CN110817484A - Unattended quantitative loading method for quantitative loading of bulk cement - Google Patents
Unattended quantitative loading method for quantitative loading of bulk cement Download PDFInfo
- Publication number
- CN110817484A CN110817484A CN201911102375.8A CN201911102375A CN110817484A CN 110817484 A CN110817484 A CN 110817484A CN 201911102375 A CN201911102375 A CN 201911102375A CN 110817484 A CN110817484 A CN 110817484A
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- quantitative loading
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- wagon balance
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
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- Engineering & Computer Science (AREA)
- Aviation & Aerospace Engineering (AREA)
- Mechanical Engineering (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention discloses an unattended quantitative loading method for quantitative loading of bulk cement. The invention optimizes the loading process, is electronic in the whole process, can be loaded in place at one time, does not generate more loads or fewer loads, improves the efficiency, saves the labor, avoids the occupational disease risk caused by the contact of the original operator with cement dust, and can effectively prevent the phenomena of overrun and overload of cement transport vehicles.
Description
Technical Field
The invention relates to the field of vehicle monitoring, in particular to an unattended quantitative loading method for quantitative loading of bulk cement.
Background
Most of existing bulk cement trucks adopt a manual operation emptying and loading mode, the mode mainly adopting manual control often causes the condition of wrong loading of cement varieties, and in addition, manual operation is needed for operators, so that the efficiency is low, mistakes are easy to make, the labor power of enterprises is wasted, and the management is inconvenient.
Disclosure of Invention
The invention aims to provide an unattended quantitative loading method for quantitative loading of bulk cement, which aims to solve the problems in the background technology.
In order to solve the technical problems, the invention adopts the technical scheme that:
an unattended quantitative loading method for quantitative loading of bulk cement is characterized in that equipment matched with the method comprises a PLC (programmable logic controller), a material placing device, a network card reader, an LED screen, a weighbridge and infrared detection equipment, wherein the material placing device, the network card reader, the LED screen, the weighbridge and the infrared detection equipment are all electrically connected with the PLC;
the method comprises the following steps:
firstly, a driver firstly takes a goods-taking card in a card-making room in a factory;
then, the driver drives the truck to the wagon balance corresponding to the loading port of the bulk lane with the prepared goods carrying card, and after the driver stops the truck, the truck is placed on a network card reader beside the wagon balance;
after the information comparison is successful, the LED screen before the wagon balance displays that the detection is finished;
then a driver opens a discharging button of the discharging equipment, and when the detected local pound weight reaches the weight data recorded in the goods card, the PLC controller controls the discharging equipment to automatically close discharging;
finally, the driver drives to a card making room in the factory to return the goods-taking card, prints the bill and leaves the factory.
Furthermore, the variety and weight information of the pre-loaded cement product is set in the goods-lifting card.
Furthermore, the equipment matched with the method also comprises a camera and a monitoring computer, wherein the camera and the monitoring computer are electrically connected with the PLC.
Furthermore, the camera is used for detecting the discharging process of the discharging equipment.
The invention has the beneficial effects that:
the invention provides an unattended quantitative loading method for quantitative loading of bulk cement, which optimizes the loading process, is electronic in the whole process, achieves one-time loading in place, avoids excessive loading and less loading, improves the efficiency, saves the manpower, avoids the occupational disease risk caused by the contact of an original operator with cement dust, and can effectively prevent the phenomena of overrun, overload and the like of a cement transport vehicle.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a block diagram of the system of the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the invention provides an unattended quantitative loading method for quantitative loading of bulk cement, and the equipment matched with the method comprises a PLC controller, a material placing device, a network card reader, an LED screen, a weighbridge and infrared detection equipment, wherein the material placing device, the network card reader, the LED screen, the weighbridge and the infrared detection equipment are all electrically connected with the PLC controller;
the method comprises the following steps:
firstly, a driver firstly takes a goods-taking card in a card-making room in a factory;
then, the driver drives the truck to the wagon balance corresponding to the loading port of the bulk lane with the prepared goods carrying card, and after the driver stops the truck, the truck is placed on a network card reader beside the wagon balance;
the weight of the wagon balance is monitored in real time and is transmitted to the PLC, infrared detection equipment before and after the wagon balance automatically scans whether all the wagon balance is on the wagon balance or not, reports the wagon balance to the PLC, and displays that the loading weight is reached on an LED screen; the network card reader reads information in the card and transmits the information to the PLC through a TCP network, the PLC automatically compares the information in the card, after the data comparison is correct, the wagon balance detects the weight of the vehicle and uploads the weight to a database of the PLC, and an LED screen in front of the wagon balance displays that the detection is finished;
then a driver opens a discharging button of the discharging equipment, and when the detected local pound weight reaches the weight data recorded in the goods card, the PLC controller controls the discharging equipment to automatically close discharging;
and finally, the driver drives the truck to a card making room in the factory to return the goods carrying card, prints the bill and leaves the factory, and the whole process only needs the independent operation of the driver without the intervention of staff in the cement factory.
The equipment matched with the method further comprises a camera and a monitoring computer, wherein the camera and the monitoring computer are both electrically connected with the PLC, and the camera is used for detecting whether the emptying process of the emptying equipment is normal or not and transmitting a monitoring picture to the monitoring computer in a company monitoring room through the PLC so as to prevent improper operation or cheating behaviors of a driver.
The above-described embodiments of the present invention should not be construed as limiting the scope of the present invention, and any modifications, equivalents, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (4)
1. An unattended quantitative loading method for quantitative loading of bulk cement is characterized in that equipment matched with the method comprises a PLC (programmable logic controller), a material placing device, a network card reader, an LED screen, a wagon balance and infrared detection equipment, wherein the material placing device, the network card reader, the LED screen, the wagon balance and the infrared detection equipment are all electrically connected with the PLC;
the method comprises the following steps:
firstly, a driver firstly takes a goods-taking card in a card-making room in a factory;
then, the driver drives the truck to the wagon balance corresponding to the loading port of the bulk lane with the prepared goods carrying card, and after the driver stops the truck, the truck is placed on a network card reader beside the wagon balance;
after the information comparison is successful, the LED screen before the wagon balance displays that the detection is finished;
then a driver opens a discharging button of the discharging equipment, and when the detected local pound weight reaches the weight data recorded in the goods card, the PLC controller controls the discharging equipment to automatically close discharging;
finally, the driver drives to a card making room in the factory to return the goods-taking card, prints the bill and leaves the factory.
2. The method as claimed in claim 1, wherein the card contains information on the type and weight of the pre-loaded cement product.
3. The unattended quantitative loading method for quantitative loading of bulk cement according to claim 1, wherein the equipment matched with the method further comprises a camera and a monitoring computer, and the camera and the monitoring computer are both electrically connected with the PLC.
4. The unattended quantitative loading method for bulk cement quantitative loading according to claim 3, wherein the camera is used for detecting the emptying process of the emptying equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911102375.8A CN110817484A (en) | 2019-11-12 | 2019-11-12 | Unattended quantitative loading method for quantitative loading of bulk cement |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911102375.8A CN110817484A (en) | 2019-11-12 | 2019-11-12 | Unattended quantitative loading method for quantitative loading of bulk cement |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110817484A true CN110817484A (en) | 2020-02-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911102375.8A Pending CN110817484A (en) | 2019-11-12 | 2019-11-12 | Unattended quantitative loading method for quantitative loading of bulk cement |
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Citations (19)
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| JP2006151595A (en) * | 2004-11-30 | 2006-06-15 | Tcm Corp | Bulk material loading vehicle |
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| CN108062641A (en) * | 2017-12-01 | 2018-05-22 | 江苏海宏信息科技有限公司 | A kind of scattered oil delivery of cargo system and method based on all-purpose card |
| CN108318106A (en) * | 2018-05-02 | 2018-07-24 | 金川集团股份有限公司 | A kind of transportational process height of materials automatic detection device and method |
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| CN109896308A (en) * | 2019-03-05 | 2019-06-18 | 洛阳矿山机械工程设计研究院有限责任公司 | It is a kind of for aggregate and the control method for fully automatic of sandstone quantifying and loading |
| CN209182852U (en) * | 2018-12-19 | 2019-07-30 | 胜利油田胜利石油仪表厂 | A kind of unattended ration loading system of intelligence |
| CN209198921U (en) * | 2018-11-23 | 2019-08-02 | 山东金钟科技集团股份有限公司 | A kind of unattended quantifying and loading and metering system |
| CN209291574U (en) * | 2018-12-17 | 2019-08-23 | 江苏瑞洪盐业有限公司 | A kind of bulk cargo container loading apparatus |
-
2019
- 2019-11-12 CN CN201911102375.8A patent/CN110817484A/en active Pending
Patent Citations (19)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS62245929A (en) * | 1986-04-18 | 1987-10-27 | Sumitomo Metal Ind Ltd | Conveyance control method for raw material |
| JPH10132647A (en) * | 1996-10-30 | 1998-05-22 | Yamato Scale Co Ltd | Device for weighing article loaded on vehicle |
| JP2006151595A (en) * | 2004-11-30 | 2006-06-15 | Tcm Corp | Bulk material loading vehicle |
| CN202757669U (en) * | 2012-08-29 | 2013-02-27 | 山西保禄衡器有限公司 | Automatic weighing management system for automobile silo loading with quantitative coal |
| CN203811256U (en) * | 2014-05-12 | 2014-09-03 | 山东柳工混凝土设备有限公司 | Unattended metering detection system |
| CN204588159U (en) * | 2014-12-31 | 2015-08-26 | 何兴军 | A kind of modular cement quantifying and loading manufacturing line element apparatus |
| CN104950788A (en) * | 2015-06-02 | 2015-09-30 | 江苏德大自动化设备有限公司 | Ration loading control system and ration loading instrument |
| CN204751550U (en) * | 2015-06-29 | 2015-11-11 | 肖华玲 | Machine in bulk with but dust collecting system automatic measurement arranges ash |
| CN205983570U (en) * | 2016-06-28 | 2017-02-22 | 姬玉平 | Long -range transportation and sales management quantitative loading system based on thing networking |
| CN107783483A (en) * | 2016-08-24 | 2018-03-09 | 郭琳 | A kind of quantitative coal blending control system of high-efficiency high-accuracy |
| CN207090559U (en) * | 2017-04-19 | 2018-03-13 | 山西太钢信息与自动化技术有限公司 | A kind of quantitative automatic loading apparatus of loose unpacked material |
| CN207095677U (en) * | 2017-05-16 | 2018-03-13 | 深圳市国源环境集团有限公司 | A kind of unattended intelligent weighbridge system |
| CN108062641A (en) * | 2017-12-01 | 2018-05-22 | 江苏海宏信息科技有限公司 | A kind of scattered oil delivery of cargo system and method based on all-purpose card |
| CN207844535U (en) * | 2018-01-23 | 2018-09-11 | 北京燕顺物资储运有限公司 | A kind of loose unpacked material loading system |
| CN108318106A (en) * | 2018-05-02 | 2018-07-24 | 金川集团股份有限公司 | A kind of transportational process height of materials automatic detection device and method |
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Application publication date: 20200221 |
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