A kind of air-conditioning internal machine overlaps foaming system automatically
Technical field
The invention belongs to air-conditioning technical field, particularly relate to a kind of air-conditioning internal machine and automatically overlap foaming system.
Background technology
Most air-conditioning internal machine packaging production lines have mainly manually gone, and manually overlap foam at air-conditioning internal machine two ends
Time, needing first to overlap the foam of one end, overlap the foam of the other end the most again, set foam efficiency is low, causes production line production capacity low.And with
Manual labor's cost in recent years constantly to rise, by the way of increasing staff, improve production capacity be then unsuitable for sending out of enterprise
Exhibition.Therefore, it is necessary to design a kind of preferably air-conditioning internal machine set foaming system, to solve the problems referred to above.
Summary of the invention
The problem existed for prior art, the present invention provides a kind of and uses machine to substitute manually, improves work efficiency, enter
And the air-conditioning internal machine improving production line production capacity overlaps foaming system automatically.
To achieve these goals, the present invention adopts the following technical scheme that
A kind of air-conditioning internal machine overlaps foaming system automatically, and including the hopper for filling foam, the bottom of described hopper is provided with the
One motor is for pushing the foam in described hopper, and the sidewall of described hopper is provided with discharging opening, and described discharge outlet is provided with lifting
Slideway, the sidewall relative with described discharging opening is provided with the first cylinder and carries described in being delivered to by the described foam described discharging opening of release
Rising in slideway, described lifting slideway is risen by the second air cylinder driven, and described lifting slideway is provided with away from the side of described hopper
Foam conveying assembly, described foam conveying assembly by the 3rd air cylinder driven with away from or near described lifting slideway, described bubble
Foam conveying assembly includes that rewinding cylinder, the foam in described lifting slideway are delivered in described rewinding cylinder by the 4th cylinder, described receipts
Being provided with conveyer belt in barrel, described conveyer belt is driven by the second motor and moves with the described foam in the described rewinding cylinder of drive,
Described rewinding cylinder is provided with opening away from one end of described lifting slideway, presses foam mechanism by described opening by described foam pressing
End to described air-conditioning internal machine.
Further, the lower section of described hopper is provided with guide rod, and described guide rod is equiped with pushing block, and the diapire of described hopper is provided with
Fluting, the top of described pushing block enters in described fluting, and described first motor drives described pushing block along described in described fluting
Guide rod moves.
Further, described first cylinder is installed on the outer wall of described hopper, and the piston rod end of described first cylinder is fixed
Having push pedal, described push pedal is entered in described hopper by described first air cylinder driven to promote described foam.
Further, described lifting slideway be arranged over limiting plate, described limiting plate is concordant with the roof of described rewinding cylinder.
Further, described 4th cylinder is installed on the sidewall of described rewinding cylinder, and the piston rod end of described 4th cylinder is solid
Surely have arm-tie, described arm-tie by described 4th air cylinder driven with closer or far from described rewinding cylinder, with by described lifting slideway
Foam be pulled in described rewinding cylinder.
Further, the lower section of described rewinding cylinder is provided with installing plate, and described installing plate is fixed with slide block, described rewinding cylinder
Diapire is provided with slide rail, and when described rewinding cylinder is moved by described 3rd air cylinder driven, described slide rail moves linearly along described slide block.
Further, the output shaft of described second motor is connected to rotary shaft by Timing Belt, and described rotary shaft is fixed with
Belt pulley, described conveyer belt is sheathed on described belt pulley, by pulley rotation described in described second driven by motor, and then drives
Described conveyer belt rotates, to transport foam thereon.
Further, described rewinding cylinder is provided with outlet, described outlet and described opening position respectively away from one end of described hopper
In the two side that described rewinding cylinder is relative, the size of described outlet is suitable with the size of described foam, and the size of described opening is little
Size in described outlet.
Further, described pressure foam mechanism includes the 5th cylinder being fixed on production line support, described 5th cylinder
End is fixed with pressing plate, passes described opening to promote described foam until it overlaps by pressing plate described in described 5th air cylinder driven
End in described air-conditioning internal machine.
Further, described hopper is provided with two, installs in opposite direction two kind foam respectively, and two kinds of described foams are by upper
State set foaming system automatically and drive the both ends relative to be socketed on described air-conditioning internal machine.
Beneficial effects of the present invention:
By the first motor, the foam in hopper is pushed to discharge outlet, then by the first cylinder, foam is pushed to
In lifting slideway, then by the second cylinder, lifting slideway is promoted at described rewinding cylinder, by the 4th cylinder by foam by carrying
Rise slideway to deliver in rewinding cylinder, then by the conveyer belt in rewinding cylinder, foam is transported to its exit, meanwhile, the 3rd gas
Cylinder controls rewinding cylinder and moves relative to hopper, so that rewinding cylinder moves to press foam station, then will be received by pressure foam mechanism
Foam in barrel is pressure bonded to the end of described air-conditioning internal machine, and above-mentioned everything all can be automatically controlled by electric-control system, nothing
Need manual operation, can realize automatically overlapping foam function, improve work efficiency, and then improve the production capacity of production line.
Accompanying drawing explanation
Fig. 1 is that air-conditioning internal machine of the present invention automatically overlaps foaming system and is installed on the structural representation of production line;
Fig. 2 is the structural representation that air-conditioning internal machine of the present invention overlaps foaming system automatically;
Fig. 3 is the structural representation in terms of rear that air-conditioning internal machine of the present invention overlaps foaming system automatically;
Fig. 4 is the structural representation seen from below that air-conditioning internal machine of the present invention overlaps foaming system automatically;
Fig. 5 is that air-conditioning internal machine of the present invention overlaps the structural representation of foam conveying assembly in foaming system automatically;
In figure, 1 hopper, 2 foams, 3 first motors, 4 guide rods, 5 pushing blocks, 6 flutings, 7 first cylinders,
8 push pedals, 9 discharging openings, 10 promote slideways, 11 baffle plates, 12 second cylinders, 13 limiting plates, 14 rewinding cylinders,
15 installing plates, 16 the 3rd cylinders, 17 the 4th cylinders, 18 arm-ties, 19 slide blocks, 20 slide rails, 21 second motors,
22 Timing Belts, 23 rotary shafts, 24 belt pulleys, 25 conveyer belts, 26 outlets, 27 openings, 28 position-limiting covers, 29
5th cylinder, 30 pressing plates, 31 fixed plates, 32 portable plates.
Detailed description of the invention
The present invention is described in further detail with specific embodiment below in conjunction with the accompanying drawings.
Such as Fig. 1, the present invention provides a kind of air-conditioning internal machine automatically to overlap foaming system, belongs to wherein the one of dynamic load calculation method production line
Individual operation, is arranged at the side of packaging production line, automatically overlaps foam for the two ends of the air-conditioning internal machine on packaging production line, logical
Cross mechanical mechanism and electric-control system is capable of air-conditioning internal machine and automatically overlaps foam function.The present invention automatically overlaps foaming system and is provided with two
Two kinds of foams in opposite direction are enclosed within the two ends of air-conditioning internal machine by set respectively simultaneously, improve production efficiency.
Such as Fig. 2 to Fig. 4, set foaming system includes hopper 1 automatically, and the upper opening of hopper 1 is arranged, can be in hopper 1
Add foam 2.Being provided with discharging opening 9 bottom the front side wall of hopper 1, discharging opening 9 is available for a foam 2 and passes, at the bottom of the rear wall of hopper 1
Portion is provided with the first cylinder 7, and the first cylinder 7 is installed on the outside of hopper 1, and the end of the first cylinder 7 is fixed with push pedal 8, rear wall
The position corresponding with push pedal 8 is provided with breach (non-label), and the size being smaller in size than foam 2 of breach, push pedal 8 is by the first cylinder
7 are driven across breach enters in hopper 1, so that the foam 2 in hopper 1 is released discharging opening 9.The lower section of hopper 1 is provided with promotion machine
Structure for being pushed to the position of discharging opening 9 by the foam 2 in hopper 1, and pushing mechanism includes the first motor 3, guide rod 4 and pushing block 5,
Preferably, the first motor 3 is motor, and pushing block 5 is installed on guide rod 4, and the diapire of hopper 1 is provided with fluting 6, the top of pushing block 5
Portion enters in fluting 6, and the first motor 3 can drive pushing block 5 to move along guide rod 4 in fluting 6, thus constantly will be from discharging opening 9
Foam 2 remotely is pushed to the position of discharging opening 9.
The front of discharging opening 9 is provided with lifting slideway 10, promotes slideway 10 and connects with discharging opening 9, through discharging opening 9 out
Foam 2 enters and promotes in slideway 10.Except the side connected with discharging opening 9, other three side promoting slideway 10 is equipped with gear
Plate 11, in the range of being limited in baffle plate 11 by foam 2.The upper side promoting slideway 10 is provided with fixed plate 31, and fixed plate 31 is pacified
Equipped with the second cylinder 12, the bottom promoting slideway 10 is fixed in the piston rod end of the second cylinder 12, is driven by the second cylinder 12
The dynamic slideway 10 that promotes moves up and down.Promote slideway 10 is arranged over limiting plate 13, when lifting slideway 10 rises to the top of foam 2
Portion conflict limiting plate 13 time, the second cylinder 12 stops, and promotes slideway 10 and stops mobile, and now foam 2 is right against foam conveying
Assembly.
Such as Fig. 4 and Fig. 5, foam conveying assembly is arranged at top and the front promoting slideway 10, is used for foam 2 by promoting
Slideway 10 is delivered to the end of air-conditioning internal machine.Foam conveying assembly includes rewinding cylinder 14, and rewinding cylinder 14 is L-shaped, rewinding cylinder 14
Bearing of trend is perpendicular with hopper 1, and rewinding cylinder 14 open rearward end is arranged, and enters for foam 2.The roof of rewinding cylinder 14 and limiting plate
13 is concordant, and both are in sustained height, is therefore available for foam 2 and is entered in rewinding cylinder 14 by promoting slideway 10.The side of rewinding cylinder 14
Wall is provided with the 4th cylinder 17, and the piston rod end of the 4th cylinder 17 is fixed with arm-tie 18, arm-tie 18 by the 4th cylinder 17 drive with
Closer or far from rewinding cylinder 14, when arm-tie 18 is away from rewinding cylinder 14, being i.e. moved rearwardly into when being attached to hopper 1, the 4th cylinder 17 drives
Dynamic arm-tie 18 moves forward, to be pulled in rewinding cylinder 14 by the foam 2 promoted in slideway 10.The lower section of rewinding cylinder 14 is provided with installation
Plate 15, installing plate 15 is fixed with slide block 19, and the diapire of rewinding cylinder 14 is provided with slide rail 20, and slide block 19 is installed on slide rail 20, can
With slide rail 20 relative movement.The bottom of installing plate 15 is fixed with the 3rd cylinder 16, and one end of the 3rd cylinder 16 is provided with portable plate 32,
Portable plate 32 can be driven by the 3rd cylinder 16 and move, and portable plate 32 is fixed on rewinding cylinder 14, therefore rewinding cylinder 14 can follow work
Dynamic plate 32 is mounted opposite plate 15 and moves forward, so that rewinding cylinder 14 coordinates the position of air-conditioning internal machine on packaging production line.Work as receipts
Barrel 14 is driven by the 3rd cylinder 16 when moving forward, and slide rail 20 moves along slide block 19 forward rectilinear, and rewinding cylinder 14 is near packaging
Production line.
One end of rewinding cylinder 14 is provided with the second motor 21, and preferred second motor 21 is AC motor, the second motor 21 defeated
Shaft is connected to rotary shaft 23 by Timing Belt 22, rotary shaft 23 is fixed with belt pulley 24, belt pulley 24 is arranged with conveying
Band 25, drives belt pulley 24 to rotate by the second motor 21, and then driving conveying belt 25 rotates, with by the foam on conveyer belt 25
2 are transported to front end from the rear end of rewinding cylinder 14.The left and right sides, the front end wall of rewinding cylinder 14 is respectively equipped with opening 27 and outlet 26, its
The direction of middle outlet 26 is perpendicular with the bearing of trend of rewinding cylinder 14, and the size of outlet 26 is suitable with the size of foam 2, opening 27
Be smaller in size than outlet 26 size, prevent foam 2 from going out from opening 27.The surrounding of outlet 26 is arranged with position-limiting cover 28, permissible
In being limited in by foam 2, prevent foam 2 deflection.
Rewinding cylinder 14 is provided with pressure foam mechanism in the side near opening 27, away from outlet 26, and pressure foam mechanism includes solid
The 5th cylinder 29 on the support of packaging production line, the end of the 5th cylinder 29 is fixed with pressing plate 30, by the 5th cylinder
29 drive pressing plate 30 to enter in rewinding cylinder 14, to promote foam 2 to move along position-limiting cover 28, until it is placed on air-conditioning through opening 27
The end of interior machine.
In the present embodiment, hopper 1 is provided with two, and two hoppers 1 are arranged side by side, and installs in opposite direction two kind bubble respectively
Foam, each hopper 1 is equipped with above-mentioned automatic set foaming system, and two kinds of foams 2 are driven by above-mentioned automatic set foaming system with same
Time be socketed on the both ends that air-conditioning internal machine is relative, improve work efficiency, and then improve the production capacity of production line.
The foaming system of set automatically using the present invention once overlaps the process of foam: first pass through the first motor 3 by hopper 1
In foam 2 be pushed to the position of discharging opening 9, after electric eye detects foam 2 in-position, stop pushing foam 2, then first
Cylinder 7 action promotes foam 2 to arrive from discharging opening 9 and promotes in slideway 10, and then the second cylinder 12 action, rises to foam 2
At the height suitable with rewinding cylinder 14, then the 4th cylinder 17 action is pushed to foam 2 on conveyer belt 25 by promoting slideway 10,
Then the 3rd cylinder 16 action, moves forward to the position corresponding with air-conditioning internal machine by rewinding cylinder 14, simultaneously by the second electricity
Machine 21 driving conveying belt 25 rotates, and then drives foam 2 to move to the front end of rewinding cylinder 14.Foam 2 arrives specific bit and postpones, the
Five cylinders 29 promote foam 2 to be pressure bonded to the end of air-conditioning internal machine through opening 27.Another overlaps the machinery knot of foaming system automatically
Structure and to realize process the most identical, two can be carried out simultaneously.
Above-mentioned first motor the 3, second motor the 21, first cylinder the 7, second cylinder the 12, the 3rd cylinder the 16, the 4th cylinder 17 and
5th cylinder 29 is all connected to electric-control system, it is not necessary to manual operation, it is achieved set foam function automatically.Electric-control system mainly includes
S7-200SMART PLC system and man-machine interaction touch-screen system, S7-200SMART PLC system also includes
Have the first electric machine control system, electric eye signal acquiring system, cylinder and conveyer belt perform system, mechanism's point operation control system, from
Diagnosis and alarming system, fault protection system;Man-machine interaction touch-screen system includes Siemens's SMART LINE touch screen, man-machine
Interactive touch screen system is connected with each other by ethernet communication system and S7-200SMART PLC system and sets up data letter
Cease bi-directionally transmitted, thus setting path parameter, it is achieved automatically overlap the function of foam.
Above example is only in order to illustrate technical scheme and unrestricted, although with reference to preferred embodiment to this
Bright be described in detail, it will be appreciated by those skilled in the art that technical scheme can be modified or etc.
With replacing, without deviating from objective and the scope of the technical program, it all should be contained in scope of the presently claimed invention.