CN204588159U - A kind of modular cement quantifying and loading manufacturing line element apparatus - Google Patents
A kind of modular cement quantifying and loading manufacturing line element apparatus Download PDFInfo
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- CN204588159U CN204588159U CN201420862612.7U CN201420862612U CN204588159U CN 204588159 U CN204588159 U CN 204588159U CN 201420862612 U CN201420862612 U CN 201420862612U CN 204588159 U CN204588159 U CN 204588159U
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Abstract
The utility model provides and a kind ofly realizes the modular cement quantifying and loading manufacturing line element apparatus of Automated condtrol based on Integrated automation and man-machine interactive system by ethernet.The arrangement achieves homogenizing storehouse to the automatic charging in storehouse in bulk, storehouse in bulk to the filling car of cement automatic blanking, adopt weightless claim dual-purposely to reduce costs, the automatic archiving of production data, weighing instrument has A/D conversion performance, digital range calibration function, malleable digital filter, double-display screen, can carry out real time monitoring to tare weight, aim parameter, cumulative weight, has eight kinds of weighing mode; Achieve the bunker scale characteristic of the automatic compensation of drop in elevation of fuzzy logic in entrucking process.By formally installing in cement mill and running, prove that this modular cement quantifying and loading manufacturing line element apparatus has originality, the service life of production efficiency and extension device can be significantly improved, production data facilitates supvr's remote inquiry, be convenient to supvr and understand the mode of operation of field apparatus and the sales situation of cement, have very strong promotional value.
Description
Technical field
The utility model relates to a kind of modular cement quantifying and loading manufacturing line element apparatus, particularly relates to a kind of bulk cement quantifying and loading manufacturing line element apparatus based on Integrated automation.
Background technology
Homogenizing cannot be carried out to cement further and mode is the function singleness of artificial Non-follow control and the loading system of less stable based on current cement loading system, design cycle is long, volume is large, cost is high, uncontrollable without data processing and communication function, Loading precision, cannot on-line monitoring the defects such as real time modifying technological parameter, the utility model provides and a kind ofly realizes the modular cement quantifying and loading manufacturing line element apparatus of Automated condtrol based on Integrated automation and man-machine interactive system by ethernet.This element apparatus achieve homogenizing storehouse to the automatic charging in storehouse in bulk, storehouse in bulk to the filling car of cement automatic blanking, adopt weightless claim dual-purposely to reduce costs, the automatic archiving of production data, the feature such as have that Loading precision is high, efficiency is high, action control is accurate, operation trend regulates automatically, reliability is strong and maintainability is good.By facts have proved, this modular cement quantifying and loading manufacturing line element apparatus has originality, can significantly improve the service life of production efficiency and extension device, and production data facilitates supvr's remote inquiry to be convenient to management, has very strong promotional value.
Summary of the invention
Traditional entrucking mode that current bulk cement entrucking mode still adopts manual dispatching, weighs, do not set up actv. network service and comprehensive control policy, only rely on the transmission of paper ticket, verbal communication, intermediate link is numerous and diverse, personnel and the equipment availability time long, and Loading precision is poor.A kind of modular cement quantifying and loading manufacturing line element apparatus, comprises breeze library unit, breeze storehouse blanking performance element, cement homogenization library unit, homogenizing storehouse cutting agency monitoring module, material conveying mechanism unit, dust arrester installation unit, loose binning unit, storehouse in bulk cutting agency monitoring unit, filling car parking position monitoring unit, IC card using information unit, Weighing unit, active station, electric control unit, weight house data monitoring unit and remote client and inquires about production data unit composition; Breeze library unit is used for storing breeze; Blanking performance element in breeze storehouse is used for performing the blanking of breeze storehouse breeze to machine for zipper; Cement homogenization library unit is used for storing bulk cement; Homogenizing storehouse cutting agency monitoring module is used for performing the blanking of homogenizing storehouse cement to machine for zipper; Material conveying mechanism unit has been used for feeding intake to storehouse in bulk, plays cement and the further homogenizing of breeze simultaneously; Dust arrester installation unit plays the dust-filtering to the generation fed intake and in entrucking process; Loose binning unit is used for storing bulk cement; Storehouse in bulk cutting agency monitoring unit performs feeding intake in entrucking process; The stop position of the filling car of filling car parking position monitoring unit monitors cement; IC card using information unit stores the entrucking information of client temporarily, and Weighing unit performs the weight control in entrucking process, carries out entrucking process automation; Active station sends control signal to electric system; Electric control unit controls the action that site machinery sets; The record that weight house data monitoring unit has been used for entrucking information; Remote client inquires about production data unit and completes the service condition of supvr's remote monitor and control field apparatus and inquire about production data.Modular cement quantifying and loading manufacturing line element apparatus achieves omnidistance detection management to bulk cement vehicle, automatic loading, reduces the labour intensity of workman, improves service life and the entrucking process management efficiency of cement quantifying and loading manufacturing line element apparatus simultaneously.
Above-mentioned material conveying mechanism unit, comprises machine for zipper conveying monitoring module, bucket elevator monitoring module, storehouse in bulk skewed slot, storehouse in bulk skewed slot baffle plate, baffle plate cylinder, limit sensors, current transformer, skewed slot roots blower, storehouse in bulk skewed slot is arranged on the place suitable for reading in storehouse in bulk, storehouse in bulk skewed slot baffle plate is arranged on the entrance of storehouse in bulk skewed slot for controlling the open and close of storehouse in bulk skewed slot, baffle plate cylinder is arranged on the skewed slot of storehouse in bulk and the piston rod of baffle plate cylinder is connected with storehouse in bulk skewed slot baffle plate, respectively install a limit sensors in the front-end and back-end of baffle plate cylinder outside face, limit sensors is for gathering the on-off signal of baffle plate cylinder and sent to by on-off signal Logical processing unit to demonstrate the on off state of baffle plate cylinder on human-computer interaction module simultaneously, skewed slot roots blower is arranged on the below of storehouse in bulk skewed slot for the cement in the skewed slot of auxiliary homogenizing storehouse in bulk, bucket elevator monitoring module carries motor by the bucket be arranged on bucket elevator, bucket is carried auxiliary machine and bucket chain bucket chain, the current transformer be arranged in electric power distribution cabinet, two position transdusers of conducting electricity and formed, and two position transdusers are arranged on the both sides near bucket chain bucket chain on bucket elevator respectively, when after the run signal that electric control unit receives scarce material signal that Weighing module sends and dust arrester installation monitoring module, electric control unit sends actuation signal to material conveying mechanism monitoring module baffle plate cylinder, baffle plate cylinder receives electric control unit actuation signal back shield cylinder and starts, front end limit sensors collects baffle plate cylinder and reaches a signal, and baffle plate cylinder is reached a signal feedback to electric control unit, after electric control unit reception baffle plate cylinder reaches a signal, electric control unit sends skewed slot roots blower actuation signal, after skewed slot roots blower receives the actuation signal of electric control unit, skewed slot roots blower brings into operation, and skewed slot roots blower run signal is fed back to electric control unit, after electric control unit receives the run signal of skewed slot roots blower, electric control unit sends the actuation signal that bucket carries motor, bucket carry electric motor starting back bucket carry current of electric transformer start gather bucket carry motor current signal and current signal is fed back to electric control unit, the load current value carrying motor after electric control unit receives fed-back current signals with the bucket that sets in electric control unit compares, if actual current value is greater than load current value, then electric control unit sends small guide vane signal to the analog quantity electric actuator of homogenizing storehouse cutting agency monitoring module, analog quantity electric actuator controls funnel trough discharging opening opening degree after receiving small guide vane signal is 50%, if actual current value is less than load current value, then electric control unit sends large opening amount signal to analog quantity electric actuator, analog quantity electric actuator controls funnel trough discharging opening opening degree after receiving large opening amount signal is 100%, bucket drives bucket chain bucket chain to rotate after carrying electric motor starting, if when the bucket chain bucket chain rotated touches position transduser, position transduser sends bucket chain bucket chain offset signals to electric control unit, after electric control unit receives bucket chain bucket chain offset signals, electric control unit sends the signal of machine for zipper out of service and homogenizing storehouse cutting agency monitoring mould, if the bucket chain bucket chain rotated does not touch position transduser, then bucket elevator normally runs, machine for zipper conveying monitoring module comprises machine for zipper, be arranged on machine for zipper current of electric transformer in electric power distribution cabinet and be arranged on machine for zipper away from one end of machine for zipper motor and near the speed sensor of machine for zipper slide fastener, electric control unit receive bucket put forward the run signal of motor after, electric control unit sends the signal starting machine for zipper motor, machine for zipper motor starts to drive machine for zipper slide fastener to rotate, under now sending the state starting machine for zipper motor signal at electric control unit, if machine for zipper slide fastener stops operating, speed sensor is with regard to collection slide fastener danger signal and by this signal feedback to electric control unit, on human-computer interaction module, show slide fastener fracture defect information simultaneously, if machine for zipper slide fastener normal operation, speed sensor is with regard to collection slide fastener run signal and by this signal feedback to electric control unit, on human-computer interaction module, show slide fastener normal operation signal, electric control unit starts the bottom of the reservior roots blower in homogenizing storehouse cutting agency monitoring module after receiving normal operation signal simultaneously, after machine for zipper runs, machine for zipper current of electric transformer gathers the actual current value of machine for zipper motor and this actual current value is fed back to electric control unit, after electric control unit receives actual current value, compare with the load current value of the machine for zipper set in electric control unit, if machine for zipper actual current value is greater than machine for zipper load current value, then electric control unit sends small guide vane signal to the analog quantity electric actuator of homogenizing storehouse cutting agency monitoring module, the discharging opening opening degree controlling funnel trough after the analog quantity electric actuator of homogenizing storehouse cutting agency monitoring module receives small guide vane signal is 50%, display simulation amount electronic execution actual aperture angle value and setting opening angle value on the human-computer interaction module of computing machine simultaneously, if actual current value is less than load current value, then electric control unit sends large opening amount signal to the analog quantity electric actuator of homogenizing storehouse cutting agency monitoring module, analog quantity electric actuator controls funnel trough discharging opening opening degree after receiving large opening amount signal is 100%, shows actual aperture angle value and setting opening angle value on the human-computer interaction module of computing machine simultaneously.
Above-mentioned storehouse in bulk cutting agency monitoring unit, comprise storehouse in bulk roots blower, storehouse in bulk dust exhaustor, storehouse in bulk performs cylinder, analog quantity electric actuator, solid flowmeter, lift head in bulk, Material Sensor and storehouse in bulk back-blowing device, storehouse in bulk roots blower is arranged on the below of storehouse in bulk blanking groove for the cement in the blanking groove of auxiliary homogenizing storehouse in bulk, storehouse in bulk dust exhaustor is arranged on the side of storehouse in bulk blanking groove, blowback cylinder in storehouse in bulk is arranged on the bottom in storehouse in bulk for controlling the switch of the butterfly valve be connected with blowback cylinder in storehouse in bulk, execution cylinder in storehouse in bulk is arranged on above the funnel trough bottom storehouse in bulk for controlling the inlet point of funnel trough, storehouse in bulk analog quantity electric actuator is arranged on below funnel trough for controlling the discharging opening of funnel trough, in the lower end of storehouse in bulk analog quantity electric actuator, solid flowmeter is installed, a limit sensors is respectively installed in the front-end and back-end performing cylinder outside face in storehouse in bulk, limit sensors performs the on-off signal of cylinder for gathering storehouse in bulk and on-off signal is sent electric control unit, on human-computer interaction module, demonstrate the on off state that storehouse in bulk performs cylinder simultaneously, described lift head in bulk is arranged on the below of blanking skewed slot in storehouse in bulk, and it is inner that Material Sensor is arranged on lift head in bulk, after storehouse in bulk cutting agency monitoring module receives the beginning entrucking signal that electric control unit sends, first dust exhaustor in bulk is opened and is fed back dust exhaustor run signal to electric control unit, electric control unit receives dust exhaustor run signal and on human-computer interaction module, shows dust exhaustor running state, after 3 seconds, electric control unit sends storehouse in bulk roots blower actuation signal and storehouse in bulk lift head dropping signal, start after storehouse in bulk roots blower receives actuation signal and log-on message is fed back to electric control unit, on human-computer interaction module, show storehouse in bulk roots blower running state simultaneously, storehouse in bulk lift head starts after receiving the dropping signal that electric control unit sends to decline, after lift head decline in storehouse in bulk puts in place, the limit sensors of storehouse in bulk lift head puts the decline of collection in place signal feedback to electric control unit, electric control unit receives decline and puts in place after signal, send to storehouse in bulk lift head stops dropping signal sending start signal to execution cylinder in storehouse in bulk simultaneously, storehouse in bulk performs after cylinder receives start signal and opens, limit sensors gathers storehouse in bulk execution cylinder and reaches a signal and will reach a signal feedback to electric control unit, electric control unit receive limit sensors feedback reach a signal after show on human-computer interaction module storehouse in bulk perform cylinder reach a state, electric control unit sends the start signal of analog quantity electric actuator simultaneously, the opening degree of the signal behavior analog quantity electric actuator provided in conjunction with weighing instrument after analog quantity electric actuator Received signal strength, when weighing instrument to electric control unit send feed intake greatly signal time, electric control unit sends the signal that analog quantity electric actuator opening is 100% aperture, analog quantity electric actuator is opened after receiving the signal of 100% aperture, and 100% aperture status signal is sent to electric control unit, electric control unit receives 100% aperture status signal on human-computer interaction module, shows actual aperture angle value and setting opening angle value, when weighing instrument to electric control unit send little feed intake signal time, electric control unit sends the signal that analog quantity electric actuator opening is 30% aperture, analog quantity electric actuator is opened after receiving the signal of 30% aperture, and 30% aperture status signal is sent to electric control unit, electric control unit receives 30% aperture status signal on human-computer interaction module, shows actual aperture angle value and setting opening angle value, when weighing instrument to electric control unit send feed intake end signal time, electric control unit sends the signal that analog quantity electric actuator opening is 0% aperture, analog quantity electric actuator is opened after receiving the signal of 0% aperture, and 0% aperture status signal is sent to electric control unit, electric control unit receives 0% aperture status signal on human-computer interaction module, shows actual aperture angle value and setting opening angle value, the cement flow value that solid flowmeter detects sends to electric control unit, show on human-computer interaction module after electric control unit receives cement flow value and compare with the actual aperture angle value of analog quantity electric actuator, when cement flow value is lower than actual aperture angle value, electric control unit sends opens storehouse in bulk back-blowing device signal, open after storehouse in bulk back-blowing device receives start signal and opening signal is sent to electric control unit, on human-computer interaction module, storehouse in bulk back-blowing device opening information is shown after electric control unit receives signal, when cement flow value equals actual aperture angle value, electric control unit sends closes storehouse in bulk back-blowing device signal, close after storehouse in bulk back-blowing device receives closing signal and closed condition signal is sent to electric control unit, on human-computer interaction module, after electric control unit receives closing signal, showing storehouse in bulk back-blowing device closed condition information, after Material Sensor collects the full signal of canning cart material, this signal is sent to electric control unit, when electric control unit to receive after the full signal of canning cart material but not to receive the end voted signal of weighing instrument, electric control unit sends the signal the information showing entrucking exception on human-computer interaction module that stop storehouse in bulk cutting agency monitoring module, after 3 minutes, electric control unit sends the signal restarting storehouse in bulk cutting agency monitoring module, until electric control unit receive weighing instrument feed intake end signal time, electric control unit sends and stops the signal of storehouse in bulk cutting agency monitoring module and on human-computer interaction module, show the information that entrucking terminates.
Above-mentioned Weighing unit, comprises LOAD CELLS, weighing instrument and LED display; LOAD CELLS is arranged on the platform in storehouse in bulk, and weighing instrument is arranged in operator's compartment; This Weighing unit is weightless title system, and when giving storehouse material loading in bulk, weighing instrument shows storehouse in bulk cement weight, and when feeding intake to band of cement tank truck, weighing instrument display is the cement weight of filling car; LOAD CELLS adopts bikini mounting means, weighing instrument is matching used weightless weighing instrument with sensor, this instrument has A/D conversion performance, digital range calibration function, malleable digital filter, double-display screen, can carry out real time monitoring to tare weight, aim parameter, cumulative weight, has eight kinds of weighing mode; Achieve the bunker scale characteristic of the automatic compensation of drop in elevation of fuzzy logic in entrucking process; ; The signal of LOAD CELLS collection is sent to weighing instrument, weighing instrument transmits signals to electric control unit, after electric control unit receives the signal that weighing instrument transmission returns, the signal that weighing instrument transmission is returned is sent to the LED display of IC card using information monitoring module by electric control unit simultaneously.
Accompanying drawing explanation
Fig. 1 is composition frame chart of the present utility model;
Fig. 2 is systematic schematic diagram of the present utility model;
Fig. 3 is material loading workflow diagram of the present utility model;
Fig. 4 is entrucking workflow diagram of the present utility model;
Fig. 5 is hardware composition frame chart of the present utility model;
In figure: 1, machine for zipper; 2, breeze storehouse blanking performance element; 3, homogenizing storehouse blanking performance element; 4, breeze library unit; 5, cement homogenization library unit; 6, skewed slot supply unit; 7, loose binning unit; 8, storehouse in bulk cutting agency monitoring unit; 9, bucket elevator.
Fig. 6 is machine for zipper structural scheme of mechanism of the present utility model;
In figure: 1, machine for zipper shell; 2, machine for zipper motor; 3, driving wheel; 4, slide fastener.5, flower wheel 6, speed sensor.
Fig. 7 is bucket elevator structural scheme of mechanism of the present utility model;
In figure: 1, bucket elevator shell; 2, hopper; 3, position transduser; 4, hopper chain; 5, bucket carries motor; 6, driving wheel; 7, position transduser; 8, flower wheel.
Fig. 8 is skewed slot structural scheme of mechanism of the present utility model
In figure: 1, skewed slot; 2, dust arrester installation; 3, limit sensors; 4, baffle plate cylinder; 5, limit sensors; 6, baffle plate; 7, skewed slot roots blower.
Fig. 9 is blanking machine structural scheme of mechanism of the present utility model;
In figure: 1, storehouse in bulk; 2, LOAD CELLS; 3, storehouse in bulk discharge flapper; 4, dust arrester installation; 5, blanking skewed slot; 6, lift head; 7, grain level sensor; 8, blanking skewed slot roots blower; 9, flow sensor; 10, analog quantity actr; 11 limit switches; 13, cylinder is performed; 14, limit switch.
Detailed description of the invention
This device remote client and on-the-spot upper computer adopt WINCC configuration to be client-server system, be connected by ethernet between electric control unit with upper computer, weight house client computer and upper computer adopt ethernet to be connected data exchange, and weighing instrument and UHF superhigh frequency middle distance electronic label read/write are connected by industrial grade interface converter with upper computer.
Wherein feeding process is: when electric control unit receives the run signal of scarce material signal that Weighing module sends and dust arrester installation monitoring module, and on the human-computer interaction module of computing machine, demonstrate storehouse in bulk lack material and start the information of material loading, electric control unit sends actuation signal to material conveying mechanism monitoring module baffle plate cylinder, baffle plate cylinder receives electric control unit actuation signal back shield cylinder and starts, front end limit sensors collects baffle plate cylinder and reaches a signal, and baffle plate cylinder is reached a signal feedback to electric control unit, electric control unit receives baffle plate cylinder and reaches a signal and on the human-computer interaction module of computing machine, demonstrate the on off state of baffle plate cylinder, electric control unit sends skewed slot Roots wind actuation signal, after skewed slot roots blower receives the actuation signal of PLC control, skewed slot roots blower brings into operation, and skewed slot roots blower run signal is fed back to electric control unit, after electric control unit receives the run signal of skewed slot roots blower, the human-computer interaction module of computing machine demonstrates the running state of skewed slot roots blower, electric control unit sends the actuation signal that bucket carries motor simultaneously, bucket carry electric motor starting back bucket carry current of electric transformer start gather bucket carry motor current signal and current signal is fed back to electric control unit, the load current value carrying motor after electric control unit receives fed-back current signals with the bucket that sets in electric control unit compares, if actual current value is greater than load current value, then electric control unit sends small guide vane signal to the analog quantity electric actuator of homogenizing storehouse cutting agency monitoring mould, analog quantity electric actuator controls funnel trough discharging opening opening degree after receiving small guide vane signal is 50%, on the human-computer interaction module of computing machine, show actual aperture angle value and setting opening angle value simultaneously, if actual current value is less than load current value, then electric control unit sends large opening amount signal to analog quantity electric actuator, analog quantity electric actuator controls funnel trough discharging opening opening degree after receiving large opening amount signal is 100%, shows actual aperture angle value and setting opening angle value on the human-computer interaction module of computing machine simultaneously, bucket drives bucket chain bucket chain to rotate after carrying electric motor starting, if when the bucket chain bucket chain rotated touches position transduser, position transduser sends bucket chain bucket chain offset signals to electric control unit, electric control unit receives bucket chain bucket chain offset signals on human-computer interaction module, demonstrates this bucket chain bucket chain offset signals, electric control unit sends the signal of machine for zipper out of service and homogenizing storehouse cutting agency monitoring mould simultaneously, if the bucket chain bucket chain rotated does not touch position transduser, then bucket elevator normally runs, machine for zipper conveying monitoring module comprises machine for zipper, be arranged on machine for zipper current of electric transformer in electric power distribution cabinet and be arranged on machine for zipper away from one end of machine for zipper motor and near the speed sensor of machine for zipper slide fastener, electric control unit receive bucket put forward the run signal of motor after, human-computer interaction module demonstrates the run signal that this bucket carries motor, electric control unit sends the signal starting machine for zipper motor simultaneously, machine for zipper motor starts to drive machine for zipper slide fastener to rotate, under now sending the state starting machine for zipper motor signal at electric control unit, if machine for zipper slide fastener stops operating, speed sensor is with regard to collection slide fastener danger signal and by this signal feedback to electric control unit, on human-computer interaction module, show slide fastener fracture defect information simultaneously, if machine for zipper slide fastener normal operation, speed sensor just sends normal operation signal to electric control unit and on human-computer interaction module, shows normal operation signal, and electric control unit starts the bottom of the reservior roots blower in homogenizing storehouse cutting agency monitoring module after receiving normal operation signal, after machine for zipper runs, machine for zipper current of electric transformer gathers the actual current value of machine for zipper motor and this actual current value is fed back to electric control unit, after electric control unit receives actual current value, compare with the load current value of the machine for zipper set in electric control unit, if machine for zipper actual current value is greater than machine for zipper load current value, then electric control unit sends small guide vane signal to the analog quantity electric actuator of homogenizing storehouse cutting agency monitoring module, the discharging opening opening degree controlling funnel trough after the analog quantity electric actuator of homogenizing storehouse cutting agency monitoring module receives small guide vane signal is 50%, display simulation amount electronic execution actual aperture angle value and setting opening angle value on the human-computer interaction module of computing machine simultaneously, if actual current value is less than load current value, then electric control unit sends large opening amount signal to the analog quantity electric actuator of homogenizing storehouse cutting agency monitoring module, analog quantity electric actuator controls funnel trough discharging opening opening degree after receiving large opening amount signal is 100%, shows actual aperture angle value and setting opening angle value on the human-computer interaction module of computing machine simultaneously.
Wherein blanking and Weighing process are: first canning cart weighs at the enterprising line space car of weighbridge, weight house staff is by canning cart information of vehicles typing weight house management software, weight house management software files and downloads in IC-card, driver holds IC-card and stops to parking stall by canning cart under the storehouse in bulk of specifying, IC-card got by UHF superhigh frequency middle distance electronic label read/write brush at the scene, the information of vehicles that on-the-spot UHF superhigh frequency middle distance electronic label read/write reads in IC-card sends to electric control unit and LED display simultaneously, the information of vehicles of reception is shown on human-computer interaction module by electric control unit, after LED display demonstrates information of vehicles, driver checks confirmation, confirm that errorless rear driver presses validation of information button, acknowledgment signal is sent to electric control unit by validation of information button, on human-computer interaction module, show loading condition after electric control unit receives the confirmation signal and be ready for information, electric control unit sends to storehouse in bulk cutting agency monitoring module and starts entrucking signal simultaneously, after storehouse in bulk cutting agency monitoring module receives the beginning entrucking signal that electric control unit sends, first dust exhaustor in bulk is opened and is fed back dust exhaustor run signal to electric control unit, electric control unit receives dust exhaustor run signal and on human-computer interaction module, shows dust exhaustor running state, after 3 seconds, electric control unit sends storehouse in bulk roots blower actuation signal and storehouse in bulk lift head dropping signal, start after storehouse in bulk roots blower receives actuation signal and log-on message is fed back to electric control unit, on human-computer interaction module, show storehouse in bulk roots blower running state simultaneously, storehouse in bulk lift head starts after receiving the dropping signal that electric control unit sends to decline, after lift head decline in storehouse in bulk puts in place, the limit sensors of storehouse in bulk lift head puts the decline of collection in place signal feedback to electric control unit, after electric control unit receives and drops to signal, send to storehouse in bulk lift head stops dropping signal sending start signal to execution cylinder in storehouse in bulk simultaneously, storehouse in bulk performs after cylinder receives start signal and opens, limit sensors gathers storehouse in bulk execution cylinder and reaches a signal and will reach a signal feedback to electric control unit, electric control unit receive limit sensors feedback reach a signal after show on human-computer interaction module storehouse in bulk perform cylinder reach a state, electric control unit sends the start signal of analog quantity electric actuator simultaneously, the opening degree of the signal behavior analog quantity electric actuator provided in conjunction with weighing instrument after analog quantity electric actuator Received signal strength, when weighing instrument to electric control unit send feed intake greatly signal time, electric control unit sends the signal that analog quantity electric actuator opening is 100% aperture, analog quantity electric actuator is opened after receiving the signal of 100% aperture, and 100% aperture status signal is sent to electric control unit, electric control unit receives 100% aperture status signal on human-computer interaction module, shows actual aperture angle value and setting opening angle value, when weighing instrument to electric control unit send little feed intake signal time, electric control unit sends the signal that analog quantity electric actuator opening is 30% aperture, analog quantity electric actuator is opened after receiving the signal of 30% aperture, and 30% aperture status signal is sent to electric control unit, electric control unit receives 30% aperture status signal on human-computer interaction module, shows actual aperture angle value and setting opening angle value, when weighing instrument to electric control unit send feed intake end signal time, electric control unit sends the signal that analog quantity electric actuator opening is 0% aperture, analog quantity electric actuator is opened after receiving the signal of 0% aperture, and 0% aperture status signal is sent to electric control unit, electric control unit receives 0% aperture status signal on human-computer interaction module, shows actual aperture angle value and setting opening angle value, the cement flow value that solid flowmeter detects sends to electric control unit, show on human-computer interaction module after electric control unit receives cement flow value and compare with the actual aperture angle value of analog quantity electric actuator, when cement flow value is lower than actual aperture angle value, electric control unit sends opens storehouse in bulk back-blowing device signal, open after storehouse in bulk back-blowing device receives start signal and opening signal is sent to electric control unit, on human-computer interaction module, storehouse in bulk back-blowing device opening information is shown after electric control unit receives signal, when cement flow value equals actual aperture angle value, electric control unit sends closes storehouse in bulk back-blowing device signal, close after storehouse in bulk back-blowing device receives closing signal and also closed condition signal is sent to electric control unit, electric control unit again human-computer interaction module shows storehouse in bulk back-blowing device closed condition information after receiving closing signal, after Material Sensor collects the full signal of canning cart material, this signal is sent to electric control unit, when electric control unit to receive after the full signal of canning cart material but not to receive the end voted signal of weighing instrument, electric control unit sends the signal the information showing entrucking exception on human-computer interaction module that stop storehouse in bulk cutting agency monitoring module, after 3 minutes, electric control unit sends the signal restarting storehouse in bulk cutting agency monitoring module, until electric control unit receive weighing instrument feed intake end signal time, electric control unit sends and stops the signal of storehouse in bulk cutting agency monitoring module and on human-computer interaction module, show the information that entrucking terminates.
Wherein data query process is: canning cart again returns weighbridge and carries out secondary weighing after filling, weight house operator is by the numerical value typing weight house management software of secondary weighing, and weight house management software exports the actual entrucking gravimetric value of canning cart and files to client producer, license plate number, vehicle, cement model and actual entrucking gravimetric value and print; Remote client and execute-in-place room upper computer carry out configuration client-server system by WINCC, each remote client is provided with different access levels, wherein remote client is client computer, execute-in-place room upper computer is server, and remote client can be evaluated different access levels and check on-the-spot entrucking situation and weight house management data.
Claims (4)
1. a modular cement quantifying and loading manufacturing line element apparatus, comprises breeze library unit, breeze storehouse blanking performance element, cement homogenization library unit, homogenizing storehouse cutting agency monitoring module, material conveying mechanism unit, dust arrester installation unit, loose binning unit, storehouse in bulk cutting agency monitoring unit, filling car parking position monitoring unit, IC card using information unit, Weighing unit, active station, electric control unit, weight house data monitoring unit and remote client and inquires about production data unit composition; Breeze library unit is used for storing breeze; Blanking performance element in breeze storehouse is used for performing the blanking of breeze storehouse breeze to machine for zipper; Cement homogenization library unit is used for storing bulk cement; Homogenizing storehouse cutting agency monitoring module is used for performing the blanking of homogenizing storehouse cement to machine for zipper; Material conveying mechanism unit has been used for feeding intake to storehouse in bulk, plays cement and the further homogenizing of breeze simultaneously; Dust arrester installation unit plays the dust-filtering to the generation fed intake and in entrucking process; Loose binning unit is used for storing bulk cement; Storehouse in bulk cutting agency monitoring unit performs feeding intake in entrucking process; The stop position of the filling car of filling car parking position monitoring unit monitors cement; IC card using information unit stores the entrucking information of client temporarily, and Weighing unit performs the weight control in entrucking process, carries out entrucking process automation; Active station sends control signal to electric system; Electric control unit controls the action that site machinery sets; The record that weight house data monitoring unit has been used for entrucking information; Remote client inquires about production data unit and completes the service condition of supvr's remote monitor and control field apparatus and inquire about production data.
2. one according to claim 1 modular cement quantifying and loading manufacturing line element apparatus, it is characterized in that: above-mentioned material conveying mechanism unit, comprise machine for zipper conveying monitoring module, bucket elevator monitoring module, storehouse in bulk material loading skewed slot, storehouse in bulk material loading skewed slot baffle plate, baffle plate cylinder, limit sensors, current transformer, skewed slot roots blower, storehouse in bulk material loading skewed slot is arranged on the place suitable for reading in storehouse in bulk, storehouse in bulk material loading skewed slot baffle plate is arranged on the entrance of storehouse in bulk skewed slot for controlling the open and close of storehouse in bulk skewed slot, baffle plate cylinder is arranged on the material loading skewed slot of storehouse in bulk and the piston rod of baffle plate cylinder is connected with storehouse in bulk skewed slot baffle plate, respectively install a limit sensors in the front-end and back-end of baffle plate cylinder outside face, limit sensors is for gathering the on-off signal of baffle plate cylinder and sent to by on-off signal Logical processing unit to demonstrate the on off state of baffle plate cylinder on human-computer interaction module simultaneously, skewed slot roots blower is arranged on the below of storehouse in bulk material loading skewed slot for the cement in the skewed slot of auxiliary homogenizing storehouse in bulk, bucket elevator monitoring module carries motor by the bucket be arranged on bucket elevator, bucket is carried auxiliary machine and bucket chain bucket chain, the current transformer be arranged in electric power distribution cabinet, two position transdusers of conducting electricity and formed, and two position transdusers are arranged on the both sides near bucket chain bucket chain on bucket elevator respectively, when after the run signal that electric control unit receives scarce material signal that Weighing module sends and dust arrester installation monitoring module, electric control unit sends actuation signal to material conveying mechanism monitoring module baffle plate cylinder, baffle plate cylinder receives electric control unit actuation signal back shield cylinder and starts, front end limit sensors collects baffle plate cylinder and reaches a signal, and baffle plate cylinder is reached a signal feedback to electric control unit, after electric control unit reception baffle plate cylinder reaches a signal, electric control unit sends skewed slot roots blower actuation signal, after skewed slot roots blower receives the actuation signal of electric control unit, skewed slot roots blower brings into operation, and skewed slot roots blower run signal is fed back to electric control unit, after electric control unit receives the run signal of skewed slot roots blower, electric control unit sends the actuation signal that bucket carries motor, bucket carry electric motor starting back bucket carry current of electric transformer start gather bucket carry motor current signal and current signal is fed back to electric control unit, the load current value carrying motor after electric control unit receives fed-back current signals with the bucket that sets in electric control unit compares, if actual current value is greater than load current value, then electric control unit sends small guide vane signal to the analog quantity electric actuator of homogenizing storehouse cutting agency monitoring module, analog quantity electric actuator controls funnel trough discharging opening opening degree after receiving small guide vane signal is 50%, if actual current value is less than load current value, then electric control unit sends large opening amount signal to analog quantity electric actuator, analog quantity electric actuator controls funnel trough discharging opening opening degree after receiving large opening amount signal is 100%, bucket drives bucket chain bucket chain to rotate after carrying electric motor starting, if when the bucket chain bucket chain rotated touches position transduser, position transduser sends bucket chain bucket chain offset signals to electric control unit, after electric control unit receives bucket chain bucket chain offset signals, electric control unit sends the signal of machine for zipper out of service and homogenizing storehouse cutting agency monitoring module, if the bucket chain bucket chain rotated does not touch position transduser, then bucket elevator normally runs, machine for zipper conveying monitoring module comprises machine for zipper, be arranged on machine for zipper current of electric transformer in electric power distribution cabinet and be arranged on machine for zipper away from one end of machine for zipper motor and near the speed sensor of machine for zipper slide fastener, electric control unit receive bucket put forward the run signal of motor after, electric control unit sends the signal starting machine for zipper motor, machine for zipper motor starts to drive machine for zipper slide fastener to rotate, under now sending the state starting machine for zipper motor signal at electric control unit, if machine for zipper slide fastener stops operating, speed sensor is with regard to collection slide fastener danger signal and by this signal feedback to electric control unit, on human-computer interaction module, show slide fastener fracture defect information simultaneously, if machine for zipper slide fastener normal operation, speed sensor is with regard to collection slide fastener run signal and by this signal feedback to electric control unit, on human-computer interaction module, show slide fastener normal operation signal, electric control unit starts the bottom of the reservior roots blower in homogenizing storehouse cutting agency monitoring module after receiving normal operation signal simultaneously, after machine for zipper runs, machine for zipper current of electric transformer gathers the actual current value of machine for zipper motor and this actual current value is fed back to electric control unit, after electric control unit receives actual current value, compare with the load current value of the machine for zipper set in electric control unit, if machine for zipper actual current value is greater than machine for zipper load current value, then electric control unit sends small guide vane signal to the analog quantity electric actuator of homogenizing storehouse cutting agency monitoring module, the discharging opening opening degree controlling funnel trough after the analog quantity electric actuator of homogenizing storehouse cutting agency monitoring module receives small guide vane signal is 50%, display simulation amount electronic execution actual aperture angle value and setting opening angle value on the human-computer interaction module of computing machine simultaneously, if actual current value is less than load current value, then electric control unit sends large opening amount signal to the analog quantity electric actuator of homogenizing storehouse cutting agency monitoring module, analog quantity electric actuator controls funnel trough discharging opening opening degree after receiving large opening amount signal is 100%, shows actual aperture angle value and setting opening angle value on the human-computer interaction module of computing machine simultaneously.
3. one according to claim 1 modular cement quantifying and loading manufacturing line element apparatus, it is characterized in that: above-mentioned storehouse in bulk cutting agency monitoring unit, comprise storehouse in bulk roots blower, storehouse in bulk dust exhaustor, storehouse in bulk performs cylinder, analog quantity electric actuator, solid flowmeter, lift head in bulk, Material Sensor and storehouse in bulk back-blowing device, storehouse in bulk roots blower is arranged on the below of storehouse in bulk blanking groove for the cement in the blanking groove of auxiliary homogenizing storehouse in bulk, storehouse in bulk dust exhaustor is arranged on the side of storehouse in bulk blanking groove, blowback cylinder in storehouse in bulk is arranged on the bottom in storehouse in bulk for controlling the switch of the butterfly valve be connected with blowback cylinder in storehouse in bulk, execution cylinder in storehouse in bulk is arranged on above the funnel trough bottom storehouse in bulk for controlling the inlet point of funnel trough, storehouse in bulk analog quantity electric actuator is arranged on below funnel trough for controlling the discharging opening of funnel trough, in the lower end of storehouse in bulk analog quantity electric actuator, solid flowmeter is installed, a limit sensors is respectively installed in the front-end and back-end performing cylinder outside face in storehouse in bulk, limit sensors performs the on-off signal of cylinder for gathering storehouse in bulk and on-off signal is sent electric control unit, on human-computer interaction module, demonstrate the on off state that storehouse in bulk performs cylinder simultaneously, described lift head in bulk is arranged on the below of blanking skewed slot in storehouse in bulk, and it is inner that Material Sensor is arranged on lift head in bulk, after storehouse in bulk cutting agency monitoring module receives the beginning entrucking signal that electric control unit sends, first dust exhaustor in bulk is opened and is fed back dust exhaustor run signal to electric control unit, electric control unit receives dust exhaustor run signal and on human-computer interaction module, shows dust exhaustor running state, after 3 seconds, electric control unit sends storehouse in bulk roots blower actuation signal and storehouse in bulk lift head dropping signal, start after storehouse in bulk roots blower receives actuation signal and log-on message is fed back to electric control unit, on human-computer interaction module, show storehouse in bulk roots blower running state simultaneously, storehouse in bulk lift head starts after receiving the dropping signal that electric control unit sends to decline, after lift head decline in storehouse in bulk puts in place, the limit sensors of storehouse in bulk lift head puts the decline of collection in place signal feedback to electric control unit, electric control unit receives decline and puts in place after signal, send to storehouse in bulk lift head stops dropping signal sending start signal to execution cylinder in storehouse in bulk simultaneously, storehouse in bulk performs after cylinder receives start signal and opens, limit sensors gathers storehouse in bulk execution cylinder and reaches a signal and will reach a signal feedback to electric control unit, electric control unit receive limit sensors feedback reach a signal after show on human-computer interaction module storehouse in bulk perform cylinder reach a state, electric control unit sends the start signal of analog quantity electric actuator simultaneously, the opening degree of the signal behavior analog quantity electric actuator provided in conjunction with weighing instrument after analog quantity electric actuator Received signal strength, when weighing instrument to electric control unit send feed intake greatly signal time, electric control unit sends the signal that analog quantity electric actuator opening is 100% aperture, analog quantity electric actuator is opened after receiving the signal of 100% aperture, and 100% aperture status signal is sent to electric control unit, electric control unit receives 100% aperture status signal on human-computer interaction module, shows actual aperture angle value and setting opening angle value, when weighing instrument to electric control unit send little feed intake signal time, electric control unit sends the signal that analog quantity electric actuator opening is 30% aperture, analog quantity electric actuator is opened after receiving the signal of 30% aperture, and 30% aperture status signal is sent to electric control unit, electric control unit receives 30% aperture status signal on human-computer interaction module, shows actual aperture angle value and setting opening angle value, when weighing instrument to electric control unit send feed intake end signal time, electric control unit sends the signal that analog quantity electric actuator opening is 0% aperture, analog quantity electric actuator is opened after receiving the signal of 0% aperture, and 0% aperture status signal is sent to electric control unit, electric control unit receives 0% aperture status signal on human-computer interaction module, shows actual aperture angle value and setting opening angle value, the cement flow value that solid flowmeter detects sends to electric control unit, show on human-computer interaction module after electric control unit receives cement flow value and compare with the actual aperture angle value of analog quantity electric actuator, when cement flow value is lower than actual aperture angle value, electric control unit sends opens storehouse in bulk back-blowing device signal, open after storehouse in bulk back-blowing device receives start signal and opening signal is sent to electric control unit, on human-computer interaction module, storehouse in bulk back-blowing device opening information is shown after electric control unit receives signal, when cement flow value equals actual aperture angle value, electric control unit sends closes storehouse in bulk back-blowing device signal, close after storehouse in bulk back-blowing device receives closing signal and closed condition signal is sent to electric control unit, on human-computer interaction module, after electric control unit receives closing signal, showing storehouse in bulk back-blowing device closed condition information, after Material Sensor collects the full signal of canning cart material, this signal is sent to electric control unit, when electric control unit to receive after the full signal of canning cart material but not to receive the end voted signal of weighing instrument, electric control unit sends the signal the information showing entrucking exception on human-computer interaction module that stop storehouse in bulk cutting agency monitoring module, after 3 minutes, electric control unit sends the signal restarting storehouse in bulk cutting agency monitoring module, until electric control unit receive weighing instrument feed intake end signal time, electric control unit sends and stops the signal of storehouse in bulk cutting agency monitoring module and on human-computer interaction module, show the information that entrucking terminates.
4. one according to claim 1 modular cement quantifying and loading manufacturing line element apparatus, is characterized in that: above-mentioned Weighing unit, comprises LOAD CELLS, weighing instrument and LED display; LOAD CELLS is arranged on the platform in storehouse in bulk, and weighing instrument is arranged in operator's compartment; This Weighing unit is weightless title system, and when giving storehouse material loading in bulk, weighing instrument shows storehouse in bulk cement weight, and when feeding intake to band of cement tank truck, weighing instrument display is the cement weight of filling car; LOAD CELLS adopts bikini mounting means, weighing instrument is matching used weightless weighing instrument with sensor, this instrument has A/D conversion performance, digital range calibration function, malleable digital filter, double-display screen, can carry out real time monitoring to tare weight, aim parameter, cumulative weight, has eight kinds of weighing mode; Achieve the bunker scale characteristic of the automatic compensation of drop in elevation of fuzzy logic in entrucking process; The signal of LOAD CELLS collection is sent to weighing instrument, weighing instrument transmits signals to electric control unit, after electric control unit receives the signal that weighing instrument transmission returns, the signal that weighing instrument transmission is returned is sent to the LED display of IC card using information monitoring module by electric control unit simultaneously.
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| CN201420862612.7U CN204588159U (en) | 2014-12-31 | 2014-12-31 | A kind of modular cement quantifying and loading manufacturing line element apparatus |
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| CN201420862612.7U CN204588159U (en) | 2014-12-31 | 2014-12-31 | A kind of modular cement quantifying and loading manufacturing line element apparatus |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107585588A (en) * | 2016-07-06 | 2018-01-16 | 杭州威士德灵智科技有限公司 | A kind of bulk cement automatic filling system |
| CN110817484A (en) * | 2019-11-12 | 2020-02-21 | 杭州恩赫自动化工程有限公司 | Unattended quantitative loading method for quantitative loading of bulk cement |
| CN114237149A (en) * | 2021-12-21 | 2022-03-25 | 安徽海螺建材设计研究院有限责任公司 | Bulk cement shipment one-key starting control system and method |
-
2014
- 2014-12-31 CN CN201420862612.7U patent/CN204588159U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107585588A (en) * | 2016-07-06 | 2018-01-16 | 杭州威士德灵智科技有限公司 | A kind of bulk cement automatic filling system |
| CN110817484A (en) * | 2019-11-12 | 2020-02-21 | 杭州恩赫自动化工程有限公司 | Unattended quantitative loading method for quantitative loading of bulk cement |
| CN114237149A (en) * | 2021-12-21 | 2022-03-25 | 安徽海螺建材设计研究院有限责任公司 | Bulk cement shipment one-key starting control system and method |
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Address after: Room 4, unit 18, 701, Yifeng District, Jincheng, Shanxi, 048000 Patentee after: He Xingjun Address before: 502, room 3, unit 6, building 048000, Thermotics Inc family building, Yifeng District, Shanxi, Jincheng Patentee before: He Xingjun |
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