CN110817486A - Intelligent discharging device, system and control method thereof - Google Patents
Intelligent discharging device, system and control method thereof Download PDFInfo
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- CN110817486A CN110817486A CN201911098095.4A CN201911098095A CN110817486A CN 110817486 A CN110817486 A CN 110817486A CN 201911098095 A CN201911098095 A CN 201911098095A CN 110817486 A CN110817486 A CN 110817486A
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- 238000007599 discharging Methods 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims abstract description 9
- 239000002893 slag Substances 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims description 20
- 239000000428 dust Substances 0.000 claims description 12
- 238000005507 spraying Methods 0.000 claims description 12
- 239000007921 spray Substances 0.000 claims description 4
- 239000013013 elastic material Substances 0.000 claims description 3
- 239000013049 sediment Substances 0.000 claims 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 2
- 235000017491 Bambusa tulda Nutrition 0.000 claims 2
- 241001330002 Bambuseae Species 0.000 claims 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 2
- 239000011425 bamboo Substances 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000011084 recovery Methods 0.000 abstract description 2
- 239000003245 coal Substances 0.000 description 8
- 239000003818 cinder Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 239000013070 direct material Substances 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
- B65G67/06—Feeding articles or materials from bunkers or tunnels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
Landscapes
- Engineering & Computer Science (AREA)
- Aviation & Aerospace Engineering (AREA)
- Mechanical Engineering (AREA)
- Chutes (AREA)
Abstract
The invention relates to the field of manufacturing and control of automatic mechanical equipment, in particular to equipment design for slag charge collection and recovery. The invention is realized by the following technical scheme: an intelligent discharging device comprises a feeding port and a double-barrel channel which is connected with the feeding port and can stretch in the vertical direction, wherein the double-barrel channel comprises an outer telescopic barrel and an inner telescopic barrel positioned in the outer telescopic barrel; the device further comprises a traction device used for driving the double-cylinder channel to stretch, a discharging head is arranged at the lower end of the double-cylinder channel, and a discharging opening device is installed in the discharging head. The invention aims to provide an intelligent discharging device, an intelligent discharging system and a using method of the intelligent discharging device.
Description
Technical Field
The invention relates to the field of manufacturing and control of automatic mechanical equipment, in particular to equipment design for slag charge collection and recovery.
Background
Coal is used as an important energy source in China, and has wide application in industry and life, such as power plant power generation, enterprise heat supply, resident heating and the like. After coal is used, a large amount of coal slag is generated. The original manual coal slag cleaning mode has been replaced by a mechanical device cleaning and recycling mode due to low efficiency and high labor cost.
For example, a coal cinder recycling device disclosed in chinese patent document No. CN204987044U includes a feeding port, a pulley device and a discharging port. Cinder or other granular, powdery material enters the device body through the feed inlet, and is collected equipment, such as a hopper car, from the discharge gate. Although the technical scheme can collect and transport the waste materials efficiently, a great deal of dust is generated in the whole collection process, the dust is serious, the environment of a collection place is polluted, the health of an operator is not facilitated, and the service life of electronic devices in equipment is influenced.
Disclosure of Invention
The invention aims to provide an intelligent discharging device, an intelligent discharging system and a using method of the intelligent discharging device.
The technical purpose of the invention is realized by the following technical scheme: an intelligent discharging device comprises a feeding port and a double-barrel channel which is connected with the feeding port and can stretch in the vertical direction, wherein the double-barrel channel comprises an outer telescopic barrel and an inner telescopic barrel positioned in the outer telescopic barrel; the device further comprises a traction device used for driving the double-cylinder channel to stretch, a discharging head is arranged at the lower end of the double-cylinder channel, and a discharging opening device is installed in the discharging head.
Preferably, the outer telescopic cylinder is an outer protection cylinder made of an elastic material, the inner telescopic cylinder is a material passing cylinder made of a rigid material, the traction device comprises a power device and a traction rope connected with the power device, and the traction rope is connected with the outer telescopic cylinder.
Preferably, the outer telescopic cylinder comprises a rubber outer layer, a plurality of connecting joints sleeved on the rubber outer layer at different height positions, and a rope connecting ring connected to the connecting joints, wherein the traction device penetrates through the rope connecting ring.
Preferably, the inner telescopic cylinder comprises a plurality of single cones which are connected by a connecting rope, the upper side and the lower side of each single cone are provided with openings, each single cone comprises an upper main part at an upper position and a lower furling part at a lower position, and the upper main part is connected with the lower furling part by a speed reducing inclined plane which is obliquely arranged.
Preferably, the discharging opening device comprises two rotating half bins and a pushing device connected with the two rotating half bins, each rotating half bin is provided with a rotating gear, and the two driving gears are meshed with each other.
Preferably, the discharge head is provided with a spraying device and a dust cover.
Preferably, the spray device includes an annular pipe connected to the discharge head and a plurality of spray outlets connected to the annular pipe.
The utility model provides an intelligence system of unloading, contains any one intelligence discharge apparatus, still contains transport vechicle and slag bin, install the picture peg on the slag bin, the slag bin is located the upper end position of binocular passageway, the transport vechicle position of charging is located the lower extreme position of binocular passageway still contains control system, control system is used for controlling draw gear's operation, atomizer's operation the picture peg open closed and ejection of compact opening device open closed.
A use method of an intelligent discharging system comprises the following steps:
s01, the transport vehicle reaches a designated position, and a hopper on the transport vehicle is positioned below the double-cylinder channel;
s02, controlling the double-barrel channel to descend by the control system, and enabling the discharging head to extend downwards to be close to the hopper;
s03, opening an inserting plate of the slag bin, opening the discharging opening device, and pouring materials into the hopper from the slag bin through the double-cylinder channel;
s04, controlling the double-barrel channel to ascend by the control system, wherein the discharging head reaches the designated height;
s05, after the discharging head reaches the highest height, the inserting plate of the slag bin is closed, and the discharging opening device is closed;
and S06, finishing the unloading, and enabling the transport vehicle to leave the unloading position.
Preferably, in the SO3 step, the materials are poured into the hopper, and the spraying device synchronously sprays; in the step S03, the inserting plate of the slag bin is opened firstly, and then the discharging opening device is opened; in the step S05, the inserting plate of the slag bin is closed first, and then the discharging opening device is closed.
In conclusion, the invention has the following beneficial effects:
1. the steel wear-resistant inner cone cylinder is arranged in the outer telescopic cylinder, so that the service life of the inner cylinder is greatly prolonged.
2. A discharging opening device is arranged in the discharging head, when the discharging head reaches the bottom of the slag car hopper, discharging is automatically opened, and meanwhile, the discharging head is lifted at a constant speed; the dust caused by height drop of the direct material loading can be avoided.
3. An annular high-pressure dry fog dust suppression system is arranged around the discharging head, and dust can be suppressed in an annular area.
4. The lifting scheme of the unloading head adopts a servo controller and a servo motor, and intelligent positioning and lifting operation can be realized.
5. All actions realize intelligent association and one-key operation through an intelligent control system.
6. The electric system is provided with an intelligent card swiping system for recording information of a card holder, time for operating equipment and the like.
Description of the drawings:
FIG. 1 is a schematic diagram of a first embodiment;
FIG. 2 is a schematic view of the dual barrel channels of FIG. 1;
fig. 3 is a schematic view of the discharge opening device.
In the figure:
1. the device comprises a traction device, 11, a traction rope, 12, a power device, 2, a feeding port, 3, an outer telescopic cylinder, 31, an outer rubber layer, 32, a connecting joint, 33, a rope connecting ring, 4, an inner telescopic cylinder, 41, a single cone, 411, an upper main part, 412, a lower folding part, 413, a speed reducing inclined plane, 5, a discharging head, 6, a spraying device, 61, a circular pipeline, 62, a spraying port, 7, a dust cover, 8, a discharging opening device, 81, a rotary half cabin, 82, a rotating gear, 83 and a pushing device.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.
Example 1, as shown in fig. 1, comprises a feed inlet 2, wherein the feed inlet 2 is connected with a slag bin, and waste materials such as coal slag enter the feed inlet 2 from the slag bin. In this embodiment, coal cinder is taken as an example, but the technical scheme is not limited to collection and transportation of coal cinder, and is suitable for collection of most granular or powdery industrial products. Below the inlet 2, a double-cylinder channel extending in the vertical direction is provided, the double-cylinder channel is provided in a double-layer manner, an inner telescopic cylinder 4 made of rigid material such as steel material is arranged on the inner layer, and an outer telescopic cylinder 3 made of elastic material such as rubber material is arranged on the outer layer. The lower end of the double-layer channel is connected with a discharging head 5, the upper end of the discharging head 5 is connected with an outer telescopic cylinder 3, and the lower end is connected with a dust cover 7. A transport vehicle is arranged below the discharge head 5. The transport vehicle and the slag bin are not shown in fig. 1.
In actual work, an operator swipes a card on the operating equipment, and only the card swiping system can record information of a card holder, time for operating the equipment and the like. At the moment, the whole control system controls the insertion plate and the discharging opening device 8 of the slag bin to be closed, so that the materials cannot fall down, and the operation safety of an operator is facilitated. After the operator drives the transport vehicle to reach the designated position, the system can be started through the switch. First, the descending step of the double tube passage is entered.
As shown in fig. 1 and 2, the traction device includes a power device 12 and a traction rope 11, and the power device 12 includes common driving components and transmission components, such as a motor, a reducer, a transmission wheel, etc., for driving the traction rope 11 to move. The outer telescopic cylinder 3 comprises a cylindrical rubber outer layer 31, a ring-shaped connecting joint 32 is arranged at different height positions of the rubber outer layer 31, for example, every 0.5 m, a rope connecting ring 33 is arranged on each connecting joint 32, one end of a traction rope 11 is connected with the power device 12, and the other end of the traction rope is connected with the unloading head 5. Unload the stub bar 5 and be located the high position originally, under draw gear 1's effect, haulage rope 11 is transferred, and the outer flexible bucket 3 of folding originally extends and down walks.
The inner part of the outer telescopic barrel 3 is an inner telescopic barrel 4, and the inner telescopic barrel 4 adopts a multi-cone laminated structure. Specifically shown in fig. 2, comprises a plurality of individual cones 41 connected in series with each other using a connecting string. Each single cone 41 is a conical structure with a wide upper part and a narrow lower part, and penetrates in the vertical direction. Which includes an upper main portion 411 and a lower gather portion 412 in a lower position with a slightly smaller opening. When the discharge opening 5 is at a high position, the single cones 41 are overlapped and sleeved with each other, and when the discharge head 5 descends, the single cones 41 are opened with each other, the distance is enlarged, and the single cones synchronously extend downwards.
The inner and outer cylinders are different in telescopic mode, the lower end of the outer telescopic cylinder 3 is directly connected with the discharging head 5, and the lifting and descending of the outer telescopic cylinder are directly driven by the traction rope 11. The inner telescopic cylinder 4 is directly connected with the inner telescopic cylinder without a power part, the single cone 41 at the lowest end of the inner telescopic cylinder is abutted against the discharging head 5, and the inner telescopic cylinder 4 is also stretched along with the inner telescopic cylinder in the lifting of the discharging head 5.
When the double tube channel has been extended to a predetermined length, i.e. the discharge head 5 has reached the bottom position of the hopper of the transport vehicle, the next step, the discharge step, is started. At the moment, the flashboard of the upper slag bin is opened firstly, and the opening of the flashboard is operated by the flashboard valve. The material begins to fall down and falls down in the inner telescopic cylinder 4. The inner telescopic cylinder 4 is made of steel, and has high strength and long service life. Because the single cones 41 are folded, the single cones are continuously contacted with the deceleration inclined plane 413 in the descending process of the material, and the deceleration inclined plane 413 is obliquely arranged to slow down the descending speed of the material.
In the technical scheme, the inserting plate and the discharging opening device 8 of the slag bin adopt a time delay design. That is, the discharging opening device 8 is opened after the inserting plate is opened for a preset time. Therefore, the speed of descending the material is reduced by utilizing the self structure to the maximum extent, so that the impact on the carrying vehicle is reduced, and the dust diffusion is also reduced.
The specific structure of the discharge opening device 8 can be as shown in fig. 3, comprising two rotating half-chambers 81 that can rotate in the vertical direction, arranged opposite to each other, and connected by means of a pushing device 83, such as an oil cylinder. When the valve needs to be opened, the oil cylinder works, and the piston cylinder is ejected out. Every is rotatory all to set up a rotating gear 82 on half storehouse 81, and two rotating gear 82 intermeshing guarantee pivoted stability and rotation stroke.
The discharge opening 5 is provided with a spraying device 6 and a dust cover 7. When the discharge opening device 8 is opened, spraying operation is synchronously performed. The spraying device 6 comprises an annular pipeline 61, and a plurality of spraying openings 62 are annularly arranged on the annular pipeline 61 at intervals, so that the flying of dust is further reduced.
Then, the next step is carried out, i.e., the step in which the double cylinder tunnel is contracted and the discharge opening 5 is raised. When the material descends, the haulage rope 11 pulls unloads stub bar 5 and slowly rises, and this also makes the material get into orderly heap height gradually behind the transport vechicle hopper top, has the plastic effect of a windrow to the material.
When the unloading head 5 reaches the highest position, the inserting plate of the slag bin is closed first, then the discharging opening device 8 is closed, unloading is completed, and the transport vehicle is driven away. And (4) when the next transport vehicle arrives, repeating the steps to realize intelligent dust-free unloading and loading.
Claims (10)
1. The utility model provides an intelligence discharge apparatus, contains pan feeding mouth (2), its characterized in that: the double-barrel channel is connected with the feeding port (2) and can stretch out and draw back in the vertical direction, and comprises an outer telescopic barrel (3) and an inner telescopic barrel (4) positioned in the outer telescopic barrel (3); the device is characterized by further comprising a traction device (1) used for driving the double-cylinder channel to stretch, a discharging head (5) is arranged at the lower end of the double-cylinder channel, and a discharging opening device (8) is installed in the discharging head (5).
2. An intelligent discharge device according to claim 1, wherein: outer telescopic tube (3) are the outer protection section of thick bamboo of making by elastic material, interior telescopic tube (4) are for passing through a section of thick bamboo by the material that rigid material made, draw gear (1) contain power device (12) and with haulage rope (11) that power device (12) are connected, haulage rope (11) with outer telescopic tube (3) are connected.
3. An intelligent discharge device according to claim 1, wherein: outer telescopic tube (3) contain rubber skin (31), a plurality of cover establish link (32) and connection on the outer not co-altitude position of rubber are in link (33) on link (32), draw gear (1) passes link (33).
4. An intelligent discharge device according to claim 1, wherein: interior telescopic tube (4) contain a plurality of single centrums (41), rely on between a plurality of single centrums (41) to connect the rope, every the equal opening setting of downside on the single centrum (41), every single centrum (41) all contain last main part (411) of top position and lower portion of drawing in (412) of below position, go up main part (411) with it connects to rely on the speed reduction inclined plane (413) that the slope set up to draw in between portion (412) down.
5. An intelligent discharge apparatus as claimed in claim 1, 2, 3 or 4, wherein: ejection of compact opening device (8) contain two rotatory half storehouses (81) and connect two thrust unit (83) of rotatory half storehouse (81), all be equipped with on every rotatory half storehouse (81) running gear (82), two drive gear (82) intermeshing.
6. An intelligent discharge apparatus as claimed in claim 1, 2, 3 or 4, wherein: and the unloading head (5) is provided with a spraying device (6) and a dust cover (7).
7. An intelligent discharge device according to claim 6, wherein: the spraying device (6) comprises an annular pipeline (61) connected to the discharge head (5) and a plurality of spraying openings (62) connected to the annular pipeline (61).
8. An intelligent discharging system comprising the intelligent discharging device as claimed in any one of claims 1 to 7, wherein: still contain transport vechicle and sediment storehouse, the picture peg is installed to the discharge gate in sediment storehouse, the sediment storehouse is located the upper end position of binocular passageway, the transport vechicle position of charging is located the lower extreme position of binocular passageway still contains control system, control system is used for control draw gear (1) the operation of atomizer (6) the opening closure of picture peg and the opening closure of ejection of compact opening device (8).
9. A method for using an intelligent discharging system, comprising the intelligent discharging system as claimed in claim 8, characterized by comprising the following steps: s01, the transport vehicle reaches a designated position, and a hopper on the transport vehicle is positioned below the double-cylinder channel; s02, controlling the double-barrel channel to descend by the control system, and enabling the discharge head (5) to extend downwards to be close to the bottom of the hopper; s03, opening an inserting plate of the slag bin, opening the discharging opening device (8), and pouring materials from the slag bin into the hopper through the double-barrel channel; s04, controlling the double-barrel channel to ascend by the control system, and enabling the discharge head (5) to reach a specified height; s05, after the discharging head (5) reaches the highest height, the inserting plate of the slag bin is closed, and the discharging opening device (8) is closed; and S06, finishing the unloading, and enabling the transport vehicle to leave the unloading position.
10. The use method of the intelligent discharging system according to claim 9, wherein the intelligent discharging system comprises the following steps: in the SO3 step, the materials are poured into the hopper, and the spraying device (6) synchronously sprays; in the step S03, the inserting plate of the slag bin is opened firstly, and then the discharging opening device (8) is opened; in the step S05, the plug board of the slag bin is closed firstly, and then the discharging opening device (8) is closed.
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CN211366301U (en) * | 2019-11-12 | 2020-08-28 | 德清金烨电力科技有限公司 | Intelligent discharging device and system |
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