353813U (en) * | 2019-12-13 | 2020-08-28 | 中国轻工业武汉设计工程有限责任公司 | Tower starter propagation device of soy sauce no center post |
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| Publication number | Publication date |
|---|---|
| CN110833169B (en) | 2024-02-27 |
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