CN106477353A - Movable multifunctional environmental protection hopper - Google Patents
Movable multifunctional environmental protection hopper Download PDFInfo
- Publication number
- CN106477353A CN106477353A CN201510543326.3A CN201510543326A CN106477353A CN 106477353 A CN106477353 A CN 106477353A CN 201510543326 A CN201510543326 A CN 201510543326A CN 106477353 A CN106477353 A CN 106477353A
- Authority
- CN
- China
- Prior art keywords
- hopper
- component
- environmental protection
- movable multifunctional
- bucket body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000007613 environmental effect Effects 0.000 title claims abstract description 27
- 239000000428 dust Substances 0.000 claims abstract description 43
- 239000007921 spray Substances 0.000 claims abstract description 42
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 238000000151 deposition Methods 0.000 claims abstract description 13
- 238000012544 monitoring process Methods 0.000 claims abstract description 11
- 238000005507 spraying Methods 0.000 claims description 14
- 229920001971 elastomer Polymers 0.000 claims description 13
- 239000005060 rubber Substances 0.000 claims description 13
- 238000001514 detection method Methods 0.000 claims description 10
- 238000003466 welding Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 description 36
- 230000004048 modification Effects 0.000 description 16
- 238000012986 modification Methods 0.000 description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 15
- 238000000034 method Methods 0.000 description 10
- 230000008901 benefit Effects 0.000 description 9
- 229910000831 Steel Inorganic materials 0.000 description 8
- 238000007599 discharging Methods 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- 238000007664 blowing Methods 0.000 description 7
- 238000009434 installation Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 238000009825 accumulation Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 208000033999 Device damage Diseases 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 229910003460 diamond Inorganic materials 0.000 description 2
- 239000010432 diamond Substances 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 241000272165 Charadriidae Species 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000009304 pastoral farming Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000011664 signaling Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Landscapes
- Auxiliary Methods And Devices For Loading And Unloading (AREA)
Abstract
The present invention relates to a kind of movable multifunctional environmental protection hopper, it is characterized in that, the environmental protection hopper includes walking mechanism, haulage gear, hopper component, depositing dust spray system, support component, video monitoring system and electric control system, the hopper component is arranged in support component, the bottom of the support component is provided with walking mechanism, the electric control system is arranged on the lower section of hopper component, the video monitoring system is arranged on the top of hopper component, and the depositing dust spray system is arranged on hopper component.The device sets up walking mechanism, steering mechanism, can horizontal in Wharf Platform, vertically move, equipment flexibility is strong, hopper is suitable for reading to be provided with automatic spray dust falling system, operation airborne dust can effectively be suppressed, with preferable environment protecting, reduce labour intensity, improve operating efficiency.
Description
Technical field
The present invention relates to a kind of hopper, and in particular to a kind of movable multifunctional environmental protection hopper, belong to harbour unloading technical field of auxiliary equipment.
Background technology
Raw Material Wharf material dispatch from the factory means of transportation be broadly divided into belt-conveying, railway transportation and automotive transport, wherein truck transport material is concentrated mainly on coal, cloud bits, lime stone etc..Haulage vehicle mostly is large truck, and wagon flow is larger.The discharging of truck transport material is to pick up material from cabin by gantry crane grab with truck fill flow, grabbed for grab bucket material is transported to above truck by door machine travelling mechanism, the laggard luggage car of grab bucket contraposition.Truck entrucking process runs into problems with：1st, the direct car loading operation of gantry crane grab, during blanking, airborne dust is big, port environment is destroyed big；2nd, as appearance and size of grabbing bucket is suitable with boxcar size, need to adjust during grab bucket entrucking every time and grab bucket and compartment relative angle, cause often grab bucket handling cycle length, operating efficiency of a machine low；3rd, when haulage vehicle is run out of in short-term, door machine can only shut down wait, decline an engine efficiency；4th, the discharging point and car position when grab bucket is opened is frequently present of dislocation, causes partial material to trickle down ground outside compartment, makes car ground pollution and solid accumulation, and per tour subjob terminates to put into substantial amounts of manpower cleaning Wharf Platform, increased human cost.Enforcement with national environmental protection method in 2015, the site work environment to harbour have higher requirement, how to improve ship-discharging operation efficiency, improve site work environment and become urgent problem.
Content of the invention
In order to solve above-mentioned problem, the invention discloses a kind of movable multifunctional environmental protection hopper, the device sets up walking mechanism steering mechanism, can horizontal in Wharf Platform, vertically move, equipment flexibility is strong, and hopper is suitable for reading to be provided with automatic spray dust falling system, can effectively suppress operation airborne dust, with preferable environment protecting, labour intensity is reduced, improves operating efficiency.
To achieve these goals, technical scheme is as follows, a kind of movable multifunctional environmental protection hopper, it is characterized in that, the environmental protection hopper includes walking mechanism, haulage gear, hopper component, depositing dust spray system, support component, video monitoring system and electric control system, the hopper component is arranged in support component, the bottom of the support component is provided with walking mechanism, the electric control system is arranged on the lower section of hopper component, the video monitoring system is arranged on the top of hopper component, and the depositing dust spray system is arranged on hopper component.
As a modification of the present invention, the support component includes one layer of platform, two-layer platform, support frame, staircase and column, the two-layer platform is arranged on the top of one layer of platform, and one layer of platform and two-layer platform, staircase, support frame are each attached on column.
As a modification of the present invention, the hopper component includes bucket body, rigid bumper, flexible bumper, sluice gate component, dust cover, hopper Power Supply Assembly, vibrator, sluice gate component are arranged on the lower section of bucket body, a rigid bumper 3 and two flexible bumper are both provided with four faces of the bucket body, the rigid bumper in wherein each face is arranged between two flexible bumper, dust cover, hopper Power Supply Assembly, staircase are arranged on column, and the vibrator is arranged on four faces of bucket body.
As a modification of the present invention, the walking mechanism is included by tire, axle, bearing, end cap and mechanic jacks, the tire, axle, bearing, end cap are installed together, and are connected by flange plate bolt between walking mechanism and column, and mechanic jacks are arranged on the both sides of tire.
Used as a modification of the present invention, the sluice gate component includes gate, electric pushrod and cam limit switch, and the electric pushrod connects gate, and the cam limit switch is arranged on electric pushrod.
Used as a modification of the present invention, the hopper Power Supply Assembly includes chock, cable drum and motor, and the Motor drive cable drum controls chock.The change of the chock anglec of rotation is changed with the change of harbour lifting equipment position, and cable drum takes magnetic hysteresis coupling cable reel, its feature：Keep specified in the case of energising and torque is batched, make cable that some tension is kept, reel carries auto-lock function after power-off, so that cable length is not changed, and being not in that cable is sagging causes damage phenomenon.
Used as a modification of the present invention, the rigid bumper includes hopper bearing, and pivot pin, beam support, the hopper bearing are fixed on beam support by pivot pin；The flexible bumper includes hopper baffle plate, bump rubber and beam support, and the bump rubber is fixed on beam support by hopper baffle plate.
Used as a modification of the present invention, the haulage gear includes the first turning-bar, bearing bar, draw bar and the second turning-bar, and first turning-bar, the second turning-bar and bearing bar are all connected with draw bar by pivot pin.
As a modification of the present invention, the depositing dust spray system includes spraying supercharging pump, magnetic valve, spray header, spray spout, mobile detection video camera, DVR, electrical control cubicles and overflow valve, the spray spout is arranged on spray header, and the mobile detection video camera, DVR electrical control cubicles, spraying supercharging pump are all connected with electrical control cubicles.
Used as a modification of the present invention, the hopper component also includes anticollision tire, and the anticollision tire is arranged at one side opening of bucket body, surrounding corner welding step shape slide-plate in the bucket body.
With respect to prior art, advantages of the present invention is as follows, and 1）Whole Technical Design is ingenious, compact conformation, and 2）The technical scheme sets up walking mechanism, steering mechanism, can horizontal in Wharf Platform, vertically move, equipment flexibility is strong；3）The technical scheme hopper is suitable for reading to be provided with automatic spray dust falling system, can effectively suppress operation airborne dust, substantially improve work site environments, improves environment protecting；4）The technical scheme hopper bucket body adopts split type installation with steel construction, and service life extends；5）The technical scheme can arrange hopper door aperture according to the wandering characteristic stepping of material, eliminate the contradiction of feed opening flash and entrucking efficiency to greatest extent；6）The comprehensive concentration video control of the technical scheme, operating personnel do not go out operating room and just understand bin level situation and vehicle loading progress, and are operated, and substantially improve operating personnel's operating environment, reduce labor intensity of operating staff；The technical scheme possesses the multiple methods of operating of long-range, live, remote pilot, and 1 operating personnel can control 2 equipment simultaneously, improves personnel's efficiency；And loading quality and entrucking tonnage are controlled by the ground staff of more advantage, and lorry compartment utilization rate is improved, vehicle will not unbalance loading, overload, the problem of shedding in vehicle travel process controlled；7）The technical scheme precisely need not be aligned using hopper discharge door machine driver, and door machine activity duration of often grabbing bucket effectively shortens, and operating efficiency is improved；Entrucking directly fills compared with truck that difficulty is little, and door machine driver's labour intensity is also mitigated；Truck operation station is fixed, it is not necessary to often adjusted, in operation, truck driver need not leave driver's cabin, especially the rainy day, mitigates truck driver's working strength；Reduce door machine driver, ground and expect clearly work cleaning platform number of times, it is to avoid gantry crane grab grazing truck security risk, platform is impacted when reducing grab bucket cleaning platform；8）The technique device simple structure, with low cost, environmental protection, time saving and energy saving, it is possible to decrease the labour intensity of operating personnel；Save time during truck car loading operation, laborsaving, environmental protection, can all use in all kinds of harbour ship-discharging operations, application prospect is extensive.
Description of the drawings
Fig. 1 is overall structure diagram of the present invention；
Fig. 2, Fig. 3 are test structure schematic diagram of the present invention；
Fig. 4 is Fig. 1 top view；
Fig. 5 is hopper powering mode structural representation；
Fig. 6 is vehicle head anti-dust plate structure figure；
Fig. 7 is rigid bumper structural representation；
Fig. 8 is flexible bumper structural representation；
Fig. 9 is sluice gate structural representation；
Figure 10 is automatic sprinkler fire-extinguishing system schematic diagram；
Figure 11 is draw bar mechanism structure schematic diagram；
Figure 12 is vehicle cue layout drawing.
In figure：1 two-layer platform, 2 bucket bodies, 3 rigid bumper；4 flexible bumper, 5 anticollision tires, 6 columns, 7 electric pushrods, 8 dust covers, 9 chocks, 10 cable drums, 11 mechanic jacks, 12 gates, 13 first vibrators, 14 staircases, 15 vehicle head dust excluding plates, 16 electric control boxes, 17 walking tires, 18 1 layers of platform, 19 spraying supercharging pumps, 20 cushioning fenders, 21 abrasion-proof backing blocks, 22 adjustable-angle vibrators, 23 haulage gears
24 cross damper stays, 25 step shape slide-plates, 26 spray headers, 27 hopper bearings, 28 pivot pins, 29 beam supports, 30 hopper baffle plates, 31 bump rubbers, 32 beam supports, 33 first turning-bars, 34 bearing bars, 35 draw bars, 36 second turning-bars, 41 vehicle Enable/Disable sail signal lamp into, 42 doorframe clearance lamps, 43 sound and light signal buzzer, 44, cam limit switch.
Specific embodiment
In order to deepen that the present invention is appreciated and understood by, with reference to the accompanying drawings and detailed description, the present invention is further elucidated with.
Embodiment
1
：
Referring to Fig. 1 Fig. 4，A kind of movable multifunctional environmental protection hopper,The environmental protection hopper includes walking mechanism、Haulage gear、Hopper component、Depositing dust spray system、Support component、Video monitoring system and electric control system，The hopper component is arranged in support component，The bottom of the support component is provided with walking mechanism，The electric control system is arranged on the lower section of hopper component，The video monitoring system is arranged on the top of hopper component，The depositing dust spray system is arranged on hopper component，The support component includes one layer of platform 18、Two-layer platform 1、Staircase 14、Support frame and column 6，The two-layer platform is arranged on the top of one layer of platform，One layer of platform and two-layer platform、Staircase 14、Support frame is each attached on column，The hopper component includes bucket body 2、Rigid bumper 3、Flexible bumper 4、Sluice gate component、Dust-proof 8 cover、Hopper Power Supply Assembly，Vibrator 22，Sluice gate component is arranged on the lower section of bucket body，A rigid bumper 3 and two flexible bumper 4 are both provided with four faces of the bucket body，The rigid bumper 3 in wherein each face is arranged between two flexible bumper 4，Dust cover 8、Hopper Power Supply Assembly、Staircase is arranged on column，The vibrator is arranged on four faces of bucket body.The technical scheme hopper is suitable for reading to be provided with automatic spray dust falling system, can effectively suppress operation airborne dust, substantially improve work site environments, improves environment protecting；The comprehensive concentration video control of the technical scheme, operating personnel do not go out operating room and just understand bin level situation and vehicle loading progress, and operated, substantially improve operating personnel's operating environment, reduce labor intensity of operating staff, save time during truck car loading operation, laborsaving, environmental protection, can all use in all kinds of harbour ship-discharging operations, application prospect is extensive.
Embodiment
2
：
Referring to Fig. 1 Fig. 4, as a modification of the present invention, the walking mechanism is included by tire 17, axle, bearing, end cap and mechanic jacks 11, the tire, axle, bearing, end cap are installed together, connected by flange plate bolt between walking mechanism and column, mechanic jacks 11 are arranged on the both sides of tire.Walking mechanism is towed using outside, and tire, axle, bearing and end cap etc. are installed together, and forms individual components, using solid tyre structure.Additionally, walking position is arranged equipped with mechanical jack 11, after hopper is drawn to fixed position enforcement operation, be to mitigate impact of the hopper full load overall weight to tire, main screw lift undertaken using mechanical jack.Remaining structure is identical with embodiment 1 with advantage.
Embodiment
3
：
Referring to Fig. 1, Fig. 9, as a modification of the present invention, the sluice gate component includes gate 12, electric pushrod 7 and cam limit switch 44, and the electric pushrod 7 connects gate 12, and the cam limit switch 44 is arranged on electric pushrod 7.Electric gate valve 12 is housed in bucket body lower opening in the technical scheme, gate is made up of two pieces of clamshell doors, is connected by synchronous exposed gear, side is opened the door to be connected with electric pushrod 7 and executes driving；Push rod stroke cam limit switch 44 is housed on electric pushrod, for controlling the opening and closing stroke of electric gate valve 12,12 maximum opening of gate of this device is provided with third gear travel position, operating personnel are different according to unloading materials kind, electric cabinet faceplate selecting switch is selected different material kind positions, then gate 12 can only be opened in corresponding maximum opening, and this targetedly aperture is selected, it is ensured that 12 aperture of gate is not too large and cause material spray or flash.Remaining structure is identical with embodiment 1 with advantage.
Embodiment
4
：
Referring to Fig. 1, Fig. 5, as a modification of the present invention, the hopper Power Supply Assembly includes chock 9, cable drum 10 and motor, and the Motor drive cable drum 10 controls chock 9.Hopper power supply mode couples electric cable reel mode using magnetic hysteresis, installed in 6 bottom of column of hopper, by the outlet upwards of chock 9, is connected power taking with door machine consumer unit after making somebody a mere figurehead.Large vehicle walking signal on door machine is controlled to cable drum folding and unfolding cable by removal cable.The power supply mode avoids the limitation that cabling is fixed on ground, while can tighten up built on stilts for cable again, does not affect lower section personnel to pass through.Additionally, electrical system ground connection is grounded wired-AND gate machine ground connection by feed cable and is connected all using door machine earthed system.Remaining structure is identical with embodiment 1 with advantage.
Embodiment
5
：
Referring to Fig. 1, Fig. 7, Fig. 8, as a modification of the present invention, the rigid bumper 3 includes hopper bearing 27, and pivot pin 28, beam support 29, the hopper bearing are fixed on beam support by pivot pin；The flexible bumper 4 includes hopper baffle plate 30, bump rubber 31 and beam support 32, and the bump rubber 31 is fixed on beam support by hopper baffle plate 30.In the technical scheme, hopper bucket body is separately installed structure with support frame, hopper is placed on hopper cruciform bracing in " inverted cone-shaped " level, as the characteristic of different material causes the fluency of blanking to have differences during hopper blowing, therefore vibrator is installed at bucket body position, so that material is hurtled down to lorry compartment；There is overall shaking phenomenon during consideration hopper vibrations, the steel construction of equipment occurs " crackle " or " fracture " phenomenon, therefore, hopper and support frame are designed as separate type.Separation design is mainly made up of two parts, and referring to Fig. 8, a, flexible bumper 4, bucket body four direction panel are uniformly distributed bump rubber 31 at installation two per side, and block rubber level is placed on beam support 32, and block rubber is connected by baffle plate 30 with bucket body；When bucket body is fully loaded with blowing vibrator works, the position deviation of hopper is realized using the elastic module of block rubber；B, rigid bumper 3, referring to Fig. 7, hopper four sides is contacted point midway and is each welded with load-bearing bearing with crossbeam, connected using a diameter of 80mm pivot pin 28,29 shaft hole diameter of beam support is 80mm, 27 axis hole of hopper bearing is 100mm, and during installation, pivot pin 28 is contacted with hopper bearing axis hole lower surface, and pivot pin leaves 20mm gap with its upper surface.When in bucket body material overload, bump rubber reach capacity elastic module when, pivot pin is contacted with beam support lower surface, further enhances safety coefficient, it is ensured that preferably improve the security performance of bucket body while bump rubber elastic module is in the range of which.Remaining structure is identical with embodiment 1 with advantage.
Embodiment
6
：
Referring to Fig. 1, Figure 11, as a modification of the present invention, the haulage gear includes the first turning-bar 33, bearing bar 34, draw bar 35 and the second turning-bar 36, and first turning-bar 33, the second turning-bar 36 and bearing bar 34 are all connected with draw bar 35 by pivot pin.The each part connecting portion of haulage gear is connected by different size pivot pin, it is considered to bearing bar heavier-weight, and dismounting is inconvenient, it is designed as an end bearing to fix, one end pivot pin is fixed, that is, move after hopper run to job position, and the bearing bar can prolong its bearing fixing end and rotate to steel structure beam.Do not avoid four groups of tyre rotation directions in moving process from not corresponding to, location axle pin is housed at draw bar, can achieve tire steering consistent two-by-two.Remaining structure is identical with embodiment 1 with advantage.
Embodiment
7
：
Referring to Fig. 1, Fig. 2, Fig. 4, Figure 10, as a modification of the present invention, the depositing dust spray system includes spraying supercharging pump 19, magnetic valve, spray header 26, spray spout, mobile detection video camera, DVR, electrical control cubicles and overflow valve, the spray spout is arranged on spray header 26, and the mobile detection video camera, DVR electrical control cubicles, spraying supercharging pump are all connected with electrical control cubicles.Figure 10 is automatic sprinkler fire-extinguishing system schematic diagram, external water source produces water under high pressure through spraying supercharging pump 19, when gantry crane grab reach hopper port above blowing when, mobile detection video camera detects the grab bucket that moves above hopper port, hopper electric control system is issued a signal to through DVR interface, hopper control system opens spraying electromagnetic valve, the spray spout that water under high pressure is arrived around hopper port through spray header 26, spray high-pressure atomization water, drench airborne dust particle, airborne dust is made to drop to rapidly hopper port scope, it is unlikely to the pollution environment that waves everywhere, for ensureing to push down the effect of airborne dust, spray system has water spraying time delay function, water spraying time continues adjustable in the 8-12 second every time, guarantee that high-pressure water mist can push down blowing airborne dust.Remaining structure is identical with embodiment 1 with advantage.
Embodiment
8
：
Referring to Fig. 1, as a modification of the present invention, the hopper component also includes anticollision tire 5, gantry crane grab is avoided to its bucket body collision, the anticollision tire is arranged at bucket body opening, and in the bucket body, surrounding corner welding step shape slide-plate 25, reduces the solid accumulation at this.Remaining structure is identical with embodiment 1 with advantage.
Operation principle：Referring to Fig. 1 Figure 12，A kind of movable multifunctional environmental protection hopper,The environmental protection hopper includes walking mechanism、Haulage gear、Hopper component、Depositing dust spray system、Support component、Video monitoring system and electric control system，The hopper component is arranged in support component，The bottom of the support component is provided with walking mechanism，The electric control system is arranged on the lower section of hopper component，The video monitoring system is arranged on the top of hopper component，The depositing dust spray system is arranged on hopper component，Referring to Fig. 1-Fig. 4，During concrete installation，1 panel of two-layer platform adopts 6mm diamond plate，Bottom strut is 7#、10# channel-section steel is evenly distributed on diamond plate bottom，2 upper shed size 6*6m of bucket body，Under shed size 1.5*0.85m，High 3.5m，It is placed on steel construction in " inverted cone-shaped "，Its material is 12mm steel plate using 16Mn thickness，During integral installation, apparent volume is excessive，Divide under two parts machine and lift to top cross-bar bearing after assembly，For ensureing slab strength，10# channel-section steel is welded at seam and upper shed.1/2 bottom of bucket body is provided with abrasion-proof backing block 21, extend river upstream and downstream bucket body direction and 2 adjustable-angle vibrators 22 are housed, i.e. vibrator is welded in bucket body on wall hanging board, interior wall hanging board is connected with bucket body panel pivot, when vibrator shakes, link plate does arcuate movement with hinge fixing point as axle center, all interior buildup during the significantly more efficient prune job of the installation method.Referring to Fig. 4, bucket body upper shed welding cross damper stay 24 and cushioning fender 20, on the one hand can alleviate impact of the material to bucket body, another aspect cross hang can strengthen the self-strength of bucket body.Anticollision tire 5 is uniformly installed at extra large side bucket body upper shed, it is to avoid gantry crane grab is to its bucket body collision.Step shape slide-plate 25 welds in bucket body inside circumference corner, reduces the solid accumulation at this.Using flase floor as walkway board, bottom strut is evenly distributed on flase floor bottom for 10# channel-section steel to one layer of platform 18, and one layer of platform is mainly disposed with Projecting Lamp, vehicle head dust excluding plate 15, chock 9, dust cover 8 etc..Mobile feed hopper bottom is provided with cable drum 10, mechanic jacks 11, electric control box 16, walking tire 17, haulage gear 23.Wherein mechanic jacks and walking tire install 2 per root post, single bearing capacity 3t, totally 8.Walking tire is universal rotational mode, and haulage gear is detachable, is respectively arranged in along berth horizontal direction both sides.When mobile hopper is moved, draw bar is installed in place, movement is realized using tractor；Mobile hopper removes haulage gear after fixing.Referring to Fig. 9, bucket body lower opening is equipped with electric gate valve 12, and gate is made up of two pieces of clamshell doors, is connected by synchronous exposed gear, and side is opened the door to be connected with electric pushrod 7 and executes driving；Push rod stroke cam limit switch 44 is housed on electric pushrod, for controlling the opening and closing stroke of electric gate valve 12,12 maximum opening of gate of this device is provided with third gear travel position, operating personnel are different according to unloading materials kind, electric cabinet faceplate selecting switch is selected different material kind positions, then gate 12 can only be opened in corresponding maximum opening, this targetedly aperture is selected, ensure that 12 aperture of gate not too large and cause material spray or flash, three face of bucket body upper shed is uniformly distributed five shower nozzles equipped with spray header and per side.Referring to Figure 10, external water source produces water under high pressure through spraying supercharging pump 19, when gantry crane grab reach hopper port above blowing when, mobile detection video camera detects the grab bucket that moves above hopper port, hopper electric control system is issued a signal to through DVR interface, hopper control system opens spraying electromagnetic valve, the spray spout 38 that water under high pressure is arrived around hopper port through spray header 26, spray high-pressure atomization water, drench airborne dust particle, make airborne dust that hopper port scope is dropped to rapidly, be unlikely to the pollution environment that waves everywhere.For ensureing to push down the effect of airborne dust, water spraying time continues adjustable in the 8-12 second.Referring to Figure 12, vehicle cue system, vehicle Enable/Disable sail signal lamp 41 into by operating personnel's control, and fashionable when allowing truck to enter, green light is opened, and fashionable when forbidding that truck enters, red light is opened, it is ensured that the order of driving.Doorframe clearance lamps 42 is used for showing doorframe position, is operated by operating personnel, truck driver driven a vehicle with impulse at night, will not collide doorframe and cause device damage；Sound and light signal buzzer 43, can obtain moving car information for driver in operation process and when vehicle is filled, by operating personnel's control in time.Door machine discharging, truck entrucking are divided into two each independent operations by the technical scheme, can meet discharging, entrucking while carrying out, elimination haulage vehicle runs out of the adverse effect of opposite house machine operation in short-term.Mobile hopper is drawn to job platform by tractor, and after having good positioning, connecting power supply just can be with operation, and mobile hopper can be according to production needs, and tethered sliding is to the position of platform for needing at any time, thus hopper use more flexible.During operation, material is picked up by gantry crane grab, is discharged into material in removable hopper above hopper, broad hopper feeding port, size 6*6m, it is ensured that material just easily can be discharged in hopper completely by door machine driver without the need for accurately aligning, and material will not occur and shed phenomenon.While door machine run location is fixed, contraposition need not be repeated, door machine discharge operation is hardly affected by haulage vehicle factor.The automatic spray dust falling system that hopper is arranged, when grab bucket reaches quarrel discharging on hopper, automatically opens up HP shower, and forming water smoke by nozzle carries out Jetting reduchng dust to airborne dust, through time delay, stops, reducing water consumption after time adjustable injection on demand.Material Fruit variety switch is provided with electrical control cabinet guidance panel, the aperture of corresponding control hopper door, select different material kind position, the aperture of hopper door is also corresponding different, to adapt to the job requirements of different material kind, guarantee during operation under hopper quarrel not flash, while again can quick blowing to greatest extent；High-definition camera, operating room are respectively equipped with operating room roof, hopper framework and video-frequency monitor is provided with, can effective monitoring hopper top and vehicle car material loading condition.Operating room roof faces the video camera of hopper port and also bears gantry crane grab in hopper port blowing detection function.The detection signal is used for controlling the automatic water jetting of automatic sprinkler fire-extinguishing system.Long-range, scene, the multiple operational control modes of hand-hold wireless remote control are set, make operation more flexible, 1 operating personnel can control 2 equipment simultaneously, and personnel's efficiency is greatly improved；Vehicle cue system, sends the information such as light, sound to vehicle operator, informs that driver carries out corresponding vehicle operating, realizes the function of hopper operation personnel and the information interchange of truck driver.The equipment solves airborne dust during a machine car loading operation, material is shed, door machine operation efficiency is low, the low series of problems of the big and operating efficiency of personnel's operation intensity.In the technical scheme, in order to be able to the height of stacking material in nearly 7 meters of high hoppers is observed, prevent solid accumulation too high and transship hopper, and be able to observe that in nearly 3 meters of high lorry compartments that bank height prevents load redundancy and flash.Employ multi-faceted video control system, video camera is installed above hopper framework and operating room, vision signal concentrates the DVR for being sent to operating room and monitored device shows, allow the operator to material distribution in very first time grasp lorry compartment feed height and hopper bucket body, it is easy to notify in time truck to shift, or opens vibrator shake buildup of the clamping stagnation in hopper.During normal operating, lorry is fed in mobile hopper bottom, and the opening and closing of gate realized under the drive of electric pushrod by bunker gate.The mobility of present invention consideration unloading different material kind material is different, excessive for preventing hopper door from opening, and causes material splash to outside compartment or mass flow is bigger than normal causes compartment flash.Optional 4 station sluice gate aperture is employed when hopper door aperture stroke is designed selects control, hopper operation person can be different according to material kind, hopper door open position selecting switch is placed on relevant position, when can ensure to open hopper door, the maximum opening of hopper door can only rest on the corresponding open position of selection.Guarantee that hopper discharge outlets will not be overflowed or material spray.Vehicle cue system being additionally provided with the technical scheme, sailing signal lamp into vehicle Enable/Disable, vehicle is entered and is permitted, " allowing to sail into " signal lamp is bright to represent that permission haulage vehicle enters below material bin；The bright expression of " No entry " signal lamp forbids that haulage vehicle enters below material bin.This group lamp adopts LED high-brightness energy saving product, and " allowing to sail into " signal lamp is circular green light, " No entry " signal lamp is circular red colored lamp；With hopper doorframe clearance lamps, it is ensured that vehicle at night can be entered correctly into below hopper, and will not be collided doorframe and be caused device damage；Car is moved with truck driver and point out sound and light signal, it is ensured that driver can obtain moving car information in time in operation process and when vehicle is filled.Respectively 1 shifting car prompting sound light alarm device is installed on 2 diagonal door pillars of hopper, it is that hopper operation personnel just start shifting car prompting sound light alarm device to need truck driver's mobile vehicle, shifting car sound and light signal is sent, notifies driver to move car.According to alarm utterance duration length, distinguish short distance shifting car or vehicle has been filled with signal.The technical scheme has three kinds of modes of operation, can switch between remotely control and local control, hand-hold wireless remote control mode, and remote Program Mode operating personnel can be in each mechanism's run action of the indoor operating desk remotely control hopper of operation；Local control is then operated to each mechanism's operation of hopper on the guidance panel of hopper electric box by operating personnel；Wireless remote control controls by operating personnel's hand-held remote controller, all hopper can be being operated in hopper certain limit, and under which, operating personnel can move about operation in hopper, or even while operate 2 hoppers, flexibility is larger.The technical scheme arranges whole electrical-mechanical control, and mobile hopper is provided with an electric control box, used as the electrical control center of hopper.The control of each function of hopper all controls two ore control mode with long-range wireless remote control manually using hopper control cabinet panel, except operating illumination, doorframe clearance light.Whole electrical-mechanical master control system adopts a micro PLC（PLC）As the input of each road, the control centre of output signal.Corresponding overload, short-circuit protection are provided with for the load of each road.Hopper control cabinet panel be provided with general supply startup/stop button, bunker gate beat opening/closing/stop button, vibrator button, operating illumination lamp switch, doorframe profile lamp switch, vehicle allow access into signaling switch, entrucking end signal switch.Power supply mode adopts coupling cable reel mode, installed in the column bottom of hopper, by chock outlet upwards, is connected execution power taking after making somebody a mere figurehead with door machine.Large vehicle walking signal on door machine is sent to hopper controller, timely firing cable reel winding motor by removal cable, it is ensured that removal cable obtains winding and keeps tensioning state.Additionally, whole electrical-mechanical system ground connection is connected with door machine ground path by removal cable.
At least one of technical characteristic described in embodiment 2,3,4,5,6,7,8 can also be combined to form new embodiment with embodiment 1 by the present invention.
It should be noted that above-described embodiment is only presently preferred embodiments of the present invention, it is used for protection scope of the present invention is limited, the equivalent that makes on the basis of technique scheme or replacement, belongs to protection scope of the present invention.
Claims (10)
1. a kind of movable multifunctional environmental protection hopper, it is characterized in that, the environmental protection hopper includes walking mechanism, haulage gear, hopper component, depositing dust spray system, support component, video monitoring system and electric control system, the hopper component is arranged in support component, the bottom of the support component is provided with walking mechanism, the electric control system is arranged on the lower section of hopper component, the video monitoring system is arranged on the top of hopper component, and the depositing dust spray system is arranged on hopper component.
2. movable multifunctional environmental protection hopper according to claim 1, it is characterized in that, the support component includes one layer of platform, two-layer platform, support frame, staircase and column, the two-layer platform is arranged on the top of one layer of platform, and one layer of platform and two-layer platform, staircase, support frame are each attached on column.
3. movable multifunctional environmental protection hopper according to claim 2, it is characterized in that, the hopper component includes bucket body, rigid bumper, flexible bumper, sluice gate component, dust cover, hopper Power Supply Assembly, vibrator, the sluice gate component is arranged on the lower section of bucket body, a rigid bumper and two flexible bumper are both provided with four faces of the bucket body, the rigid bumper in wherein each face is arranged between two flexible bumper, dust cover, hopper Power Supply Assembly are arranged on column, and the vibrator is arranged on four faces of bucket body.
4. movable multifunctional environmental protection hopper according to claim 3, it is characterized in that, the walking mechanism is included by tire, axle, bearing, end cap and mechanic jacks, the tire, axle, bearing, end cap are installed together, connected by flange plate bolt between walking mechanism and column, mechanic jacks are arranged on the both sides of tire.
5. the movable multifunctional environmental protection hopper according to claim 4 or 5, it is characterised in that the sluice gate component includes gate, electric pushrod and cam limit switch, the electric pushrod connects gate, and the cam limit switch is arranged on electric pushrod.
6. movable multifunctional environmental protection hopper according to claim 5, it is characterised in that the hopper Power Supply Assembly includes chock, cable drum and motor, the Motor drive cable drum.
7. movable multifunctional environmental protection hopper according to claim 6, it is characterised in that the rigid bumper includes hopper bearing, and pivot pin, beam support, the hopper bearing are fixed on beam support by pivot pin；The flexible bumper includes hopper baffle plate, bump rubber and beam support, and the bump rubber is fixed on beam support by hopper baffle plate.
8. the movable multifunctional environmental protection hopper according to claim 6 or 7, it is characterised in that the haulage gear include the first turning-bar,
Bearing bar, draw bar and the second turning-bar, first turning-bar, the second turning-bar and bearing bar are all connected with draw bar by pivot pin.
9. movable multifunctional environmental protection hopper according to claim 8, it is characterized in that, the depositing dust spray system includes spraying supercharging pump, magnetic valve, spray header, spray spout, mobile detection video camera, DVR, electrical control cubicles and overflow valve, the spray spout is arranged on spray header, and the mobile detection video camera, DVR electrical control cubicles, spraying supercharging pump are all connected with electrical control cubicles.
10. movable multifunctional environmental protection hopper according to claim 9, it is characterised in that the hopper component also includes anticollision tire, and the anticollision tire is arranged at one side opening of bucket body, surrounding corner welding step shape slide-plate in the bucket body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510543326.3A CN106477353A (en) | 2015-08-31 | 2015-08-31 | Movable multifunctional environmental protection hopper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510543326.3A CN106477353A (en) | 2015-08-31 | 2015-08-31 | Movable multifunctional environmental protection hopper |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106477353A true CN106477353A (en) | 2017-03-08 |
Family
ID=58235014
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510543326.3A Pending CN106477353A (en) | 2015-08-31 | 2015-08-31 | Movable multifunctional environmental protection hopper |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106477353A (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108328360A (en) * | 2018-04-15 | 2018-07-27 | 山东固润工程技术有限公司 | The discharging warehousing and transportation facilities and conveyer method of loose unpacked material |
| CN108382891A (en) * | 2018-03-22 | 2018-08-10 | 中交机电工程局有限公司 | The ribbon conveyer of clean manufacturing |
| CN110803542A (en) * | 2019-12-10 | 2020-02-18 | 镇江港务集团有限公司大港分公司 | An automatic unloading hopper control structure |
| CN110817486A (en) * | 2019-11-12 | 2020-02-21 | 德清金烨电力科技有限公司 | Intelligent discharging device, system and control method thereof |
| CN111692599A (en) * | 2020-05-29 | 2020-09-22 | 上海工程技术大学 | Automatic garbage incineration feeding device and method based on ultra wide band space positioning |
| CN111704047A (en) * | 2020-05-28 | 2020-09-25 | 山东斯诺尔节能建材有限公司 | Multifunctional intelligent fire-fighting dust tower crane |
| CN112722878A (en) * | 2021-02-02 | 2021-04-30 | 青岛港国际股份有限公司 | Automatic loading hopper |
| CN112722906A (en) * | 2021-02-02 | 2021-04-30 | 青岛港国际股份有限公司 | Hopper Dust Suppressor |
| CN113460732A (en) * | 2021-09-06 | 2021-10-01 | 天津港兴洋机械有限公司 | Intelligent coal loading device |
| US20210362790A1 (en) * | 2020-05-19 | 2021-11-25 | Deere & Company | Commodity cart with improved loading positioning |
| CN114906636A (en) * | 2021-02-06 | 2022-08-16 | 武钢资源集团乌龙泉矿业有限公司 | An intelligent loading system |
| CN116674888A (en) * | 2022-02-22 | 2023-09-01 | 新疆绿洲机械有限公司 | Powdery material sheet-loading storage bin convenient to transport |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100272551A1 (en) * | 2007-12-21 | 2010-10-28 | Kenichi Kumashiro | Powder/granular material feeder |
| CN201678293U (en) * | 2009-06-30 | 2010-12-22 | 无锡职业技术学院 | A new unloading cement bulk machine system |
| CN202464829U (en) * | 2012-02-15 | 2012-10-03 | 上海良友（集团）有限公司 | Movable double-door fast bulk-cargo receiving loading hopper |
| CN203921839U (en) * | 2014-04-23 | 2014-11-05 | 尹明东 | Belt material feeding, transfer point shock absorber |
| CN204453880U (en) * | 2015-01-05 | 2015-07-08 | 广东梅雁吉祥水电股份有限公司 | A kind of metallurgical special vibration damping blanking device |
| CN104816958A (en) * | 2015-05-07 | 2015-08-05 | 南通润邦重机有限公司 | Mobile environment-friendly grain loading hopper for light portal bulk cargo ship unloader |
-
2015
- 2015-08-31 CN CN201510543326.3A patent/CN106477353A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100272551A1 (en) * | 2007-12-21 | 2010-10-28 | Kenichi Kumashiro | Powder/granular material feeder |
| CN201678293U (en) * | 2009-06-30 | 2010-12-22 | 无锡职业技术学院 | A new unloading cement bulk machine system |
| CN202464829U (en) * | 2012-02-15 | 2012-10-03 | 上海良友（集团）有限公司 | Movable double-door fast bulk-cargo receiving loading hopper |
| CN203921839U (en) * | 2014-04-23 | 2014-11-05 | 尹明东 | Belt material feeding, transfer point shock absorber |
| CN204453880U (en) * | 2015-01-05 | 2015-07-08 | 广东梅雁吉祥水电股份有限公司 | A kind of metallurgical special vibration damping blanking device |
| CN104816958A (en) * | 2015-05-07 | 2015-08-05 | 南通润邦重机有限公司 | Mobile environment-friendly grain loading hopper for light portal bulk cargo ship unloader |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108382891A (en) * | 2018-03-22 | 2018-08-10 | 中交机电工程局有限公司 | The ribbon conveyer of clean manufacturing |
| CN108328360A (en) * | 2018-04-15 | 2018-07-27 | 山东固润工程技术有限公司 | The discharging warehousing and transportation facilities and conveyer method of loose unpacked material |
| CN110817486A (en) * | 2019-11-12 | 2020-02-21 | 德清金烨电力科技有限公司 | Intelligent discharging device, system and control method thereof |
| CN110803542A (en) * | 2019-12-10 | 2020-02-18 | 镇江港务集团有限公司大港分公司 | An automatic unloading hopper control structure |
| US20210362790A1 (en) * | 2020-05-19 | 2021-11-25 | Deere & Company | Commodity cart with improved loading positioning |
| US11950538B2 (en) * | 2020-05-19 | 2024-04-09 | Deere & Company | Commodity cart with improved loading positioning |
| CN111704047A (en) * | 2020-05-28 | 2020-09-25 | 山东斯诺尔节能建材有限公司 | Multifunctional intelligent fire-fighting dust tower crane |
| CN111692599A (en) * | 2020-05-29 | 2020-09-22 | 上海工程技术大学 | Automatic garbage incineration feeding device and method based on ultra wide band space positioning |
| CN111692599B (en) * | 2020-05-29 | 2022-10-14 | 上海工程技术大学 | An automatic feeding device and method for waste incineration based on ultra-wideband spatial positioning |
| CN112722878A (en) * | 2021-02-02 | 2021-04-30 | 青岛港国际股份有限公司 | Automatic loading hopper |
| CN112722906A (en) * | 2021-02-02 | 2021-04-30 | 青岛港国际股份有限公司 | Hopper Dust Suppressor |
| CN114906636A (en) * | 2021-02-06 | 2022-08-16 | 武钢资源集团乌龙泉矿业有限公司 | An intelligent loading system |
| CN113460732A (en) * | 2021-09-06 | 2021-10-01 | 天津港兴洋机械有限公司 | Intelligent coal loading device |
| CN116674888A (en) * | 2022-02-22 | 2023-09-01 | 新疆绿洲机械有限公司 | Powdery material sheet-loading storage bin convenient to transport |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106477353A (en) | Movable multifunctional environmental protection hopper | |
| CN108328360A (en) | The discharging warehousing and transportation facilities and conveyer method of loose unpacked material | |
| CN111747140B (en) | Automatic fine charging system and charging method | |
| CN208700119U (en) | The discharging warehousing and transportation facilities of loose unpacked material | |
| CN104986001A (en) | Track sand removal vehicle for both highway and railway | |
| CN104692139A (en) | Mobile container intelligent discharging device | |
| CN201932344U (en) | Cage device for ship side sectional folding operation | |
| US5807168A (en) | Self-contained device for cleaning and coating hold surfaces in a bulk carrier | |
| CN204490063U (en) | Be applied to the flexible entrucking unit of bulk cargo loading system end | |
| CN203079340U (en) | Dust-proof overhead hopper | |
| CN108798019B (en) | Sandstone material dust cover and installation method and use method thereof | |
| CN214658778U (en) | Novel slipform construction system for squat silo | |
| CN220487604U (en) | Automatic slurry spraying and dry material supplying system for mine | |
| CN106081951B (en) | A kind of window sluice gate machine | |
| CN209411351U (en) | One kind passing through the hydraulic platform of unloading of formula automobile bulk cargo | |
| CN202809625U (en) | Highway shoulder side slope soil paving vehicle | |
| CN116967943A (en) | An NCBR sandblasting device and sandblasting process for specially coated cabins | |
| CN106077452A (en) | A kind of resin sand layering quicksand device and the method for automatic sand adding thereof | |
| CN205769193U (en) | Tyre cleaning device | |
| CN215048153U (en) | Overhead multifunctional quayside container crane | |
| CN202572630U (en) | Vertical automatic feeding machine | |
| CN205240797U (en) | Pier material shipment equipment for tipper | |
| CN111686907B (en) | Rail-mounted railway waste sleeper collection and disposal process, integrated intelligent equipment and use method thereof | |
| CN210504172U (en) | Airport garbage truck with lift spray set | |
| CN210556996U (en) | Electro-hydraulic push rod type double-jaw opening and closing device suitable for movable funnel discharging hole |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170308 |