CN110779921A - Equipment corrosion detection device with chemical product detection function - Google Patents
Equipment corrosion detection device with chemical product detection function Download PDFInfo
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- CN110779921A CN110779921A CN201911103995.3A CN201911103995A CN110779921A CN 110779921 A CN110779921 A CN 110779921A CN 201911103995 A CN201911103995 A CN 201911103995A CN 110779921 A CN110779921 A CN 110779921A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
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Abstract
The invention discloses an equipment corrosion detection device with a chemical product detection function, which comprises a detection module, a mechanical motion module, a transmission module and an operation table, wherein the detection module comprises a corrosion detection probe, a lighting lamp, a high-resolution micro camera, a rotary table, a connecting shaft, a rotating motor, a data line, a sliding block, a column head and a locking block. The corrosion detection module, the mechanical motion module and the transmission module are integrally designed, the mechanical operation is replaced by manual operation, time and labor are saved, the high-resolution micro camera is introduced, chemical products and positions possibly generated by qualitative and quantitative analysis are qualitatively and quantitatively analyzed, then the corrosion detection probe is converted for further detection, the detection result is more accurate, and the detection efficiency is greatly improved; the designed hydraulic cylinder, the X-direction sliding table and the Y-direction sliding table form a three-dimensional space motion track, and can be arranged at any position of equipment for detection, so that the flexibility of the detection device is increased.
Description
Technical Field
The invention relates to a detection device, in particular to a device corrosion detection device with a chemical product detection function.
Background
During the operation of chemical equipment, a large amount of corrosive media such as H can be encountered
2S、CO
2When the metal shell is contacted with the metal shell, the metal shell can be gradually corroded, so that equipment and pipelines have faults and leakage, the environment is polluted, the working efficiency is reduced, and the health of workers is also harmed. The existing detection method is that an operator holds a corrosion detection probe to check all positions outside the equipment one by one, time and labor are wasted, the detection cost is high, and accurate detection data cannot be obtained.
Disclosure of Invention
In order to solve the problems in the background art, the present invention is directed to a device corrosion detection apparatus having a chemical product detection function.
The technical scheme is as follows:
the utility model provides an equipment corrodes detection device with chemical products detects function, including the detection module, the mechanical motion module, four parts of transport module and operation panel, wherein, the detection module is including corroding detection probe, the light, the micro-camera of high-resolution, the carousel, the connecting axle, rotate the motor, the data line, the slider, go up the trompil, the T-slot, the column cap, the latch segment, locking screw, the mechanical motion module is including the travelling car, the side trompil, the linking arm, the side connecting post, lower connecting post, motor I, wheel I, pivot I, the supporting legs, the pneumatic cylinder, a support, buffer spring, arch support, Y is to the slip table, the screw hole, motor II, wheel II, pivot II, the stand, the end trompil, the crossbeam, the spout, X is to the slip table, transport module includes the pillar, the fixed block.
The detection module, the mechanical motion module and the transmission module are all controlled by an operation table, the transmission module, the mechanical motion module and the detection module work in a coordinated mode, and the working position of the detection module is controlled by the mechanical motion module.
Among the detection module, corruption detection probe, light, high-resolution micro camera set up at the carousel lower extreme, and corruption detection probe and high-resolution micro camera are relative and are put, and the perpendicular to should place the direction both sides and respectively set up a light, and the carousel upper end is connected with the rotation motor through the connecting axle, and the column cap that rotates the motor upper end is connected with the latch segment, and the latch segment both sides respectively are connected with a slider.
Among the mechanical motion module, the slider moves to the slip table along X, X sets up both sides around the crossbeam to the slip table, set up two spouts in the crossbeam upper end, wheel I that the slip dolly lower extreme set up moves along the spout, set up motor I inside the slip dolly, the slip dolly outside is connected with the slider through the linking arm, both ends are fixed on the stand about the crossbeam, the stand bottom sets up wheel II, wheel II is controlled by motor II, move to the slip table along Y, Y sets up in the support upper end to the slip table, the inboard center of support sets up the arch support, set up buffer spring in arch support both sides, the support bottom is connected with the pneumatic cylinder, the pneumatic cylinder lower extreme sets up the supporting legs.
Among the transport module, the pillar is placed along Y to in pairs, and the support is arranged in to the pillar relative inboard, and the pillar bottom outside sets up the fixed block respectively, and every horizontal pivot III in to the pillar, pivot III pass through the shaft coupling and are connected with motor III, and motor III passes through wire and operation panel electric connection, and the conveyer belt covers in pivot III.
As a further optimization of the technical scheme, the corrosion detection probe, the illuminating lamp and the high-resolution micro camera are connected with the operating platform through data lines, and the data lines extend out of the upper end of the turntable.
As a further optimization of the technical scheme, the maximum rotation angle of the rotary table driven by the rotating motor is 180 degrees, and the rotating motor is electrically connected with the operating table through a wire.
According to the technical scheme, the upper opening is formed in the upper end of the sliding block, the side opening is formed in the side end of the sliding trolley, the side connecting column is arranged at the side end of the connecting arm, the lower connecting column is arranged at the lower end of the connecting arm, the side connecting column is connected with the side opening in a matched mode, and the lower connecting column is connected with the upper opening in a matched mode.
As a further optimization of the technical scheme, the section of the inner side of the sliding block is a T-shaped sliding groove, and the longitudinal section of the X-direction sliding table is I-shaped.
As a further optimization of the technical scheme, the lower end of the locking block is provided with locking threads, the upper end of the column cap is provided with matched threads, the locking block is connected with the column cap in a screwing-in mode, the side surfaces of the two ends of the locking block are provided with locking screw holes, and the locking screw holes are inserted into the locking screw holes through bolts and fixedly connected with the sliding block.
As the further optimization of this technical scheme, wheel I is connected with motor I through pivot I, and motor I passes through wire and operation panel electric connection.
As a further optimization of the technical scheme, the hydraulic cylinder is controlled by a driving motor to move up and down, and the driving motor is electrically connected with the operating platform through a lead.
As a further optimization of the technical scheme, screw holes are formed in two ends of the Y-direction sliding table and are connected and fixed with the support through screws.
As a further optimization of the technical scheme, the bottom of the support column is provided with a bottom hole, the wheel II is connected with the motor II through the rotating shaft II, and the motor II is electrically connected with the operating table through a wire.
The invention has the beneficial effects that:
(1) the corrosion detection module, the mechanical movement module and the transmission module are integrally designed, and the mechanical operation is adopted to replace manual operation, so that the time and the labor are saved, the detection result is more accurate, and the detection efficiency is greatly improved.
(2) According to the invention, a high-resolution microscopic camera is introduced into the detection module, the result is fed back to the operation console by shooting the surface of the equipment shell and recording the element content, chemical products and positions possibly generated are qualitatively and quantitatively analyzed by using data processing software, and then the corrosion detection probe is converted for further detection, so that the substance components causing corrosion are accurately detected, and the prevention effect is achieved.
(3) The hydraulic cylinder, the X-direction sliding table and the Y-direction sliding table form a three-dimensional space motion track, and the detection module can be arranged at any position of equipment for detection, so that the flexibility of the detection device is improved.
(4) The detection module can be detachably stored and used independently, so that the versatility of the detection device is increased.
Drawings
The technical scheme of the invention is further explained by combining the accompanying drawings as follows:
FIG. 1 is a schematic diagram of an apparatus corrosion detection apparatus with a chemical product detection function according to the present invention.
FIG. 2 is a schematic diagram of a detection module of the apparatus corrosion detection apparatus with chemical product detection function according to the present invention.
FIG. 3 is a schematic diagram of a conveying module of the corrosion detection device with chemical product detection function according to the present invention.
FIG. 4 is a schematic view of a sliding cart of the corrosion detection device with chemical product detection function.
FIG. 5 is a schematic view of a locking block of the corrosion detection device for equipment with chemical product detection function according to the present invention.
FIG. 6 is a front view of a mechanical motion module of the apparatus corrosion detecting device with chemical product detecting function according to the present invention.
FIG. 7 is a top view of a mechanical motion module of the corrosion detection apparatus with chemical product detection function according to the present invention.
FIG. 8 is a side view of a mechanical motion module of the corrosion detection apparatus for equipment with chemical product detection function according to the present invention.
FIG. 9 is a schematic diagram of a connecting arm of the corrosion detection device for equipment with chemical product detection function according to the present invention.
In the figure: 1-detection module, 2-mechanical motion module, 3-transmission module, 4-operation table, 5-corrosion detection probe, 6-lighting lamp, 7-high resolution micro camera, 8-turntable, 9-connection shaft, 10-rotation motor, 11-data line, 12-slider, 121-upper opening, 122-T-shaped sliding groove, 13-column head, 14-locking block, 141-locking screw thread, 142-locking screw hole, 15-sliding trolley, 151-side opening, 16-connecting arm, 161-side connecting column, 162-lower connecting column, 17-motor I, 18-wheel I, 181-rotating shaft I, 19-supporting leg, 20-hydraulic cylinder, 21-bracket, 211-buffer spring, 212-arched support, 22-Y-direction sliding table, 221-screw hole, 23-motor II, 24-wheel II, 241-rotating shaft II, 25-upright post, 251-bottom opening, 26-cross beam, 27-sliding groove, 28-X-direction sliding table, 29-support, 291-fixing block, 30-conveying belt, 31-motor III and 311-rotating shaft III.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, the corrosion detection device for equipment with chemical product detection function of the present invention includes a detection module 1, a mechanical motion module 2, a transmission module 3 and an operation console 4, wherein the detection module 1 includes a corrosion detection probe 5, a lighting lamp 6, a high resolution micro-camera 7, a turntable 8, a connection shaft 9, a rotation motor 10, a data line 11, a slider 12, an upper opening 121, a T-shaped slot 122, a column cap 13, a locking block 14, a locking screw 141 and a locking screw 142, the mechanical motion module 2 includes a sliding cart 15, a side opening 151, a connection arm 16, a side connection column 161, a lower connection column 162, a motor i 17, a wheel i 18, a rotation shaft i 181, a support leg 19, a hydraulic cylinder 20, a support 21, a buffer spring 211, an arched support 212, a Y-direction sliding table 22, a screw hole 221, a motor ii 23, a wheel ii 24, a rotation shaft ii 241, a rotation, The vertical column 25, the bottom opening 251, the cross beam 26, the sliding chute 27 and the X-direction sliding table 28, and the transmission module 3 comprises a supporting column 29, a fixed block 291, a transmission belt 30, a motor III 31 and a rotating shaft III 311.
The detection module 1, the mechanical motion module 2 and the transmission module 3 are controlled by the operation table 4, the transmission module 3, the mechanical motion module 2 and the detection module 1 work in a coordinated mode, and the working position of the detection module 1 is controlled by the mechanical motion module 2.
In the detection module 1, a corrosion detection probe 5, a lighting lamp 6 and a high-resolution micro camera 7 are arranged at the lower end of a rotary table 8, the corrosion detection probe 5 is arranged opposite to the high-resolution micro camera 7, two sides perpendicular to the arrangement direction are respectively provided with the lighting lamp 6, the upper end of the rotary table 8 is connected with a rotating motor 10 through a connecting shaft 9, a column head 13 at the upper end of the rotating motor 10 is connected with a locking block 14, and two sides of the locking block 14 are respectively connected with a sliding block 12.
In mechanical motion module 2, slider 12 moves to slip table 28 along X, X sets up both sides around crossbeam 26 to slip table 28, set up two spout 27 in crossbeam 26 upper end, wheel I18 that 15 lower extremes of sliding trolley set up moves along spout 27, set up motor I17 in 15 inside of sliding trolley, 15 outsides of sliding trolley are connected with slider 12 through linking arm 16, both ends are fixed on stand 25 about crossbeam 26, stand 25 bottom sets up wheel II 24, wheel II 24 is controlled by motor II 23, move to slip table 22 along Y, Y sets up in support 21 upper end to slip table 22, support 21 inboard center sets up arch support 212, set up buffer spring 211 in arch support 212 both sides, support 21 bottom is connected with pneumatic cylinder 20, pneumatic cylinder 20 lower extreme sets up supporting legs 19.
In the conveying module 3, the pillars 29 are arranged in pairs along the Y direction, the pillars 29 are arranged on the inner side of the support 21, the fixing blocks 291 are arranged on the outer side of the bottom end of each pillar 29, the rotating shaft iii 311 is transversely arranged in each pair of pillars 29, the rotating shaft iii 311 is connected with the motor iii 31 through a coupler, the motor iii 31 is electrically connected with the console 4 through a conducting wire, and the conveying belt 30 covers the rotating shaft iii 311.
Optimally, the corrosion detection probe 5, the illuminating lamp 6 and the high-resolution micro camera 7 are connected with the operating platform 4 through a data line 11, and the data line 11 extends out of the upper end of the rotating disk 8.
Optimally, the maximum rotation angle of the rotating motor 10 driving the rotating disc 8 is 180 degrees, and the rotating motor 10 is electrically connected with the operating platform 4 through a lead.
Preferably, the upper end of the slider 12 is provided with an upper opening 121, the side end of the sliding trolley 15 is provided with a side opening 151, the side end of the connecting arm 16 is provided with a side connecting column 161, the lower end of the connecting arm 16 is provided with a lower connecting column 162, the side connecting column 161 is connected with the side opening 151 in a matched manner, and the lower connecting column 162 is connected with the upper opening 121 in a matched manner.
Optimally, the section of the inner side of the sliding block 12 is a T-shaped sliding groove, and the longitudinal section of the X-direction sliding table 28 is I-shaped.
Preferably, the lower end of the locking block 14 is provided with a locking thread 141, the upper end of the column cap 13 is provided with a matching thread, the locking block 14 is connected with the column cap 13 in a screwing mode, the side surfaces of the two ends of the locking block 14 are provided with locking screw holes 142, and the locking screw holes 142 are inserted into the locking screw holes 142 through bolts to be fixedly connected with the slide block 12.
Optimally, wheel I18 is connected with I17 of motor through pivot I181, and I17 of motor passes through the wire and is connected with operation panel 4 electrical connection.
Preferably, the hydraulic cylinder 20 is controlled by a driving motor, and the driving motor is electrically connected with the operation table 4 through a lead.
Preferably, screw holes 221 are formed in two ends of the Y-direction sliding table 22 and are fixedly connected with the bracket 21 through screws.
Optimally, the bottom opening 251 is formed in the bottom end of the support 25, the wheel II 24 is connected with the motor II 23 through the rotating shaft II 241, and the motor II 23 is electrically connected with the operating table 4 through a conducting wire.
The working principle of the invention is as follows: under the control of the operating platform 4, the motor III 31 drives the rotating shaft III 311 to rotate, so as to drive the conveyor belt 30 to move, corroded equipment on the conveyor belt 30 is conveyed to the position below the detection module 1, the driving motor, the motor I17 and the motor II 23 are started, and the hydraulic cylinder 20 is lifted to adjust the Z-direction height of the detection module 1; the rotating shaft I181 drives the wheel I18 to move along the sliding groove 27, the sliding trolley 15 drives the sliding block 12 to move along the X-direction sliding table 28 through the connecting arm 16, and the X-direction position of the detection module 1 is adjusted; the rotating shaft II 241 drives the wheel II 24 to move along the Y-direction sliding table 22, and the Y-direction position of the detection module 1 is adjusted, so that the specific position to be detected of the corrosion equipment is determined.
Open the shooting analysis software on the operation panel 4, open high-resolution micro camera 7, light 6, shoot equipment appearance surface material, analysis element content and focus, start rotation motor 10, rotation motor 10 drives carousel 8 rotation 180 through connecting axle 9, corrosion detection probe 5 detects the focus position, feed back operation panel 4 with the testing result to this analysis chemical products composition, content, the testing result is more accurate, the prevention produces this type of corrosive substance once more. In addition, the corrosion detection module 1 can be detached or used independently, so that the versatility of the detection device is increased.
The above description is only for the specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any changes or substitutions that are not thought of by the inventive labor should be covered within the protection scope of the present invention, and therefore, the protection scope of the present invention should be subject to the protection scope defined by the claims.
Claims (10)
1. The utility model provides an equipment corrodes detection device with chemical products detects function which characterized in that: including detection module (1), mechanical motion module (2), four parts of transfer module (3) and operation panel (4), wherein, detection module (1) is including corroding detection probe (5), light (6), high-resolution micro camera (7), carousel (8), connecting axle (9), rotation motor (10), data line (11), slider (12), go up trompil (121), T-slot (122), column cap (13), latch segment (14), locking screw (141), locking screw (142), mechanical motion module (2) is including slip dolly (15), side trompil (151), linking arm (16), side spliced pole (161), lower spliced pole (162), motor I (17), wheel I (18), pivot I (181), supporting legs (19), pneumatic cylinder (20), support (21), buffer spring (211), arch support (212), The conveying device comprises a Y-direction sliding table (22), a screw hole (221), a motor II (23), a wheel II (24), a rotating shaft II (241), an upright post (25), a bottom opening hole (251), a cross beam (26), a sliding groove (27) and an X-direction sliding table (28), wherein a conveying module (3) comprises a support column (29), a fixing block (291), a conveying belt (30), a motor III (31) and a rotating shaft III (311);
the detection module (1), the mechanical motion module (2) and the transmission module (3) are controlled by an operation table (4), the transmission module (3), the mechanical motion module (2) and the detection module (1) work in a coordinated mode, and the working position of the detection module (1) is controlled by the mechanical motion module (2);
in the detection module (1), a corrosion detection probe (5), a lighting lamp (6) and a high-resolution micro camera (7) are arranged at the lower end of a rotary disc (8), the corrosion detection probe (5) is opposite to the high-resolution micro camera (7), the lighting lamp (6) is arranged on each of two sides perpendicular to the placing direction, the upper end of the rotary disc (8) is connected with a rotating motor (10) through a connecting shaft (9), a column head (13) at the upper end of the rotating motor (10) is connected with a locking block (14), and each of two sides of the locking block (14) is connected with a sliding block (12);
in the mechanical motion module (2), the slider (12) moves along X to slip table (28), X sets up both sides around crossbeam (26) to slip table (28), set up two spout (27) in crossbeam (26) upper end, wheel I (18) that slip dolly (15) lower extreme set up moves along spout (27), set up motor I (17) in inside slip dolly (15), slip dolly (15) outside is connected with slider (12) through linking arm (16), both ends are fixed on stand (25) about crossbeam (26), stand (25) bottom sets up wheel II (24), wheel II (24) are controlled by motor II (23), move along Y to slip table (22), Y sets up in support (21) upper end to slip table (22), support (21) inboard center sets up arch support (212), set up buffer spring (211) in arch support (212) both sides, the bottom end of the bracket (21) is connected with a hydraulic cylinder (20), and the lower end of the hydraulic cylinder (20) is provided with a supporting leg (19);
in conveying module (3), pillar (29) are placed along Y to in pairs, and the support (21) relative inboard is placed in pillar (29), and pillar (29) bottom outside sets up fixed block (291) respectively, and every horizontal pivot III (311) in pillar (29), pivot III (311) are connected with motor III (31) through the shaft coupling, and motor III (31) pass through wire and operation panel (4) electric connection, and conveyer belt (30) cover is on pivot III (311).
2. The corrosion detecting apparatus for chemical products according to claim 1, wherein: the corrosion detection probe (5), the illuminating lamp (6) and the high-resolution micro camera (7) are connected with the operating platform (4) through a data line (11), and the data line (11) extends out of the upper end of the turntable (8).
3. The corrosion detecting apparatus for chemical products according to claim 1, wherein: the maximum rotation angle of the rotary table (8) driven by the rotary motor (10) is 180 degrees, and the rotary motor (10) is electrically connected with the operating table (4) through a lead.
4. The corrosion detecting apparatus for chemical products according to claim 1, wherein: the upper end of the sliding block (12) is provided with an upper opening hole (121), the side end of the sliding trolley (15) is provided with a side opening hole (151), the side end of the connecting arm (16) is provided with a side connecting column (161), the lower end of the connecting arm (16) is provided with a lower connecting column (162), the side connecting column (161) is connected with the side opening hole (151) in a matched mode, and the lower connecting column (162) is connected with the upper opening hole (121) in a matched mode.
5. The corrosion detecting apparatus for chemical products according to claim 1, wherein: the inner side section of the sliding block (12) is a T-shaped sliding groove, and the longitudinal section of the X-direction sliding table (28) is I-shaped.
6. The corrosion detecting apparatus for chemical products according to claim 1, wherein: the locking screw thread (141) is arranged at the lower end of the locking block (14), the matched screw thread is arranged at the upper end of the column cap (13), the column cap is connected with the locking block (14) in a screwing-in mode, the locking screw holes (142) are arranged on the side faces of the two ends of the locking block (14), and the locking screw holes (142) are inserted into the locking screw holes (142) through bolts and are fixedly connected with the sliding block (12).
7. The corrosion detecting apparatus for chemical products according to claim 1, wherein: wheel I (18) are connected with I (17) of motor through pivot I (181), and I (17) of motor pass through wire and operation panel (4) electric connection.
8. The corrosion detecting apparatus for chemical products according to claim 1, wherein: the hydraulic cylinder (20) is controlled by a driving motor to move up and down, and the driving motor is electrically connected with the operating platform (4) through a lead.
9. The corrosion detecting apparatus for chemical products according to claim 1, wherein: screw holes (221) are formed in two ends of the Y-direction sliding table (22) and are fixedly connected with the support (21) through screws.
10. The corrosion detecting apparatus for chemical products according to claim 1, wherein: bottom open pore (251) are seted up to pillar (25) bottom, and wheel II (24) are connected with motor II (23) through pivot II (241), and motor II (23) pass through wire and operation panel (4) electric connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911103995.3A CN110779921A (en) | 2019-11-13 | 2019-11-13 | Equipment corrosion detection device with chemical product detection function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911103995.3A CN110779921A (en) | 2019-11-13 | 2019-11-13 | Equipment corrosion detection device with chemical product detection function |
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| Publication Number | Publication Date |
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| CN110779921A true CN110779921A (en) | 2020-02-11 |
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ID=69390807
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911103995.3A Withdrawn CN110779921A (en) | 2019-11-13 | 2019-11-13 | Equipment corrosion detection device with chemical product detection function |
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| Country | Link |
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| CN (1) | CN110779921A (en) |
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| CN114608513A (en) * | 2022-03-21 | 2022-06-10 | 人本股份有限公司 | Special miniature ball bearing ring channel contour detection device |
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Application publication date: 20200211 |
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| WW01 | Invention patent application withdrawn after publication |