CN207090559U - A kind of quantitative automatic loading apparatus of loose unpacked material - Google Patents

A kind of quantitative automatic loading apparatus of loose unpacked material Download PDF

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Publication number
CN207090559U
CN207090559U CN201720413873.4U CN201720413873U CN207090559U CN 207090559 U CN207090559 U CN 207090559U CN 201720413873 U CN201720413873 U CN 201720413873U CN 207090559 U CN207090559 U CN 207090559U
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China
Prior art keywords
charging
embedded computer
smart controllers
card
serial ports
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Active
Application number
CN201720413873.4U
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Chinese (zh)
Inventor
雷咏梅
黄斌
杨仁兴
陶家晋
罗旭
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Shanxi Taiyuan Iron & Steel Information And Automation Technology Co Ltd
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Shanxi Taiyuan Iron & Steel Information And Automation Technology Co Ltd
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Priority to CN201720413873.4U priority Critical patent/CN207090559U/en
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Abstract

It the utility model is related to a kind of loading apparatus.A kind of quantitative automatic loading apparatus of loose unpacked material, including built-in industrial control machine(Embedded computer), truck scale, IC card reader, LED large-size screen monitors, the SMART controllers of S7 200, roots blower, adjustable damper, loading hopper head.Operated during the utility model entrucking without charging person, swiped the card by driver, be automatically performed the whole work of charging, reached improvement the working environment of workers, save human and material resources, improve the purpose of operating efficiency and economic benefit.

Description

A kind of quantitative automatic loading apparatus of loose unpacked material
Technical field
It the utility model is related to a kind of loading apparatus.
Background technology
Most of production loose unpacked material at present(Such as cement)Factory, it is contemplated that transportation avoids polluting, finished product use Automobile Transportation with hermetically sealed can.Tank car must feed under feed bin, and charging mostly uses traditional manual canning meanses.Namely The filling car of cement is reached under hopper, after charging person opens various valves entrucking start, the prepackage tonnage of receipt is carried according to driver With truck scale(Installed below hopper)The read-around ratio of weighing instrument is compared with to control the end of charging.This kind of mode needs at the scene Special messenger's charging is configured, operating efficiency is low, and scene has airborne dust, unfavorable to the occupational health of personnel;Simultaneously because people's industry control The start and stop of charging are made, not enough accurately, loose unpacked material spill-over often occurs, causes material waste and environmental pollution.
Utility model content
Technical problem to be solved in the utility model is:How to provide a kind of loose unpacked material quantitative automatic loading apparatus.
Technical scheme is used by the utility model:A kind of quantitative automatic loading apparatus of loose unpacked material, including it is embedded Computer, truck scale, IC card reader, LED large-size screen monitors, S7-200 SMART controllers, roots blower, adjustable damper, hopper dress Material head;Truck scale is weighed in real time to the canned automobile of charging, passes through the serial communication interface and embedding assembly of weighing instrument Machine connects, and using RS232 communication modes, embedded computer is obtained the charging situation of tank car in real time;IC card reader, tool Standby RS232 serial ports, are directly connected to the serial ports of embedded computer, in the control cabinet of charging regional edge, driver's dress Need to carry out swiping card before material, after the metrical information in card is read, pass to embedded computer;LED screen, possess RS232 strings Row mouth, it is directly connected to the serial ports of embedded computer, the charging sent to driver for receiving embedded computer is completed, fed Region whether correct information;S7-200 SMART controllers are a small PLCs, are integrated with digital quantity input DI and digital output DO functions, can be to roots blower, the start and stop of adjustable damper and aperture, and the lifting of loading hopper head be controlled, use industry with Too net mode and embedded computer communication, receive the instruction that computer is sent;Roots blower is by S7-200 SMART controllers DO output points control to obtain electric Enable/Disable;Adjustable damper is by baffle plate door body, electric operator, seal gas entrance Valve group is into whether it opened, the degree opened is controlled by the DO output points of S7-200 SMART controllers;Loading hopper head is used for The physical connection for hopper and the tank car loading hole of feeding, it rises, decline is controlled by the DO output points of S7-200 SMART controllers, Embedded computer, it is the core of whole device, it is integrated with 100/1000Mbps too network interfaces, passes through Ethernet interface and S7-200 SMART controllers connect, and will be passed under control instruction, it has four serial ports, enters respectively with weighing instrument, IC card reader, LED screen Row connection.
The beneficial effects of the utility model are:Operate without charging person during the utility model entrucking, brushed by driver Card, is automatically performed the whole work of charging, has reached improvement the working environment of workers, saves human and material resources, improve operating efficiency and The purpose of economic benefit.
Brief description of the drawings
Fig. 1 is connection relationship diagram of the present utility model;
Wherein, 1, truck scale, 2, IC card reader, 3, LED large-size screen monitors, 4, embedded computer, 5, S7-200 SMART controls Device, 6, roots blower, 7, adjustable damper, 8, loading hopper head.
Embodiment
As shown in figure 1, a kind of quantitative automatic loading apparatus of loose unpacked material, including built-in industrial control machine(Embedding assembly Machine), truck scale, IC card reader, LED large-size screen monitors, S7-200 SMART controllers, roots blower, adjustable damper, loading hopper Head.
Truck scale includes mechanical part(Weighing platform)And electrical appliance part(Weighing sensor, weighing instrument), to the canned of charging Automobile is weighed in real time, is connected by the serial communication interface of weighing instrument with embedded computer, using RS232 communication sides Formula, embedded computer is set to obtain the charging situation of tank car in real time.
IC card reader, possess RS232 serial ports, be directly connected to the serial ports of embedded computer, installed in charging region In the control cabinet on side, need to carry out swiping card before driver's charging, the metrical information in card(Including charging title, charging region, pre- Fill tonnage)After reading, embedded computer is passed to.
LED screen, possess RS232 serial ports, be directly connected to the serial ports of embedded computer, receive embedded computer The information such as the charging sent to driver is completed, whether charging region is correct.
S7-200 SMART controllers are a small PLCs, are integrated with digital quantity input DI and digital output(DO)Function, Can be to roots blower, the start and stop of air door and aperture, hopper head lifting in bulk is controlled, using EPA mode and insertion Formula computer communication, receive the instruction that computer is sent.
Roots blower is the revolution pressure for performing relative motion to compress and convey gas in cylinder using two lobed rotors Contracting machine, it is used to be blown loose unpacked material here.Can it work controls electric fair by the DO output points of S7-200 SMART controllers Perhaps/forbid.
Damper is by baffle plate door body, and electric operator, seal gas inlet valve composition, whether it opens, opens Degree by S7-200 SMART controllers DO output points control.Only in condition door opening, caused by roots blower Compressed air could be blown loose unpacked material.
Physical connection of the hopper head for feed hopper and tank car loading hole, it rises, declines and controlled by S7-200 SMART The DO output points control of device processed.
Embedded computer, it is the core of whole device.It is integrated with 100/1000Mbps too network interfaces, passes through Ethernet interface Connected with S7-200 SMART controllers, drop and passed under control instruction;It has four serial ports, respectively with weighing instrument, IC Card Readers Device, LED screen are attached.The application of the onboard industrial DOM of 2 GB built in embedded computer, storage program area and exploitation is soft Part.Operating system uses WINCE, and the interface environments of close friend are provided for program research staff, can be in the case of low cost Research and development are complicated, without bug application software.

Claims (1)

  1. A kind of 1. quantitative automatic loading apparatus of loose unpacked material, it is characterised in that:Including embedded computer, truck scale, IC Card Readers Device, LED large-size screen monitors, S7-200 SMART controllers, roots blower, adjustable damper, loading hopper head;Tank of the truck scale to charging Dress automobile is weighed in real time, is connected by the serial communication interface of weighing instrument with embedded computer, using RS232 communication sides Formula, embedded computer is set to obtain the charging situation of tank car in real time;IC card reader, possess RS232 serial ports, it is and embedded The serial ports of computer is directly connected to, and in the control cabinet of charging regional edge, needs to carry out swiping card before driver's charging, in card Metrical information read after, pass to embedded computer;LED screen, possess RS232 serial ports, the string with embedded computer Mouthful be directly connected to, the charging sent to driver for receiving embedded computer is completed, charging region whether correct information;S7-200 SMART controllers are small PLCs, are integrated with digital quantity input DI and digital output DO functions, can be to roots blower, adjustable Start and stop and the aperture of air door are saved, the lifting of loading hopper head is controlled, led to using EPA mode and embedded computer News, receive the instruction that computer is sent;Roots blower controls to obtain electric permission/taboo by the DO output points of S7-200 SMART controllers Only;Adjustable damper is by baffle plate door body, electric operator, seal gas inlet valve composition, its journey whether opened, opened Degree is controlled by the DO output points of S7-200 SMART controllers;Loading hopper head is used for feed hopper and the physics of tank car loading hole Connection, it rises, decline is controlled by the DO output points of S7-200 SMART controllers, embedded computer, is whole device Core, it is integrated with 100/1000Mbps too network interfaces, is connected by Ethernet interface with S7-200 SMART controllers, control is referred to Passed under order, it has four serial ports, is attached respectively with weighing instrument, IC card reader, LED screen.
CN201720413873.4U 2017-04-19 2017-04-19 A kind of quantitative automatic loading apparatus of loose unpacked material Active CN207090559U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720413873.4U CN207090559U (en) 2017-04-19 2017-04-19 A kind of quantitative automatic loading apparatus of loose unpacked material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720413873.4U CN207090559U (en) 2017-04-19 2017-04-19 A kind of quantitative automatic loading apparatus of loose unpacked material

Publications (1)

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CN207090559U true CN207090559U (en) 2018-03-13

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109516238A (en) * 2018-12-11 2019-03-26 新乡市中誉鼎力软件科技股份有限公司 Blanking progress display methods and baiting control device
CN110817484A (en) * 2019-11-12 2020-02-21 杭州恩赫自动化工程有限公司 Unattended quantitative loading method for quantitative loading of bulk cement

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109516238A (en) * 2018-12-11 2019-03-26 新乡市中誉鼎力软件科技股份有限公司 Blanking progress display methods and baiting control device
CN110817484A (en) * 2019-11-12 2020-02-21 杭州恩赫自动化工程有限公司 Unattended quantitative loading method for quantitative loading of bulk cement

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