CN110810708A - 一种玉米罐头的制备方法 - Google Patents
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Abstract
本发明公开了一种玉米罐头的制备方法,通过将玉米预冷后进行微波漂烫,再添加黄原胶、海藻酸钠、魔芋胶复配胶,优化超高压杀菌并结合乳酸链球菌,制备出新的玉米罐头。本发明通过研究甜玉米的真空快速预冷冷却工艺,甜玉米的热、微波、蒸汽等不同钝酶方法,提高了甜玉米的品质;而且还通过研究甜玉米粒的沸水漂烫工艺、蒸汽漂烫工艺以及微波漂烫工艺,优化超高压杀菌并结合乳酸链球菌素、二甲基二碳酸盐等防腐剂对开发软包装甜玉米软罐头的技术工艺,研究贮藏条件对甜玉米粒罐头保质期和品质的影响,开发了一种保持原有的鲜甜风味,提高渣粒感,使口感更佳的玉米罐头。
Description
技术领域
本发明属于食品罐头领域,特别涉及一种玉米罐头的制备方法。
背景技术
甜玉米具有“蔬菜、水果、食品、饲料四位一体”的特点,因其营养丰富、风味独特、价廉物美而深受人们喜爱,种植面积日益扩大。甜玉米鲜苞极不耐贮藏,采收后含糖量快速下降、种皮变厚后,品质劣变快,保鲜困难。鲜榨玉米汁等产品具有广阔的市场前景,但由于采用常规热加工技术很难保持原有的鲜甜风味,同时渣粒感较强,口感不够细腻。因此采用非热加工,湿法超细粉碎制浆等新兴技术开发甜玉米加工产品,提高产业效益十分必要。
根据现有问题,迫切需要开发一种保持原有的鲜甜风味,提高渣粒感,使口感更佳的玉米罐头制备方法。
发明内容
本发明的首要目的在于提供玉米罐头的制备方法。
为达到上述目的,本发明所采取的技术方案是:
本发明第一个方面,提出了一种制备玉米罐头的方法,包括以下步骤:将玉米预冷后灭菌,添加黄原胶、海藻酸钠、魔芋胶复配胶,超高压灭菌。根据本发明的实施例,玉米预冷终温为8~10℃。本发明制备的玉米罐头能够保持原有的鲜甜风味,提高渣粒感,使口感更佳。
根据本发明的实施例,灭菌为漂烫灭菌。
根据本发明的实施例,所述漂烫为微波漂烫。
根据本发明的实施例,所述微波漂烫条件为750~800w,60~70s。
根据本发明的实施例,黄原胶、海藻酸钠、魔芋胶的体积比为3~5:1:6~8。
根据本发明的实施例,黄原胶、海藻酸钠、魔芋胶的体积比为3:1:6。
根据本发明的实施例,所述超高压灭菌条件为500~600MPa、15~20min。
根据本发明的实施例,还包括添加乳酸链球菌素。
本发明的第二个方面,提出了使用前面所述方法制备的玉米罐头。
本发明的有益效果是:
本发明通过研究甜玉米的真空快速预冷冷却工艺,甜玉米的热、微波、蒸汽等不同钝酶方法,提高了甜玉米的品质;而且通过研究甜玉米粒的沸水漂烫工艺、蒸汽漂烫工艺以及微波漂烫工艺,优化超高压杀菌并结合乳酸链球菌素、二甲基二碳酸盐等防腐剂对开发软包装甜玉米软罐头的技术工艺,研究贮藏条件对甜玉米粒罐头保质期和品质的影响。
具体实施方式
下面结合实施例对本发明中的技术方案进行清楚、完整的说明,但并不局限于此。
实施例1
一种玉米罐头的制备方法,将玉米真空快速预冷终温为8℃,微波漂烫(750w,60s)灭酶,添加黄原胶、海藻酸钠、魔芋胶复配胶后(体积比为3:1:6),之后进行500~600MPa、15~20min的超高压灭菌;优选的,在600MPa超高压杀菌15min,再添加乳酸链球菌素即可得玉米罐头。
实施例2
一种玉米罐头的制备方法:将玉米真空快速预冷终温为10℃,微波漂烫灭酶,添加黄原胶、海藻酸钠、魔芋胶复配胶后(体积比为3:1:6)。之后进行500~600MPa、15~20min的超高压灭菌;优选的,在600MPa超高压杀菌15min,再添加乳酸链球菌素即可得玉米罐头。
实施例3
一种玉米罐头的制备方法:将玉米真空快速预冷终温为9℃,微波漂烫灭酶,添加黄原胶、海藻酸钠、魔芋胶复配胶后(体积比为3:1:6)。之后进行500~600MPa、15~20min的超高压灭菌;优选的,在600MPa超高压杀菌15min,再添加乳酸链球菌素即可得玉米罐头。
对比例1
一种玉米罐头的制备方法:将玉米真空快速预冷终温为6℃,微波漂烫灭酶,添加黄原胶、海藻酸钠、魔芋胶复配胶后(体积比为3:1:6),之后进行600~700MPa、15~20min的超高压灭菌;优选的,在600MPa超高压杀菌15min,再添加乳酸链球菌素即可得玉米罐头。
对比例2
一种玉米罐头的制备方法:
将玉米真空快速预冷终温为8℃,蒸汽漂烫(105℃,10min)灭酶,添加黄原胶、海藻酸钠、魔芋胶复配胶后(体积比为3:1:6),之后进行600~700MPa、15~20min的超高压灭菌;优选的,在600MPa超高压杀菌15min,再添加乳酸链球菌素即可得玉米罐头。
对比例3
一种玉米罐头的制备方法:
将玉米真空快速预冷终温为8℃,沸水漂烫(100℃,10min)灭酶,添加黄原胶、海藻酸钠、魔芋胶复配胶后(体积比为3:1:6),之后进行600~700MPa、15~20min的超高压灭菌;优选的,在600MPa超高压杀菌15min,再添加乳酸链球菌素即可得玉米罐头。
对比例4
一种玉米罐头的制备方法:
将玉米真空快速预冷终温为9℃,微波漂烫灭酶,添加黄原胶、海藻酸钠、魔芋胶复配胶后(体积比为4:4:2),之后进行600~700MPa、15~20min的超高压灭菌;优选的,在600MPa超高压杀菌15min,再添加乳酸链球菌素即可得玉米罐头。
对比例5
一种玉米罐头的制备方法:
将玉米真空快速预冷终温为9℃,微波漂烫灭酶,添加黄原胶、海藻酸钠、魔芋胶复配胶后(体积比为4:2:4),之后进行600~700MPa、15~20min的超高压灭菌;优选的,在600MPa超高压杀菌15min,再添加乳酸链球菌素即可得玉米罐头。
对比例6
一种玉米罐头的制备方法:
将玉米真空快速预冷终温为9℃,微波漂烫灭酶,添加黄原胶、海藻酸钠、魔芋胶复配胶后(体积比为2:2:6),之后进行600~700MPa、15~20min的超高压灭菌;优选的,在600MPa超高压杀菌15min,再添加乳酸链球菌素即可得玉米罐头。
对比例7
一种玉米罐头的制备方法:
将玉米真空快速预冷终温为9℃,微波漂烫灭酶,添加黄原胶、海藻酸钠、魔芋胶复配胶后(体积比为2:4:4),之后进行600~700MPa、15~20min的超高压灭菌;优选的,在600MPa超高压杀菌15min,再添加乳酸链球菌素即可得玉米罐头。
对比例8
一种玉米罐头的制备方法:
将玉米真空快速预冷终温为8℃,微波漂烫(750w,60s)灭酶,添加黄原胶、海藻酸钠、魔芋胶复配胶后(体积比为3:1:6),之后进行600~700MPa、15~20min的超高压灭菌;优选的,在600MPa超高压杀菌15min。
对比例9
一种玉米罐头的制备方法,
将玉米真空快速预冷终温为8℃,微波漂烫(750w,60s)灭酶,添加黄原胶、海藻酸钠、魔芋胶复配胶后(体积比为3:1:6),之后进行600~700MPa、15~20min的超高压灭菌;优选的,在600MPa超高压杀菌15min。再添加二甲基二碳酸盐。
对所制备的玉米罐头做进一步效果检测。
(一)真空快速预冷温度对甜玉米品质的影响研究
选取鲜甜玉米1.5kg,将甜玉米经过修整和分级后,预冷终温分别设置为6,8,10℃,考察不同预冷温度对甜玉米粒硬度、色泽和可溶性固形物含量的影响,确定甜玉米的预冷终温度。
表1不同真空快速预冷温度对甜玉米品质的影响
从表1可以看出,当预冷终温为6℃时,甜玉米的硬度有明显低于8℃和10℃,并且8℃时甜玉米粒的硬度与空白值最为接近;且6℃预冷后玉米粒色泽差异最大,固形物含量最低,可能是由于于预冷终温较低时,大多数甜玉米粒出现了结冰和组织硬化现象,但是随着预冷贮藏时间的延长,玉米粒汁液流失,硬度色泽也会发生相应改变。因此本发明选择8-10℃作为玉米预冷终温度。
(二)不同漂烫钝酶工艺对甜玉米粒品质的影响
表2不同钝酶方法处理后甜玉米主要品质指标和酶活的变化
研究蒸汽漂烫(105℃,10min)、沸水漂烫(100℃,10min)、微波漂烫(750w,60s)对甜玉米的品质指标及钝酶效果的影响,结果如表2所示,甜玉米中的过氧化物酶(POD)和多酚氧化酶(PPO)在蒸汽漂烫、沸水漂烫、微波漂烫的条件处理下,对两种酶的活性受影响较大,几乎完全失活,且实施例1微波钝酶效果要优于对比例2蒸汽漂烫、对比例3沸水漂烫。
通过表2三种钝酶工艺对甜玉米的品种影响发现,不同钝酶工艺处理对甜玉米的水分含量、可溶性固形物含量、还原糖、维生素C有显著影响,且微波漂烫对甜玉米的品质影响要优于蒸汽漂烫和沸水漂烫,沸水漂烫对甜玉米的品质影响最大。因此本发明将采用微波漂烫作为钝酶的最佳工艺。
(三)甜玉米粒罐头的加工工艺研究
经过预实验在甜玉米制作研究,确定甜玉米添加量60%、糖添加量6%、柠檬酸添加量0.2%、柠檬酸钠适量的条件下,分别添加0.12%的复配胶做加工甜玉米粒罐头,进行感官评分,确定复合稳定剂的添加量范围。如下表3所示:
表3不同稳定剂复配比例的稳定性
编号 | 组别 | 黄原胶:海藻酸钠:魔芋胶 | 分层率 | 体系粘度/mPa·s |
1 | 对比例4 | 4:4:2 | 14% | 30.4 |
2 | 实施例1 | 3:1:6 | 12% | 28.8 |
3 | 对比例5 | 4:2:4 | 11% | 32.4 |
4 | 对比例6 | 2:2:6 | 16% | 29.8 |
5 | 对比例7 | 2:4:4 | 14% | 31.8 |
在一周的静置观察期内,所有样品均未出现明显的分层现象,从表3中数值也可以看出这种趋势,2号实施例1和3号对比例5的样品具有最高的稳定性,但3号对比例5的样品粘度更高,可见粘度在稳定体系时还是起主要作用的,但粘度过大会出现胶凝,样品太稠,影响产品口感。因此筛选后发现本发明实施例1选取的黄原胶:海藻酸钠:魔芋胶复配比例为3:1:6时,产品口感最佳。
(四)杀菌工艺对甜玉米软罐头贮藏期间的品质影响研究
表4超高压杀菌与添加不同防腐剂对对甜玉米软罐头的品质影响
A组(对比例8):超高压杀菌(600MPa 15min),未添加防腐剂。
B组(实施例1):超高压杀菌(600MPa 15min),添加乳酸链球菌素
C组(对比例9):超高压杀菌(600MPa 15min),添加二甲基二碳酸盐
由上表4可知,超高压处理对甜玉米罐头杀菌效果较好,但超高压杀菌在不添加防腐剂的情况下,甜玉米罐头在储存15天后菌落总数明显上升,在添加乳酸链球菌素、二甲基二碳酸盐时,能有效延长甜玉米罐头的贮藏期,且添加乳酸链球菌素的效果要优于二甲基二碳酸盐。
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。
Claims (10)
1.一种玉米罐头的制备方法,其特征在于,包括以下步骤:
将玉米预冷后灭菌,添加黄原胶、海藻酸钠、魔芋胶复配胶,超高压灭菌。
2.根据权利要求1所述的方法,其特征在于,玉米预冷终温为8~10℃。
3.根据权利要求1所述的方法,其特征在于,灭菌为漂烫灭菌。
4.根据权利要求3所述的方法,其特征在于,所述漂烫为微波漂烫。
5.根据权利要求4所述的方法,其特征在于,所述微波漂烫条件为750~800w,60~70s。
6.根据权利要求1所述的方法,其特征在于,黄原胶、海藻酸钠、魔芋胶的体积比为3~5:1:6~8。
7.根据权利要求6所述的方法,其特征在于,黄原胶、海藻酸钠、魔芋胶的体积比为3:1:6。
8.根据权利要求1所述的方法,其特征在于,所述超高压灭菌条件为500~600MPa、15~20min。
9.根据权利要求1所述的方法,其特征在于,还添加有乳酸链球菌素或二甲基二碳酸盐。
10.权利要求1~9任一项所述方法制备的玉米罐头。
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